pallet conveyor system - riverbank engineeringriverbank-engineering.co.uk/pdf/pallet conveyor...
TRANSCRIPT
Pallet Conveyor System
New modular pallet conveyor fromThe new modular pallet conveyor comprises of heavy duty chain conveyor, roller conveyor, chain transfer and turntable modules. The flexible pallet conveyor system is designed to handle the full range of Euro-pallet sizes as well as the popular Chep type 1200 x 1000mm pallet, with loads up to 1500Kg.
Roller Conveyor StraightA robust pallet roller conveyor system. Rollers are driven tangentially by 5/8” chain in a fully enclosed side channel. The systems offers minimal backlash, easy tensioning and a 150/200mm roller pitch. With a load capacity of 1500kg per pallet the straight modules are available to handle upto 4500kg total conveyor load.
Tangential chain drive4 mm thick side channels.3 and 5 mm thick roller options.Chain tensioning done quickly without removing guards.150/200mm roller pitch.
Chain Conveyor Straight3/4” pitch flat sided linked chain provides a strong supporting surface to convey pallets up to 1500kg. These modules are available in two and three chain versions. Chain tensioning is quick and easy with no requirement to remove any guards.
1500kg pallet load capacity4-mm thick side channels.¾”pitch flat sided chain running on low friction, hard wearing polymer guide strips.Ability to run cables and pneumatics in side channel.Chain in same lateral position on each module. Giving a smooth clean appearance and aiding cable runs.Hollow crossties to enable cables to run from one side of the conveyor to the other.
Chain TransferTransfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.
150mm nominal roller pitch3-mm thick steel rollers with steel sprockets¾ “ pitch flat sided chainTypes:Single Handed Transfer to Transfer UnitSingle Handed Extended Transfer toTransfer Unit
Roller TurntableThe turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.
Rotation angle of 90 to 180 degrees. 147 pallets per hour rotating 90 degrees.Two rotation speeds of 2rpm and 4rpmConveyor speeds of 12 m/min and 18m/minPallet dimensions 800/1000mm L/R
Further Modules and AccessoriesOur commitment to the Pallet design has resulted in a large investment in this project.
As a result we will be continually adding modules to our existing range.
Please contact us for details.
Europallet and Chep type pallets.3mm and 5mm thick roller options.Soft start and inverter options available.Conveyor speed 12m/min and 18m/min.Fully CE compliant.
Roller TransferRoller transfers are a self contained unit, which can be fitted to a new or existing chain conveyor straight. The pop-up roller is powered by two motorised rollers. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.
Tangential chain drive4 mm thick side channels.3 and 5 mm thick roller options.150mm nominal roller pitch.
Chain TurntableThe chain turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.
Rotation angle of 90 to 180 degrees. 174 pallets per hour rotating 90 degrees.Two rotation speeds of 2rpm and 4rpmConveyor speeds of 12 m/min and 18m/min900mm Chain centresPallet dimensions 1200mm L/R
Beam Lift AssemblyThe beam lift assembly is designed to lift pallets 200mm above the chain conveyor. The beam assembly has two standard types, low and high. Low types range from 650mm to 800mm top of chain heights. high type beam lifts range from 850mm to 1000mm top of chain height.
Low and high type available. To suit 2 strand chain conveyor.200mm Pallet LiftMaximum pallet weight 1500kg
Double TransferDouble transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. The modules are available to suit the standard pallet conveyor widths.
150mm nominal roller pitch. Bi-directional control available.Conveyor speeds of 12m/min and 18m/minMaximum pallet weight 1500kg
Pallet Conveyor System
A robust pallet roller conveyor system. Rollers are driven tangentially by 5/8” chain in a fully enclosed side channel. The systems offers minimal backlash, easy tensioning and a 150/200mm roller pitch. With a load capacity of 1500kg per pallet the straight modules are available to handle upto 4500kg total conveyor load.
Tangential chain drive
Option of steel or polymer sprockets on rollers
4 mm thick side channels.
3 and 5 mm thick roller options.
Chain tensioning done quickly without removing guards.
150/200mm roller pitch.
Ability to run cables in non-drive channel. Fascia to close section off.
Ability to fit photocells anywhere along length via clamp brackets.
Soft start and inverter motor options available.
