owners manual - duncan ag · owners are advised to keep up to date on safety issues and to...

Owners Manual

Head Office:P.O. Box 2018Hilton Highway, WashdykeTimaru, New ZealandTelephone (03) 688 2029Facsimile (03) 688 2821

Australian Branch:4B Silverton CloseLaverton North 3026Melbourne, AustraliaTelephone (03) 9314-9666Facsimile (03) 9314-6810

Renovator TFD 3m & 3.5mORIGINAL INSTRUCTIONS

Pt. No. 67415Issue 1216

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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Acquisition & Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Description of Machine Working Principle. . . . . . . . . . . . . . . . . . . . . . . 3

Dimensions & Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY - General Safety Symbols on Machine . . . . . . . . . . . . . . 6 Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . 7 Be Prepared for Emergencies. . . . . . . . . . . . . 7 Appropriate Dress . . . . . . . . . . . . . . . . . . . . . . 8 Transport This Machine Safely . . . . . . . . . . . . 8 Handle Agricultural Chemicals Safely . . . . . . . 9 Avoid High Pressure Fluids. . . . . . . . . . . . . . . 9 Safe Work Practices . . . . . . . . . . . . . . . . . . . . 9 Practise Safe Maintenance . . . . . . . . . . . . . . . 10 SAFETY - Machine Specific Hazard Points . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safety Decals & Safety Guards. . . . . . . . . . . . 13 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Read Before Calibration Setting Seeder Shutter Slides. . . . . . . . . . . . . 18 Bottom Flap Settings . . . . . . . . . . . . . . . . . . . . 18 Sowing Fine Seeds . . . . . . . . . . . . . . . . . . . . . 18 General Controls & Main Operating Screen . . 19 Priming Switch Buttons . . . . . . . . . . . . . . . . . . 20 Power On Routine . . . . . . . . . . . . . . . . . . . . . . 21 Main Operating Screen . . . . . . . . . . . . . . . . . . 22 Calibration Procedures . . . . . . . . . . . . . . . . . . 24 Calibration Chart, Default Calibration Factors. 28

Maintenance & Care General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Lubrication Instructions . . . . . . . . . . . . . . . . . . 31 Maintenance Schedule . . . . . . . . . . . . . . . . . . 32 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Maintenance Notes . . . . . . . . . . . . . . . . . . . . . 34

Parts List Complete Assembly . . . . . . . . . . . . . . . . . . . . 36 Mainframe & Drawbar . . . . . . . . . . . . . . . . . . . 38

Wheel Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wheel Hydraulics. . . . . . . . . . . . . . . . . . . . . . . 44 Adjustable Toolbars . . . . . . . . . . . . . . . . . . . . . 46 Fixed Toolbars . . . . . . . . . . . . . . . . . . . . . . . . . 50 Tine, Boot & Point . . . . . . . . . . . . . . . . . . . . . . 52 Hose Supports. . . . . . . . . . . . . . . . . . . . . . . . . 54 Footboard, Ladder & Handrail . . . . . . . . . . . . . 56 Dual Seedbox Assembly . . . . . . . . . . . . . . . . . 60 Agitator Shaft Assembly . . . . . . . . . . . . . . . . . 64

Renovator TFD Contents Page

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Pt. No. 67415Issue 1216

Parts List (continued) Gearmotor Drives Front/Rear . . . . . . . . . . . . . 67 Electric Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Rear Tow Hitch . . . . . . . . . . . . . . . . . . . . . . . . 76 Tine Harrow . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Uni-Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Electric Drive (detailed manual) Electric Drive detailed operation and setup . . 83

Renovator TFD Contents (continued) Page

2

Introduction

Acquisition & WarrantyOn delivery of your new Duncan Renovator TFD please check that the machine is not damaged. In cases of shipping damage, please ask your dealer to arrange for the appropriate claim to be lodged immediately. Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features. If you have any queries ask your dealer straight away. The machine is covered by our 12 month warranty on faulty parts, subject to normal use.

Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts.

The Owner’s ManualYour new Duncan Renovator TFD will give long and efficient service if given normal care and operated properly.

This owner’s manual is provided so that you can become thoroughly familiar with the design of the machine and to furnish information on correct operation, adjustment and maintenance. Only persons well acquainted with these guidelines should be allowed to use the equipment.

A separate illustrated parts section has been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers.

The manual is considered as part of your machine and must remain with the machine when it is sold.

Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel.

Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Owner:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Delivery Date:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Disclaimer Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press. Clough Agriculture reserves the right to make subsequent changes to the machine, where necessary, without notification.

The Company will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures. Nor will it be liable for any damage caused by or arising out of modification or misuse of its product.

The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information, trained in the correct use of the machine and applying safe work practices.

This Document contains the Original Operating Instructions for this machine and are verified by the Manufacturer,

Signed:...........................................

Product Development Manager

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Pt. No. 67415Issue 1216

Description of MachineThe Duncan Renovator TFD is an S-tine drill with narrow points. The box is mounted on a robust frame accommodating large diameter tyres. The ground engaging components are controlled by a hydraulic ram system, giving ample control on ground pressure, good transport clearance and contour following ability. Sowing depth is controlled by adjusting the hydraulic rams. Optionally, the angle of the points are adjustable via rotating tool bars for optimum ground following and penetration.The quality European type peg roller seeder system handles all seeds from turnip and rape through to peas and maize. The seeder drive is electric via a reduction gearbox to the seeder shaft. Ground speed is sensed via ground radar with seed rates controlled proportionally to ground speed. Seeding ceases automatically when the machine is raised into the transport position.

Working PrincipleThe seeder drive, pegged seed rollers and seeder flaps are set to give the desired seed rate. The S-tine and narrow point, create the seed bed. Seed flows down the flexible tubes between seeder and boot units, and drops into the prepared seed bed.

Renovator TFD

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Pt. No. 67415Issue 1216

Dimensions & Capacities 24Run 28RunWidth (over wheels /mm) 3100 3600Working Height (mm) 2060Transport Height (mm) 2320Overall Length (mm) 3790Tyre Size 10.0/75-15.3 (18 ply AW702)Recommended Tyre Pressure 7 Bar (101psi) Maximum speed (km/hr) 40 km/hrRow Spacing (mm) 125Effective Sowing Width (mm) 3000 3500Box Capacity (litres per box) 500 600

‘Renovator TFD’ Dimensions & Capacities

6

Do not ride or allow passengers on the machine.Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported. Any footboards and/or footsteps are provided solely for the purpose of preparing the machine for use.

Keep clothing and body extremities well clear of pinch points while the machine is operating (seeding or calibrating). Keep well clear of moving parts at all times.These signs typically occur wherever trapping points exist. These include drive chains, sprockets, shafts, wheels, discs, pivot points, etc. Guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.

Always exercise extreme caution in the vicinity of sharp edges and points.Where possible guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation.

Footboards, footsteps, drawbars and other machine surfaces may be slippery when wet. Apply extra caution in wet conditions and in the early morning when surfaces are wet.

Keep Clear. (It is dangerous to be in this area when the machine is operating.)

! ATTENTIONOn the machine important safety information is indicated by these symbols.

These highlight general safety aspects in regard to the machine rather than specific hazards.

‘Renovator TFD’ Safety

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Pt. No. 67415Issue 1216

SAFETY - General

This section of the manual offers general guidelines for the safe operation of machinery. It does not replace local safety regulations. These guidelines were current at the time of publication, but may be superseded by later regulations.

Clough Agriculture has made every effort to highlight all risks to personnel or property. Owners and operators have a responsibility to exercise care and safe work practices at all times in the vicinity of the machine.

Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine.

Contact the Occupational Safety and Health Service (OSH) for further information about general safety aspects. If you have safety concerns specifically related to this machine, contact your dealer immediately.

Operator SafetyRead this manual carefully before operating new equipment. Learn how to use this machine safely.Be thoroughly familiar with the controls and the proper use of the equipment before using it.

Take careful note of all safety instructions both in this manual and on the machine itself. Failure to comply with instructions could result in personal injury and/or damage to the machine.

Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible.

It is the owner’s responsibility to ensure that anyone who operates, adjusts, lubricates, maintains, cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual (particularly with regard to safety aspects).

Operators and other users of the machine should be aware of potential hazards and operating limitations.

Be Prepared for EmergenciesKeep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance, hospital and fire department near your telephone.

N.B. Throughout this manual important safety information is indicated by these symbols in the margin:

A prohibition should be observed under all circumstances.

A warning indicates a hazard that could cause death or injury if the

warning is ignored.

A caution indicates a hazard that may cause damage to property if

the caution is ignored.


8

SAFETY - General (Continued)

Appropriate DressWear close fitting clothing and avoid rings or other forms of jewellery which could become caught in the machinery.

People with long hair must have it securely fixed and confined close to the head.

Refer to local safety standards for protective clothing and recommended safety equipment.

Adequate protection, such as a face mask, should be worn if operating this machine in dry and dusty conditions.

Transport This Machine SafelyEnsure that all linkage pins and security clips are fitted correctly. With trailing machines tow with the drawbar only, as this is the only safe towing point on the machine.

Always check that bystanders (especially children) are well clear (front and rear) before starting and moving the tractor and the machine.

Plan safe routes of travel, and be aware of power lines and other roadside hazards. Take particular care when towing implements on hillsides.

Do not ride or allow passengers on the machine. This machine is not designed to carry passengers, and no riders are permitted.

Road transportOn public roads,• A speed of 40km/h must not be exceeded.• Do not operate during the hours of darkness unless standard lights are fitted and clearly visible. (This also applies when visibility is limited, e.g., in foggy conditions.)See the guidelines in the Vehicle Dimensions and Mass Rule, issued by the Land & Transport Safety Authority.

Avoid tip-oversAvoid holes, ditches and obstructions which may cause the machine to tip over, especially on hillsides. Never drive near the edge of a gully or steep embankment - it might cave in. Slow down for hillsides, rough ground and sharp turns.


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Pt. No. 67415Issue 1216


Handle Agricultural Chemicals SafelyAll farm chemicals should be stored, used, handled and disposed of safely and in accordance with the supplier’s/manufacturer’s recommendations.

Read the product label before using, noting any warnings or special cautions, including any protective clothing or equipment that may be required, ie. respirator.

Do not eat or smoke while handling sprays, fertilisers, coated seeds, etc. Afterwards, always wash your hands and face before you eat, drink, smoke, or use the toilet.

Store sprays, fertilisers, coated seeds, etc. out of reach of children and pets, and away from food and animal feeds.

Any symptoms of illness during or after using chemicals should be treated according to the supplier’s/manufacturer’s recommendations. If severe, call a physician or get the patient to hospital immediately. Keep the container and/or label for reference.

Avoid High Pressure FluidsAvoid any contact with fluids leaking under pressure, because the fluids can penetrate the skin surface.

Any fluid which penetrates the skin, will need to be removed immediately by a medical expert. Seek specialist advice on this type of injury.

Relieve the pressure before disconnecting any hydraulic or other lines. Make all repairs and tighten all fittings before re-connection to pressurised fluid.

Keep your hands and body away from any pinholes or high pressure jets. Search for leaks with a piece of cardboard instead of using your hand directly.

Safe Work PracticesAll farm machinery is potentially dangerous and should be treated with caution and respect.

Before starting the machine, ensure that all controls are placed in neutral and that bystanders are well clear. Check that the guards have been securely fitted and that any adjustments have been made correctly.

Where possible, disconnect or isolate the drive mechanism to the implement. Lower the machine onto the ground when not in use.Do not operate this equipment when severe weather conditions appear imminent.


10


Practise Safe MaintenanceKeep the machine in safe working condition. Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine.

General MaintenanceAccidents occur most frequently during servicing and repair. The following general rules must be followed when maintaining or working with machinery:• All operating and maintenance manuals must be read before and referred to while using or servicing any piece ofequipment.• Turn off all machinery power sources and isolate the machine before making adjustments, doing lubrication, repairs or any other maintenance on the machine.• Ensure that the machine hydraulics are disconnected from the power source.• Wear gloves when handling components with cutting edges, such as any ground cutting components.• Beware of hazards created by springs under tension or compression when dismantling or maintaining the machine.• It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance.

Make Sure the Machine is Well SupportedWhen machinery is fitted with hydraulics, do not rely on the hydraulics to support the machine. During maintenance or while making adjustments under the machine, always lock the hydraulics and support the machine securely. Place blocks or other stable supports under elevated parts before working on these.

Electrical MaintenanceDisconnect the electrical supply from the tractor before doing any electrical maintenance.

Welding With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor, or at least disconnect the alternator and battery before attempting any welding.

Use Only Genuine Spare PartsUnauthorised modifications or non-genuine spare parts may be hazardous and impair the safe operation and working life of the machine.

Excess lubricants must be disposed of safely so as not to become a hazard.


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Pt. No. 67415Issue 1216

SAFETY - Machine Specific

This section of the manual gives specific guidelines for the safe operation of the Renovator TFD. These guidelines were current at the time of publication, but may be superseded by later circumstances. They do not necessarily cover every possible hazard and must be read in conjunction with the SAFETY - General section (Page 6-10).

Hazard Points on the Renovator TFDThe lists below are not all-inclusive and serve only to highlight the more obvious areas of risk.

The decals attached to the machine are a general reminder that there are hazardous areas on the machine, rather than specifically highlighting all possible hazards.For decal locations on machine, refer .

No RidePassengers are not permitted anywhere on the machine.

Pinch Points/Moving PartsHazardous areas include:• Drive chains.• Sprockets between the drive motor, the box shafts and the agitator shafts.• Agitator shaft inside the boxes.• Seeder units, box shaft and shaft connectors.• Wheel legs and main frame assemblies• Between tines and the adjuster mechanism.• Finger tine assemblies (where fitted).

Slippery When WetHazardous areas include:• Footboards and footstep. • All smooth surfaces on the frame structure.

Keep ClearHazardous areas include:• Between the tractor and Renovator TFD.• Immediately adjacent to the Renovator TFD side.


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SAFETY - Machine Specific(Continued)

Hazard Points on the Renovator TFD(Continued)

CalibratingBe particularly careful when calibrating the seeding rate. At this time, the calibration trays have been removed and are no longer covering the rotating seeder units. See Pinch Points/Moving Parts (Page 11) for hazardous areas.

TransportThe two wheels located at the sides of the machine are for the purpose of controlling sowing depth. These are also used to support the machine weight during transport (while linked to the tractor).

