palm island, jebel ali - dubai - bsp-if.com · p roject r eport: p alm island, jebel ali - dubai...

2
Project Report: Palm Island, Jebel Ali - Dubai BSP International Foundations Ltd Claydon Business Park, Gt. Blakenham, Ipswich, Suffolk, IP6 0JD, United Kingdom Tel. +44 (0) 1473 830431, Fax +44 (0) 1473 832019 email: [email protected] www.bsp-if.com Q05585 Palm Island, Jebel Ali - Dubai RIC 9000 mounted on CAT 345 Compacted area The fill material forming the land reclamation of the Palm Island project was sand dredged from the Persian Gulf by Jan de Nul. Being highly calcareous it had unusual pre-compaction properties and had not been subject to RIC treatment before. The sand laid below sea level remained loosely packed at loadings (qc) figures of 2-3 Mpa and densities (Dr) of around 40%. The sand laid above water became much harder forming a crust with qc up to 8-9 Mpa and Dr up to 100%. The depth to the original sea-bed was at around 5-6m. The intention was to prove that the RIC9000 could successfully compact to this depth and penetrate the crust to improve the layers beneath up to the required qc of 5 Mpa and Dr over 60%. The trial areas were prepared at two levels, one with the original surface at +2m CD and the second at +3m CD. Both levels achieved good compaction results beneath the crust down to depth up 6m. The operational trials showed that compaction at the lower level was achieved with less blows - but the increased pore pressures tended to force water to the surface after the RIC unit had passed by. The upper level required more blows to penetrate the thicker crust , but the compaction site remained dry. Initial CPT results were very favourable. Typically the lower level increased the 2m crust from 9 to 15 Mpa but more importantly the four meters beneath was also increased from 2 Mpa to between 5-6 Mpa to meet the design criteria. It was noted that when driving was completed the compactor was still penetrating at 15-20mm per blow; indicating that even more improvement could be achieved if another pass was conducted. The upper level with 3m crust also showed significant increase. The crust was already at 15 Mpa and increased to 20-25 Mpa. Beneath this the next 4m showed an increase to the required 5 Mpa. The CPT graphs also indicated some thin silt layers in places which were found to be less affected by the compaction. Sieve tests showed average silt content of 4-7%. Where these were concentrated into thin lens’ the compaction was less effective. The success of the trials lead to the RIC system being specified on projects using similar fill material elsewhere in the Middle East on typical port extension and land reclamation projects where sand dredged from the Gulf waters is used. EQUIPMENT: RIC 9000 PROJECT: TRIALS ON DREDGED GULF SAND LOCATION: PALM ISLAND, JEBEL ALI - DUBAI PURPOSE: RECLAMING AND CONSOLIDATING LAND FOR EXPANSION OF GAS PROCESSING PLANT PROJECT REPORT PALM ISLAND, JEBEL ALI - DUBAI RAPID IMPACT COMPACTION

Upload: phamdang

Post on 23-Apr-2018

223 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: PALM ISLAND, JEBEL ALI - DUBAI - bsp-if.com · P roject R eport: P alm Island, Jebel Ali - Dubai BSPInternational Foundations Ltd Claydon Business Park, Gt. Blakenham, Ipswich, Suffolk,

Pro

ject

Rep

ort

: Pa

lm I

slan

d, J

ebel

Ali

- D

ubai

BSP International Foundations LtdClaydon Business Park, Gt. Blakenham, Ipswich, Suffolk, IP6 0JD, United KingdomTel. +44 (0) 1473 830431, Fax +44 (0) 1473 832019 email: [email protected] www.bsp-if.com

Q05585

Palm Island, Jebel Ali - Dubai RIC 9000 mounted on CAT 345 Compacted area

The fill material forming the land reclamation of the Palm Island project was sand dredged from thePersian Gulf by Jan de Nul. Being highly calcareous it had unusual pre-compaction properties andhad not been subject to RIC treatment before.

The sand laid below sea level remained loosely packed at loadings (qc) figures of 2-3 Mpa and densities (Dr) of around 40%. The sand laid above water became much harder forming a crust with qc up to 8-9 Mpa and Dr up to 100%.