Roller Conveyor Straight 40242101-1
Pallet Conveyor System
HeightsRange of heights available from 400 - 900mm (Top of Roller)
Motor Type0.37, 0.55, 1.1 and 1.5 kW available
Roller Conveyor Straight 40242101-1
Motor OptionsNo Brake - No InverterBraked - No Inverter
Chain5/8” pitch simplex chain
Lengths Available1050 to 6000mm in 150/200mm increments
Pallet Size800/1000mm L-R
Speeds Available12m/min and 18m/min available
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
12m/minLoad Capacity Motor Power
(kW)Full Load
Current (A)1500kg 0.37 0.953000kg 0.55 1.44500kg 1.1 2.8
18m/minLoad Capacity Motor Power
(kW)Full Load
Current (A)1500kg 0.55 1.43000kg 1.1 2.84500kg 1.5 3.6
952 / 1152
220
213.
5050
50 7420
521
3.50
7017
5
2401 021015 Stand Fixing Centres (952 BB)1215 Stand Fixing Centres (1152 BB)
Pallet Conveyor System
3/4” pitch flat sided linked chain provides a strong supporting surface to convey pallets up to 1500kg. These modules are available in two and three chain versions. Chain tensioning is quick and easy with no requirement to remove any guards..
1500kg pallet load capacity
4-mm thick side channels.
¾”pitch flat sided chain running on low friction, hard wearing polymer guide strips.
Ability to run cables and pneumatics in side channel.
Chain in same lateral position on each module. Giving a smooth clean ap-pearance and aiding cable runs.
Hollow crossties to enable cables to run from one side of the conveyor to the other.
Chain Conveyor Straight 40242102-1
Pallet Conveyor System
Chain Conveyor Straight 40242102-1
HeightsRange of heights available from 375 - 925mm (Top of Chain)
Motor Type0.75, 1.1, 1.5, 2.2, and 3.0 kW available
Motor OptionsNo Brake - No InverterBraked - No Inverter
Chain3/4” pitch simplex chain
Lengths Available1300mm to 3600mm in 50mm increments
Pallet Size1200mm L-R
Speeds Available12m/min and 18m/min available
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
12m/minLoad Capacity Motor Power
(kW)Full Load
Current (A)1500kg 0.75 2.03000kg 1.5 4.24500kg 2.2 5.9
18m/minLoad Capacity Motor Power
(kW)Full Load
Current (A)1500kg 1.1 3.23000kg 2.2 3.94500kg 3.0 7.2
'A'850101
200
101900
Dimension 'A' (mm)Load Capacity (kg) 2 Strand 3 Strand
1500 113.5 1563000 134 1814500 159 221
2 STRAND
3 STRAND101 400
450
'A'
200
101450
400
2401 36
900 Between Stand Centres
450 Between Stand Centres 450 Between Stand Centres
Pallet Conveyor System
Roller transfers are a self contained unit, which can be fitted to a new or existing chain conveyor straight. The pop-up roller is powered by two motorised rollers. With a nominal roller pitch of 150mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.
Tangential chain drive
4 mm thick side channels.
3 and 5 mm thick roller options.
Nominal 150mm roller pitch.
Available to fit 2 and 3 strand chain straights
Roller Transfer 40242103-1
Pallet Conveyor System
Roller Transfer 40242103-1
HeightsRange of heights available from 500 - 1100mm (Top of Roller)
Motor Type0.18 kW available
Pallet Size800/1000mm L-R
Speeds Available12m/min and 18m/min available
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Motor Power (kW) Full Load Current (A)0.18 0.58
MIN
600
TO
R IN
UP
PO
SIT
ION
(MIN
550
TO
R IN
DO
WN
PO
SIT
ION
)
1490
952
BB
/ 11
52 B
B
2401 21
105 146222.5 146 146 146 146 105222.5
828
Fixi
ng C
entre
s (9
52 B
B)
1028
Fix
ing
Cen
tres
(115
2 B
B)
1378 Fixing Centres
Pallet Conveyor System
Transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.