Important - Refer to safety cautions in the Transport section, page 8 of the manual. Ensure that all linkage pins and security clips are fitted correctly.

MaintenanceRefer Page 28 for reference to the Maintenance and Care section of the manual.

LubricationRefer Page 30 for reference to the Maintenance and Care section of the manual.


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Pt. No. 67415Issue 1216

SAFETY - Machine Specific(Continued)

Inside Box Lid

25

Item Decal/Guard Pt. No. Qty1 ‘No Ride’ 43900 22 ‘Pinch Point/Moving Parts’ 43901 33 ‘Slippery When Wet’ 43902 24 ‘Keep Clear’ 43909 25 Arrows (inside box lid) 43905 26 ‘40 km/hr’ 43912 2

4


1

23

6Both Ends

14

Transport1 Raise the drill into the transport position and hold at the full

extent of the rams for a few seconds to allow cylinders to equalise.

2 Important - To avoid machine damage due to drill lowering during transport, always close the hydraulic valve at the quick release coupling. Move the handle to a position at 900 to the hydraulic line

3 Maximum towing speed 40 km/hr.

For countries other than New Zealand greater speed restrictions may apply, please refer to your local transport authority.

Ensure towing vehicle requirements are adequate for the towed vehicle e.g. mass, brakes. Refer to recommendations published by the local Land Transport Authority or equivalent.

Braking when towing can cause the load to jackknife. Use extra care when towing in adverse conditions such as mud, inclines and sharp bends.

Lower towing speeds are recommmended on farm roads/tracks and where one wheel is on or over a road verge.

‘Renovator TFD’ Operation

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Pt. No. 67415Issue 1216

OperationGeneral Operation Guidelines1 Use a sufficiently powerful tractor which is heavy enough to tow the drill safely.

2 Operate the drill at a speed of 6-12 km/hr (4-8 mph). In stony and uneven ground conditions a lower speed is more appropriate

3 Check that the drill is level during calibration and while seeding.

4 Check tyre pressure before seeding. Refer page 5.

5 Double check seed rates before seeding.

6 Raise the drill out of the ground when making any turns.

7 Raise the drill out of the ground before backing up.

8 Stretched sagging hoses disrupt seed flow. Slight tension may be restored by carefully shortening the affected hose; remove from the tube at ground level and cut accordingly.

Care must be taken not to shorten too much as the tension will pull the hose from the ground tube or damage the plastic metering funnel.

9 After prolonged storage, check to see that all drive mechanisms and hydraulic equipment are functioning correctly. Check that the seed/fertilizer tubes are not perished or blocked.

Sowing SpeedTypical travel speeds when sowing range from 6-12 km/hr in good conditions. In stony and uneven ground conditions a lower speed is recommended to minimise rapid part deterioration. Sowing too fast can result in:1 Poor contour following and uneven sowing depth.2 Impact damage to: a Ground engaging components. b Bearings, housings & axles. c Fasteners & structural components.3 More extreme conditions will result in greater vibration

and uneven seed flow at low seeding rates.

Sowing Depth ControlThe sowing depth is dependent on:1 The wheel height in relation to the chassis2 Tyre pressure3 Ground condition i.e. hard or soft The wheel height in relation to the chassis is controlled using thethreaded depth adjustment collar (1) on the left hand wheel legram. The rams are phasing and the left hand ram controls theoverall depth. The threaded collar on the right hand ram can beadjusted to take up the clearance on this side. In this way, in theevent of hydraulic failure the preset depth is maintained.Caution: Do not over-extend the thread depth adjustment. Clip ondepth stop collars may be added to both sides if more control isrequired.


1

16

Magnetic Cut-out Sensor To enable seeding to start and when the machine is

lowered into and lifted out of the ground, a magnetic sensor is fitted on the RH wheel leg hydraulic ram. The sensor position may be adjusted to suit the ground and sowing conditions.

Level Drill Use the drawbar turnbuckle to tilt the drill so it is sitting

level. Ensure that the front and rear rows are at an even depth.

Transport Position When in the transport position the hydraulic cylinders are

fully extended.


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Pt. No. 67415Issue 1216

‘Renovator TFD’

18

‘Renovator TFD’ Read Before Calibration

Components Referred to in the Pre-Calibration Setup and Calibration ProcessThe following pages describe how to set the machine up for calibration, the calibration process and subsequent adjustments to obtain the desired seed and/or fertilizer output.Terms and words used in those instructions are shown below:-

‘Left’ and ‘Right’ on the machine are with respect to the direction of forward travel.

Shutter SlidesThe varying flow properties of seeds require different shutter slide positions which may be found in the Sowing Chart for the individual type of seed or fertilizer. This corresponds to one of the three settings as shown.

Bottom Flap SettingsThe various seed sizes require matching bottom flap clearances below the metering wheel. The adjusting plate allows for 10 different settings. The required position for the seed type may be found in the Sowing Chart. The control levers are located on the LH end of the seedbox, (opposite end to the electric motors).

Number “1” corresponds to the minimum (closed) position and “10” the maximum gap.

A B C Closed 3/4 Open Fully Open

AB

C

10110

1

3

2

Metering Wheel - Sowing Fine SeedsFor sowing fine seeds the Renovator TFD is equipped as standard with a combined normal and fine seed “Elite” metering wheel, 1.During grain sowing and other larger varieties of seed both the normal and fine seed metering wheels are coupled and both rotate.

In order to convert the seed drill to sow fine seed, rotate the box shaft clockwise until the holes of the fine seed wheel, 2, are visible. This is achieved by pressing and releasing the priming switch thus instructing the electric motors to rotate the seed shaft. By trial and error the holes can be located.

Using the tool supplied, 3, disengage the the pin inside the hole so that the normal metering wheel rotates freely on the metering shaft.At this time it would be advisable to close any shutter slides not required for the fine seed sowing.When seed is to be sown again using the normal metering wheel press the pin, from the normal metering wheel side (opposite direction to before), using the tool, back into the hole of the fine seed wheel thus reconnecting the drive between the two.

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Pt. No. 67415Issue 1216



General Controls and Main Operating Screen

OUT OF WORK- the machine is raised up for turning or transport

‘AREA CUTOUT’

IN WORK- the machine is lowered ready for drilling

‘MENU KEYS’

A ‘MAIN’ The default screen as shown above.

B ‘INFO’ Access and edit information regarding bin contents.

C ‘TOT’ Displays the amount of product dispensed and the area covered.

D ‘MENU’ Machine setup and diagnostics access screen.

‘SUB-MENU SOFT KEYS’ -the function changes for each screen. The icon above each button is the function.

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Priming Switch Buttons

Priming Switch Operation The priming switches are located on the left hand end of the dualbox. There is one switch per box.Priming switches are used to start the calibration process. Pressing the button for about 1 second then releasing will start the appropriate seeder shaft. Pressing the button again for about 1 second will stop the rotation. Whilst this is mainly used for calibration it is also useful for priming the seeder units and testing motor operation. The Main Operating Screen will change to calibration mode when the Priming Switches are pressed. The operator can exit this mode without affecting any settings. More information and operating screen pictures are shown in the calibration section.

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Pt. No. 67415Issue 1216


Power On RoutineNote: The machine must be up in the Transport Position for the ‘Power On Routine’ to work.When the instrument is first turned on the instrument will enter a short routine to remind the operator of the previous setup. The set up can be changed and then accepted by pressing the ENTER key or alternatively, the routine can be skipped by pressing the MAIN button (Key A).

The first screen on start up is the BIN SETUP screen. This screen advises the operator which products are defined to which bin. On the screen format shown below the operator can use the ‘PRODUCT LIST’ keys to cycle through the list of products. The application rate saved against that product will also be shown. The letter shown in the graphic will also change to reflect the product selected.

‘PRODUCT LIST’

‘PROD SETUP’‘BIN CONTENTS’

Startup Screen Display Features The ‘BIN CONTENTS’ button enables the operator to program the contents of the bin. The ‘NOW’ value refers to the calculated current contents of the bin based on the work done. This value can be changed directly by selecting ‘NOW’ and using the key pad and pressing enter. Alternatively, when a specific amount of product is being added to the bin, select ‘TO ADD’ and use the key pad and press enter to add to the ‘NOW’ total. Pressing the ‘ESC’ (escape) key returns to the previous ‘INFO’ screen.

The ‘PROD SETUP’ screen allows the operator to change the details of the products in the directory.There is a directory of 16 products and against each of these 4 factors are recorded. These factors are target rate, step size, alarm weight and calibration factor. Note: the calibration factor is calculated by the machine during the calibration process. The only reason to alter this setting manually is when the user enters wrong information during the calibration process which can stop the motors from working. A list of default Cal Factors are shown in the calibration section.

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Main Operating Screen


Main Screen Display FeaturesThe screenshot above shows the status of Bin 2 (Rear Bin). The ‘BIN SELECTION’ button cycles through the bins. The line under the metering roll will move to the next bin and the details for that bin will be shown. When the machine is in use, the metering roll animates to show the bin motor is rotating. The ‘CURRENT RATE’ is shown. ‘TARGET RETURN’ resets the ‘CURRENT RATE’ to the ‘TARGET RATE’ and cancels and ‘STEP CHANGE’ applied. If the ‘BIN MOTOR ON/OFF’ is pressed the bin motor will toggle between these on and off. The metering roll animation will be replaced with a cross to indicate the bin has been switched off.Note: The TFD has bins 1 (front) & 2 (rear) as standard. A Small Seed box is optional and is designated bin 3 when fitted. Whilst the MAIN screen is displayed, an alternative MAIN SUMMARY screen may be displayed by pressing the MAIN button. You may cycle betwen the two MAIN screens by pressing the MAIN button.

Clock

‘AREA CUTOUT’

‘FORWARD SPEED’

‘PRODUCT SELECTED’

‘LOW LEVELREMINDER’

‘BIN CONTENTS LEVEL’

‘TARGET RATE’

‘CURRENT RATE’

‘STEP CHANGE’the current rate can be increased or decreased by the % shown from the target rate.

‘BIN NUMBER’

‘BIN SELECTION’

‘BIN MOTOR ON/OFF’

‘PART AREA’ SOWN FOR SELECTED PRODUCT

‘METERING ROLL’

‘TARGET RETURN’

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Pt. No. 67415Issue 1216


Info Screen -Individual Info Screen shown below.

Info Screen Display FeaturesThe ‘BIN SELECTION’ button cycles through the bins. The line under the metering roll will move to the next bin and the details for that bin will be shown. The ‘PRODUCT’ shows the product for the bin selected.

The ‘BIN CONTENTS’ button enables the operator to program the contents of the bin. The ‘NOW’ value refers to the calculated current contents of the bin based on the work done. This value can be changed directly by selecting ‘NOW’ and using the key pad and pressing enter. Alternatively, when a specific amount of product is being added to the bin, select ‘TO ADD’ and use the key pad and press enter to add to the ‘NOW’ total. Pressing the ‘ESC’ (escape) key returns to the previous ‘INFO’ screen.

The ‘INFO SETUP’ screen allows changes to the items marked with a cursor arrow. Changes to these settings will change the settings for the product.The ‘CALIBRATION CHECK’ is one way to start the calibration procedure. Refer to the following section.

‘BIN SELECTION’

‘PRODUCT REMAINING’

‘SHAFT SPEED’

‘INFO’- cycle between individual andsummary infoscreens.

‘PRODUCT’

‘BIN CONTENTS’ ‘INFO SETUP’

‘TODAY’-shows the qty of product metered and duration for today only.

‘CALIBRATION CHECK’

24

‘Renovator TFD’ Calibration

Calibration ProceduresThe calibration test should be done to confirm the settings of the required seed rate and is done with the drill stationary and level. Please ensure that you have read the previous section.

1 Power On the console. 2 You will be presented with the BIN SETUP screen. Make any changes to product or target sowing

rates now.

3 Prepare a suitable area for weighing and setup the scales. Tare the scales with the same container that will be used to weight the product. Scales must be accurate to 2 grams

4 Refer to the sowing chart (page 28) for the chosen product. Set the Shutter Slides, Bottom Flaps and Metering Wheels in accordance with the sowing chart.

5 Remove the calibration trays from the bracket on the seedbox. Place the trays on the calibration tray brackets on the seedbox.

6 Push down all the clear plastic seed directors to redirect seed into the calibration trays.

7 For the calibration check, half fill the appropriate box with product. If this is not possible, make sure the product is evenly distributed over all the seeder units in the box.

8 The calibration process can be in initiated in two ways:

(i) By pressing the appropriate ‘PRIMING SWITCH’

(ii) Via the SETUP menu.

Each of these methods are described in the next few pages.

The PRIMING SWITCH method is easier and more convenient.

(i) Calibration via PRIMING SWITCH (recommended)1 Press and hold the appropriate ‘PRIMING SWITCH’ for 1

second then release.

2 The Operating Screen will change as shown. It is likely the operator will be standing near the priming switches at this time so will not see the display. It is only after weighing the dispensed product that the operator need visit the tractor cab.

If the operator presses ‘STOP’ the calibration will be cancelled; no seting will be altered. This may occur if the priming switch is pressed to just prime the seeder units or test the motor drive.

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Pt. No. 67415Issue 1216


Calibration via PRIMING SWITCH (continued)3 The appropriate metering unit will run until the PRIMING

SWITCH is pressed again. Product is collected in this time. The operator is in control of the amount of product metered out so is able to stop the metering unit when the calibration trays are at a suitable fill level.

4 Weigh the contents of the calibration trays. Write down the amount exactly as displayed. Do not round up or round down the value measured. Scales must be accurate to 2 grams.

5 Enter the recorded value into the Operating Screen as shown. Press ‘ENTER’ to confirm as requested.

Always use consistant units of measure ie grams or Kilograms.

6 Press ‘ENTER’ again. The instrument will then calculate the settings in order to correctly deliver the product. The ‘error’ value is only the difference between the new and old settings. Subsequent recalibrations with the same product will only report small differences.

7 Press ‘ENTER’ again to confirm and store the new settings.

8 Repeat the calibration process. In this case, the ‘Error’ reported will be very small if any. Remember to press the ‘ENTER’ key to accept the settings. This repeat calibration is especially important if the metering units have been adjusted from very different values since the last time the machine was used.

9 NOTE: If, when presing the priming switch the motors do not turn but there are no other errors, it could be that the previous calibration was wrongly entered. The metering speed is out of the range of the motor speed.

