p40pb(1004g) genset

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  • 7/24/2019 P40PB(1004G) Genset

    1/4

    Prime Model:P40P

    Standby Model:P44E

    Rating Range

    Standby:

    Prime:

    ISO 9001:2000

    35.2

    44

    32

    40

    RATINGS:Al l th ree -ph ase un its are ra ted at 0.8 pow er fac tor. Standby ratings : Standby

    ratings apply to installations served by a reliable utility source. The standby rating is for

    this rating. Ratings are in according with ISO-3046/1,BS 5514 ,AS 2789 , and DIN 6271.

    Prime Power Ratings: Prime power ratings apply to installations where utility power is

    unavailab le or unrelia ble. At varying load , the number of gene rator set operating h ours

    is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in

    accordance with IS0-8528/1, overload capacity in accordance with ISO-3046/1,BS 5514,

    AS 278 9, and DIN 6271. For lim ite d run nin g tim e and bas e loa d ra tin gs, con sul t thefactory. The generator set manuf acturer reserves the right to change the design or

    specifications without notice and without any obligation or liability whatsoever.

    GENERAL GUIDELINES FOR DERATION: Altitude: Derate 2.0% per 300m(984 ft.)

    elevation ab ove 1000m( 3279 ft.) up to a maximum eleva tion of 2450m(8 000 ft.).More than

    2450m(8000f t ) , p lease con tac t s w i t h us o r our dea le r seek t he he lp .

    Temperature: D er at e 6 .0 % p er 11 ( 20 ) t em pe ra tu re a bo ve 4 0 ( 10 4 ) .

    1500RPM 50Hz

    kW

    kW

    VAk

    VAk

    1

    40.0 42.5 40.0 35.0

    32.0 34.0 32.0 28.0

    36.9 39.3 36.7 36.5

    86.7 86.6 87.3 87.6

    44.0

    35.2

    40.7 40.8 40.4 40.0

    86.4 86.3 87.1 88.1

    BCI184J(STAMFORD)

    Cont.H -125/40

    Voltage ser ies star

    Voltage parallel star

    Voltage series delta

    50Hz 1500rpm

    Rating capacity(kVA)

    Rating power(kW)

    Power efficiency(%)

    Input power(kW)

    Al ter na tor Mod el

    ALTERNATOR RATINGS

    Frequency and Speed

    Class-TEMP Rise( )

    220 230 240 254

    190 200 208 220

    380 400 415 440

    Prime Power Data

    Standby Power Data

    Standby.H -163/27

    Voltage ser ies star

    Voltage parallel star

    Voltage series delta

    Rating capacity(kVA)

    Rating power(kW)

    Power efficiency(%)

    Input power(kW)

    Class-TEMP Rise( )

    220 230 240 254

    190 200 208 220

    380 400 415 440

    44.0

    35.2

    44.0

    35.2

    44.0

    35.2

    110-480V 3P4W

    SWT DIESEL GENERATOR SET

    DIESEL GENERATOR SET

    Standard Features and Characteristics

    Al l equipment is guaranteed for the per iod of 1000 hours o r 12

    mouths from the date of commissioning or 18 months f rom

    shipping, whichever occurs first.

    Controllers are avai lable for all applications. The controller

    system is us ed to start and stop the engine, indi cate

    electric date and protect the generator set. See controll er

    features inside.

    Convenience for operation and maintenance, backed by

    NEWAGE and LEROY SOMER global service

    network.

    WARRANTY

    The engine and alternator are clos e coupled by means of anSAE flange. A full torsional analysis has been carried out toguarantee no harmful vibration will occur.

    QUALITY STANDARDS

    The SUPERWATT generator set compliance with all main

    standards, such as ISO8528 GB/T2820-97), GB755

    BS5000, VDE0530 , ISO3046, IEC34-1, CSA22-2, AS1359,

    ISO14001.

    SUPERWATT Company provides one-source responsibility for

    the generator set and accessories.

    Other standards and certifications can be considered on request.

    Diesel engine and alternator OEM authorization certificateand their quality assurance.

    ASSEMBLY

    Anti -vibrat ion pads are af fixed between engine alte rnator feet

    and the baseframe. Thus ensuring complete vibration isolation

    of the rotating assemblies and enabling the machine to be

    placed on an uneven surface without any detrimental effects.