Nominal 150mm roller pitch
3mm thick steel rollers with steel sprockets
¾ “ pitch flat sided chain
Types:Single Handed Transfer to Transfer UnitSingle Handed Extended Transfer toTransfer Unit
Chain Transfer 40242104-1
Pallet Conveyor System
Chain Transfer 40242104-1
HeightsRange of heights available from 400 - 1000mm (Top of Roller)
Motor TypeChain Conveyor 0.75, 1.1 kWLift Transfer 0.55 kWRoller Conveyor 0.37, 0.55 kW
Motor OptionsNo Brake - No InverterBraked - No Inverter
Chain3/4” pitch simplex chain
Speeds AvailableRoller Conveyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 213 pallet transfers per hour
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Motor Power (kW) Full Load Current (A)0.37 0.950.55 1.40.75 1.9
Pallet Size800/1000mm L-R
952/
1152
74
1500
450450900
25 160 1401401500
Top
of R
olle
r Hei
ght
1642
70
2401 37
1160 Fixing Centre
1030 Fixing Centre
128
Single Handed Extended Transfer to Transfer Single Handed Transfer to Transfer
1345
Fix
ing
Cen
tre
952/
1152
2136
(952
)25
36 (1
152)
25 160 1401401500
Top
of R
olle
r Hei
ght
74
1500
450450900
1160 Fixing Centre
128
530
Fixi
ng C
entre
1030 Fixing Centre
1160 Fixing Centre
Pallet Conveyor System
The turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.
Rotation angle of 90 to 180 degrees.
174 pallets per hour rotating 90 degrees.
Two rotation speeds of 2rpm and 4rpm
Conveyor speeds of 12 m/min and 18m/min
Pallet dimensions 800/1000mm L/R
Roller Turntable 40242105-1
Pallet Conveyor System
Roller Turntable 40242105-1
HeightsRange of heights available from 400 - 1000mm (Top of Roller)
Motor TypeRoller Conveyor 0.37, 0.55 kWRotation Drive 0.18, 0.37 kW
Speeds AvailableRoller Conceyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 213 pallet transfers per hour
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Motor Power (kW) Full Load Current (A)0.37 0.950.55 1.40.75 1.9
Pallet Size800/1000mm L-R
2401 08
2000
Bac
k to
Bac
k
Clockwise
1229 Floor Fixing Centres
Top
of R
olle
r17
3
955
Floo
r Fix
ing
Cen
tres
1000
Position of adjacent roller conveyor
Chain Adjustment NutsPrior to installation these shouldbe positioned directly underneaththe roller drive unit as shown. Thiswill ensure correct positioning forthe application turning through90° and 180° in the clockwise direction.
Note:When installed in the above positionthe turntable will only rotate in theclockwise direction
458 (position of sensor roller)
80
Pallet Conveyor System
Chain Turntable 40242106-1
The chain turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.
Rotation angle of 90 to 180 degrees.
174 pallets per hour rotating 90 degrees.
Two rotation speeds of 2rpm and 4rpm
Conveyor speeds of 12 m/min and 18m/min
900mm Chain centres
Pallet dimensions 1200mm L/R
Pallet Conveyor System
Chain Turntable 40242106-1
HeightsRange of heights available from 425 - 1025mm (Top of chain)
Motor TypeChain Conveyor 0.75, 1.1 kWRotation Drive 0.18, 0.37 kW
Speeds AvailableRoller Conceyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 213 pallet transfers per hour
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Motor Power (kW) Full Load Current (A)0.18 0.580.37 0.950.75 1.91.1 2.8
Pallet Size1200mm L-R
248
150
2000
TOC
2000
Cha
in C
entre
s
Clockwise
1020
Position of adjacent chain conveyor
2401 24
955 Fixing Centres
1229
Fix
ing
Cen
tres
Turntable Bridging UnitsStand Foot Plates(shown for reference only)
Chain Adjustment NutsPrior to installation these shouldbe positioned directly underneaththe roller drive unit as shown. Thiswill ensure correct positioning forthe application turning through90° and 180° in the clockwise direction.
Note:When installed in the above positionthe turntable will only rotate in theclockwise direction
80
Pallet Conveyor System
Beam Lift Assembly 40242107-1
The beam lift assembly is designed to lift pallets 200mm above the chain conveyor. The beam assembly has two standard types, low and high. Low types range from 650mm to 800mm top of chain heights, high type beam lifts range from 850mm to 1000mm top of chain height.
Low and high type available.
To suit 2 strand chain conveyor.
