packaging, storage and transportation of horticultural produces: perspective bangladesh

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Dr. Sreekanta Sheel B.Sc. Agril. Engg - with major in Food Technology M.Sc. (Agril. Engg) in Food Technology, Ph.D in Food Technology Logistics (Transportation & Storage) Expert Supply Chain Development Component, NATP Hortex Foundation

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Dr. Sreekanta SheelB.Sc. Agril. Engg - with major in Food Technology

M.Sc. (Agril. Engg) in Food Technology,

Ph.D in Food Technology

Logistics (Transportation & Storage) Expert

Supply Chain Development Component, NATP

Hortex Foundation

Outline of the Presentation

Introduction

Existing Packaging and Transportation System

Effect of Improper Packaging and Transportation

Post-harvest Loss of Fruits and Vegetables

Suggested Appropriate Packaging, Storage and

Transportation Practices

Constraints in Introduction of Improved Technology

on Packaging, Transportation and Storage

Recommendation

Conclusion

IntroductionAspect Changing

Speed

Attempt

Population (Need)High

but Limited Control

Productivity of cropsHigh

but Limited Success

Cultivable Land Very Low and Out of Control

Post-harvest Loss of

crops(Double tin compare to the

Developed Country)

Very Low

Scope for Intervene !

Hence, It is more important

to reduce post-harvest loss

than to increase productivity only !!

Existing Packaging and Transportation System being major cause for the Postharvest loss-

At Farmer’s Level (transportation from farmers’ yard to assembly market)

At Traders Level (transportation from assembly market to wholesale market)

Existing Packaging and Transportation System being major cause for the Postharvest loss!

An amount of 400-500 kg

Packaging and Transportation of Cut Flowers for Domestic MarketingWrapping with jute sack

Bamboo-mat boxes

Effect of Improper Packaging and Transportation

Lack of aeration due to compression,

poor ventilation hindering removal of heat , carbon-

di-oxide and water and entrance of oxygen

Effects:

high heat development in the package,

the produces overripe or softens;

produce wilts and develops off-flavours;

decay develops rapidly, shelf-life reduces and

the quality deteriorates

Effect of Improper Packaging (Contd…)

Exposure of packages to external heat, causes

deteriorations

Exposure to rain or high humidity;

Sharp objects of the packaging materials bruise the

produces

Throwing or dropping of packages, sudden starting

or stopping of vehicle, vibration, speeding loaded

vehicle on rough road cause damage the produces

Oversized packages, overfilled or stacked too high or

both, collapse during transport, deteriorate the shelf-

life and quality of the produce

Post-harvest Loss of Fruits and Vegetables (for the Year 2006-07)

Post-harvest Loss (%) Total

CropsProduction

(MT)Producer Collector Wholesaler Retailer Total

PH loss of

Crops

(MT)

Price Per

MT (Tk in

'000')

Total Price

(Tk in '000‘)

Mango (In Garden) 259120 2 5 22 4 33 85510 40 3420400

Pineapple (06-07) 238360 2 4 8 4 18 42905 25 1072625

Banana 1004520 2 4 8 6 20 200904 25 5022600

Papaya (In Garden) 33855 6 10 15 4 35 11849 25 296225

Lime (In Garden) 13835 4 8 14 2 28 3874 30 116220

Beans 82980 4 6 13 5 28 23234 20 464680

Carrot 9855 3 6 12 4 25 2464 15 36960

Cabbage 182685 4 7 9 5 25 45671 10 456710

Bitter gourd 34445 4 6 11 6 27 9300 20 186000

Tomato 136935 5 10 15 7 37 50666 15 759990

Okra 38715 3 10 13 8 34 13163 15 197445

Eggplant 110910 2 5 6 7 20 22182 12 266184

Chilies 153955 2 3 5 4 14 21554 50 1077700

Potatoes 5167000 3 4 12 6 25 1291750 10 12917500

Average % Loss 3.3 6.3 11.6 5.1 26.4

Total 7467170 18,25,026 26,29,1239

Suggested Appropriate Packaging and Storage Practices

1. Plastic Crate

A. Non-nesting Plastic Crates(Partly Introduced due to readily available with lower

price as it came with imported goods)

B. Nesting Plastic CratesNestable, as a result requires one fifth space in the transport for empty crates

Cost Benefit Analysis of Using Poly-sacks and Non-nesting Plastic Crates in Bangladesh

Nat

ure

of

Pac

kag

e

*Veg

etab

les

to b

e tr

ansp

ort

ed (

kg)

Pu

rch

ase

pri

ce p

er k

g (

Tk.

