packaging solutions - tart · 2018. 8. 28. · division of packaging solutions 1. introduction...
TRANSCRIPT
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400
215
PVC - transparent 0,3mm
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KD_1236_2SHEET 1 OF 1
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SCALE: 1:20WEIGHT: REV
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NAME
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MATERIAL
Conpearl 5mm 1500g/m2
TOLERANCING PER:
INTERPRET GEOMETRIC
PVC grey, 30 x 30 mm
5) box constr.
Yatex Blok PA33
Yatex Blok PA33
4) L-corners
PVC - Black - Novolen
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7) Closed Handels
IS
6) Kanban holder
2) Foam part 1
APPLICATION
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TWO PLACE DECIMAL
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DIMENSIONS ARE IN MILIMETER
TOLERANCES:
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THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
TART s.r.o.. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
TART s.r.o.
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Analysis Design
Sampling
ProductionDeliveryService
Division of
Packaging Solutions
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Division of
Packaging Solutions
1. INTRODUCTION
TART, s.r.o. has rich experience in the field of
packaging.
Due to our wide range of materials, well-coor-
dinated and highly qualified specialists, and
a strong technological background, we have
the ideal environment for a complete solution
to a customer’s packaging requirements.
The objective of the Division of Packaging
Solutions is to analyze, design and realize
an optimal solution in the field of packaging
for a customer‘s specific product.
In the period of its existence, our team has
managed to satisfy hundreds of demanding
requirements from business partners, mainly
in the automotive branch and the electrotech-
nical industry. The high-quality of our pro-
ducts is evident by the continually growing
number of satisfied customers.
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Division of
Packaging Solutions
C O N T E N T
1. I N T R O D U C T I O N
2. PAC K AG I N G P R O D U C T I O N P R O C E S S
3. S E R V I C E S
4. V. I . C . O.® S Y S T E M
5. R E F E R E N C E S
6. M A I N M AT E R I A L S U S E D
7. PAC K AG I N G S O LU T I O N S
7 .1 . S TAC K A B L E B OX E S
7 .2 . M E G A B OX E S
7.3 . E X PA N D E D M AT E R I A L PAC K AG E S
7.4 . S H A P E D P I E C E S A N D F I X AT I O N S
7 .5 . K L A P P Y B OX E S
7.6 . C A R D B OA R D B OX E S
7 .7 . L A M I N AT E D B AG S A N D S AC K S
7.8 . PA L L E T S
7.9 . VAC U U M F O R M E D PAC K AG E S A N D F I L L I N G S
7.10. P R OT E C T I V E F I L M S
7.11. G R I D S A N D D I V I D E R S
7.12. I N T E R L AY E R S
7.13. S E W N I N S E R T S
7.14. M E TA L CO N S T R U C T I O N S
7.15. A I R B AG S
8. OT H E R D I V I S I O N S O F TA R T
9. CO N TAC T
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Division of
Packaging Solutions
2. Packaging Production Process
The packaging production process consists of several successive steps:
Each individual project begins with a detailed analysis of an actual or planned product, its production, logistic process (handling, transport, storage etc.) and other customer specific requirements.
Together with our design center, an optimal solution is proposed upon information gained, and package prototypes are produced on the basis of this solution.
Upon the customer‘s agreement, the prototypes are then subjected to practical testing.
Suitable prototypes, agreed on by the customer, are put into production.
Finished packages are delivered on the date and in the amount specified by the customer.
The use of packages is continually monitored, analyzed and improved within the service.
1
2
3456Proposed and realized solutions must conform to a number of assumptions:
• absolute protection against damage during handling and transport
• optimal protection of sensitive, visible, and varnished parts
• long life and resistance of packages
• simple package handling
• reduction in costs arising from han-dling and transport
• easy recycling
TESTING
ANALYSIS
DESIGN
PRODUCTION
DELIVERY
SERVICE
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Division of
Packaging Solutions
3. Services
Besides the creation of packaging we offer a range of related services that enable our customers to reduce product protection costs and facilitate their production process.
Our services include:
Just In TimeWe offer our customers a Just In Time service (JIT), a system of supplying pac-kaging according to current needs, at a desired time and quantity. JIT service primarily reduces the customer costs of storage and handling with packaging and increases the efficiency of their produc-tion. Our company can for example serve customers in 24/7 mode or provide pac-kaging distribution throughout the branch network of the customer.