This can be corrected by manually entering a ‘calibration factor’ as follows:

(i) Press the ‘INFO’ menu key.

(ii) Select the appropriate bin.

(iii) Press the ‘SETUP’ key.

(iv) Use the up down arrows to select the ‘Cal. factor’ line.

(v) Type 0.500 and hit the ‘ENTER’ key. (You need to enter the leading zero as the machine will not accept the ‘.’ as a first character.) Note that although the default calibration factor for Grass is 0.28 kg/rev resetting to 0.500kg per rev gets the machine working again for re-calibration.

(vi) Hit the ‘ESC’ key to return to the ‘SETUP’ menu or hit the ‘MAIN’ key to return to the ‘MAIN’ menu.

(vii) Repeat the calibration process from step 1.

26

(ii) Calibration via ‘SETUP’ MENU

1 Ensure that steps 1 to 8 on page 22 have been carried out prior to actual calibration.

2 Navigate to the ‘MENU’ screen by pressing the ‘MENU’ key.

3 Access the ‘Calibration Check’ screen by hitting the ‘CAL CHECK’ button.

4 The screen will then prompt, “Enter weight required here”. Select the bin that you want to calibrate by pressing the arrow key.

Enter the amount required. Hit ‘ENTER’ to continue Remember to set and keep to consistant units.

Note that this is is only related to calibration and weighing; it is not related to the sowing rate entered on the startup screen earlier.

6 The machine will dispense the amount you entered based on the current settings. If the product or seeding rates are different from the last time the machine was used then the amount metered may not be as expected. If you suspect that the calibration container will overflow then you can stop metering process by hitting one of the 5 keys along the bottom of the screen.

7 Once the machine has stopped the calibration delivery, either because it has reached the amount you entered or you forced it to stop, weigh the contents of the container. Write down the amount exactly as displayed. Do not round up or round down the value measured. Scales must be accurate to 2 grams.

8 Enter the recorded value into the Operating Screen as shown. Press ‘ENTER’ to confirm as requested.

Always use consistant units of measure ie grams or Kilograms.

6 Press ‘ENTER’ again. The instrument will then calculate the settings in order to correctly deliver the product. The ‘error’ value is only the difference between the new and old settings. Subsequent recalibrations with the same product will only report small differences.

7 Press ‘ENTER’ again to confirm and store the new settings.

8 Repeat the calibration process. In this case, the ‘Error’ reported will be very small if any. Remember to press the ‘ENTER’ key to accept the settings. This repeat calibration is especially important if the metering units have been adjusted from very different values since the last time the machine was used.


27

Pt. No. 67415Issue 1216


(ii) Calibration via ‘SETUP’ MENU continued9 NOTE: If, when presing the priming switch the motors do

not turn but there are no other errors, it could be that the previous calibration was wrongly entered. The metering speed is out of the range of the motor speed.

This can be corrected by manually entering a ‘calibration factor’ as follows:

(i) Press the ‘INFO’ menu key.

(ii) Select the appropriate bin.

(iii) Press the ‘SETUP’ key.

(iv) Use the up down arrows to select the ‘Cal. factor’ line.

(v) Type 0.500 and hit the ‘ENTER’ key. (You need to enter the leading zero as the machine will not accept the ‘.’ as a first character.) Note that although the default calibration factor for Grass is 0.28 kg/rev resetting to 0.500kg per rev gets the machine working again for re-calibration.

(vi) Hit the ‘ESC’ key to return to the ‘SETUP’ menu or hit the ‘MAIN’ key to return to the ‘MAIN’ menu.

(vii) Repeat the calibration process from step 1.

28

‘Renovator TFD’ Calibration Sowing Chart

Settings for Seed Type

Seed Type Default Calibration Factor (kg/rev) Shutter Slide1 Bottom Flap2 Metering Wheel3

Wheat 0.70 3/4 3 N

Oats 0.69 Full 3 N

Barley 0.69 Full 3 N

Ryecorn - Full 3 N

Peas 1.00 3/4 3 N

Grass 0.28 Full 3 N

Grass Mix 0.30 Full 3 N

DAP Granules 0.94 Full 3 N

Super Phosphate 1.20 Full 3 N

Lucerne/Alfalfa 0.10 3/4 1 F

Turnip 0.093 3/4 1 F

Kale 0.092 3/4 1 F

Swede 0.093 3/4 1 F

Canola/Rape 0.09 3/4 1 F

White Clover 0.094 3/4 1 F

Red Clover 0.094 3/4 1 F

NOTES1. SHUTTER SLIDE For grain, opening the shutter slide to Full gives 10-15% more flow.2. BOTTOM FLAP The values shown were the optimum test settings. Decreasing the gap may cause seed damage. Too large a gap will give intermittent flow rates. Flaps are spring loaded to cope with small variations in seed/granule size.3. METERING WHEEL N = Normal metering wheel F = Fine metering wheel only

TSW: TSW(gm) x Desired Plants/m2 = Sowing Rate (Kg/Ha) Germination %

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Pt. No. 67415Issue 1216

‘Renovator TFD’ Calibration Notes

30

General Safety and Accident Prevention Advice

1 Make sure that if the tractor remains attached to the drill that the ignition key is removed.

2 During maintenance the drill should be supported in such a manner that if hydraulic failure was to occur the machine would still be adequately supported.

3 Wear gloves when handling components with cutting edges such as worn discs etc...

4 Disconnect the electrical supply from the tractor before doing any electrical maintenance.

5 Refer to safety sections for more safety information.

General Cautionary Maintenance Advice

1 Electric Welding - With the electronic equipment in modern tractors it is advisable to completely disconnect the implement from the tractor, or at the very least disconnect the alternator before attempting any welding.

2 Hydraulics - Ensure hydraulic couplings (male & female) are clean before connecting. Dirty couplings will result in hydraulic oil contamination and hydraulic cylinder seal damage and bore scores. This in turn will result in oil leakage past the piston seals.

No filter is fitted to the hydraulic system. If hydraulic fittings and oil supply are not going to be kept clean it is recommended that a filter be fitted to prevent hydraulic cylinder damage.

3 Water Blasting - Water blasting, steam cleaning or other pressurised cleaning processes can force dirt etc. into undesirable places that may cause damage or rapid part wear to items such as bearings, seals, chains, bushes etc.Caution must be exercised.

‘Renovator TFD’ Maintenance & Care

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Pt. No. 67415Issue 1216

Lubrication Chart

Maintenance & Care - Lubrication Instructions

* The lubrication frequencies are only a guide. Actual frequency will be dependent on extent of use and ground conditions.

Precautions with GreaseGreases should not be mixed as the structure may be weakened by the mixes of different types of thickener, which may cause softening and loss of grease from the bearings by running out.

Item Components Lubricant Frequency*1 Wheel Bearings Castrol LMX Grease Annually2 Wheel Leg Pivots Castrol LMX Grease Weekly3 Drive Chains Suitable Roller Chain Lubricant See Maintenance Schedule4 Turnbuckles Castrol LMX Grease Monthly5 Coupling Castrol LMX Grease Monthly

Your new Duncan Renovator TFD will give long and efficient service if given normal care and maintained properly.

1

2

4

5

3


32

Maintenance Schedule (Refer also to Summary Chart, above)

1. Bolted Connections All bolted connections of the machine should be checked after the first 3 to 5 hours of operation and

retightened if necessary and thereafter at regular intervals. It is suggested that this is done every 500 hectares or annually, whichever occurs first.

2. Hydraulics Ensure hydraulic couplings (male & female) are clean before connecting. Dirty couplings will result in

hydraulic oil contamination and hydraulic seal and bore damage which will cause oil leakage past the seals.

No filter is fitted to the hydraulic system. If the hydraulic fittings and the oil supply are not going to be kept clean then it is recommended that a filter be fitted to prevent hydraulic cylinder damage.

3. Drive Chains All drive chains (1) should be checked after every 20 hours of operation and weekly thereafter or

after 75Ha of operation. The metering wheels of the seed drill are driven via roller chains from the gearmotor.

4. Wheel Arm Pivots Wheel arm pivots must be greased regularly (weekly or after every 75Ha) to provide lubrication and

flush out any dirt.

6. Tyre PressureThe recommended tyre pressures may be found on page 5. Check the tyre pressure regularly to ensure correct pressure is maintained. Weekly checks are recommended.

7. Length of Seed/Fertiliser TubesThese tubes can stretch over a period of time and require checking at approximately six monthly intervals. Shorten if necessary to avoid bends which will restrict the flow of seed/fertiliser.

8. Framework The framework structure should be inspected annually for defects, i.e., cracks in members or welded

connections. The framework should be cleaned prior to the inspection.

Maintenance & Care - continued

ComponentsDaily Weekly Pre Season

(or after 20Ha) (or after 75Ha) (or 500 Ha)Seeders/Agitators/Bottom Flaps ● ● ●

Pivot Pin Fasteners ● ●

Roller Chains ● ●

Hydraulics (Oil Leaks) ● ●

Tyre Pressures ● ●

Bolted Connections ●


33

Pt. No. 67415Issue 1216

9. Bottom Flaps The required seed rate is controlled by both the metering

wheels and the bottom flaps. The seed flows from the seed box into the metering wheel housings. Inside the metering wheel housing (1) the seed is caught between the metering wheel (2) and the bottom flap (3). The metered amount of seed is transported by the metering wheel to the edge of the bottom flap where it drops off into the seed guide tube which leads to the coulter. Varying grain sizes require the matching of the flap clearance to the different grain sizes. This matching is done by raising or lowering the bottom flaps by using the flap adjusting lever on the LH end of the seed box. If larger foreign particles, e.g. stones get between the metering wheel and the bottom flap, the bottom flap can give way downwards. A strong return spring (4) brings the bottom flap immediately back into the working position.

The metering system should be checked every 1/2 year or before any sowing period with an empty seed box and empty metering housings.

Use the following procedure: Put the bottom flap setting levers (6) (located on the LH

end of the seed boxes) in position “1” for the front box and position “1” for the rear box.

By turning the metering wheel shaft by hand check the flaps are all set to a gap of 0.1 to 0.5mm.

To adjust individual flaps use the spring tensioning screw (5) .

Note: Maintenance Schedule (page 32) Where the frequency is given in terms of use (eg. weekly) or area covered (eg. 75 Ha) perform the maintenance task based on whichever occurs first.

Preparing the Machine for Storage. Locate on a dry level surface. The machine should be stored wherever possible so the rams are not supporting any weight. The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage.

For longer term storage remove seed/fertiliser tubes from the boot assembly and allow to hang without deformation. Check tube lengths when replacing.

It is recommended that maintenance be carried out at the end of the season, giving sufficient time to obtain spare parts and/or carry out repairs if required.

Important !

1

34

5

2

10

110

6

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Pt. No. 67415Issue 1216

Parts List

‘Renovator TFD’ Seed Drill

Head Office: P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029 Facsimile (03) 688 2821

Australian Branch:4B Silverton CloseLaverton North 3026Melbourne, AustraliaTelephone (03) 9314-9666Facsimile (03) 9314-6810

36

‘Renovator TFD’ Complete Assembly

3

1

2

7

8

6

4 5

9

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Pt. No. 67415Issue 1216

‘Renovator TFD’ Complete AssemblyITEM PART No. DESCRIPTION QTY

1 Refer Page 38 Main Frame & Drawbar Assembly -

2 Refer Page 42 Wheel Leg (including hydraulics) -

3 Refer Page 46 Adjustable Toolbars -

4 Refer Page 50 Fixed Toolbars -

5 Refer Page 52 Tine, Boot & Point -

6 Refer Page 54 Hose Supports -

7 Refer Page 56 Footboard, Ladder & Handrail -

8 Refer Page 60 Seed Box & Metering Units -

9 Refer Page 67 Electric Drive (parts) -

10 Refer Page 76 Rear Tow Hitch & Tine Harrow Mount (Optional) -

11 Refer Page 78 Tine Harrow (Optional) -

12 Refer Page 80 Uni-Roller (Optional) -

13 Refer Page 83 Electric Drive (detailed instructions & setup) -

38

‘Renovator TFD’ Mainframe and Drawbar

1 2

5

6

6

7

89

10

10

11 1213 14

15

3

3

7

16

17

21

19

22

24 25 26 27

20

23

4

122829

18 20

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Pt. No. 67415Issue 1216

‘Renovator TFD’ Mainframe and DrawbarITEM PART No. DESCRIPTION QTY

1 72001 Mainframe Welded Assembly (3m 24R) 1

1 72046 Mainframe Welded Assembly (3.5m 28R) 1

2 60033 Drawbar Welded Assembly 1

3 4800315 Hose Support 1

4 60094 Drawbar Axle 1

5 45285 Roll Pin 2

6 72014 Centre Hitch Welded Assembly 1

7 60405 Towing Eye Assembly 1

8 26577 LH Support Stay 1

9 26578 RH Support Stay 1

10 43832 Safety Chain Assembly 2

11 45066 M20 x 70 Grade 8.8 Bolt 2

12 45141 M20 Nyloc Nut 6

13 47244 7/8” UNF Bolt x 6.5” 1

14 47548 7/8” UNF Nut 1

15 45181 M8 x 12 S/H Grub Screw 1

16 45042 M16 x 60 Grade 8.8 Bolt 4

17 45140 M16 Nyloc Nut 4

18 45033 M12 x 120 Grade 8.8 Bolt 1

19 45034 M12 x 120 Grade 8.8 Bolt 2

20 45139 M12 Nyloc Nut 3

21 60409P Hose Rack 1

22 26850k Stand Kit 1

23 43007 Grease Nipple 1

24 22262 Clevis Pin Tabbed 1

25 45001s M10 x 20 S/Screw Grade 8.8 ZP 1

26 45152 M10 Light Flat Washer 1

27 45166 M10 Spring Washer 1

28 45068 M20 x 80 Grade 8.8 Bolt 2

29 72210k Transport Stand Kit 1

40

‘Renovator TFD’ Mainframe and Drawbar

Note: Drawbar hydraulic parts can be

purchased as a kit.

The part number is 26720K.