The depth to the original sea-bed was at around 5-6m. The intention was to prove that the RIC9000 could successfully compact to this depth and penetrate the crust to improve the layers beneath up to the required qc of 5 Mpa and Dr over 60%.

The trial areas were prepared at two levels, one with the original surface at +2m CD and the second at +3m CD.

Both levels achieved good compaction results beneath the crust down to depth up 6m. The operational trials showed that compaction at the lower level was achieved with less blows - but the increased pore pressures tended to force water to the surface after the RIC unit had passed by. The upper level required more blows to penetrate the thicker crust , but thecompaction site remained dry.

Initial CPT results were very favourable. Typically the lower level increased the 2m crust from 9 to 15 Mpa but more importantly the fourmeters beneath was also increased from 2 Mpa to between 5-6 Mpa to meet the design criteria. It was noted that when driving wascompleted the compactor was still penetrating at 15-20mm per blow; indicating that even more improvement could be achieved if another pass was conducted.

The upper level with 3m crust also showed significant increase. The crust was already at 15 Mpa and increased to 20-25 Mpa. Beneath this the next 4m showed an increase to the required 5 Mpa.

The CPT graphs also indicated some thin silt layers in places which were found to be less affected by the compaction. Sieve tests showed average silt content of 4-7%. Where these were concentrated into thin lens’ the compaction was less effective.

The success of the trials lead to the RIC system being specified on projects using similar fill material elsewhere in the Middle East on typicalport extension and land reclamation projects where sand dredged from the Gulf waters is used.

EQUIPMENT: RIC 9000

PROJECT: TRIALS ON DREDGED GULF SAND

LOCATION: PALM ISLAND, JEBEL ALI - DUBAI

PURPOSE: RECLAMING AND CONSOLIDATING LAND FOR EXPANSION OF GAS PROCESSING PLANT

PROJECT REPORTPALM ISLAND, JEBEL ALI - DUBAI

RAPID IMPACTC O M P A C T I O N

Page 2: PALM ISLAND, JEBEL ALI - DUBAI - bsp-if.com · P roject R eport: P alm Island, Jebel Ali - Dubai BSPInternational Foundations Ltd Claydon Business Park, Gt. Blakenham, Ipswich, Suffolk,

In the interest of quality and performance, we reserve the right to amend specification at any time.

BSP International Foundations LtdClaydon Business Park, Gt. Blakenham, Ipswich, Suffolk, IP6 0JD, United KingdomTel. +44 (0) 1473 830431, Fax +44 (0) 1473 832019 email: [email protected] www.bsp-if.com

Q05585

Pro

ject

Rep

ort

: Pa

lm I

slan

d, J

ebel

Ali

- D

ubai

Test sieve size Cumulative

(mm) % passing

25.0 100

19.0 9812.5 969.5 94

4.75 892.36 822.0 80

1.18 690.600 500.425 410.300 330.150 180.075 6

3 2 1 0 -1 -2 -3 -4 -5 -6

Con

eR

esis

tanc

e[M

Pa]

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

Depth (M)

4 5 6 7 8 9 10 11 12 131.60

1.65

1.70

1.75

Dry

den

sity

, g/c

m3

Moisture Content %

3 2 1 0 -1 -2 -3 -4 -5 -6

Con

eR

esis

tanc

e[M

Pa]

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

Depth (M)

PROJECT REPORTPALM ISLAND, JEBEL ALI - DUBAI

CONCLUSIONS:The purpose of the trial was to establish that the RIC 9000 was well able to compact this material to the depths and Mpa required. The results confirmed this and showed even more could be achieved with a secondary pass. Judgments should be made at design stagehow high to lay the hydraulic fill in preparation for compaction. The thicker the crust the higher the duty on the machine and more blowsper position required.

PRE-2.02.xls

POST-B2.2a.xls

POST-B2.2b.xls

PALM ISLAND JEBEL ALI AREA

Block 2-2Pattern: Pattern 2Blows: 40 blows

PRE-1.02.xls

INT-1.02a.xls

INT-1.02b.xls

POST-B1.02AGME.xls

POST-B1.02BGME.xls

PALM ISLAND JEBEL ALI AREA

Block 1-2 Pattern: 180 blows (2 passes of 40 blows)(with intermediate CPT's)

RAPID IMPACTC O M P A C T I O N