p91 guidelines

1
Guideline Procurement Specification (Reference AWS/ASME A/SFA 5.01) I. General Suggested Procurement Detail Form per referenced document See Table A2 See Table A1 See Table A4 See Table A3 A. Quantity (lbs) To be noted To be noted To be noted To be noted B. AWS Specification A5.28 A5.5 A5.23 A5.29 C. AWS Classification ER90S-B9 E9015-B9 EB9 “E91T1-G” {pending} Note a D. Supplemental Designators N/A H4 N/A H4 or H8 Note b E. Diameter To be noted To be noted To be noted 0.045” F. Length To be noted To be noted N/A N/A G. Unit Package Type and Weight 1. Carton To be noted 2. Can To be noted 3. Other To be noted To be noted To be noted II. Certification and Testing A. Lot Classification S1 C1 C1 T1 B. Level of Testing H K H K III. Other Requirements A. Impring / Marking Heat No. & Classification Lot No. & Classification Label w/Heat No. & Classification Label w/Lot No. & Classification B. Stamping or Tagging Stamp Stamp Label Label C. Report Tensile/Yield Strength Yes Yes N/A Yes D. PWHT: 760 0 C, 2 hrs. min. Yes Yes N/A Yes E. Report Toughness @ Temp. Hydrotesting at 40 o F to 72 o F Hydrotesting at 72 o F 20 ft-lb min. at 40 o F N/A 20 ft-lb min. at 40 o F N/A 20 ft-lb min. at 40 o F N/A 20 ft-lb min. at 40 o F 20 ft-lb min. at 70 o F F. X-Factor (Bruscato No.) Note c < 15 < 15 < 15 < 25 G. Mn + Ni Content <1.3% <1.3% <1.3% <1.3% H. Mn/S Ratio <50 <50 <50 <50 I. CMTRs or “3.1B” Required Note d Yes Yes Yes Yes Notes: a. Where (-G) designation is used in the classification, chemical composition of the filler metal shall be as agreed to by purchaser and supplier. In this example, it is as follows: (Some Users Request: “Meets the mechanical requirements of E9015-B 9“, instead of using the “-G designator). C 0.07-0.13% Cr 8.00-9.50% Ti <0.004% Cu <0.20% Mn 1.25% max. Ni 1.00% max. As <80ppm N 2 0.03-0.07% Si* 0.20-0.50% Mo 0.80-1.10% Sb <30ppm Other <0.50% Total S* <0.010% Nb 0.02-0.10% Sn <30ppm P* <0.010% V 0.15-0.25% Al <0.04% *FCAW: Si = 0.50% max., S = 0.015% max., P = 0.020% max. See the applicable Welding Procedure Specification (WPS) or contact the applicable Corporate Welding Engineer in Construction Technology for the approved manufacturers and brand names of FCAW filler metals. b. Either H4 or H8 Diffusible Hydrogen Designator is acceptable; however, H4 is preferred. The Optional Diffusible Hydrogen Designator indicates that the diffusible hydrogen in the deposited weld did not exceed either 4.0 mL/100g (H4) or 8.0 mL/100g (H8) when tested in accordance with AWS A4.3 and A5.5 specifications. c. X-Factor (Bruscato Number) can be calculated using the following formula: where, X = (10P+5Sb+4Sn+As)/100, elements may be expressed in either % or ppm. d. Welding filler metal shall be purchased with CMTR (Certified Material Test Reports), for domestic manufactures or EN10204 – “3.1b” for European manufacturers.

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Page 1: P91 Guidelines

Guideline Procurement Specification

(Reference AWS/ASME A/SFA 5.01) I. General Suggested Procurement Detail Form per referenced document

See Table A2

See Table A1

See Table A4

See Table A3

A. Quantity (lbs) To be noted To be noted To be noted To be noted B. AWS Specification A5.28 A5.5 A5.23 A5.29 C. AWS Classification

ER90S-B9

E9015-B9

EB9

“E91T1-G” {pending}

Note a

D. Supplemental Designators N/A H4 N/A H4 or H8 Note b

E. Diameter To be noted To be noted To be noted 0.045” F. Length To be noted To be noted N/A N/A G. Unit Package Type and Weight 1. Carton To be noted 2. Can To be noted 3. Other To be noted To be noted To be noted II. Certification and Testing A. Lot Classification S1 C1 C1 T1 B. Level of Testing H K H K III. Other Requirements A. Impring / Marking

Heat No. & Classification

Lot No. & Classification

Label w/Heat No. & Classification

Label w/Lot No. & Classification

B. Stamping or Tagging Stamp Stamp Label Label C. Report Tensile/Yield Strength Yes Yes N/A Yes D. PWHT: 7600C, 2 hrs. min. Yes Yes N/A Yes

E. Report Toughness @ Temp. Hydrotesting at 40oF to 72oF

Hydrotesting at ≥ 72oF

20 ft-lb min. at 40oF

N/A

20 ft-lb min. at 40oF

N/A

20 ft-lb min. at 40oF

N/A

20 ft-lb min. at 40oF 20 ft-lb min. at 70oF

F. X-Factor (Bruscato No.) Note c < 15 < 15 < 15 < 25 G. Mn + Ni Content <1.3% <1.3% <1.3% <1.3%

H. Mn/S Ratio <50 <50 <50 <50

I. CMTRs or “3.1B” Required Note d Yes Yes Yes Yes

Notes: a. Where (-G) designation is used in the classification, chemical composition of the filler metal shall be as agreed to by purchaser and

supplier. In this example, it is as follows: (Some Users Request: “Meets the mechanical requirements of E9015-B 9“, instead of using the “-G designator).

C 0.07-0.13% Cr 8.00-9.50% Ti <0.004% Cu <0.20% Mn 1.25% max. Ni 1.00% max. As <80ppm N2 0.03-0.07% Si* 0.20-0.50% Mo 0.80-1.10% Sb <30ppm Other <0.50% Total S* <0.010% Nb 0.02-0.10% Sn <30ppm P* <0.010% V 0.15-0.25% Al <0.04% *FCAW: Si = 0.50% max., S = 0.015% max., P = 0.020% max.

See the applicable Welding Procedure Specification (WPS) or contact the applicable Corporate Welding Engineer in Construction Technology for the approved manufacturers and brand names of FCAW filler metals.

b. Either H4 or H8 Diffusible Hydrogen Designator is acceptable; however, H4 is preferred. The Optional Diffusible Hydrogen Designator indicates that the diffusible hydrogen in the deposited weld did not exceed either 4.0 mL/100g (H4) or 8.0 mL/100g (H8) when tested in accordance with AWS A4.3 and A5.5 specifications.

c. X-Factor (Bruscato Number) can be calculated using the following formula: where, X = (10P+5Sb+4Sn+As)/100, elements may be expressed in either % or ppm.

d. Welding filler metal shall be purchased with CMTR (Certified Material Test Reports), for domestic manufactures or EN10204 – “3.1b” for European manufacturers.