6

7

9

11

8

10

5

12

13

15

14

13

42

1

43

41

Pt. No. 67415Issue 1216

‘Renovator TFD’ Mainframe and DrawbarITEM PART No. DESCRIPTION QTY

Drawbar Turnbuckle Parts

1 43395 H/D Ratchet Turnbuckle 1

2 47254 Bolt 1” UNF x 5” HT 1

3 47251 Bolt 1” UNF x 3.5” HT 1

4 47552 1” UNF Nyloc Nut 2

Drawbar Hydraulic Parts

5 43852 Hydraulic Cylinder 1

6 26723 Hydraulic Hose 2.80m 1

7 26724 Hydraulic Hose 2.50m 1

8 43496 3/4” UNO to 3/8”BSPT Elbow 1

9 43393 3/8” BSP S/S Ball Valve 1

10 43147 1/2” BSP Quick Release Coupling 2

11 43617 Dust Cover 2

12 43280 3/4” UNO to 3/8” BSPM Nipple 1

13 47552 1” UNF Nyloc Nut 2

14 47254 Bolt 1” UNF x 5” HT 1

15 47251 Bolt 1” UNF x 3.5” HT 1

42

‘Renovator TFD’ Wheel Leg

2

10

11

12 13 14 15 1 9 7 8

3

4

36516

17

43

Pt. No. 67415Issue 1216

‘Renovator TFD’ Wheel LegITEM PART No. DESCRIPTION QTY

1 72020 Left Hand Wheel Leg Welded Assembly(not shown) 1

1 72031 Right Hand Wheel Leg Welded Assembly 1

2 72032 Pivot Pin 2

3 72017 Wheel Leg Mount 2

4 43426 Glacier Bush Ø45 4

5 45618 Lock Nut 2

6 45619 Lock Washer 2

7 45038S M16 X 40 Grade 8.8 Z/P S/Screw 16

8 45140 M16 Nyloc Nut 16

9 43010 90° Grease Nipple 2

10 26558 Clevis Pin 90mm long 2

11 45272 R Clip (S12 or AG7) 4


13 45166 M10 Spring Washer Z/P 2

14 45158 M10 H/D Flat Washer Z/P 2

15 22262 Clevis Pin Assembly 2

16 60245 Hub (6 Stud) 2

17 45638 10.0/75-15.3 Wheel Assy 6 Stud (18 Ply) 2

44

‘Renovator TFD’ Wheel Hydraulics

20 - 22

23, 244 8 10 17

9 11

19 9 10

5

18

12

16

2

5

1

4

7

13, 14

SlaveCylinder

MasterCylinder

Direction of travel

15 15

3 3

Right Hand SideLeft Hand Side

6

45

Pt. No. 67415Issue 1216

‘Renovator TFD’ Wheel HydraulicsITEM PART No. DESCRIPTION QTY

1 26702 3.5” x 6.5” Master Rephasing Cylinder (Includes pin) FIT TO RIGHT HAND SIDE 1

2 26703 3.25” x 6.5” Slave Rephasing Cylinder (Includes pin) 1

3 43848 Stroke Limiting Collar 7/8” (where fitted) 1

4 60866 Hydraulic Hose, 2.70m (Tractor to Ball Valve) 3m & 3.5m 1

5 60864 Hydraulic Hose, 2.70m (B.Valve to Master Cyl Base) 3m 1

5 60869 Hydraulic Hose, 2.80m (B.Valve to Master Cyl Base) 3.5m 1

6 60864 Hydraulic Hose, 2.70m (Master to Slave Cyl Base) 3m 1

6 60868 Hydraulic Hose, 3.10m (Master to Slave Cyl Base) 3.5m 1

7 60863 Hydraulic Hose, 5.45m (Slave Cylinder Head to Tractor) 3m 1

7 60867 Hydraulic Hose, 5.70m (Slave Cylinder Head to Tractor) 3.5m 1

8 43028 3/8” Flow Control 1

9 43391 3/8” Dowty Washer 3

10 43392 3/8” BSPP Male Nipple 2

11 43393 3/8” BSP S/S Ball Valve 1

12 60856 Hydraulic Valve Support Assy 1

13 43147 1/2” BSP Quick Release Coupling 2

14 43617 Dust Cover 2

15 43280 3/4” UNO to 3/8” BSP Nipple 4

16 45033 M12 x 120 Bolt 1

17 45139 M12 Nyloc Nut 1

18 44957 M6 X 50 Bolt 2

19 45136 M6 Nyloc Nut 2

20 22262 Clevis Pin Assembly 2

21 45418s M10 x 25 Set Screw 2


23 26558 Clevis Pin 2

24 45272 R Clip 2

46

‘Renovator TFD’ Adjustable Toolbars

5

4

3

2

4 1

6

47

Pt. No. 67415Issue 1216

‘Renovator TFD’ Adjustable ToolbarsITEM PART No. DESCRIPTION QTY

24R 24R1 72168 TFD 3.0m Front Beam Welded Assembly 1 -1 72230 TFD 3.5m Front Beam Welded Assembly - 12 72169 TFD 3.0m Middle Beam Welded Assembly 1 -2 72231 TFD 3.5m Middle Beam Welded Assembly - 13 72170 TFD 3.0m Rear Beam Welded Assembly 1 -3 72232 TFD 3.5m Rear Beam Welded Assembly - 14 72175 TFD Rear Beam (Short) Welded Assembly 25 Refer Page 48 Toolbar adjust components -6 Refer Page 52 Tine, Boot & Point Components -

48


1819

15

16

17

14

5

6

1 2

43

12

1310 14

7

5

8

9

1011

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Pt. No. 67415Issue 1216

ITEM PART No. DESCRIPTION QTY

1 72174 Rear Link Arm TFD 2

2 72165 Rear Adjusting Bush TFD 4

3 45020 M12 x 35 Grade 8.8 Z/P Bolt 4

4 45159 M12 HD Flat Washer 4

5 45139 M12 Nyloc Nut 60

6 43395 HD Turnbuckle 1

7 26558 Clevis Pin 90mm long 2

8 45272 R Clip (S12 or AG7) 4

9 72162 TFD Link Arm W/Assembly (attached to Turnbuckle) 1

10 72166 Adjusting Bush TFD 6

11 72160 Link Arm TFD 1

12 45040 M16 x 50 Grade 8.8 Z/P Bolt 6


14 45140 M16 Nyloc Nut 34

15 72036 TFD Upper Clamp Body W/Assy 14

16 72155 Rubber Cord 56

17 72040 TFD Lower Clamp Body W/Assy 14

18 45019S M12 x 30 Grade 8.8 Z/P S/Screw 56



50

‘Renovator TFD’ Fixed Toolbars

1

7 6

8

35 2

4

51

Pt. No. 67415Issue 1216

‘Renovator TFD’ Fixed ToolbarsITEM PART No. DESCRIPTION QTY

24R 28R1 72060 TFD 3.0m Front Beam W/Assy Fxd 1 -1 72066 TFD 3.5m Front Beam W/Assy Fxd - 12 72161 TFD 3.0m Mdl Beam W/Assy Fxd 1 -2 72067 TFD 3.5m Mdl Beam W/Assy Fxd - 13 72162 TFD 3.0m Rear Beam W/Assy Fxd 1 -3 72068 TFD 3.5m Rear Beam W/Assy Fxd - 14 72063 TFD R Beam LH Short W/Assy Fxd 15 72064 TFD R Beam RH Short W/Assy Fxd 16 45019s M12 x 30 Grade 8.8 Z/P S/Screw 567 45139 M12 Nyloc Nut 568 Refer Page 52 Tine, Boot & Point Components -

