pallet conveyor system - riverbank engineeringriverbank-engineering.co.uk/pdf/pallet conveyor...

Pallet Conveyor System

New modular pallet conveyor fromThe new modular pallet conveyor comprises of heavy duty chain conveyor, roller conveyor, chain transfer and turntable modules. The flexible pallet conveyor system is designed to handle the full range of Euro-pallet sizes as well as the popular Chep type 1200 x 1000mm pallet, with loads up to 1500Kg.

Roller Conveyor StraightA robust pallet roller conveyor system. Rollers are driven tangentially by 5/8” chain in a fully enclosed side channel. The systems offers minimal backlash, easy tensioning and a 150/200mm roller pitch. With a load capacity of 1500kg per pallet the straight modules are available to handle upto 4500kg total conveyor load.

Tangential chain drive4 mm thick side channels.3 and 5 mm thick roller options.Chain tensioning done quickly without removing guards.150/200mm roller pitch.

Chain Conveyor Straight3/4” pitch flat sided linked chain provides a strong supporting surface to convey pallets up to 1500kg. These modules are available in two and three chain versions. Chain tensioning is quick and easy with no requirement to remove any guards.

1500kg pallet load capacity4-mm thick side channels.¾”pitch flat sided chain running on low friction, hard wearing polymer guide strips.Ability to run cables and pneumatics in side channel.Chain in same lateral position on each module. Giving a smooth clean appearance and aiding cable runs.Hollow crossties to enable cables to run from one side of the conveyor to the other.

Chain TransferTransfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.

150mm nominal roller pitch3-mm thick steel rollers with steel sprockets¾ “ pitch flat sided chainTypes:Single Handed Transfer to Transfer UnitSingle Handed Extended Transfer toTransfer Unit

Roller TurntableThe turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.

Rotation angle of 90 to 180 degrees. 147 pallets per hour rotating 90 degrees.Two rotation speeds of 2rpm and 4rpmConveyor speeds of 12 m/min and 18m/minPallet dimensions 800/1000mm L/R

Further Modules and AccessoriesOur commitment to the Pallet design has resulted in a large investment in this project.

As a result we will be continually adding modules to our existing range.

Please contact us for details.

Europallet and Chep type pallets.3mm and 5mm thick roller options.Soft start and inverter options available.Conveyor speed 12m/min and 18m/min.Fully CE compliant.

Roller TransferRoller transfers are a self contained unit, which can be fitted to a new or existing chain conveyor straight. The pop-up roller is powered by two motorised rollers. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.

Tangential chain drive4 mm thick side channels.3 and 5 mm thick roller options.150mm nominal roller pitch.

Chain TurntableThe chain turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.

Rotation angle of 90 to 180 degrees. 174 pallets per hour rotating 90 degrees.Two rotation speeds of 2rpm and 4rpmConveyor speeds of 12 m/min and 18m/min900mm Chain centresPallet dimensions 1200mm L/R

Beam Lift AssemblyThe beam lift assembly is designed to lift pallets 200mm above the chain conveyor. The beam assembly has two standard types, low and high. Low types range from 650mm to 800mm top of chain heights. high type beam lifts range from 850mm to 1000mm top of chain height.

Low and high type available. To suit 2 strand chain conveyor.200mm Pallet LiftMaximum pallet weight 1500kg

Double TransferDouble transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. The modules are available to suit the standard pallet conveyor widths.

150mm nominal roller pitch. Bi-directional control available.Conveyor speeds of 12m/min and 18m/minMaximum pallet weight 1500kg


A robust pallet roller conveyor system. Rollers are driven tangentially by 5/8” chain in a fully enclosed side channel. The systems offers minimal backlash, easy tensioning and a 150/200mm roller pitch. With a load capacity of 1500kg per pallet the straight modules are available to handle upto 4500kg total conveyor load.

Tangential chain drive

Option of steel or polymer sprockets on rollers

4 mm thick side channels.

3 and 5 mm thick roller options.

Chain tensioning done quickly without removing guards.

150/200mm roller pitch.

Ability to run cables in non-drive channel. Fascia to close section off.

Ability to fit photocells anywhere along length via clamp brackets.

Soft start and inverter motor options available.

Roller Conveyor Straight 40242101-1


HeightsRange of heights available from 400 - 900mm (Top of Roller)

Motor Type0.37, 0.55, 1.1 and 1.5 kW available

Roller Conveyor Straight 40242101-1

Motor OptionsNo Brake - No InverterBraked - No Inverter

Chain5/8” pitch simplex chain

Lengths Available1050 to 6000mm in 150/200mm increments

Pallet Size800/1000mm L-R

Speeds Available12m/min and 18m/min available

Electrical PowerMotors should be connected to 415V 3-phase, 50Hz supply.

12m/minLoad Capacity Motor Power

(kW)Full Load

Current (A)1500kg 0.37 0.953000kg 0.55 1.44500kg 1.1 2.8


(kW)Full Load

Current (A)1500kg 0.55 1.43000kg 1.1 2.84500kg 1.5 3.6

952 / 1152

220

213.

