p40pb(1004g) genset
TRANSCRIPT
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Prime Model:P40P
Standby Model:P44E
Rating Range
Standby:
Prime:
ISO 9001:2000
35.2
44
32
40
RATINGS:Al l th ree -ph ase un its are ra ted at 0.8 pow er fac tor. Standby ratings : Standby
ratings apply to installations served by a reliable utility source. The standby rating is for
this rating. Ratings are in according with ISO-3046/1,BS 5514 ,AS 2789 , and DIN 6271.
Prime Power Ratings: Prime power ratings apply to installations where utility power is
unavailab le or unrelia ble. At varying load , the number of gene rator set operating h ours
is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in
accordance with IS0-8528/1, overload capacity in accordance with ISO-3046/1,BS 5514,
AS 278 9, and DIN 6271. For lim ite d run nin g tim e and bas e loa d ra tin gs, con sul t thefactory. The generator set manuf acturer reserves the right to change the design or
specifications without notice and without any obligation or liability whatsoever.
GENERAL GUIDELINES FOR DERATION: Altitude: Derate 2.0% per 300m(984 ft.)
elevation ab ove 1000m( 3279 ft.) up to a maximum eleva tion of 2450m(8 000 ft.).More than
2450m(8000f t ) , p lease con tac t s w i t h us o r our dea le r seek t he he lp .
Temperature: D er at e 6 .0 % p er 11 ( 20 ) t em pe ra tu re a bo ve 4 0 ( 10 4 ) .
1500RPM 50Hz
kW
kW
VAk
VAk
1
40.0 42.5 40.0 35.0
32.0 34.0 32.0 28.0
36.9 39.3 36.7 36.5
86.7 86.6 87.3 87.6
44.0
35.2
40.7 40.8 40.4 40.0
86.4 86.3 87.1 88.1
BCI184J(STAMFORD)
Cont.H -125/40
Voltage ser ies star
Voltage parallel star
Voltage series delta
50Hz 1500rpm
Rating capacity(kVA)
Rating power(kW)
Power efficiency(%)
Input power(kW)
Al ter na tor Mod el
ALTERNATOR RATINGS
Frequency and Speed
Class-TEMP Rise( )
220 230 240 254
190 200 208 220
380 400 415 440
Prime Power Data
Standby Power Data
Standby.H -163/27
Voltage ser ies star
Voltage parallel star
Voltage series delta
Rating capacity(kVA)
Rating power(kW)
Power efficiency(%)
Input power(kW)
Class-TEMP Rise( )
220 230 240 254
190 200 208 220
380 400 415 440
44.0
35.2
44.0
35.2
44.0
35.2
110-480V 3P4W
SWT DIESEL GENERATOR SET
DIESEL GENERATOR SET
Standard Features and Characteristics
Al l equipment is guaranteed for the per iod of 1000 hours o r 12
mouths from the date of commissioning or 18 months f rom
shipping, whichever occurs first.
Controllers are avai lable for all applications. The controller
system is us ed to start and stop the engine, indi cate
electric date and protect the generator set. See controll er
features inside.
Convenience for operation and maintenance, backed by
NEWAGE and LEROY SOMER global service
network.
WARRANTY
The engine and alternator are clos e coupled by means of anSAE flange. A full torsional analysis has been carried out toguarantee no harmful vibration will occur.
QUALITY STANDARDS
The SUPERWATT generator set compliance with all main
standards, such as ISO8528 GB/T2820-97), GB755
BS5000, VDE0530 , ISO3046, IEC34-1, CSA22-2, AS1359,
ISO14001.
SUPERWATT Company provides one-source responsibility for
the generator set and accessories.
Other standards and certifications can be considered on request.
Diesel engine and alternator OEM authorization certificateand their quality assurance.
ASSEMBLY
Anti -vibrat ion pads are af fixed between engine alte rnator feet
and the baseframe. Thus ensuring complete vibration isolation
of the rotating assemblies and enabling the machine to be
placed on an uneven surface without any detrimental effects.