52

‘Renovator TFD’ Tine, Boot & Point

8

110

2

652 clampsper tine

7

11

3

4

912

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Pt. No. 67415Issue 1216

‘Renovator TFD’ Tine, Boot & PointITEM PART No. DESCRIPTION QTY

24R 28R

1 43159 “S” Tine Bellota 45x12 2476 24 28

2 44346 BH1 Tip Tiled Flexiseeder 24 28

3 44347 BH2 Clamp for BH1 Flexiseeder 24 28

4 72196 Boot Welded Assembly TFD 24 28

5 72151P TFD ‘S’ Tine Clamp 48 56

6 45032 M12 x 110 Grade 8.8 Z/P Bolt 72 84

7 45139 M12 Nyloc Nut 72 84

8 72194 M12 ‘U’Bolt Flexiseeder Point 24 28

9 45126 M12 1.75p Conelock Nut 72 84

10 44922 M12x70 Grade 10.9 Z/P Bolt 24 24

11 45222 M8x35 Skt Hd Cap Screw 10.9 Z/P 48 56

12 45128 M8 Conelock Nut 10.9 48 56

54

‘Renovator TFD’ Hose Supports

3 4 2

1

1

5 6 7 8

9Not Shown

55

Pt. No. 67415Issue 1216

‘Renovator TFD’ Hose SupportsITEM PART No. DESCRIPTION QTY

24R 28R

1 74041 3.0m Hose Support Frame 2 -

1 74046 3.5m Hose Support Frame - 2

2 74071 Hose Support Bracket 4

3 44962 M8 x 30 Grade 8.8 Z/P S/Screw 8


5 45137 M8 Nyloc Nut 8

6 45004s M10 x 35 Grade 8.8 Z/P S/Screw 8


56

‘Renovator TFD’ Footboard, Ladder & Handrail

1

2

3 5

7

4

4

12

9 101198 106 7

15

1413

57

Pt. No. 67415Issue 1216

‘Renovator TFD’ Footboard, Ladder & HandrailITEM PART No. DESCRIPTION QTY

24R 28R

1 60160 Rear Guard Rail W/Assy (3.0m) 2 -

1 60360 Rear Guard Rail W/Assy (3.5m) - 2

2 60163 End Guard Rail W/Assy 1

3 60150 3.0m Footboard Assembly 1 -

3 60350 3.5m Footboard Assembly - 1

4 72035 TFD Outer F/Board Mntg Profile 2

5 72034 TFD Inner F/Board Mntg Profile 2


7 45140 M16 Nyloc Nut 16

8 45021 M12 x 40 Grade 8.8 Z/P Bolt 6


10 45139 M12 Nyloc Nut 8

11 45023 M12 x 50 Grade 8.8 Z/P Bolt 2


58

‘Renovator TFD’ Footboard, Ladder & Handrail

54

2

3

1

6

7 8 9

10

59

Pt. No. 67415Issue 1216

‘Renovator TFD’ Footboard, Ladder & HandrailITEM PART No. DESCRIPTION QTY

1 60170 Footboard Step Bracket W/Assy 1

2 72143 TFD Ladder W/Assembly 1

3 45062 M20 x 50 Grade 8.8 Z/P Bolt 2

4 45155 M20 Light Flat Washer Z/P 2

5 45141 M20 Nyloc Nut 2

6 45023 M12 x 50 Grade 8.8 Z/P Bolt 2



9 45138 M10 Nyloc Nut 2

10 63220 Ladder Securing Bracket 1

60

‘Renovator TFD’ Dual Seedbox Assembly

1 2 3

6

5

4

11

7

1098

12

13

14

61

Pt. No. 67415Issue 1216


24R 28R

1 72100Dual Box Assembly & Lid 24 Run (with seeder hardware) 1 -

1 72233Dual Box Assembly & Lid 28 Run (with seeder hardware) - 1

2 74002 Dual Box/Dual Lid 24 Run (painted sheetmetal) 1 -

2 72234 Dual Box/Dual Lid 28 Run (painted sheetmetal) - 1

3 74006 Lid Only 3m 2 -

3 72282 Lid Only 3.5m - 2

4 26599 Calibration Tray Bracket 8

5 72139 Calibration Tray 3m 4 -

5 72275 Calibration Tray 3.5m - 4

6 Refer Page 61 Seeder Mechanism 48 56

7 Refer Page 60 Agitator Drive Assembly 2

8 23633 Box Shaft Short Connect Sleeve 2

9 72130 Flap Shaft 3m 2 -

9 72271 Flap Shaft 3.5m - 2

10 72129 Box Shaft 3m 2 -

72270 Box Shaft 3.5m - 2


12 45138 M10 Nyloc Nut 4

13 Refer Page 64 Rear Motor Drive 1

14 Refer Front Motor Drive 1


62


32

1

5

6

2 25 4

4

27

26

4

22 23424 14

18

17

16

13

7 98

11 12 10 13

14

15

63

Pt. No. 67415Issue 1216


1 29163 Hinge Assembly 6

2 45908 M6 X 16 Pan Pozi Z/P M/C Screw 24


4 45136 M6 Nyloc Nut 34

5 27599 Hinge Pin Spring Clip 6

6 22491 Hinge Pin 6

7 45632 M4 Nyloc Nut 4

8 45646 Rubber Tensioner Hook 4

9 45633 M4 x 25 Pan Head Screw 4

10 45644 Gas Strut 100N 4

11 45005 M10 x 40 Grade 8.8 Z/P Bolt 8


13 45130 M10 Grade 8.8 Hex Nut Z/P 12

14 45138 M10 Nyloc Nut 12

15 45654 M10 Dome Nut Stainless 4

16 45661SS M10x50ss Button Head Skt Screw 4


18 45645 T-Pull Rubber Rope Tensioner 4

19 72137 Rear Flapshaft Handle W/Assy 1

20 72134 Front Flapshaft Handle W/Assy 1

21 45186 M10 x 12 Socket Head Grubscrew 4

22 10143 Quadrant Plate Cast (9-7-5-3-1) 2

23 10158 Quadrant Reverse (1-3-5-7-9) 2

24 45758 M6 x 16 C/Sunk Posi Z/P Screw 4

25 45122 M6 Grade 8.8 Hex Nut 6

26 22568 Location Tab Calibration Tray 6

27 45907 M6 X 12 Pan Pozi Z/P M/C Screw 6


64

‘Renovator TFD’ Agitator Shaft AssemblyITEM PART No. DESCRIPTION QTY

24R 28R

1 72141 3.0m 24R TFD Agitator Shaft 2 -

1 72274 3.5m 24R TFD Agitator Shaft - 2

2 72131 Joining Collar/Agitator Shaft 2

3 45185ss M10 x 10 St Stl Skt/Hd G/Screw 4

4 22423 Agitator Bearing Support Short 4

5 47600 M30 Iso Fine Hex Lock Nut Z/P 4

6 22428 Support Cap 2

7 45410sss M8 x 16 Grade 316 S/S S/Screw 4

8 45137ss M8 Nyloc Nut Grade 316 S/S 4

3

6

7

812

45

4 5

65

Pt. No. 67415Issue 1216

‘Renovator TFD’ Seeder MechanismITEM PART No. DESCRIPTION QTY

24R 28R

1 43375 Metering Housing 48 56

2 43376 Shutter Slide 48 56

3 43377 Seed Metering Wheel Assembly (Includes item 4) 48 56

4 43374 Fine Seed Wheel (For Spares Ordering Only) -

5 43378 Bottom Flap & Bolt Assembly 48 56

6 22550 Seeder Extension Funnel 48 56

7 22551 Seed Diverter 48 56

8 22548 Spring Clip, S/S 48 56

9 43379 Seed Shaft Guide Bearing 6

10 43380 Guide Bearing Tension Spring 6

11 43382 Metering Wheel Clutch Hook 1

12 43362 Fine Seed Wheel Brush (Optional Extra) -

8 1

6

5

42 3

7

9

1011

66

‘Renovator TFD’ Blank Page

67

Pt. No. 67415Issue 1216

‘Renovator TFD’ Gearmotor Drive - Front Bin

1

234

7

9

8

5

19

10 12

13

15 16 17

18

Refer to parts list on

11

6

14

68

‘Renovator TFD’ Gearmotor Drive - Rear Bin

2 3 4 5

1

21

8

9

7

13

1012

15

20

Refer to parts list on Page 69

17 16

11

6

14

69

Pt. No. 67415Issue 1216


1 43943 450w Electric motor c/w 100:1 gbox 2

2 72125 15T Sprocket 3/8”P x 19mm Bore 2

3 45179 M8 x 8 Socket/Hd Grub Screw 2


5 72156 Seed Drive Shaft TFD 2

6 29146 Key 6 x 6 x 65 2


8 45164 M6 Spring Washer Z/P 6


10 22413 3/8” B.S.Chain X 35 Links 2

11 43396 3/8” Pitch Joiner Link 2

12 22418 21T Sprocket 3/8”p X 20mm Bore 2

13 45187 M10 x 16 Socket/HD Grub Screw 4

14 43428 Nylon Bush 2

15 72123 Agitator Shaft Extension 2


17 45137 M8 Nyloc Nut 8

18 72118 Motor Mount W/Assy Front Drive 1

19 72128 Motor Guard Front Drive 1

20 72132 Motor Mount W/Assy Rear Drive 1

21 72187 Motor Guard Rear Drive 1

‘Renovator TFD’ Gearmotor Drive - Front / Rear Bin

70

‘Renovator TFD’ Electric Drive

TO MOTOR

TO LOOM

TO LOOM

60 AMP

60 AMP

1 2 3 4

56 7

BOX 1 LEVEL RIGHT

BOX 1 LEVELLEFT

AREA CUT-OUT

MCM 1

FORWARD SPEED RADAR

MCM 2

BOX 1 PRIME SWITCH

BOX 1 SHAFT CONFIRMATION

MOTOR/GEARBOX

MOTOR/GEARBOX

BOX 2 LEVEL RIGHT

BOX 2 LEVELLEFT

BOX 2 PRIME SWITCH

BOX 2 SHAFT CONFIRMATION

8

9

11 12

13

14

16

17

17

18

15

7

2419

71

Pt. No. 67415Issue 1216


1 43952 Tractor Power Lead c/w Fuse Assembly 1

2 44040 Drill Power Lead 1

3 44041 Fuseholder with fuse -60 Amp 1

4 43984 60Amp Maxi Fuse (Blue) 2

5 44042 Red power cable 250mm long. M5 Ring 12-10 AWG 2

6 44043 Yellow/Green earth cable 250mm long. M5 Ring 12-10 AWG 2

7 44025 Motor Control Module (Cinch Connector) 2

8 43943 450watt, 100:1 g/box & 100ppr Encoder 2

9 44047 Duncan PSi Console 1

10 43983 PS Console Mounting Bracket (In cab) 1

11 43982 Duncan PS Instrument Lead 1

12 44048 Drill Harness to Tractor 1

13 44049 Box 1 Harness 1

14 44050 Box 2 Harness 1

15 43948 0.5m Level Sensor c/w Connector 4

16 43950 0.5m Priming Switch c/w Connector 2

17 43949 0.5m Shaft Speed Sensor c/w Connector 2

18 44054 Area cutout sensor 2.2m 1

19 44053 Radar extension lead 2.2m 1

20 43958 Magnet Ring 2

21 45368SS M10 Starlock Fixing Washer 2

22 45158 M10 Heavy Duty Flat Washer 2

23 29339 Shaft Confirmation Sensor Bracket 2

24 44111 Radar 1

‘Renovator TFD’ Electric Drive

Sensor includes nut & lock washers

20

22

21

23

17

72

‘Renovator TFD’ Electric Drive (continued)

Sensor includes nut & lock washers

1

2 3 8

7

6

4 5

4 9

13

10

12

14

1615

18

11

17

73

Pt. No. 67415Issue 1216

‘Renovator TFD’ Electric Drive (continued)ITEM PART No. DESCRIPTION QTY

1 26702 3.5” x 6.5” Master Rephasing Cylinder (Includes pin) 1

2 72207 Activator Arm TFD 1

3 43956 Bar Magnet (Wheel Ram Sensor) 2



6 44082 Hose Clamp St Stl 82-108 Dia 1

7 44054 Shaft Sensor M12 2.2m Lead 1

8 29129 Wheel Sensor Mount 1

9 45122 M6 Grade 8.8 Hex Nut Z/P 4


11 45136 M6 Nyloc Nut 4

12 63160 MCM Bracket 2

13 44041 Fuseholder with fuse -60 Amp 1

14 43984 60Amp Maxi Fuse (Blue) 1

15 45146 M5 Nyloc Nut 8

16 45124 M5 Flat Washer 8

17 45142 M5 x 25 25 Grade A2-70 Set Screw 8

18 44025 Mk2 Motor Control Module 2

74

‘Renovator TFD’ Electric Drive (continued)

1 2

3

4

5

Radar includes mounting screws

& washers

6

75

Pt. No. 67415Issue 1216

‘Renovator TFD’ Electric Drive (continued)ITEM PART No. DESCRIPTION QTY

1 44111 Radar 1

2 72150 Radar Mounting Bracket 1

3 45068 M20 x 80 Grade 8.8 Z/P Bolt 2

4 45141 M20 Nyloc Nut 2

5 45053 Radar Extension lead 3m 1

6 43950 Priming Switch c/w 2way Amp ss (0.5m lead) 2

76

‘Renovator TFD’ Rear Tow Hitch

3

5

4

2

1

6

77

Pt. No. 67415Issue 1216

‘Renovator TFD’ Rear Tow HitchITEM PART No. DESCRIPTION QTY

72220k Rear Tow Kit (Plain) comprises items 1 to 3 below:- -

1 63035 Rear Towhitch Welded Assembly 1

2 45140 M16 Nyloc Nut 8

3 45047 M16 x 90 Grade 8.8 Z/P Bolt 8

4 63297 Tine Harrow Stub Assembly 2

5 45040 M16 x 50 Grade 8.8 Z/P Bolt 8

6 45140 M16 Nyloc Nut 8

7 72221k Rear Tow Kit (Tine Harrow) TFD 1

Note: Item 7 contains all parts shown (1 to 7) above

See for configurations for fitting Tine Harrow

78

‘Renovator TFD’ Tine Harrow (Optional)

25

13

3

12

2

6

14

16

9

11

12

8

5

418

15

14

19

17

24

23

11

212220

7

8

10

15

27

26

11 28

11

9

15

1

79

Pt. No. 67415Issue 1216


24R 28R1 RFT30* Tine Harrow for TFD 3m 1 -

RFT35* Tine Harrow for TFD 3.5m - 12 60426 Tine Harrow Strut W/Assy 23 60428 Strut Bolt Plate 24 60430 Swinging Arm W/Assy 25 60435 Guidingbar W/assy 26 60437 Levelling Harrow Spring 27 60438 Guiding bar Bush 28 60439 Guiding Spacer 49 43118 Grease Nipple Straight 2

10 45006 M10 X 45 Gr 8.8 bolt Z/P 411 45138 M10 Nyloc Nut 3612 45050 M16 X 120 Gr 8.8 bolt Z/P 813 45140 M16 Nyloc Nut 814 45073 M20 X 130 Gr 8.8 bolt Z/P 615 45161 M20 HD flat washer Z/P 416 45141 M20 Nyloc Nut 617 60423 Levelling Harrow Bar W/Assy 218 60440 Swinging Bracket Spacer 419 60441 Levelling Harrow Pivot Pin W/Assy 220 43675 1/4” x 1 1/2” Lynch Pin 221 60255 Levelling Harrow Tine -LH 1222 60256 Levelling Harrow Tine -RH 1223 60422P# Double Retaining Plate Profile 2424 45016 M10 X 100 Gr8.8 Bolt Z/P 2425 43120 Grease Nipple 90° 226 60421 Tine Harrow Bracket 227 45013 M10 x 80 Gr 8.8 bolt Z/P 828 60420 Harrow Bar Clamp Plate 2

*Depending on how your machine is configured there are a number of kits to allow the use of tine harrows:-

Current Configuration What you need to run tine harrows

No rear tow fittedRear Tow Kit with stubs + Tine Harrow =72221k and RFT30/RFT35

Rear tow only no stubsHarrow Kit Retrofit = 62992k (includes stubs, fasteners and harrow)

Rear tow with stubsTine Harrows 3.0m = RFT30

Tine Harrows 3.5m = RFT35

‘Renovator TFD’ Tine Harrow (Optional)

80

‘Renovator TFD’ Uni-Roller (Optional)

2

7 6

5

43

129 8

7

11

10

14

13

1

1516

19 tyres

81

Pt. No. 67415Issue 1216


24R 24R1 RTR30 Uni-Roller Complete 3m 1 -1 RTR35 Uni-Roller Complete 3.5m - 12 60475 Roller Frame W/Assy 3m 1 -2 60476 Roller Frame W/Assy 3.5m - 13 60490 Drawbar Assembly Complete 14 60496 Link 15 60482 Roller Tube W/Assy 3m 1 -5 60483 Roller Tube W/Assy 3.5m - 16 43589 Tyre 185/70 R13 19 227 60494 End Retaining Plate 28 43588 Bearing Unit 29 60495 Roller Axle Retainer 2

10 45041 M16 x 55 Class 8.8 Z/P Bolt 1011 45140 M16 Nyloc Nut 1612 43271 Drain plug 213 45064 M20 x 65 Class 8.8 Z/P Bolt 214 45141 M20 Nyloc Nut 215 47251 Bolt 1”UNF x 3.5” HT 216 47552 Nut 1” UNF Nyloc 2

‘Renovator TFD’ Uni-Roller (Optional)

Pt. No. 67305 Issue 1011

Owners Manual

Duncan Drill Electric Drive System

MK2

Head Office: Australian Branch: P.O. Box 2018 4B Silverton Close Hilton Highway Laverton North Timaru, New Zealand Melbourne, Australia Telephone (03) 688 2029 Telephone (03) 9314-9666 Facsimile (03) 688 2821 Facsimile (03) 9314-6810

2

Contents

A INTRODUCTION..........................................................................................................................5A.1 General Description ................................................................................................................................5A.2 System Schematic – 2 Bin System.................................................................................................5A.3 System Schematic – 3rd Bin System..............................................................................................6A.4 System Schematic – 4th Bin System..............................................................................................6A.5 Console Layout ..........................................................................................................................................7

B OPERATION .................................................................................................................................8B.1 Power On Routine....................................................................................................................................8B.2 Main Operating Screen .......................................................................................................................11

B.2.1 Main screen options and bin configuration display..................................................11B.2.2 Main screen display features.................................................................................................13

B.3 Info Screen ................................................................................................................................................16B.3.1 Info screen options and bin configuration display ...................................................16B.3.2 Info screen display features ..................................................................................................17

B.4 Totals Screen ............................................................................................................................................20B.5 Main Screen Alarms ..............................................................................................................................22

B.5.1 Low Bin Level..................................................................................................................................22B.5.2 Shaft Confirmation Alarm ........................................................................................................23B.5.3 Encoder Alarm ................................................................................................................................24B.5.4 Forward Speed Alarm ................................................................................................................24B.5.5 Motor Alarm .....................................................................................................................................25B.5.6 Motor Control Module Alarm ..................................................................................................27

B.6 Calibration..................................................................................................................................................29B.6.1 Calibration Check Programme 1 ..........................................................................................29B.6.2 Calibration Check Programme 2 ..........................................................................................31B.6.3 Calibration Nudge Programme .............................................................................................33

C CONFIGURATION /SETUP......................................................................................................35C.1 Menu ..............................................................................................................................................................35

C.1.1 Alarm Setup .....................................................................................................................................35C.1.2 Cal Check ...........................................................................................................................................36C.1.3 Bin Setup ...........................................................................................................................................36C.1.4 User Options ....................................................................................................................................36

C.1.4.1 Speed Simulation .....................................................................................................................37C.1.4.2 Display............................................................................................................................................39C.1.4.3 Forward Speed Sensor..........................................................................................................39C.1.4.4 Time / Date .................................................................................................................................42C.1.4.5 Helpline..........................................................................................................................................43

C.1.5 Drill Setup .........................................................................................................................................43C.1.5.1 Sowing Width .............................................................................................................................44C.1.5.2 Instrument Setup ....................................................................................................................44C.1.5.3 Bin Configuration .....................................................................................................................45C.1.5.4 Bin Setup ......................................................................................................................................46

C.1.6 Diagnostics.......................................................................................................................................48C.1.6.1 Test Routine................................................................................................................................48C.1.6.2 Instrument Live ........................................................................................................................52C.1.6.3 Motor Module 1 Live...............................................................................................................52

C.1.7 History.................................................................................................................................................55D DEFAULT SETTINGS ...............................................................................................................57E TROUBLE SHOOTING .............................................................................................................58F TEMPORARY SOLUTIONS .....................................................................................................61G NOTES ..........................................................................................................................................62