5050

50 7420

521

3.50

7017

5

2401 021015 Stand Fixing Centres (952 BB)1215 Stand Fixing Centres (1152 BB)


3/4” pitch flat sided linked chain provides a strong supporting surface to convey pallets up to 1500kg. These modules are available in two and three chain versions. Chain tensioning is quick and easy with no requirement to remove any guards..

1500kg pallet load capacity

4-mm thick side channels.

¾”pitch flat sided chain running on low friction, hard wearing polymer guide strips.

Ability to run cables and pneumatics in side channel.

Chain in same lateral position on each module. Giving a smooth clean ap-pearance and aiding cable runs.

Hollow crossties to enable cables to run from one side of the conveyor to the other.

Chain Conveyor Straight 40242102-1


Chain Conveyor Straight 40242102-1

HeightsRange of heights available from 375 - 925mm (Top of Chain)

Motor Type0.75, 1.1, 1.5, 2.2, and 3.0 kW available



Lengths Available1300mm to 3600mm in 50mm increments

Pallet Size1200mm L-R




(kW)Full Load

Current (A)1500kg 0.75 2.03000kg 1.5 4.24500kg 2.2 5.9


(kW)Full Load

Current (A)1500kg 1.1 3.23000kg 2.2 3.94500kg 3.0 7.2

'A'850101

200

101900

Dimension 'A' (mm)Load Capacity (kg) 2 Strand 3 Strand

1500 113.5 1563000 134 1814500 159 221

2 STRAND

3 STRAND101 400

450

'A'

200

101450

400

2401 36

900 Between Stand Centres

450 Between Stand Centres 450 Between Stand Centres


Roller transfers are a self contained unit, which can be fitted to a new or existing chain conveyor straight. The pop-up roller is powered by two motorised rollers. With a nominal roller pitch of 150mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.

Tangential chain drive

4 mm thick side channels.

3 and 5 mm thick roller options.

Nominal 150mm roller pitch.

Available to fit 2 and 3 strand chain straights

Roller Transfer 40242103-1


Roller Transfer 40242103-1


Motor Type0.18 kW available




Motor Power (kW) Full Load Current (A)0.18 0.58

MIN

600

TO

R IN

UP

PO

SIT

ION

(MIN

550

TO

R IN

DO

WN

PO

SIT

ION

)

1490

952

BB

/ 11

52 B

B

2401 21

105 146222.5 146 146 146 146 105222.5

828

Fixi

ng C

entre

s (9

52 B

B)

1028

Fix

ing

Cen

tres

(115

2 B

B)

1378 Fixing Centres


Transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation.

Nominal 150mm roller pitch

3mm thick steel rollers with steel sprockets

¾ “ pitch flat sided chain

Types:Single Handed Transfer to Transfer UnitSingle Handed Extended Transfer toTransfer Unit

Chain Transfer 40242104-1


Chain Transfer 40242104-1


Motor TypeChain Conveyor 0.75, 1.1 kWLift Transfer 0.55 kWRoller Conveyor 0.37, 0.55 kW



Speeds AvailableRoller Conveyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 213 pallet transfers per hour


Motor Power (kW) Full Load Current (A)0.37 0.950.55 1.40.75 1.9


952/

1152

74

1500

450450900

25 160 1401401500

Top

of R

olle

r Hei

ght

1642

70

2401 37

1160 Fixing Centre

1030 Fixing Centre

128

Single Handed Extended Transfer to Transfer Single Handed Transfer to Transfer

1345

Fix

ing

Cen

tre

952/

1152

2136

(952

)25

36 (1

152)

25 160 1401401500

Top

of R

olle

r Hei

ght

74

1500

450450900

1160 Fixing Centre

128

530

Fixi

ng C

entre

1030 Fixing Centre

1160 Fixing Centre


The turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.

Rotation angle of 90 to 180 degrees.

174 pallets per hour rotating 90 degrees.

Two rotation speeds of 2rpm and 4rpm

Conveyor speeds of 12 m/min and 18m/min

Pallet dimensions 800/1000mm L/R

Roller Turntable 40242105-1


Roller Turntable 40242105-1


Motor TypeRoller Conveyor 0.37, 0.55 kWRotation Drive 0.18, 0.37 kW

Speeds AvailableRoller Conceyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 213 pallet transfers per hour


Motor Power (kW) Full Load Current (A)0.37 0.950.55 1.40.75 1.9


2401 08

2000

Bac

k to

Bac

k

Clockwise

1229 Floor Fixing Centres

Top

of R

olle

r17

3

955

Floo

r Fix

ing

Cen

tres

1000

Position of adjacent roller conveyor

Chain Adjustment NutsPrior to installation these shouldbe positioned directly underneaththe roller drive unit as shown. Thiswill ensure correct positioning forthe application turning through90° and 180° in the clockwise direction.

Note:When installed in the above positionthe turntable will only rotate in theclockwise direction

458 (position of sensor roller)

80


Chain Turntable 40242106-1

The chain turntable module is designed to change the direction of pallet travel by rotation of the pallet through any angle from 90° to 180°, whilst keeping the relationship of the pallet runners to roller conveyor the same.