    For durability and corrosion resistance, all iron and steel

    surfaces of canopy fabrications have been treated for coating

    by grit blast cleaning. Then covered by a polyester powder

    paint which provides an excellent corrosion resistant surface.

    CONTROL SYSTEM AND PROTECTION

    Each SUPERWATT generating set has been got through 2 hours

    load test for running 0%,25%,50%,75%,100% and 110% load,

    all protective devices and control function are stimulated and

    checked before dispatch.

    The revolving parts are covered by safety net, and the place

    which easy to scald and got an electric shock all to have the

    obvious warning slogan.

    The picture only for reference.

  • 7/24/2019 P40PB(1004G) Genset

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    Specification

    Engine Electrical System

    Battery charging alternator:

    Ground(negative/positive)

    Volts(DC)

    Ampere ra ting 55A

    Starter motor r ated voltage(DC)

    Battery voltage

    Engine Electrical

    Type of injection

    Fuel inj ection pum p

    Fuel atomiser

    Type

    Insulation

    Voltage regulator

    Exciter type

    Application Data

    Engine Specifications

    ExhaustExhaust System

    Fuel lift pump

    Flow/hour

    Pressure

    Maximum fuel pump suction

    Governor type

    Fuel specification

    Density (kg/l @ 15 ) 0.85 - 0.85

    Viscosity (mm2/s @ 40 ) 2.0 - 3.2

    Sulphur Content 0.03%-0.05%

    Cetane Number 40-48

    Lubrication system

    Lubrication

    Total system 8.10 litres(14.3UKpints)

    Relief val ve opensNormal oil temperature 105 (221 )

    Maximum back pressure

    Exhaust outl et size 63.93mm(2.5 in)

    Manufacturer

    Cylinder arrangement

    Cycle

    Induction system

    Compression ratio

    Bore

    Cubic capacity 3.99litres

    Direction of rotation

    Firing order

    Estimated total weight(dry) 420 kg (956 lb)

    Exhaust gas flow (max) 7.54m3/min

    Number of cylinders

    Stroke

    Frequency regulation steady state 0.8%Frequency

    Max.Power at rated rpm

    Exhaust gas tem perature (max) 600 (1112 )

    Cleaner type all models Dry

    Mean pis ton speed 6.35 m/s

    Fuel consumption

    Combustion air flow 2.64 m /min(93f t 3/min)3

    Protection

    Rated power factor

    Stator winding

    Winding pitch

    Winding leads

    Maximum overspeed

    Sustained shor t circuit

    Waveform distortion

    Voltage regulation

    Al ti tude

    4-Pole, Rotating Field

    Brushless, Self excited

    Solid State, Volts/Hz

    1004G diesel engines are manufactured by Tianjin Lovol EnginesCompany, Ltd.

    1.5%

    Class HIP23

    0.8

    Double layer concentric

    Two thirds

    12

    2250 Rev/min

    Self excited machines do notsustain a short circuit current

    Non-distorting balanc ed linear load < 5.0%

    No load < 1.5%

    1000 m

    47.5KW

    1, 3, 4, 2

    Clockwise viewed from front

    127 mm (5.0 in)

    100 mm (3.937 in)

    Naturally aspirated

    Four stroke

    Vertical in-line 4

    Lovol

    Electronic / Mechanical

    345-414kPa

    Fixed

    Multi hole

    Rotary type

    Direct

    12V

    12/24V options

    12/24V options

    Negative

    98.1litres/hr(172.6 UK pints)

    30kPa(4.35 lbf/in2)

    16.0:1

    5 kPa

    Litres/hour (UK gallons/hour)

    Power rating %

    110 100 75 50

    12.6(22.2) 10.9(19.2) 8.6(15.1) 5.9(10.4)

    Fuel System

    Fuel

    Injection pressure 22.3 MPa (220 atm)

    1.8 m (6.0 ft)

    Maximum pressure head. 3.0 m (9.8 ft)

    1500RPM 50Hz

    1500RPM 50Hz

    1500RPM 50Hz

    1500RPM 50Hz

    1500RPM 50Hz

    1500RPM 50Hz

    1500RPM 50Hz

    1500RPM 50Hz

    2

    Normal oil operation 310-390kPa

    Al ternators meet the requirementof BS EN 60034 and the

    relevant section of other international standards such as

    BS5000, VDE 0530, NEMA MG1-32, IEC34, CSAC22.2-100,

    As1359, and other standards and cer ti fications can be

    considered on request.