KittingKitting constitutes a service within the supply of complex packaging, which must be assembled. Within kitting we supply complex assembled packaging that is ready for immediate use.
Packaging Process AnalysisOur experts are able to analyze and opti-mize the existing packaging processes and reduce the customer’s packaging costs. We also can design the most suitable packaging process for the client’s future projects, including optimal packaging.
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Division of
Packaging Solutions
4. V.I.C.O.® System
The V.I.C.O.® (Value Inside Checkpoint Outside) system is an integrated system of tailor-made returnable packages. Implementing the V.I.C.O. System brings a lot of benefits:
• saving packaging materials
• time saving in production
• quick identification
• damage risk reduction
• effective transport
• rational handling
• elimination of waste
• certified quality management system ISO 9001-2009
• implementation of a system of ecological approach ISO 14 000:2005
The V.I.C.O.® system helps strengthen the logic of your logistics.
Two of our V.I.C.O.® system packaging solutions received the “Package of the Year” award.
5. References
The best indication of our product and service quality within the Division of Packaging Solutions is our long-term cooperation with our many satisfied business partners:
• AUTOMOTIVE LIGHTING
• BOSCH DIESEL
• CONTINENTAL
• FAURECIA
• FOXCONN
• HONEYWELL
• HVCC
• I NVENTEC
• MAGNA
• MANN+HUMMEL
• MEOPTA
• PANASONIC
• PIERBURG
• SIEMENS
• ŠKODA AUTO
• TPCA
• VALEO
• VARROC LIGHTING SYSTEMS
• WISTRON
And plenty of others...
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Division of
Packaging Solutions
6. Main materials used
Modern materials, which conform to the highest demands on product protection, are used for the development of transport and storage packages. The materials may be mutually combined, and they have numerous specific advantages.
• hollow polypropylene (plastic board)
• corrugated board (two/three/five-layer board, event. seven--layer board)
• expanded materials – polystyrene, polypro-pylene
• PVC films
• reticulated and non-reticulated foams
• woven and nonwoven fabrics (PES, PAD, PVC, Tyvek, Spunbond etc.)
• vacuum-formed materials (ABS, PE, PP)
• PE films (bubble, with lamination etc.)
• wood and plywood
• polyurethane foam (plastic foam)
These suitably combined materials create packages that fully comply with customers’ requirements and bring them a lot of benefits.
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Division of
Packaging Solutions
Plastic boxes are produced in a wide range of varieties according to customer specific requirements. When combined with other materials, they provide full protection of packaged items. In addition, plastic boxes enable simple handling and storing (stacking). The great advantage of these packages (contrary to KLT boxes) is that their dimensions may be adjusted.
Used materials:• hollow polypropylene
Types:• all sides closed• open top box, one or two sides opened• with a lid• with a film/fabric top cover
Options:• inner fixation with grids, sewn inserts, EPE, EPS and other materials used
for fixation of items in the box• handles, grips• stackable frames, edges• document case• box identification - printing or labels
PPMaterial
7. Packaging Solutions
7.1. Stackable boxes
The In-process transport box received the “Package of the Year 2005” award.
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Division of
Packaging Solutions
ITEM N
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Large-volume collapsible boxes replace usual steel containers and gitterbo-xes. There are three parts: the lid, the pallet, and the collapsible protective enclosure. These light-weight megaboxes have a high load capacity and soli-dity. Other benefits of the returnable packaging system are its long durability, easy assembly and handling, and great reduction in volume during storage and transport of empty containers.
Used materials:• polyethylene (palett and lid)• polypropylene (sleeve)
Types:• with a steel pallet for maximum load• with a double protective enclosure
for maximum resistance
Options:• inner fixation: grids, sewn inserts,
EPE, EPS and other materials used for fixing items in the box
• lockable lid• opening front side or sides• box identification - printing or labels• integrated document case
7.2. Megaboxes PE, PP
7. Packaging Solutions
Material
The Large-volume collapsible box F-GIBOX received the “Package of the Year 2006” award.
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Division of
Packaging Solutions
EPS , EPP
7. Packaging Solutions
Expanded materials are materials injected into customer-specific forms. These are light materials with excellent protective characteristics; they are washable and fully recyclable. They are used as inserts into outer plastic or board packages or as self-supporting frames and boxes. They perfectly fix and protect the product and they also fill voids.This package type is designed for a larger series of products.