)

Cap

acit

y o

f P

acka

ge

(kg

)

Pri

ce p

er P

acka

ge

(Tk.

)

Pac

kag

ing

co

st (

Tk)

Tran

spo

rta

tio

nC

ost

(T

k.)

Tota

l Co

st o

f P

ack+

Tra

ns

(Tk.

)

Ove

rhea

d C

ost

per

kg

Tota

l Ove

rhea

d c

ost

(T

k.)

Tota

l Op

erat

ion

gC

ost

(T

k.)

PH

Lo

ss (

%)

Veg

Ob

tain

ed a

fer

tran

spo

r-ta

tio

n(k

g)

Sal

e p

rice

per

kg

(T

k.)

Tota

l Sal

e p

rice

(T

k.)

Tota

l pro

fit

(Tk.

)

Pro

fita

bili

ty (

%)

Bam

bo

o B

aske

t

and

Sac

k

10400 10 80 70 9100 6500 15600 0.15 1560 121160 3 10088 18 172505 51345 42.4

Pla

stic

Cra

te

7000 10 18 5 1944 10000 11944 0.15 1050 82994 1 6930 20 131670 48676 58.7

2. Ice Packaging with Styrofoam Box

3. Passive Modified Atmosphere Packaging (PMAP)

PMAP with cling wrapping

PMAP with perforated polythine

4. Packaging of Fresh Cut (Minimally Processed) Fruits and Vegetables

5. Ice Packaging of Cut Flower Using Insulated Fiberboard Carton

6. Cut Flower Packaging in Plastic Crates

• Bengal Polymer Wares Ltd. is manufacturing plastic crates

(Model: BW – 407) which can be suitably used as transport

package for cut flower.

•This crate can be also used in the other product transportation,

storage and handling.

7. Gerbera Cups

In Retailer’s Shop

Gerbera Cupping at

Farmers’ Level

8. Packaging of Rose

Water Packaging at Farmers’ Level

9. Introduction of Rose Cap

Rose capping at farmers’ level

10. Storage of Horticultural Produces at Zero Energy Evaporative Cooler (IARI Model)

Acts as a “Natural

Refrigerator” for short

term preservation of

fruits and vegetables,

milk, eggs, cooked foods

etc. at household level,

assembly and retail

market

More efficient during

the months of November

to May

11. CoolBottechnology for small scale cold rooms

A small-scale cold room using a modified room

air conditioner (developed by Boyett and Rohrbach

in 1993.)

The cost of installation of a CoolBot technology

for a 20 m2 small scale cold rooms having capacity

of 6 MT potato is around US$ 5000.00 only.

The coolbot technology utilizes a typical

window type air conditioning unit to create a cold

room capable of 0oC Coolbot cold room

Source: USAID Horticulture Project, RARS, Jessore

Constraints in Introduction of Improved Technology on Packaging, Transportation and Storage

Inadequacy of extension activity of appropriate post-harvest technologies for fruits and vegetables;

Technical manpower, research and development activities are inadequate;

Insufficiency of linkage among stakeholders;

Inadequacy of credit facilities at reasonable interest rates, for growers and traders;

Inadequacy of transport facilities especially for transporting fruits, vegetables and cut flowers;

Constraints (Contd…)

Poor road and market infrastructure coupled with lack of technical know-how also result in high post-harvest losses;

Absence of quality consciousness among consumers, leads to preference for poor quality and unsafe produce which is generally less costly;

Little sharing of information among farmers, traders, processors, researchers and extensionistson appropriate post-harvest technologies;

Poor linkages between Chambers of Commerce, industries, research institutions and extension agencies.

Recommendation Introduce the appropriate packaging (like nesting type crates, ice packaging,

PMAP), minimal processing and storage technologies (like ZEEC and CoolBot

Technology) by the concerned projects and line agencies

Subsidy should be provided in manufacturing, promotion, introduction and extension

of plastic crates to save the valuable agril. produces as that is being provided in

cases of fertilizer and diesel in production of the commodities

Appropriate national policies to be designed ensuring use of improved package to

address these issues if post-harvest losses are to be reduced .

A platform of networks should be created among growers, local traders ,

wholesalers, retailers, package manufacturer and suppliers and technology

providers

Financial and technical support for the development of packaging industries is

required particularly subsidy on plastic granule.

Initiate and coordinate awareness and training programs for producers and stake

holders on packaging & transportation and reducing post-harvest losses

Finally every step of the supply chain should be controlled. Cooperation among

producers, collectors, traders, transporters, retailers and government are the key to

achieving good management in post-harvest loss reduction.

Thank You