    The 2/3 pitch design avoids excessive neutral currents. With the

    2/3 pitch and carefully selected pole and tooth designs,

    ensures very low waveform distortion.

    Brushless alternator with brushless pilot exciter for excell ent

    load response.

    The insulation s ystem is class H, easy paralleli ng with mains or

    other generators, s tandard 2/3 pitch stator windings avoi d

    excessive neutral currents.

    Backed by worldwide service network.

    ALTERNATOR

    DIESEL ENGINE

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    Application Data

    Cooling System

    Face area

    Rows and materials

    Matrix densi ty and material

    Width of matrix

    Height of matrix

    Pressure cap setti ng

    Diameter

    Drive ratio

    Number of blades

    Material

    Radiator

    Total system c apacity

    Drain down capacity

    Minimum tem perature to engineTemperature rise across engine

    Max permiss ible externalsystem resistance

    Thermostat operation range

    Recommended coolant:

    50% ethylene glycol with a corrosion inhibitor(BS 6580 :1992 or ASTM D3306-89 or AS2108)and 50% clean fresh water.

    Fan

    Coolant

    0 .31 m2(3.33 ft 2)

    3 rows, brass

    12 copper

    599 mm (22.0 in)

    560 mm (22.04 in)

    75.0kPa (10.8 lb/in2)

    82 - 93 (180 - 199 )

    7.7 ( 13.8 )

    70 (158 )

    21.0 litres ( 37 UK pints)

    TBA litres (TBA UK pints)

    21.0 litres (37 UK pints)with radiator without radiator

    Plastic

    7

    1.06 : 1

    508 mm (20 in)

    35 kPa( lbf/ )in25

    1500RPM 50Hz

    1500RPM 50Hz

    1500RPM 50Hz

    3

    CONTROLLERS

    The Model 702 is a Manual Engine Control Module designed to

    control the engine via a key switch and pushbuttons on the front panel.

    The module is used to start and stop the engine and indicate fault

    conditions, automatically shutting down the engine and indicating the

    engine failure by LED, giving true, first up fault annunciation.

    Protection:Low Oil Pressure

    High Engine Temperature Auxiliary Shutdown Over speed

    DC Supply: 8 to 35 V Continuous.

    DSE 702 MANUAL CONTROLLER(Standard)

    The voltage change-over switch and the rheotrope uses for tochoose the different phase voltage and current to display.

    Panel introduction:

    Indicator ty pe frequency, voltmeter and ampere meterdemonstration unit's electrical parameter.

    The big red button uses for the operator to stop the gensetperemptorily.

    The controller.And an integral anti -tamper LCD hours runcounter is also provided.

    If the cus tomer needs to use the preheating function, we will beable to increas e the preheating button.

    The oil pressure gauge, coolant temperature gauge and thebattery voltage gauge.

    Control panel for open

    The controller made in UKhe controller made in UK

    DEEPSEA genset controllerEEPSE genset controller

    The DSE704 is an Automatic Mains Failure module with generatormonitoring, protection and start facilities . It utilises advanced surface

    mount construction techniques to provide a compact yet highly

    specified module. This model can start the unit automatically when

    the MAINS failure and than control the ATS turn to the genset side.

    Operation of the module is via three pushbuttons mounted on the

    front panel with STOP, MANUAL and AUTO positions.

    DC Supply:8 to 3 5 V Continuous.

    Protection:

    Over Speed Shutdown.

    Optional Under speed Protection.

    Low Oil Pressure Shutdown.

    High Engine Temp Shutdown.

    Charger failure alarm.

    Mains failure alarm.

    The voltage change-over switch and the rheotrope uses for tochoose the different phase voltage and current to display.

    Panel introduction:

    Indicator ty pe frequency, voltmeter and ampere meterdemonstration unit's el ectrical parameter.

    The controller.