Used materials:• expanded polystyrene• expanded polypropylene
Filling and fixation
Types: • shaped pieces of different shape
and size
Options:• identification - labels or stamping• ESD version
Stacking boxes
Types: • box (with a lid)• self-supporting fra-
me with fixation• box with integrated
fixation
Options:• ESD version• washable• identification - labels or stamping• document case
7.3. Expanded material packages Material
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Division of
Packaging Solutions
Used mainly for fixation in the automotive and electrotechni-cal industries, these are fixing inserts, fillings or grids and they make the bottom or sides of the box softer. Foam PE may be heat-welded, which enables the production of complex designs. Such packaging is suitable for a smaller and middle series of products.
Used materials:• foam polyethylene (PE)• corrugated board
Types: • simple shape cut-outs• complex cut-outs for fixation of single parts• collapsible fixation structures• shaped pieces of both materials
Options:• printing (handling symbols, recycling symbols etc.) • ESD version
PE, PAP
7. Packaging Solutions
7.4. Shaped pieces and fixations Material
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Division of
Packaging Solutions
Wood
7. Packaging Solutions
The KLAPPY box is a highly resistant transport and storage container, which consists of an underlying palette, plywood casing and lid. It is possible to equip the container with linings or fixations of different materials (polyethy-lene foam, wood, plastic, cardboard, etc.) depending on the transported/stored product.
Used materials:• wood / plywood
Types: • extensive size variability• with top or side filling• with interior panels to meet customer needs• two-way or four-way pallets
Options:• boxes can be provided with print• slots for easier handling• notches for binding straps
7.5. KLAPPY boxes Material
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Division of
Packaging Solutions
Cardboard containers are currently the most widely used type of packaging. They facilitate logistics and protect the product during handling and storage. The advantages of cardboard containers is that they include a very wide range of sizes and types of packaging, including light weight and good storage of empty containers and the possibility of combining with other materials.
Used materials:• three/five/seven-layer cardboard
with various wave combinations
Types:• flap boxes• boxes with separate lids• stillage boxes• shape cutouts• trays, grids, fixations• pallet boxes, octabins
Options:• marking of boxes with stickers,
printing or document pouch• possibility of colour
designs• cutout options (han-
dles, eyeholes etc.)• PP lamination
(polypropylene)• anticorrosion
coating• polyurethane foam
(plastic foam)
PAP
7. Packaging Solutions
7.6. Cardboard boxes Material
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Division of
Packaging Solutions
Laminated bags and sacks are used mainly for the protection of products against scratching (monitors, screens, PC components...). Laminated materi-als combine the advantages of several package types.
Used materials:• HDPE/LDPE film• bubble film• foam polyethylene• paper
Options:• different sizes• ESD version• printing (one-sided, two-sided,
single colour, multi-colour, customer-specific)• vent holes, perforation
HDPE/LDPE, PE, PAP
7. Packaging Solutions
7.7. Laminated bags and sacks Material
Pallets distinctively help in product completion and handling. Apart from wooden pallets of standard or custom size, there are plastic pallets available. Plastic pallets have a lot of advantages such as longer durability and being light weight; they are stackable and washable etc.
Used materials:• wood• HDPE• paper
Types:• standard size europallets• custom size• pallet with a lid
Options:• treated pallets for overseas shipping
WOOD, HDPE, PAP
7. Packaging Solutions
7.8. Pallets Material
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Division of
Packaging Solutions
These are transport and automated containers, pads and interlayers. They are characterized by their high strength and accuracy even in products with complex shapes. These containers and interlayers have smo-oth or textured bottoms and they are designed to be easily stackable. Vacuum-formed packages and fillings are suitable for a larger series of products.
Protective films are attached directly to the protected part of a product and they protect against scratching, soiling or ESD. They are applied mainly on visible parts of the product (glass, plastic, metal, porcelain, fine wood, etc.).
Used materials:• LDPE films
Types: • shaped cut-outs• rolls
Options:• different colour design• UV protection• printing
Used materials:• polystyrene• polypropylene• ABS
Types:• separate shaped interlayers• self-supporting boxes with integrated fixation
Options:• ESD version• washable• identification - labels or stamping
7.9. Vacuum-formed packages and fillings
7.10. Protective self-adhesive LDPE films
PSH, PP, ABS
LDPE
7. Packaging Solutions
7. Packaging Solutions
Material
Material
-
Division of
Packaging Solutions
Grids are used for the fixation and separation of single product units. In the majority of cases, they are collapsible, so they save space and reduce the costs of travel and storage.