Rotation angle of 90 to 180 degrees.

174 pallets per hour rotating 90 degrees.

Two rotation speeds of 2rpm and 4rpm

Conveyor speeds of 12 m/min and 18m/min

900mm Chain centres

Pallet dimensions 1200mm L/R


Chain Turntable 40242106-1

HeightsRange of heights available from 425 - 1025mm (Top of chain)

Motor TypeChain Conveyor 0.75, 1.1 kWRotation Drive 0.18, 0.37 kW

Speeds AvailableRoller Conceyor - 12m/min and 18m/minChain Transfer - 12m/min and 18m/minUp to 213 pallet transfers per hour


Motor Power (kW) Full Load Current (A)0.18 0.580.37 0.950.75 1.91.1 2.8


248

150

2000

TOC

2000

Cha

in C

entre

s

Clockwise

1020

Position of adjacent chain conveyor

2401 24

955 Fixing Centres

1229

Fix

ing

Cen

tres

Turntable Bridging UnitsStand Foot Plates(shown for reference only)

Chain Adjustment NutsPrior to installation these shouldbe positioned directly underneaththe roller drive unit as shown. Thiswill ensure correct positioning forthe application turning through90° and 180° in the clockwise direction.

Note:When installed in the above positionthe turntable will only rotate in theclockwise direction

80


Beam Lift Assembly 40242107-1

The beam lift assembly is designed to lift pallets 200mm above the chain conveyor. The beam assembly has two standard types, low and high. Low types range from 650mm to 800mm top of chain heights, high type beam lifts range from 850mm to 1000mm top of chain height.

Low and high type available.

To suit 2 strand chain conveyor.

200mm Pallet Lift

Maximum pallet weight 1500kg


Beam Lift Assembly 40242107-1

HeightsRange of heights available Low Height 650 - 800mm (Top of chain)High Height 850 - 1000mm (Top of chain)

Motor Type1.5 kW

Speeds Available25mm/s


Motor Power (kW) Full Load Current (A)1.5 3.6


Pallet Lift200mm

Cycle of OperationUp stroke = 10 secsDown stroke = 10 secs

762

900

Cen

tres

900

Cen

tres

1220 Fixing Centres

850 Between Lifting BeamsTo

p of

Cha

in -

200

172

400

2401 11

5050Up Position

Down Position


Double Transfers 40242108-1

Double transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150 mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. The modules are available to suit the standard pallet conveyor widths.


Bi-directional control available.

Conveyor speeds of 12m/min and 18m/min



Double Transfers 40242108-1

HeightsRange of heights available from 400 - 1000mm (Top of roller)







Set

To

25 N

om. I

n U

p P

ositi

on a

nd 2

5 N

om.

In D

own

Pos

ition

Top

Of R

olle

r Hei

ght

124

1500

1152 70

109

3 Fi

xing

Cen

tres

115

0 Fi

xing

Cen

tres

1200

1343 Fixing Centres

60

3

3250

3300

816 14219090101

179

450

450

856 372

3920

372

2401 28

170

140


40242109-1

Centre transfer modules combine the features and benefits of the roller systems and chain conveyor in one module. With a nominal roller pitch of 150mm for all pallet types these transfers offer exceptional support for pallets during the transfer operation. Pallets can be received and transfered in either direction.


Conveyor speeds of 12m/min and 18m/min


Centre Tranfers


40242109-1Centre Tranfers

HeightsRange of heights available from 500 - 1000mm (Top of roller)







1500

116

0 Fi

xing

Cen

tres

450

450

417.5

2131 (1931)

1030

Fix

ing

Cen

tres

1155 (955) 70

1183 (983)

120 210 120

262

Top

of R

olle

r Hei

ght

300

2401 33

417.5(217.5)

Note: Figures in brackets apply to 800mm wide Pallets


40242110-1Motorised Roller Straight

Motorised roller straights comprise of a number of powered rollers and adjacent gravity rollers. The motorised rollers are used to drive the load along the length of the conveyor.

Drive rollers are mounted in flexible brackets such that they are higher than the gravity conveyor rollers. In this way the item being conveyed is constantly in contact with the pallet drives. The pallet presses the motorised rollers down to the level of the adjacent gravity rollers, so that the weight of the pallet is evenly distributed during transport.

150mm roller pitch (125mm available on request)

Conveyor speeds of 13m/min and 16m/min - can be used with inverter

Maximum pallet weight 600kg - optional 1000kg available on request

No need for geared motors, chains and sprockets

Compact and space saving design, can be installed on the floor

Maintenance free, ease of installation and modular design


Lengths Available600mm to 3000mm in 150mm increments

Speeds Available13m/min16m/min


Load Capacity

Motor Power (kW)

StallCurrent (A)

Full Load Current (A)

600kg 0.085 1.07 0.32

Widths Available1050mm BB (1000mm wide pallet)1250mm BB (1200mm wide pallet)

40242110-1Motorised Roller Straight

pallet conveyor system - riverbank engineeringriverbank-engineering.co.uk/pdf/pallet conveyor...

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