3

List of Figures

Figure 1. BIN SETUP screen..........................................................................................8Figure 2. BIN CONTENTS screen ..................................................................................9Figure 3. PRODUCT SETUP screen ..............................................................................9Figure 4. RESET TOTALS screen ...............................................................................10Figure 5. 2 bin configuration .......................................................................................11Figure 6. 3 bin configuration (3rd box at front)...........................................................11Figure 7. 3 bin configuration (3rd box at rear) ............................................................12Figure 8. 4 bin configuration .......................................................................................12Figure 9. MAIN screen summary (4 bin configuration) .............................................13Figure 10. MAIN screen (4 bin configuration) ..............................................................13Figure 11. MAIN screen - low speed alarm...................................................................14Figure 12. MAIN screen - motors on & off....................................................................14Figure 13. MAIN screen - max ground speed...............................................................15Figure 14. INFO screen - 4 bin configuration...............................................................16Figure 15. INFO screen summary - 4 bin configuration ..............................................16Figure 16. BIN CONTENTS screen ................................................................................17Figure 17. INFO SETUP screen .....................................................................................18Figure 18. TODAY screen ..............................................................................................19Figure 19. TOTALS screen -part ...................................................................................20Figure 20. TOTALS screen - total..................................................................................20Figure 21. TOTALS screen 3 .........................................................................................21Figure 22. Low bin level alarm - left..............................................................................22Figure 23. Low bin level alarm - right ...........................................................................22Figure 24. Low bin level alarm - volume ......................................................................23Figure 25. Shaft confirmation alarm .............................................................................23Figure 26. Encoder alarm ..............................................................................................24Figure 27. Low speed alarm ..........................................................................................24Figure 28. High speed alarm 1 ......................................................................................25Figure 29. High speed alarm 2 ......................................................................................25Figure 30. Motor alarm...................................................................................................26Figure 31. Motor speed alarm .......................................................................................26Figure 32. Motor overload .............................................................................................27Figure 33. Motor control module offline.......................................................................28Figure 34. CAL CHECK screen 1/1................................................................................29Figure 35. CAL CHECK screen 1/2................................................................................30Figure 36. CAL CHECK screen 1/3................................................................................30Figure 37. CAL CHECK screen 1/4................................................................................31Figure 38. CAL CHECK screen 2/1................................................................................31Figure 39. CAL CHECK screen 2/2................................................................................32Figure 40. CAL CHECK screen 2/3................................................................................32Figure 41. NUDGE screen 1...........................................................................................33Figure 42. NUDGE screen 2...........................................................................................34Figure 43. NUDGE screen 3...........................................................................................34Figure 44. MENU screen ................................................................................................35Figure 45. ALARM SETUP screen.................................................................................35Figure 46. BIN SETUP screen........................................................................................36Figure 47. USER OPTIONS screen................................................................................37

4

Figure 48. SIMULATED SPEED screen.........................................................................37Figure 49. MAIN screen with SIMULATED SPEED ......................................................38Figure 50. SIMULATED SPEED off................................................................................39Figure 51. DISPLAY screen ...........................................................................................39Figure 52. SPEED FACTOR screen...............................................................................40Figure 53. SPEED FACTOR CALIBRATION screen 1 ..................................................40Figure 54. SPEED FACTOR CALIBRATION screen 2 ..................................................41Figure 55. SPEED FACTOR CALIBRATION screen 3 ..................................................41Figure 56. SPEED FACTOR CALIBRATION screen 4 ..................................................42Figure 57. TIME/DATE screen .......................................................................................43Figure 58. HELPLINE screen .........................................................................................43Figure 59. DRILL SETUP screen ...................................................................................44Figure 60. INSTRUMENT SETUP screen ......................................................................44Figure 61. BIN CONFIG screen......................................................................................46Figure 62. BIN SETUP screen........................................................................................47Figure 63. DIAGNOSTIC screen ....................................................................................48Figure 64. TEST ROUTINE screen 1 .............................................................................48Figure 65. TEST ROUTINE screen 2 .............................................................................49Figure 66. TEST ROUTINE screen 3 .............................................................................49Figure 67. TEST ROUTINE screen 4 .............................................................................50Figure 68. TEST ROUTINE screen 5 .............................................................................50Figure 69. TEST ROUTINE screen 6 .............................................................................51Figure 70. TEST ROUTINE screen 7 .............................................................................51Figure 71. INSTRUMENT LIVE screen ..........................................................................52Figure 72. MCM 1 LIVE screen 1 ...................................................................................52Figure 73. MCM 1 LIVE screen 2 ...................................................................................53Figure 74. HISTORY screen...........................................................................................55Figure 75. HISTORY MCM1 screen ...............................................................................56

5

A INTRODUCTION

A.1 General Description

The electric drive system enables up to 4 electric motors to be controlled proportional to the forward speed. The system also includes a cut-out sensor to stop seeding while in transport, and a tractor cab mounted console. Connected to each bin is a seeder shaft confirmation sensor, 2 low level sensors, calibration priming switch, electric motor complete with gearbox and a motor control module. The console programming includes product information, bin configuration and set up, sowing rate set up, calibration, system monitoring, etc.

A.2 System Schematic – 2 Bin System

A schematic of the complete 2 bin system is as follows

6

A.3 System Schematic – 3rd Bin System

A schematic of the 3rd bin system is as follows. This system connects directly to the 2 bin system above. The lead is specific to the 3rd box even though it may look similar to some others.

A.4 System Schematic – 4th Bin System

As above; use an additional ‘Y lead’. The box harness lead must be for a 4th box –the connections differ between boxes to identify the Motor Control Module as MCM 4.

7

A.5 Console Layout

References are made throughout this manual to Keys A to I which correspond to the buttons labelled A to I above.

8

B OPERATION

B.1 Power On Routine

When the instrument is first turned on the instrument will enter a short routine to remind the operator of the previous setup. The set up can be changed and then accepted by pressing the ENTER key or alternatively, the routine can be skipped by pressing the MAIN button (Key A).

The first screen on start up is the BIN SETUP screen. See Figure 1 This screen advises the operator which products are defined to which bin. On the screen format shown in Figure 1 the operator can use Keys E & F to cycle through the list of products. The application rate saved against that product will also be shown. The letter shown in the graphic will also change to reflect the product selected.

Figure 1. BIN SETUP screen

Key I can be used to move down the list with both ends of the arrow moving to indicate the product and bin selected. Once at the end it will return to the beginning with the next key press.

Pressing Key H accesses the BIN CONTENTS screen. See Figure 2. This screen enables the operator to adjust the contents of the product in the bin. Pressing the ENTER key returns to BIN SETUP screen.

9

Figure 2. BIN CONTENTS screen

Pressing Key G on the BIN SETUP screen accesses the PRODUCT SETUP screen. See Figure 3. On this screen the operator can view/programme the setup regarding the product in the bin selected.

Figure 3. PRODUCT SETUP screen

There is a directory of 16 products and against each of these 4 factors are recorded. These factors are rate, step size, alarm weight and calibration factor.

The 1st line simply reminds the operator which bin the product is set for.

10

The 2nd line is the product name. This can be changed using the keypad, pressing ENTER to confirm the name entered. This new name then applies to any of the other bins that have the same product.

The 3rd line is the target rate for the product. This value can be changed here or on the MAIN screen. The last entered value here or on the MAIN screen is the one saved.

The 4th line is the step size. The step size is the percentage change of the target sowing rate. This can be programmed here or on the screen INFO SETUP screen.

The 5th line of the display is the bin low level alarm weight. This can be programmed here or on the INFO SETUP screen or on the ALARM SETUP screen.

The 6th line is the calibration factor for the product. This can be manually entered here or on the INFO SETUP screen. Doing a product calibration of this product on any bin overwrites this value irrespective of bin.

Pressing the ESC key returns to the BIN SETUP screen.

Pressing the ENTER key while showing the BIN SETUP screen accesses the RESET TOTALS screen. See Figure 4. If Key I is pressed the instrument goes directly to the MAIN operating screen. If Key E is then pressed a secondary screen is displayed which enables the operator to reset either the ‘PART’ or ‘TOT’ area’s. Select ‘PART’ or ‘TOT’ to highlight whish is to be reset and press the RESET button (Key E). Press the ESC button (Key G) to return to the previous screen or the ENTER button to confirm the reset. Press the MAIN button (Key A) when complete.

Figure 4. RESET TOTALS screen

11

B.2 Main Operating Screen

B.2.1 Main screen options and bin configuration display

Figure 5 shows the MAIN screen display for the 2 bin configuration. The left bin is bin 1 (front) and the right hand bin is bin 2 (rear). The MAIN screen can be accessed at any time by pressing the MAIN button (Key A).

Figure 5. 2 bin configuration

Figure 6 shows the MAIN screen display for one of the 3 bin configurations. The left bin is bin 3 (the small bin), the middle bin is bin 1 and the right hand bin is bin 2.

Figure 6. 3 bin configuration (3rd box at front)

12

Figure 7 shows the MAIN screen display for the other 3 bin configuration. The left bin is bin 1, the middle bin is bin 2 and the right hand bin is bin 3 (the small bin).

Figure 7. 3 bin configuration (3rd box at rear)

Figure 8 shows the MAIN screen display for the 4 bin configuration. The left bin is bin 3 (the front small bin), the left middle bin is bin 1, the right middle is bin 2 and the right hand bin is bin 4 (the rear small box).

Figure 8. 4 bin configuration

Figure 9 shows a summary of the 4 bin configuration MAIN screen display. This enables particular details of each bin to be displayed simultaneously. The summary screens for the 2 bin and 3 bin configurations are the same except the respective missing bin information is blank.

13

Figure 9. MAIN screen summary (4 bin configuration)

Pressing the MAIN button (Key A) cycles between the two versions of the appropriate MAIN screen (box specific and summary screens).

B.2.2 Main screen display features

Figure 10 provides a description of various features on the MAIN screen. This is for a 4 bin configuration but also applies to the other configurations.

The top line of the display shows the time (top left) and area cut-out status (top right). When the drill is ‘out of work’ (lifted) a cross is shown, a tick indicates ‘in work’ (lowered). When the drill is ‘out of work’ motor control and alarms will be inhibited. The second line of the MAIN display advises the operator of the product that the details below relate to. This will change when Key I is pressed. The metering rolls will be stationary when the motors are stationary and as soon as the motors start rotating the icon will be animated. If the motor is turned off a cross will be show.

Figure 10. MAIN screen (4 bin configuration)

Metering Roll

Product Selected

Area Cut-Out Status

Low level reminder

Part area for selected product

Bin contents indication

Bin number

14

If the instrument is ‘in work’ and the forward speed is below the minimum forward speed setting (refer to C.1.5.2), then the instrument will beep and the display will be as in Figure 11. The alarm bell icon and down arrows will flash in sequence with the internal buzzer.

Figure 11. MAIN screen - low speed alarm

Pressing Key I cycles through the bins in a loop. The end of the arrow will move to indicate the bin currently selected (underneath the metering roll). The product, rate, amount, hectares done and motor status shown will change with each bin.

Pressing Key H will turn the selected bin motor ON or OFF irrespective of whether the machine is in transport or not. When turned off the product totals stop accumulating. The key tab reverses shading to show the status and the metering roll shows a cross when turned off as shown in Figure 12.

Figure 12. MAIN screen - motors on & off

15

With the desired bin/product selected simply use the key pad to enter the desired application rate. The digits will flash and pressing ENTER will confirm the rate entered. Maximum is either 3 digits to 0 decimal places or 1 digit to 1 decimal place. Resolution will be as follows 0.0 to 9.9 in 0.1 kg steps, 10 – 99 in 1 kg steps, 100 – 999 in 5kg steps. Values programmed will be rounded to the nearest acceptable value, i.e. 254 will be 255. It will only be possible to enter a new application rate if the forward speed is below the minimum forward speed setting. This rate is then saved against the specific product within the PRODUCT SETUP screen, refer Figure 3.

When a new product rate has been entered, the MAIN screen shows the maximum forward speed for 3 seconds or until a Key has been pressed. See Figure 13. The maximum forward speed shown is the corresponding ground speed when the motor is at maximum speed. This is based on the product calibration factor.

Figure 13. MAIN screen - max ground speed

Keys F & G are used to change the rate of the product selected. The default step size is 10% but this can be changed. Refer to B.3.2.

The TARGET RETURN button (Key E) is used to return the actual sowing rate to the target sowing rate when a rate change has already been made. Until the rate has been changed the key is ‘greyed’ out.

Warning: The speed shown may exceed the practical speed for the machine and/or conditions.

16

B.3 Info Screen

B.3.1 Info screen options and bin configuration display Figure 14 shows the information screen for the 4 bin configuration. The display for the 2 and 3 bin configurations is similar. The INFO screen can be accessed at any time by pressing the INFO button (Key B). The INFO screen displays the amount of product remaining in the bin and also the shaft speed as calculated from the shaft confirmation sensor. It is also used to access and set the bin contents and settings.

Figure 14. INFO screen - 4 bin configuration

Key I is used to cycle through the bins. The end of the arrow also moves to the appropriate bin under the metering roll. Pressing the INFO button (Key B) cycles between the individual and summary INFO screens. Figure 15 shows the later.

Figure 15. INFO screen summary - 4 bin configuration

17

B.3.2 Info screen display features Pressing Key H when on the individual INFO screen accesses the BIN CONTENTS screen. See Figure 16. This screen enables the operator to programme the contents of the bin. The NOW value refers to the calculated current contents of the bin based on the initial value less the number of shaft revolutions x product calibration factor. This value can be changed directly by selecting NOW and using the key pad and pressing ENTER. Alternatively, when a specific amount of product is being added to the bin, select ‘TO ADD’ and use the key pad and press ENTER to add to the NOW total. The NOW total will be updated. Pressing the ESC button (Key G) returns to the previous INFO screen.

Figure 16. BIN CONTENTS screen

Pressing the SETUP button (Key G) when on the individual INFO screen, accesses the INFO SETUP screen. See Figure 17. This screen shows a summary of the bin setup which was selected on the INFO screen. The 3 cursors shown in Figure 17 are the only cursor positions selectable.

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Figure 17. INFO SETUP screen

The first item is the low contents alarm for the bin. When the bin contents reach this setting, the alarm will sound. This can be changed by using the keypad and pressing ENTER. Setting to 0kg disables this alarm.

The second item is the ‘Step size’ and sets the percentage that the actual sowing rate will change using the + and – buttons (Keys F and G) on the MAIN screen. The actual sowing rate can be changed while sowing. The minimum value programmable is 5%, the maximum is 50%.

The third item is the ‘Cal. factor’. The product calibration factor can be changed by using the keypad and pressing ENTER.

Pressing the CAL CHECK key tab when on the individual INFO screen, accesses the first screen of the calibration check procedure. For calibration programmes refer to B.6.1.