Used materials:• hollow polypropylene• corrugated board• polyethylene
Types:• simple grid• grid with a bottom or with a frame• grid integrated into the box
Options: • foam or fabric layer to protect the transported parts from scratching• special fixing units to prevent the parts from moving • identification - labels or printing; eventually, a document case is included
PP, PAP, PE
7. Packaging Solutions
7.11. Grids and Dividers Material
-
Division of
Packaging Solutions
Interlayers are used as a protective layer between grids; they are used for boxes, and metal and wood constructions. Interlayers may be cut-out or pro-vided with a 3D fixation to keep the product in place.
Used materials:• hollow polypropylene• corrugated board• foam polyethylene• bubble film• laminated high-density polyethylene• foam polyurethane (foam plastic)
Types: • simple interlayers• interlayers with cut-outs, holes etc.• interlayers integrated into the box• fabric covered interlayers• edge sealed interlayers• EPE fixation interlayers
Options: • identification - labels or printing• self-adhesive layer
for firm attachment of the base
7.12. InterlayersPP, PAP, PE, HDPE, PU
7. Packaging Solutions
Material
-
Division of
Packaging Solutions
Sewn inserts protect visible parts from scratching.
Used materials:• HDPE fibers• PVC• nonwoven fabric
Types: • single inserts (sleeves)• inserts for the boxes and KLT, for stackable CP
boxes• inserts suspended from a metal frame• inserts with a transparent lid (visual control for
operators)
Options:• identification with patches, self-adhesive labels
or a document case
7.13. Sewn insertsHDPE, PVC, PES, PAD
7. Packaging Solutions
Material
-
Division of
Packaging Solutions
Metal constructions are designed according to customer specific require-ments – load capacity, handling characteristics and the type of packed product. Their purpose is to be a carrying frame for component storage during production or the logistic process.
Used materials:• finished steel
Types:• frames• reinforcements• constructions• barrows
Options:• combined with other packages – sewn inserts, grids,
stackable boxes etc.
FE
7. Packaging Solutions
7.14. Metal constructions Material
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Division of
Packaging Solutions
The Air Bag is a new innovation in the way of packaging products, which is based on the principle of maximum protection of the transported product. The packaging forms separate air chambers that are arranged according to the protected product. Packaging is supplied unfilled with air and is inflated by one valve to all chambers.
Verwendete Materialien:• LDPE Folien
Types:• the packaging is manufactured
according to the articles to be protected• extensive size variability• empty space fill • pockets or bags
Options:• UV stabilization• ESD design• custom printed• film colouring
LDPEMaterial
7. Packaging Solutions
7.15. Air Bags
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Division of
Packaging Solutions
8. Other Divisions of TART
The Division of Packaging Materials produces and supplies a wide range of packaging from different materials and for diff-erent purposes. We permanently have more than a thousand items in stock.
The objective of the Division of Packaging Machinery is to sol-ve customer specific requirements, which are satisfied by offe-ring customers a complete assortment of wrapping, strapping, carton sealing and shrink wrapping machines, heat sealers and complete packaging lines.
The Division of Anticorrosion System provides, within the license of the multinational company Cortec, an innovative so-lution for anti-corrosion protection for the engineering, power and petrochemical industries, metal working, telecommunica-tion, electronic, and building industries, and the automotive and other branches.
TART offers a complete solution of the logistic process mainly to organizations and companies that realize foreign business and whose products require non-standard packaging and protection.
Envira® Biodegradable packaging helps protect the environ-ment. They are made of raw materials (corn, soya) and they are fully compostable at the end of their life.
SUNFLEX® Thermoreflective foils are an excellent supplement to common insulation systems for building structures. They distinctively contribute to the reduction of heat losses during the winter season and they increase comfort during summer months.
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
Division of
Packaging Materials
Division of
Packaging Machinery
Division of
Packaging Solutions
Division of
Cortec Anticorrosion System
Division of
Industrial Export Packaging
Division of
Envira Biodegradable Packaging
Division ofSunflex Thermoreflective Foils
-
Division of
Packaging Solutions
Brno
Ostrava
main o�ce
production plant
distribution center
sales agency
Pardubice
Holice
Lomnice n. P.
