ovivo_bracket green cf100 and cf200 band screens_v4
DESCRIPTION
Screen Filter for Prefilter before MBR systemTRANSCRIPT
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Brackett Green CF100 and CF200 Band ScreensAdvanced water screening
Key features & benefits
Patentedtaperedholescreen
Nilhair-pinningorcarryover
Totalcapturefinescreens
Designedandbuiltto higheststandards
Proventechnologyworldwide
Howwecreatevalue
Reduceddownstreamplant maintenancecosts
Protectsdownstreamequipment
One-piecedeliveryforease ofinstallation
Highestcaptureratescreenavailable
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Experience
UtilizingBrackettGreensdecadesofexperience,Ovivoistheworldleaderinscreeningtechnology.Whetheryourrequirementisfornewtreatmentworksortooptimizeanoutdatedscreen,wecanprovidetherightsolutionforyou.
BrackettGreenscreenshavebeentestedattheNationalScreenEvaluationFacilityintheUK,withexcellentresults.TheBrackettGreenCF200 and CF100BandScreensprovedcaptureratesof80%,
andinsomecases93%,withvirtuallynowearafteranextensivetestingperiod.BrackettGreen screensarefullyW.I.M.E.Scompliant.AllBrackettGreenBandScreenproductsaremanufacturedtoISO9001standardsandaresubjectedtorigorousinternalqualityaudits,ensuringthatonlythebestqualityscreensaredeliveredtoourclients.
TheBrackettGreenscreensarejustoneofalineofsuccessfulproprietaryproductsinOvivosrange.
Advantages
Centerflowbandscreensofferthegreatestavailablescreeningprotection
Highestefficiency(ratedNo.1byprofessionalindependentstudy)
Patenteddesigneliminateshair-pinning,reducingmaintenancecosts
Patentedsealsofferindustryleading carryoverreduction
Patentedmeshpanelsofferindustryleadingscreeningscapture
Simpleretrofitreplacesoutdatedstep,rakeandstraight-throughscreenswiththemoreefficientcentralflowscreen
Reducesdownstreamdesignloading Costsavingsthroughreducedplant powerconsumption
Applications
Sewagetreatmentplants Waterreclamationfacilities Wastewatertreatmentplants Combinedstormwateroverflows Potablewatertreatmentplants MBRpre-treatment
Brackett Green CF100 and CF200 Band Screens
CF200BandScreenpartiallyassembled
CF100BandScreen
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Brackett Green CF100 and CF200 Features
Rigidframeconstruction
Enclosedheadsectionwithaccesspanels
Shaft-mounteddrive
Anti-frictionbearings
Patentedpanelseliminatetheneed forbrushgear
Panelsarecleanedbylowpressurejets
Rubbishelevatorsoneachpanel forabsoluteunitefficiency
Patentedthickpaneltechnology
Highefficiencytwodimensional screening(perforation)
Taperedperforationscompletelyeliminate hair-pinning
Flatpanelsareeasilywashedandmaintained
Patentedsealingarrangementeliminates carryover
Debriselevationorgrosssolidsremoval
Highstrength,longlifepolymerpanels
Features
TheCF100screenrangeissuitableforflowsfrom50-1500L/sec,channelsof700-2500mmwidthanddepthsfrom1mto10m.TheCF200 screen range issuitableforflowsfrom500-5000L/sec,sumpsasdeepas15mandchannelwidthsof1.0mandabove.
TheCenterFlowunitsareavailableintwodimensionalmeshaperturesbetween2-6mm. Asimilarpatentedmeshisusedonthe BrackettGreensewagedrumscreendesign.
CF100CenterFlowScreenPanel
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0.5000.4500.1500.000
0.5000.4500.1500.000
Lowpressurewaterjetsforeffectivecleaning
Centralflowpattern
Patentedmeshpanelseliminatetheproblemof hairpiningandblindingfoundwithotherbandscreens
Operation
Brackett Green CF100 and CF200 Band Screens
CF200andCF100screensadoptacentralflowpattern,i.e.waterentersthecenterofthescreenfirst.Ovivosresearchhasprovedthatthecentralflowpatternisthemostefficientmeansofremovingsuspendedsolidsforwastewaterapplications.Thispatternalsoeliminatestheproblemofcarryoverfoundinmoretraditionalstraight-thoughandsteptypescreens.
Wastewaterentersthroughthecenterofthefinescreenandflowsoutwardsthroughamovingbandofpolymermeshpanelstotheoutsideofthescreenchamber.Screeningsareretainedontheinsideofthescreenpanels,andaredischargedbylowpressurewaterjetsatdecklevelduringthecleaningcycle.
Waterjetsaremountedontoajetpipeinsidethescreenheadsection.Duringthecleaningcyclethesejetscontinuouslycleanthepanelsastheypassthedischargepointabovethedebrishopper.Aremovableendcapisfittedtothejetpipeforflushing.Ifwashwaterisunavailable,apressureswitchpreventsscreenoperation.OnmanysitestheBrackettBriedenAutomaticstrainerincreasesthescreensefficiencybyreusingscreenedeffluentasthescreenwashwatersupply.
BrackettGreenCF200andCF100BandScreensarefittedwithpatentedtaperedholethickpolymermeshpanels.Unlikesteelorothermetallicmeshandplates,thepanelsactivelydiscouragehair-pinning.Thesehighlyeffectivescreensdonotrequirebrushcleaners,removingasourceofconstantproblemsfoundonalternativemachines.