Pressing the NUDGE key tab when on the individual INFO screen, accesses the first screen of the calibration nudge programme. For the calibration programme refer to B.6.1.

Press the ESC button to return to the INFO screen.

Pressing the TODAY button (Key E) accesses the TODAY screen shown in Figure 18. This shows information relating to the operation of the system since the instrument was turned on that day and is reset at midnight.

Note: Changes to any of these changes the product settings.

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Figure 18. TODAY screen

The first line indicates the area that has been covered since the instrument was turned on.

The second line displays the time that the drill has been in work and the motors have been operating.

The third line shows the instantaneous work-rate based on the forward speed and working width.

The fourth line shows the work-rate for the last bout. This is based upon the distance and time between the system going ‘in to work’ and then going ‘out of work’. It is updated every time the system goes ‘out of work’.

The fifth line shows the average work-rate since the instrument was turned on that morning. It is based upon the area covered and the time in work (both shown above).

This information is reset and the date updated at midnight.

Pressing Key G returns to the previously shown INFO screen.

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B.4 Totals Screen

The TOTALS screen can be accessed at any time by pressing the TOT button (Key C). The TOTALS screen shown in Figure 19 displays the amount of product dispensed and the area covered while dispensing that product since the date specified for the 4 bin configuration. Similar displays are shown for the 2 and 3 bin configurations. The PART/TOT key tab can be pressed to cycle through the PART and TOTAL registers. Figure 19 shows the PART register screen while Figure 20 shows the TOTAL register screen.

Figure 19. TOTALS screen -part

Figure 20. TOTALS screen - total

Pressing the RESET key tab accesses the screen shown in Figure 21. This allows the reset to be accepted by pressing ENTER or press ESC to cancel. The register

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being reset is that highlighted in the PART/TOT key tab before the RESET key tab was pressed.

Figure 21. TOTALS screen 3

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B.5 Main Screen Alarms

B.5.1 Low Bin Level Figure 22 shows the MAIN screen alarm display when a left hand low bin level alarm is activated. This will occur when a bin level sensor is uncovered. The MAIN screen display changes the bin information of the bin which is low. The alarm can be temporarily ignored by pressing the TARGET RETURN button (Key E).

Figure 22. Low bin level alarm - left

Figure 23 shows the MAIN screen alarm display when the right hand low bin level is activated.

Figure 23. Low bin level alarm - right

Target Return

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Figure 24 shows the MAIN screen alarm display when the theoretical bin level reaches the ‘Low alarm’ setting (see Figure 17). The alarm can be temporarily ignored by pressing the TARGET RETURN button (Key E). The MAIN screen display changes the bin information of the bin which is low.

Figure 24. Low bin level alarm - volume

B.5.2 Shaft Confirmation Alarm Figure 25 shows the MAIN screen alarm display when the system is not receiving a signal from the shaft confirmation sensor. The display defaults to the appropriate bin for the alarm. The alarm can be temporarily ignored by pressing the TARGET RETURN button (Key E).

Figure 25. Shaft confirmation alarm

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B.5.3 Encoder Alarm Figure 26 shows the MAIN screen alarm display when the system is not receiving a signal from the motor encoder but is receiving a signal from the shaft confirmations sensor. In this case the motor increases speed to maximum. This alarm cannot be ignored.

Figure 26. Encoder alarm

B.5.4 Forward Speed Alarm Figure 27 shows the MAIN screen display if the drill is ‘in work’ and the forward speed is below the minimum forward speed setting. Refer to C.1.5.2.

Figure 27. Low speed alarm

Figure 28 shows the MAIN screen display if the drill speed exceeds the motors capacity to keep up. The up arrows flash in sequence with the internal buzzer, but

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every 2 seconds the display flashes the message ‘TOO HIGH’ for 1 second as shown if Figure 29. The rate information defaults to the appropriate bin and the application rate displayed is based on the maximum motor speed and the current forward speed.

Figure 28. High speed alarm 1

Figure 29. High speed alarm 2

B.5.5 Motor Alarm Figure 30 shows the MAIN screen display if there is no speed being registered from the motor but pulses are being received from the shaft confirmation sensor.

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Figure 30. Motor alarm

Figure 31 shows the MAIN screen display if the error between actual motor speed and target motor speed is greater than 10%.

Figure 31. Motor speed alarm

Figure 32 shows the display when the motor is overloaded and operating above the maximum current programmed. Refer to C.1.5.2. The automatic motor overload alarm/shutdown procedure is based on both the amount and the duration of the overload. If the maximum operating current is only exceeded by a small margin, then this is permitted for a short time before the alarm is initiated and the motor drive is shutdown. If the current immediately exceeds the threshold by a large amount then the alarm is instantly shown and the motor drive stopped i.e. a mechanical blockage stops the motor from rotating.

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When the alarm is triggered the motor operation will be stopped and the only way to continue is to fully raise the drill ‘out of work’.

This logic avoids alarm/shutdown being triggered from exceeding the programmed maximum current value by small, short and occasional amounts i.e. during motor start-up.

The procedure once the alarm/shutdown is initiated and the screen in Figure 32 is shown should then be as follows:

The screen indicates that it is the 2nd bin motor control module that has shutdown due to overload. (Bin1 =0000, Bin 2=1000, Bin 3 =0100, Bin 4 =1100 as indicated on the rear of the motor control modules). This overload alarm/shutdown action will be recorded on the instrument. Stop the drill and lift it into the transport position, the alarm/shutdown is then automatically reset. Check for the cause of the overload shutdown e.g. faulty bearing, seed bag wrapped around agitator shaft, etc. Assuming the problem is rectified the operator may then continue working by lowering the drill into work. If the alarm re-occurs then follow the above procedure but further in-depth investigation will be required to avoid future re-occurrences.

Figure 32. Motor overload

B.5.6 Motor Control Module Alarm Figure 33 shows the screen display when the motor control module is recognised as being offline. In this case bin 2 is offline indicated by the motor control module identification 1000.

Motor control module identification (1000 = Bin 2)

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Figure 33. Motor control module offline

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B.6 Calibration

B.6.1 Calibration Check Programme 1 There are two ways to access the calibration check programme, the first is by pressing the following key tabs; INFO, SETUP & CAL CHECK. This will calibrate the product in the bin which was active on the individual INFO screen. The second is to press the MENU key tab (under the TOT key tab) and then CAL CHECK. The only difference between these two methods of accessing the calibration programme is that the first option only allows the calibration to be run on the bin which was on the INFO screen whereas the second option allows the bin to be selected on the first screen by using Key I.

The first screen of the calibration programme is shown in Figure 34. This screen requests the operator to enter the amount of product to be dispensed. This is done by using the key pad and pressing ENTER. The programme gives the option to correct the amount to be dispensed. If the number entered is incorrect, use the keypad and press ENTER. If the number was correct press ENTER to proceed to the next screen.

Figure 34. CAL CHECK screen 1/1

The second screen is shown if Figure 35. Pressing ENTER again will start the product dispensing. The actual amount of product dispensed is based on the product calibration factor and the gearbox ratio. The instrument calculates the number of motor revolutions required and then carries this out. Whilst the motor is running the screen Figure 35 is shown with the weight accumulating.

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When the system thinks it has delivered the product weight requested, the motor stops and the amount dispensed is shown on the third screen. See Figure 36. The product dispensed is weighed and then entered using the key pad and pressing ENTER. Again the programme will give the opportunity for the figure entered to be corrected. To proceed to the last screen, press ENTER again.


The last screen of the programme shows the old and new calibration factors and the percentage error as shown in Figure 37. Press ENTER to accept the change or ESC to exit the programme without changing.

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B.6.2 Calibration Check Programme 2 The programme 2 calibration is essentially the same as programme 1 however it is activated using the priming switches mounted into the left hand side plate of the machine.

The programme is initiated when the priming switch is held for ½ second and then released. Figure 38 shows the first programme 2 calibration screen which is accessed automatically when the priming switch is pressed. With this programme the option of entering the weight to be dispensed is not available. The product starts being dispensed into the calibration trays immediately.


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The product being dispensed accumulates until the priming switch is pressed a second time for ½ second and released. The screen display changes to that shown in Figure 39.


When the product has been weighed, enter the amount using the keypad and press ENTER. The programme will give the opportunity for the figure entered to be corrected. To proceed to the last screen, press ENTER again.

The display changes to the last screen as shown in Figure 40. This shows the old and new calibration factors and the percentage error. Press ENTER to accept the change or ESC to exit the programme without changing.


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The disadvantage of programme 2 is that the operator is unable to programme the amount of product to be dispensed. There two advantages of the second programme, firstly, less walking to and from the console and secondly, two bins can be calibrated simultaneously.

When calibrating two bins simultaneously, press the priming switch for the first bin and release after ½ second to start product dispensing. Press and hold the priming switch for ½ second for the second bin. The console will display the product weight accumulating of the bin started last. When both bins are finished dispensing, the console will display and request the weight to be entered for the last bin finished.

The ESC key tab can be pressed at any time to return to the screen displayed before starting the calibration programme.

B.6.3 Calibration Nudge Programme The calibration nudge programme is accessed by pressing the following key tabs; INFO, SETUP & NUDGE. The programme enables the calibration factor to be adjusted to compensate for variations is seeding rate due to dynamic affects, eg. vibration.

The first programme screen is shown in Figure 41. Use the key pad to enter the ‘target’ weight, the weight of product that should have been dispensed, and press ENTER.

Figure 41. NUDGE screen 1

The second screen is shown in Figure 42. Use the key pad to enter the ‘actual’ weight, the weight of product that has been dispensed, and press ENTER.

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The last screen as shown in Figure 43 shows the old and new calibration factors and the error. If the error value is negative, the system has not applied as much as it should have. The calibration factor will decrease to increase the motor revolutions. Press ENTER to accept the correction or ESC to exit.


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C CONFIGURATION /SETUP

C.1 Menu

The MENU screen can be accessed at any time by pressing Key D. Items on this list can be accessed by using the keypad. See Figure 44

Figure 44. MENU screen

C.1.1 Alarm Setup From the MENU screen, press Key F to access the ALARM SETUP screen as shown in Figure 45.

Figure 45. ALARM SETUP screen

Pressing Key I cycles through the bins for which the sensors displayed apply. Pressing Key H cycles though the sensors for the bin shown. The alarms shown

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are the shaft confirmation sensor (top), bin level sensor (middle) and the bin weight (bottom). Pressing Keys E and F turn the selected sensor ON or OFF. The bin weight alarm level is set by using the keypad and pressing ENTER. Setting the weight alarm level to 0kg disables the alarm. Press ESC to exit the ALARM SETUP screen and return to the MENU screen.

C.1.2 Cal Check From the MENU screen, press the CAL CHECK button (Key G) to access the first screen of the calibration programme 1. Refer to section B.6.1. This calibration programme is also accessible by pressing INFO, SETUP & CAL CHECK.

C.1.3 Bin Setup From the MENU screen, press the BIN SETUP button (Key I) accesses the BIN SETUP screen shown Figure 46. This is the same screen and setup as seen on the Power On Routine. See section B.1.


C.1.4 User Options From the MENU screen, enter 1 using the keypad to access the USER OPTIONS screen. See Figure 47.

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Figure 47. USER OPTIONS screen

Options are selected using the keypad or by using the up/down arrows and pressing the ENTER key. The ESC key can be pressed at any time to return to the MENU screen.

C.1.4.1 Speed Simulation Pressing the SIM button (Key E) when on the USER OPTIONS screen, accesses the SIMULATED SPEED screen. See Figure 48. The electric drive system can be driven at a set speed (simulated speed) rather than being dependent on the true ground speed sensor (radar). This is useful if there is a radar failure. The speed can be changed by using the up/down arrows or the keypad and pressing ENTER.

Figure 48. SIMULATED SPEED screen

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The ESC button can be pressed at any time to return to the USER OPTIONS screen. The SIMULATED SPEED screen can also be accessed from the SPEED FACTOR screen. See Figure 52.

When the simulated speed is running, it is shown on the MAIN screen as shown in Figure 49. The screen flashes between the two displays until the speed is cancelled.

Figure 49. MAIN screen with SIMULATED SPEED

To cancel the simulated speed, press the SIM OFF button (Key E) on the USER OPTIONS screen shown in Figure 50.

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Figure 50. SIMULATED SPEED off

The product calibration motor speed is dependent on the simulated speed setting.

C.1.4.2 DisplayThe DISPLAY screen shown in Figure 51 is for setting the brightness and contrast. Use appropriate arrows to select and adjust. Use ESC key to return to the USER OPTIONS screen.

Figure 51. DISPLAY screen

C.1.4.3 Forward Speed Sensor The SPEED FACTOR screen shown in Figure 52 is for setting the true ground speed sensor (radar). This can be set manually if the figure is known by using

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the up/down arrows to select the Speed Sensor Factor (SSF) and using the keypad and pressing ENTER.

Figure 52. SPEED FACTOR screen

To re-calibrate the sensor use the arrows to select AUTO-CAL and press ENTER. The first screen of the calibration programme is shown in Figure 53. The programme requires to operator to drive 100m. For accurate results measure out 100m and ensure the drill is sitting level with the ground before starting.

Figure 53. SPEED FACTOR CALIBRATION screen 1

Pressing the ENTER key on the keypad starts the routine and the display changes to the screen in Figure 54. After the operator starts driving the screen changes to as shown in Figure 55. As the operator drives, the tractor

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on the screen progresses towards the 100m. The operator stops when the 100m marked out on the ground is reached.



After stopping press the ENTER key. One of the screens in Figure 56 will appear. If the factor it calculates is greater than 0.05 then the left hand screen will be displayed, otherwise the right hand screen will be displayed.

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For either case in Figure 56 press ESC to exit the programme without changes occurring. To accept the NEW FACTOR in the right hand screen, press ENTER.

The ESC button can be pressed at any time to stop the calibration and return the SPEED FACTOR screen.

C.1.4.4 Time / Date Figure 57 shows the TIME/DATE screen. These can be changed by using the up/down arrows to select the required line, using the keypad to enter the correct figure and pressing ENTER. The ESC key can be pressed at any time to return to the USER OPTIONS screen.

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Figure 57. TIME/DATE screen

C.1.4.5 HelplineFigure 57 shows the HELPLINE screen. This provides contact details should the operator require assistance beyond the information provided in this manual. By moving the cursor and using the keypad this can be overtyped with the name/address/number as required.