For durability and corrosion resistance, all iron and steel
surfaces of canopy fabrications have been treated for coating
by grit blast cleaning. Then covered by a polyester powder
paint which provides an excellent corrosion resistant surface.
CONTROL SYSTEM AND PROTECTION
Each SUPERWATT generating set has been got through 2 hours
load test for running 0%,25%,50%,75%,100% and 110% load,
all protective devices and control function are stimulated and
checked before dispatch.
The revolving parts are covered by safety net, and the place
which easy to scald and got an electric shock all to have the
obvious warning slogan.
The picture only for reference.
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Specification
Engine Electrical System
Battery charging alternator:
Ground(negative/positive)
Volts(DC)
Ampere ra ting 55A
Starter motor r ated voltage(DC)
Battery voltage
Engine Electrical
Type of injection
Fuel inj ection pum p
Fuel atomiser
Type
Insulation
Voltage regulator
Exciter type
Application Data
Engine Specifications
ExhaustExhaust System
Fuel lift pump
Flow/hour
Pressure
Maximum fuel pump suction
Governor type
Fuel specification
Density (kg/l @ 15 ) 0.85 - 0.85
Viscosity (mm2/s @ 40 ) 2.0 - 3.2
Sulphur Content 0.03%-0.05%
Cetane Number 40-48
Lubrication system
Lubrication
Total system 8.10 litres(14.3UKpints)
Relief val ve opensNormal oil temperature 105 (221 )
Maximum back pressure
Exhaust outl et size 63.93mm(2.5 in)
Manufacturer
Cylinder arrangement
Cycle
Induction system
Compression ratio
Bore
Cubic capacity 3.99litres
Direction of rotation
Firing order
Estimated total weight(dry) 420 kg (956 lb)
Exhaust gas flow (max) 7.54m3/min
Number of cylinders
Stroke
Frequency regulation steady state 0.8%Frequency
Max.Power at rated rpm
Exhaust gas tem perature (max) 600 (1112 )
Cleaner type all models Dry
Mean pis ton speed 6.35 m/s
Fuel consumption
Combustion air flow 2.64 m /min(93f t 3/min)3
Protection
Rated power factor
Stator winding
Winding pitch
Winding leads
Maximum overspeed
Sustained shor t circuit
Waveform distortion
Voltage regulation
Al ti tude
4-Pole, Rotating Field
Brushless, Self excited
Solid State, Volts/Hz
1004G diesel engines are manufactured by Tianjin Lovol EnginesCompany, Ltd.
1.5%
Class HIP23
0.8
Double layer concentric
Two thirds
12
2250 Rev/min
Self excited machines do notsustain a short circuit current
Non-distorting balanc ed linear load < 5.0%
No load < 1.5%
1000 m
47.5KW
1, 3, 4, 2
Clockwise viewed from front
127 mm (5.0 in)
100 mm (3.937 in)
Naturally aspirated
Four stroke
Vertical in-line 4
Lovol
Electronic / Mechanical
345-414kPa
Fixed
Multi hole
Rotary type
Direct
12V
12/24V options
12/24V options
Negative
98.1litres/hr(172.6 UK pints)
30kPa(4.35 lbf/in2)
16.0:1
5 kPa
Litres/hour (UK gallons/hour)
Power rating %
110 100 75 50
12.6(22.2) 10.9(19.2) 8.6(15.1) 5.9(10.4)
Fuel System
Fuel
Injection pressure 22.3 MPa (220 atm)
1.8 m (6.0 ft)
Maximum pressure head. 3.0 m (9.8 ft)
1500RPM 50Hz
1500RPM 50Hz
1500RPM 50Hz
1500RPM 50Hz
1500RPM 50Hz
1500RPM 50Hz
1500RPM 50Hz
1500RPM 50Hz
2
Normal oil operation 310-390kPa
Al ternators meet the requirementof BS EN 60034 and the
relevant section of other international standards such as
BS5000, VDE 0530, NEMA MG1-32, IEC34, CSAC22.2-100,
As1359, and other standards and cer ti fications can be
considered on request.