    DSE 704 AMF CONTROLLER(Optional)

    Panel introduction:Indicator or digital type frequency, voltmeter and ampere meterdemonstration unit's electrical parameter.

    Preheating button.

    The oil pressure gauge, coolant temperature gauge and thebattery voltage gauge.

    The controller.

    The DSE7320 is an Automatic Mains Failure module with generator

    monitoring, protection and start facilities.

    generator's

    The controller has a large

    LCD screen, display the each parameter, running and

    alarm information. The off/replacement button, mode switch button ,

    start/stop button and the LED indicator light, makes the user easy to

    operate and maintain the generator.

    The big red button uses for the operator to stop the gensetperemptorily.

    Function:

    Communication: RS 232 connection, uses the industry rankMODBUS protocol can easily communicate with othersintelligence c ontrol system.

    Display f unction: LCD screen can display the generator'sparameter and the control system's running information.

    Set up parameter: Engineer can set up the controller parameterfrom the control panel or through the PC, 6 programmable

    fan-out may satisfy the user each kind of demand.Protection: The control system can protect the generator set ,manage each kind of electrical failure.

    DC Supply: 8 to 35 V Continuous.

    Control Function of ATS.

    Control panel for soundproof

    The controller made in UKhe controller made in UK

    DEEPSEA genset controllerEEPSE genset controller

    DSE7320 AMF CONTROLLER(Optional)

    Control panel for soundproof

    The controller made in UKhe controller made in UK

    DEEPSEA genset controllerEEPSE genset controller

  • 7/24/2019 P40PB(1004G) Genset

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    Standard Features and Accessories

    Standard Features

    Battery, Battery Rack and Battery Cables

    Integral Vibration Isolation

    Oil Drain Extension

    Accessories

    Block Heater(recommended for ambient temperatures below 0 )

    Cooling System

    Enclosed Unit

    Sound Enclosure

    Weather Enclosure (with enclosed critical silencer)

    Weather Housing (with roof-mounted criti cal silencer)

    Radiator Duct Flange

    Remote Radiator Cooling

    Fuel System

    Auxi liary Fuel Pump

    Flexible Fuel Lines

    Subbase Fuel Tank with Day Tank

    Fuel fill cap with breather

    10 hours running tank

    Mechanical dipstick or fuel level sensor

    Electrical SystemBattery Charger, Equalize/Float Type

    Engine and Alternator

    Air cleaner ,Heavy Duty

    Heavy duty industrial type exhaust silencerwith flexible pipe(supplied loose).

    Oil Preheater

    Alternator S trip Heater

    3 Pole Ci rcuit Breaker

    3 or 4 Pole Circuit B reaker with Sh unt Trip

    Fuel/Water Separator

    Air Preheater

    Paralleling System

    Reactive Droop Compensator

    Voltage Adj ust Control

    Voltage Regulator Relocation Kit

    Maintenance Ki t (includes air, oil, and fuel filters )

    Controller System

    Common Failur e Relay KitCustomer Connection Ki t(Except Open Style)

    Communications P roducts and PC Software

    Engine Pre-alar m Sender Kit

    Remote Annunciator Panel

    Remote Audiovisual Alarm Panel

    Remote Emergenc y Stop Kit

    Miscellaneous Accessories

    DISTRIBUTED BY:

    Open Unit

    Exhaust Silencer, Critical kit

    Flexible Exhaust Connector, Stainless Steel

    Automati c fuel--p roviding device

    w

    H

    L

    Dimensions and WeightsOpen Style

    Overall Size, L W H mm 2200 730 1700

    Weight(radiator model),net,Kg 935

    Soundproof Style

    Overall Size, L W H mm 2330 1110 1830

    Weigh t(rad iator model ),net ,Kg 1140

    NOTE: This drawing is provided fo r reference only and should not be used for planni nginstallation. Contact your local distributor for more detailed information.

    PCRC series control system, with RS232 or RS485 communicationconnection and communication agreement.

    Maintenance and Literature

    General Maintenance Literature Kit

    Overhaul Literature Kit

    Test Certificate and design paper

    Quality certifi cate and Maintenance card

    Hand primer pump

    Trailer(Causes the genset easily to move)

    4

    Maintenance and Literature