Figure 58. HELPLINE screen

C.1.5 Drill Setup From the MENU screen, enter 2 using the keypad to access the DRILL SETUP screen. See Figure 59. The default pin number to access the DRILL SETUP is 6789. These setting are generally specific for the machine configuration and will not require changing.

Note: TODAY totals will reset at midnight so it is important that the time/date is set correctly. (24 hour clock)

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Figure 59. DRILL SETUP screen

C.1.5.1 Sowing Width The sowing width of the drill can be entered by using the up/down arrows to select WIDTH, using the keypad to enter the sowing width in meters and pressing ENTER. Resolution is to 3 decimal places, maximum 9.999m.

C.1.5.2 Instrument Setup Figure 60 shows the INSTRUMENT SETUP screen.

Figure 60. INSTRUMENT SETUP screen

On this screen the operator can change the configuration of the Area cut-out on the Pro-Series. Default setting is ‘In work’. If there is a sensor or harness

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failure, the setting can be changed to ‘Out of work’ so the operation can continue until the sensor repairs are done.

Min. Speed refers to the minimum operating speed that the motors will operate proportional to forward speed. All alarms will be disabled below this speed (except module offline alarms).

Max. Motor Cur. refers to the maximum motor current. When the motors operating current exceeds this amount for a specific amount of time then an alarm is initiated and the motor stopped.

C.1.5.3 Bin Configuration There are four different bin configurations. All bin configuration options available in the BIN CONFIG screen are shown in Figure 61.

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Figure 61. BIN CONFIG screen

For all configurations shown the front bin is to the left and the rear is to the right. For the 2 bin system bin1 is the front bin and bin 2 is the rear. Where is a 3rd bin fitted (small box), this can be mounted at the front or rear. Where there are 2 small bin fitted the third box is at the front an the fourth bin is at the rear. The bin configuration can be changed by using the across arrows.

C.1.5.4 Bin Setup Figure 62 shows the BIN SETUP screen where the settings for the gearbox ratio, maximum motor speed and pulses received per metering shaft revolution. These are all factory settings and must not be changed.

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The across arrow is used to cycle through the bins, the end of the arrow moving to identify the selected bin. The down arrow is used to cycle down through the 3 factors, after the third it returns to the top of the list again. The first factor is the ratio of the gearbox fitted to the motor. Default value is 100:1. The second factor is the maximum motor speed. This is used to calculate the maximum forward speed that any application rate set into the system can be achieved. The third factor is the shaft sensor pulses per revolution. This is used to calculate the shaft speed correctly.

Press ESC to exit the BIN SETUP screen and return to the DRILL SETUP screen.

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C.1.6 DiagnosticsFrom the MENU screen, enter 3 using the keypad to access the DIAGNOSTIC screen. See Figure 63. This accesses a test routine and provides information on the instrument and motor modules.

Figure 63. DIAGNOSTIC screen

C.1.6.1 Test Routine Where problems are occurring with the system, the test routine will help identify where the potential problems are. When on the DIAGNOSTIC screen enter 1 using the keypad to access the first TEST ROUTINE screen shown in Figure 64.

Figure 64. TEST ROUTINE screen 1

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This requires the machine to be fully raised to fully extend the wheel rams. If the system is sensing a change in the area cut-out sensor the display will automatically change to the second screen. See Figure 65. If there is no change sensed the display will automatically change after 30 seconds.


The second screen requires the machine to be fully lowered to fully close the wheel rams. If the system is sensing a change in the area cut-out sensor the display will automatically change to the third screen. See Figure 66. If there is no change sensed the display will automatically change after 30 seconds.


The third screen requires the operator to wave a hand in front of the true ground speed sensor (radar). If the system receives a signal, the display will

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automatically change to the third screen. See Figure 67. If there is no signal the display will automatically change after 30 seconds.


The fourth screen requires the operator to press ENTER on the keypad to operate all motors. All the motors will be operated at 800rpm for 5 seconds during which the system will monitor for motor speed and signal from the shaft confirmation sensors. After the motors stop the display will automatically change to the fifth screen. See Figure 68.


The fifth screen requires the operator to cover all bin sensors and press each priming switch for 2 seconds. This can be done in any order. When the first

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signal is received, the display automatically changes to the sixth screen. See Figure 69.


The sixth screen requires the operator to press ENTER when all bin sensors have been covered and priming switches pressed. The display will then change to that shown in Figure 70 which provides a summary of the test routine. Items with a ‘X’ highlight a fault. This could be in the switch or sensor itself or in the wiring.


Pressing ENTER in the keypad returns the display to the DIAGNOSTIC screen.

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C.1.6.2 Instrument Live The screen shown in Figure 71 shows the supply voltage, the status of the cut-out input, how many motor control modules are connected and how many modules are connected. This screen can be viewed while the drill is in operation.

Figure 71. INSTRUMENT LIVE screen

Press the ESC key at any time to return to the DIAGNOSTIC screen.

C.1.6.3 Motor Module 1 Live Figure 72 shows a typical live screen of the Motor Control Module (bin 1) diagnostic.

Figure 72. MCM 1 LIVE screen 1

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The 1st line of the display shows the status of the motor drive (on or off) and the current being drawn by the motor.

The 2nd line shows the status and frequency on the motor speed input. The switch status icon is useful for diagnostics purposes but does not need to be shown operating above 2hz.

The 3rd line of the display shows the ‘actual’ motor speed in revs per minute. This is based on the input frequency and 100ppr.

The 4th line of the display shows the instruments theoretical motor speed in revs per minute required for the application rate, speed etc currently being operated at.

The 5th line shows the status and frequency of the forward speed input.

The 6th line shows the actual forward speed as calculated from the frequency above and the Speed Sensor Factor. See Figure 52.

The 7th line of the display shows the status of the shaft confirmation input and also the timer for closure.

The 8th line of the display shows the status of the priming switch and also the timer for closure.

Pressing the down arrow then changes the screen to display the remaining information. See Figure 73.

Figure 73. MCM 1 LIVE screen 2

The 1st line of the display shows the status of the bin level left sensor input and the timer for closure.

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The 2nd line of the display shows the status of the bin level right sensor and the timer for closure.

The 3rd line of the display shows the status of the spare analogue input and the voltage level.

Int. Temp refers to the voltage on the internal temperature sensor fitted to the heat sink in the motor control module. Below this the calculated temperature.

Pressing the up arrow then changes the screen to display the initial information or the ESC can be pressed to return to the DIAGNOSTIC screen.

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C.1.7 HistoryFrom the MENU screen, enter 4 using the keypad to access the HISTORY screen. See Figure 47.

Figure 74. HISTORY screen

The 1st line of this display is the grand total area that the drill has covered. This is based on speed, width and c/o status. It cannot be reset unless a POR is carried out.

The 2nd line of the display is working hours. This accumulates when any of the motors are operating.

By using the up/down arrows and pressing ENTER, the history screen for each motor control module can be accessed. Figure 75 shows the display for MCM1.

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Figure 75. HISTORY MCM1 screen

The 1st line shows the total area for this bin/MCM. This only accumulates when the motor is operating.

The 2nd line shows the time of motor operation.

The 3rd line shows the number of motor revolutions.

The 4th line shows the ‘offline’ count. This number increases by 1 everytime the module is recognised as being ‘offline’.

Pressing the ESC key returns to the HISTORY screen.

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D DEFAULT SETTINGS

Speed Sensor Factor - 0.00778 m/pulse Working Width - 3.000 m/3.500m Simulated Speed - 10 km/h Area Cut Out Sensor - ‘in work’ Minimum Forward Speed - 1.5 km/h

Max. Motor Current - 40 amps Bin Configuration - 2

Gearbox - 100:1 (all bins) Max Speed - 2700 rpm (all bins)

Shaft Sensor - 3.0 ppr (all bins)

Product Name Rate(kg/ha) Step (%) Alarm

Weight (Kg) Cal factor (kg/rev)

A Grass 20 5 5 0.280

B Grass Mix 20 5 5 0.300

C Wheat 80 5 10 0.700

D Barley 80 5 10 0.690

E Oats 80 5 10 0.690

F Peas 80 5 10 1.000

G Kale 10 5 2 0.092

H Rape 10 5 2 0.090

I Swedes 5.0 5 1 0.093

J Turnip 5.0 5 1 0.093

K Lucerne 15 5 3 0.100

L W Clover 5.0 5 1 0.094

M R Clover 5.0 5 1 0.094

N Urea 80 5 20 0.700

O Super 130 5 20 1.200

P DAP 130 5 20 0.940

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E TROUBLE SHOOTING

There is a test routine which can be accessed via the DIAGNOSTICS option on the MENU screen (Key D). This routine checks the operation of the motors, sensors switches and radar and provides the operator with a summary of which are operating correctly. This can be used at any time the drill is stationary.

Problem Cause to check Action required System does not power up

Power LED is not going on MCM

Power LED on MCM going but console does not turn on

Harness faulty

Check battery connection

Check fuse on tractor power cable

Check the cable is plugged into the PS console correctly

Check the connection between the PS console cable and the drill harness is clean and dry

Check continuity of drill harness and repair or replace as necessary

Fuse blown Tractor or drill power leads have mechanical damage or have short circuited

Motor damage

Blocked seeder(s) or agitator

Motor overload

Repair or re-insulate power lead

Press each priming switch and check each motor is operational

Check for obstructions causing abnormal loading

If running small seeds, disconnect agitator shaft

Motors are not operating

Motors are turned off on the main operating screen

Drill is not in working position

Area cut-out sensor faulty

Forward speed signal

Harness faulty

Turn motors on

Lower drill

Fit another sensor (from shaft confirmation), if correct operation original sensor is faulty

Check speed is displayed on main operating screen


One motor is not running

Motor is turn off

Application rate

Calibration factor

Turn motor on

Check setting is not too high or low

Check setting is not too high or low

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Press priming switch

Stone or similar caught in seeder mechanism

Bag or other obstacle caught on agitator

Fertilizer has absorbed moisture

Product compaction

If not operating check for obstructions

Remove obstruction

Remove obstruction

Free up fertilizer

Free up fertilizer and disconnect agitator

Area cut-out not functioning correctly

Bars magnets are missing

Check area cut-out sensor/magnet alignment

Area cut-out sensor is faulty

Harness faulty

Replace if necessary and check sensor alignment with magnets

Adjust if necessary

Fit sensor from shaft and check. If working, replace faulty sensor. If not working this suggests harness wiring problem.


Motors operates at maximum speed

Poor motor encoder connection with drill harness

Harness faulty

Check connection


Application rate is incorrect

Application rate

Calibration factor

Obstruction

Forward speed sensor

Sowing width

Check setting

Recalibrate product

Check for and remove obstruction

Check setting and recalibrate if required

Check sowing width is correct

Areaaccumulationappearsincorrect

Area cut-out sensor setting

Incorrect forward speed sensor setting

Sowing width

Check sensor height position and ensure drill is lifted fully into transport position

Recalibrate forward speed sensor

Check sowing width is correct

Forward speed appearsincorrect

Calibration setting incorrect

Ensure drill is level during work and when calibrating radar

Recalibrate forward speed sensor (radar), refer C.1.4.3

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Significant variation with tractor speed

Check for wheel slip

Recalibrate tractor radar

Bin low level alarm does not function

Hopper alarm is turned off

Low sowing speed

Faulty sensor (LED on rear of sensor is illuminated when covered)

Faulty harness

Faulty motor control module

Turn hopper alarm on

Hopper alarms are only active when sowing above the minimum forward speed setting, refer C.1.5.2

Connect sensor from another bin, if operating correctly, then replace faulty sensor

Disconnect sensor, if alarm is not activated then there is a harness fault

Replace motor control module with correct ID

Bin low level alarm sounds continuously

Low theoretical volume shown on main operating screen

Low bin level

Faulty sensor

Check bin level and if necessary adjust product weight in bin or deactivate alarm by setting low level alarm to 0kg

Bin contents is low, sensor is uncovered and more product needs to be added or turn alarm setting to off

Replace sensor with a known working sensor, if the replacement sensor works the original sensor is faulty

Priming switch not functioning

Faulty sensor Connect another priming switch, if functioning correctly then original switch is faulty

Shaftconfirmationalarm sound continuously

Magnet ring position

Incorrect setting

Faulty sensor

Check magnet ring is in line with sensor and adjust if necessary

Check the height of sensor in relation to the magnet ring and adjust if necessary

Check the shaft sensor PPR setting on the bin setup screen is 3

Connect another sensor, if functioning correctly then original sensor is faulty

One motor control module is offline

Incorrect bin configuration

Incorrect motor control module fitted

Check the bin configuration setup on the PS console and change if necessary

Check the motor control module identifications are correct and change module if required

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All motor control modules are offline

Harness faulty Check continuity of yellow, green and red cores between module connection points. Repair or replace as necessary

Systemoperates while drill is stationary

Grass movement (or other) in front on the forward speed sensor

Tractor vibration

Raise the drill into the transport position or increase the minimum forward speed setting

Increase the minimum forward speed setting

F TEMPORARY SOLUTIONS

The following are temporary solutions which will enable the operator to complete a job for specific electric drive system faults or damage.

Problem Temporary Solution Radar Access the USER OPTIONS screen, initiate the simulated speed

and change the speed to the desired setting. Seeders will dispense product as if the drill was travelling at the specified speed setting. Note, the seeders will only operate while the drill is in the working position.

Area cut-out sensor Access the INSTUMENT SETUP screen and change the area cut-out setting from ‘In Work’ to ‘Out of Work’. Seeders will dispense seed relative to travel speed regardless of whether the drill is in the working position or in the transport position. To stop the seeding operation, turn the motors or the console off.

Priming switch Initiate the calibration program procedure using the console.

Shaft confirmation sensor

Access the ALARMS screen and turn the respective shaft sensor setting to ‘Off”

Bin level sensor Access the ALARMS screen and turn the respective bin level sensor setting to ‘Off”

Blown fuse Disconnect the fuse box, bolt the power cable ends together and ensure exposed connection can not come into contact with tractor parts resulting in a short circuit. The use of insulation tape is recommended.

Motor or motor control module (MCM)

No temporary solution is available. Replace part required.

Harness or power cables

No temporary solution is available unless wire or connection damage can be identified.

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G NOTES

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owners manual - duncan ag · owners are advised to keep up to date on safety issues and to...

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