The 2/3 pitch design avoids excessive neutral currents. With the
2/3 pitch and carefully selected pole and tooth designs,
ensures very low waveform distortion.
Brushless alternator with brushless pilot exciter for excell ent
load response.
The insulation s ystem is class H, easy paralleli ng with mains or
other generators, s tandard 2/3 pitch stator windings avoi d
excessive neutral currents.
Backed by worldwide service network.
ALTERNATOR
DIESEL ENGINE
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Application Data
Cooling System
Face area
Rows and materials
Matrix densi ty and material
Width of matrix
Height of matrix
Pressure cap setti ng
Diameter
Drive ratio
Number of blades
Material
Radiator
Total system c apacity
Drain down capacity
Minimum tem perature to engineTemperature rise across engine
Max permiss ible externalsystem resistance
Thermostat operation range
Recommended coolant:
50% ethylene glycol with a corrosion inhibitor(BS 6580 :1992 or ASTM D3306-89 or AS2108)and 50% clean fresh water.
Fan
Coolant
0 .31 m2(3.33 ft 2)
3 rows, brass
12 copper
599 mm (22.0 in)
560 mm (22.04 in)
75.0kPa (10.8 lb/in2)
82 - 93 (180 - 199 )
7.7 ( 13.8 )
70 (158 )
21.0 litres ( 37 UK pints)
TBA litres (TBA UK pints)
21.0 litres (37 UK pints)with radiator without radiator
Plastic
7
1.06 : 1
508 mm (20 in)
35 kPa( lbf/ )in25
1500RPM 50Hz
1500RPM 50Hz
1500RPM 50Hz
3
CONTROLLERS
The Model 702 is a Manual Engine Control Module designed to
control the engine via a key switch and pushbuttons on the front panel.
The module is used to start and stop the engine and indicate fault
conditions, automatically shutting down the engine and indicating the
engine failure by LED, giving true, first up fault annunciation.
Protection:Low Oil Pressure
High Engine Temperature Auxiliary Shutdown Over speed
DC Supply: 8 to 35 V Continuous.
DSE 702 MANUAL CONTROLLER(Standard)
The voltage change-over switch and the rheotrope uses for tochoose the different phase voltage and current to display.
Panel introduction:
Indicator ty pe frequency, voltmeter and ampere meterdemonstration unit's electrical parameter.
The big red button uses for the operator to stop the gensetperemptorily.
The controller.And an integral anti -tamper LCD hours runcounter is also provided.
If the cus tomer needs to use the preheating function, we will beable to increas e the preheating button.
The oil pressure gauge, coolant temperature gauge and thebattery voltage gauge.
Control panel for open
The controller made in UKhe controller made in UK
DEEPSEA genset controllerEEPSE genset controller
The DSE704 is an Automatic Mains Failure module with generatormonitoring, protection and start facilities . It utilises advanced surface
mount construction techniques to provide a compact yet highly
specified module. This model can start the unit automatically when
the MAINS failure and than control the ATS turn to the genset side.
Operation of the module is via three pushbuttons mounted on the
front panel with STOP, MANUAL and AUTO positions.
DC Supply:8 to 3 5 V Continuous.
Protection:
Over Speed Shutdown.
Optional Under speed Protection.
Low Oil Pressure Shutdown.
High Engine Temp Shutdown.
Charger failure alarm.
Mains failure alarm.
The voltage change-over switch and the rheotrope uses for tochoose the different phase voltage and current to display.
Panel introduction:
Indicator ty pe frequency, voltmeter and ampere meterdemonstration unit's el ectrical parameter.
The controller.