200mm Pallet Lift
Maximum pallet weight 1500kg
Pallet Conveyor System
Beam Lift Assembly 40242107-1
HeightsRange of heights available Low Height 650 - 800mm (Top of chain)High Height 850 - 1000mm (Top of chain)
Motor Type1.5 kW
Speeds Available25mm/s
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Motor Power (kW) Full Load Current (A)1.5 3.6
Pallet Size1200mm L-R
Pallet Lift200mm
Cycle of OperationUp stroke = 10 secsDown stroke = 10 secs
762
900
Cen
tres
900
Cen
tres
1220 Fixing Centres
850 Between Lifting BeamsTo
p of
Cha
in -
200
172
400
2401 11
5050Up Position
Down Position
Pallet Conveyor System
Double Transfers 40242108-1
Double transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. The modules are available to suit the standard pallet conveyor widths.
Nominal 150mm roller pitch.
Bi-directional control available.
Conveyor speeds of 12m/min and 18m/min
Maximum pallet weight 1500kg
Pallet Conveyor System
Double Transfers 40242108-1
HeightsRange of heights available from 400 - 1000mm (Top of roller)
Motor TypeChain Conveyor 0.75, 1.1 kWLift Transfer 0.75 kWRoller Conveyor 0.37, 0.55 kW
Pallet Size800/1000mm L-R
Speeds AvailableRoller Conveyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 184 pallet transfers per hour
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Motor Power (kW) Full Load Current (A)0.37 0.950.55 1.40.75 1.91.1 2.8
Motor OptionsNo Brake - No InverterBraked - No Inverter
Set
To
25 N
om. I
n U
p P
ositi
on a
nd 2
5 N
om.
In D
own
Pos
ition
Top
Of R
olle
r Hei
ght
124
1500
1152 70
109
3 Fi
Cen
tres
115
0 Fi
Cen
tres
1200
1343 Fixing Centres
60
3
3250
3300
816 14219090101
179
450
450
856 372
3920
372
2401 28
170
140
Pallet Conveyor System
40242109-1
Centre transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. Pallets can be received and transfered in either direction.
Nominal 150mm roller pitch.
Conveyor speeds of 12m/min and 18m/min
Maximum pallet weight 1500kg
Centre Tranfers
Pallet Conveyor System
40242109-1Centre Tranfers
HeightsRange of heights available from 500 - 1000mm (Top of roller)
Motor TypeChain Conveyor 0.75, 1.1 kWLift Transfer 0.75 kWRoller Conveyor 0.37, 0.55 kW
Pallet Size800/1000mm L-R
Speeds AvailableRoller Conveyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 184 pallet transfers per hour
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Motor Power (kW) Full Load Current (A)0.37 0.950.55 1.40.75 1.91.1 2.8
Motor OptionsNo Brake - No InverterBraked - No Inverter
1500
116
0 Fi
Cen
tres
450
450
417.5
2131 (1931)
1030
Fix
ing
Cen
tres
1155 (955) 70
1183 (983)
120 210 120
262
Top
of R
olle
r Hei
ght
300
2401 33
417.5(217.5)
Note: Figures in brackets apply to 800mm wide Pallets
Pallet Conveyor System
40242110-1Motorised Roller Straight
Motorised roller straights comprise of a number of powered rollers and adjacent gravity rollers. The motorised rollers are used to drive the load along the length of the conveyor.
Drive rollers are mounted in flexible brackets such that they are higher than the gravity conveyor rollers. In this way the item being conveyed is constantly in contact with the pallet drives. The pallet presses the motorised rollers down to the level of the adjacent gravity rollers, so that the weight of the pallet is evenly distributed during transport.
150mm roller pitch (125mm available on request)
Conveyor speeds of 13m/min and 16m/min - can be used with inverter
Maximum pallet weight 600kg - optional 1000kg available on request
No need for geared motors, chains and sprockets
Compact and space saving design, can be installed on the floor
Maintenance free, ease of installation and modular design
Pallet Conveyor System
Lengths Available600mm to 3000mm in 150mm increments
Speeds Available13m/min16m/min
Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.
Load Capacity
Motor Power (kW)
StallCurrent (A)
Full Load Current (A)
600kg 0.085 1.07 0.32
Widths Available1050mm BB (1000mm wide pallet)1250mm BB (1200mm wide pallet)
40242110-1Motorised Roller Straight