PrahaPlzeň
Pohořelice
Subsidiaries of the Group TART
Customers of the Group TART
TART abroad:
-
Division of
Packaging Solutions
www.tart.eu
9. Contacts
SLOVAKIATART, s.r.o. Tehelná 7915 01 Nové Mesto nad Váhom
Phone No: +421 327 719 210Fax: +421 327 719 208E-mail: [email protected]
GERMANYTART GmbH Otto-Hahn-Strasse 9D-40764 Langenfeld
Phone No: +49 (0) 2173-89 31 866Fax: +49 (0) 2173-89 31 868Email: [email protected]
POLANDTART PL. SP. Z O.O.Ul. Filomatów 30/3242-200 Częstochowa
Phone No: +48 34 365 07 32Fax: +48 34 369 70 03E-mail: [email protected] rejestrowy BDO – 000031435
TURKEYTART ENDUSTRIYEL AMBALAJ LTD.Karamehmet Mahallesi Avrupa Serbest Bölgesi 1. sokak NO: 5/3 59930, ErgeneTekirdağ
Phone No: +90 282 691 11 99E-mail: [email protected]
TART, s.r.o. Vinohradská 91 618 00 Brno–Černovice Czech Republic
Phone No.: +420 548 210 500 Fax: +420 548 210 503
Email: [email protected] www.tart.eu
-
400
215
PVC - transparent 0,3mm
DO NOT SCALE DRAWING
KD_1236_2SHEET 1 OF 1
16/5/0616/5/06
Machac D.
Plichta P.
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:20WEIGHT: REV
DWG. NO.A
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
Conpearl 5mm 1500g/m2
TOLERANCING PER:
INTERPRET GEOMETRIC
PVC grey, 30 x 30 mm
5) box constr.
Yatex Blok PA33
Yatex Blok PA33
4) L-corners
PVC - Black - Novolen
) Foam part 2
7) Closed Handels
IS
6) Kanban holder
2) Foam part 1
APPLICATION
PROPRIETARY AND CONFIDENTIAL
THREE PLACE DECIMAL
TWO PLACE DECIMAL
BEND
ANGULAR: MACH 2mm
PROHIBITED.
5
4
3
2
1
1) Stocking frame
DIMENSIONS ARE IN MILIMETER
TOLERANCES:
FRACTIONAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
TART s.r.o.. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
TART s.r.o.
3
PP - VICO, 10mm, closed
1200
400
75
1
2
3
4
6
1200
215
475 ±2
115
±2
254,24 ±2
559
±2
351 ±3
166
±3553±
43 ±3
42 ±3
43 ±3
43 ±343 ±3 43 ±3
43 ±331
5412
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05
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48,94
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.2006
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ISE
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IFIED
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SCALE
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NO.
ASIZ
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TITLE
:TAR
T s.r.o
.
NAME
DATE
MFG A
PPR.CU
ST. AP
PR.
CHEC
KEDDR
AWN
DIMEN
SIONS
ARE I
N
MILIM
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S
TOLER
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TIONA
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ANGU
LAR:
MACH
x
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REE P
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AL
x
PROP
RIETA
RY AN
D CON
FIDEN
TIAL
THE I
NFOR
MATIO
N CON
TAINE
D IN T
HIS
DRAW
ING IS
THE S
OLE PR
OPER
TY OF
TART
s.r.o.
ANY
REPR
ODUC
TION I
N PAR
T OR A
S A WH
OLE
WITH
OUT T
HE W
RITTE
N PER
MISSI
ON OF
TART
s.r.o.
IS
PROH
IBITE
D.
5
4
3
1
conpea
rlová fi
xace
KD_12
32_4
2
ITEM N
O.PA
RT NU
MBER
DESC
RIPTIO
N
QTY.
1Díl
1
conpea
rl 5mm
, 1000g
/m2, še
dý
10
2Díl
2
conpea
rl 5mm
, 1000g
/m2, še
dý
1
3Díl
3
conpea
rl 5mm
, 1000g
/m2, še
dý
5
1
2
3
5
130
380
5
574
3
380
8
30
31
54
128,
1249,05
5
31
48,94
SHEE
T 2 OF
37.9
.2006
Plichta
P.
REV
DWG.
NO.
TITLE
:TAR
T s.r.o
.
NAME
DATE
1
conpea
rlová fi
xace
KD_12
32_4
1
5
130
380
5
574
3
380
8
30
Analysis Design
Sampling
ProductionDeliveryService
Division of
Packaging Solutions
V: 1
.4www.tart.eu