DSE 704 AMF CONTROLLER(Optional)
Panel introduction:Indicator or digital type frequency, voltmeter and ampere meterdemonstration unit's electrical parameter.
Preheating button.
The oil pressure gauge, coolant temperature gauge and thebattery voltage gauge.
The controller.
The DSE7320 is an Automatic Mains Failure module with generator
monitoring, protection and start facilities.
generator's
The controller has a large
LCD screen, display the each parameter, running and
alarm information. The off/replacement button, mode switch button ,
start/stop button and the LED indicator light, makes the user easy to
operate and maintain the generator.
The big red button uses for the operator to stop the gensetperemptorily.
Function:
Communication: RS 232 connection, uses the industry rankMODBUS protocol can easily communicate with othersintelligence c ontrol system.
Display f unction: LCD screen can display the generator'sparameter and the control system's running information.
Set up parameter: Engineer can set up the controller parameterfrom the control panel or through the PC, 6 programmable
fan-out may satisfy the user each kind of demand.Protection: The control system can protect the generator set ,manage each kind of electrical failure.
DC Supply: 8 to 35 V Continuous.
Control Function of ATS.
Control panel for soundproof
The controller made in UKhe controller made in UK
DEEPSEA genset controllerEEPSE genset controller
DSE7320 AMF CONTROLLER(Optional)
Control panel for soundproof
The controller made in UKhe controller made in UK
DEEPSEA genset controllerEEPSE genset controller
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Standard Features and Accessories
Standard Features
Battery, Battery Rack and Battery Cables
Integral Vibration Isolation
Oil Drain Extension
Accessories
Block Heater(recommended for ambient temperatures below 0 )
Cooling System
Enclosed Unit
Sound Enclosure
Weather Enclosure (with enclosed critical silencer)
Weather Housing (with roof-mounted criti cal silencer)
Radiator Duct Flange
Remote Radiator Cooling
Fuel System
Auxi liary Fuel Pump
Flexible Fuel Lines
Subbase Fuel Tank with Day Tank
Fuel fill cap with breather
10 hours running tank
Mechanical dipstick or fuel level sensor
Electrical SystemBattery Charger, Equalize/Float Type
Engine and Alternator
Air cleaner ,Heavy Duty
Heavy duty industrial type exhaust silencerwith flexible pipe(supplied loose).
Oil Preheater
Alternator S trip Heater
3 Pole Ci rcuit Breaker
3 or 4 Pole Circuit B reaker with Sh unt Trip
Fuel/Water Separator
Air Preheater
Paralleling System
Reactive Droop Compensator
Voltage Adj ust Control
Voltage Regulator Relocation Kit
Maintenance Ki t (includes air, oil, and fuel filters )
Controller System
Common Failur e Relay KitCustomer Connection Ki t(Except Open Style)
Communications P roducts and PC Software
Engine Pre-alar m Sender Kit
Remote Annunciator Panel
Remote Audiovisual Alarm Panel
Remote Emergenc y Stop Kit
Miscellaneous Accessories
DISTRIBUTED BY:
Open Unit
Exhaust Silencer, Critical kit
Flexible Exhaust Connector, Stainless Steel
Automati c fuel--p roviding device
w
H
L
Dimensions and WeightsOpen Style
Overall Size, L W H mm 2200 730 1700
Weight(radiator model),net,Kg 935
Soundproof Style
Overall Size, L W H mm 2330 1110 1830
Weigh t(rad iator model ),net ,Kg 1140
NOTE: This drawing is provided fo r reference only and should not be used for planni nginstallation. Contact your local distributor for more detailed information.
PCRC series control system, with RS232 or RS485 communicationconnection and communication agreement.
Maintenance and Literature
General Maintenance Literature Kit
Overhaul Literature Kit
Test Certificate and design paper
Quality certifi cate and Maintenance card
Hand primer pump
Trailer(Causes the genset easily to move)
4
Maintenance and Literature