Forsomespecialapplicationstheflowcanbereversed,withwaterflowingfromtheoutsidetothecenter.Thisflowpattern,likethecentralflowpattern,totallyeliminatescarryoverandensureseffectiveandefficientscreening.
Computergeneratedflowvelocitypatterns
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BandScreensunderconstruction
ConstructionBrackettGreenCF200andCF100BandScreensarehousedwithinadurable,freestandingstainlesssteelframework.Thisdesignreducescivilworksandeliminatestheneedforbuilt-inchainguidestobeaccuratelyalignedinthecivilwork.
ThescreeningbandiscarriedoneitherUHWMPetracks(CF100)ormainchains(CF200)thataresupportedbyabove-decksprockets.Theframesarefittedwithreplaceablerollertracksandlocatingstrips,whichprotecttheintegrityoftheframe.Theshaft-mountedcombinedmotorandreductiongearunitdrivesthescreenband.Apower-monitoringdevicepreventstorqueoverload.
Sealingbetweenthemovingbandofmeshpanelsandthescreenframeisachievedbyapatentedneopreneseal,incontactwithalowfrictionplasticsealingface.CF200andCF100 screens feature a debriselevatorattachedtothetrailingedgeofeachpanel.Thechannelimmediatelyinfrontofthescreenissealedbydeflectorplatesfittedtothescreensframeworkatthisjuncturebetweenscreenand civilworkastaticsealisalsoused.
One-Piece InstallationCF200andCF100BandScreensareusuallydeliveredinonepiecethisallowsforeaseofinstallationandenablesthescreenstobelifted intopositionfullyassembled.
TheCFbandscreenheadsectionsarefittedwithremovableaccesspanels.Thesecanincorporateinspectionwindowsandsplashguardsspeciallydesignedtoreduceaerosolfromthesprayjets toanabsoluteminimum.
Ovivodesigns,manufacturesandinstallsCF100BandScreeninletstructuresfabricatedinstainlesssteel,reducingcivilworksrequirementstoaminimum.
ConstructionandInstallation
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Brackett Green CF100 and CF200 Band Screens
Computer-aided-design and engineeringOvivosengineershavepreviousexperienceofcomputer-aided-designprocesses,andOvivocontinuestomakeextensiveinvestmentinthisarea.Advanced3Dgraphicsandmodelingpackagesallowscreensandtheirassociatedequipmenttobemodeledtogetherandcomparedtositeconditions.
Advanceddesignandstate-of-the-artmanufacturingproceduresarestandardatOvivo,enablingeveryCADgenerateddesigntobeprecisionengineered.
Install, Commission and MaintainOvivosserviceengineerswillinstall,commissionandmaintainallmachines.Ourteamofinternationalengineerswillvisitsitesaroundtheworldtoadviseonallaspectsofourproducts.
Weareabletoprovidelong-termagreementscoveringsparesandmaintenance,relievingyou ofcostlyoverheadsbyprovidingtrainedpersonnel.
Spare partsOvivoretaincomprehensiverecordsofallthemachineswehavebuilt.Therecordscanbeaccessedquicklyonoursparepartsdatabase. Thesparessuppliedaregenuine,guaranteedandbackedbyourdetailedknowledgeofallthesubsequentmodifications,orupgrades,whichmayhaveoccurredsincethemachinesweresupplied.
Oursparesmanagersareavailableforadviceatanytime.Werecommendsuitablespareparts,forbothholdingonsiteasstrategicsparesandyourlongtermneedsforplannedmaintenanceshutdowns.Sparesareex-works,andaredeliveredtositeforinstallation.
TrainingAsasupplierofengineeredcapitalequipment,itisnaturalforustoofferourenduserson-siteorin-housetrainingcourses.Skilledinstructorsareavailable,andwecantrainyourteaminallaspectsofequipmentuse,includingdetailedinstructionsforreplacementofparts,adjustmentandmonitoring.
Thetrainingcoursesareforindividualsonaone-to-onebasisorforgroupsofuptoeight,eitheron-siteorinourworldwideoffices.
Engineering
Mostefficientfinescreensavailable,theCF100 andCF200screenshavebecomethepreferredscreenworldwide
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CF100 Series
Model CF 100/300 CF 100/600
BandInletWidth(mm) 300 600
Flowcapacityminimum(L/s) 10 50
Flowcapacitymaximum(L/s) 500 1500
Perforationsize(mm) 2,3,5 2,3,5
MinimumChannelWidth(mm) 700 1200
ScreeningDischargeHeight(mm) 740-3540 1293-6393
ChannelHeight 400-3000 800-6000
Notes:The head loss is generally 250-400mm. The CF200 range is also available with band widths of 2000 and 3000mm. Consult Ovivo for details.
Sizing
CF200 Series
Model CF 200/500 CF 200/1000 CF 200/1500
BandInletWidth(mm) 500 1000 1500
Flowcapacityminimum(L/s) 500 500 1500
Flowcapacitymaximum(L/s) 3000 4000 5500
Perforationsize(mm) 2,3,5,6 2,3,5,6 2,3,5,6
MinimumChannelWidth(mm) 1000 2500 3200
ScreeningDischargeHeight(mm) 782-7382 782-7382 782-7382
ChannelHeight 400-7000 400-7000 400-7000
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100.EE.1005/6.092010