paper cups
DESCRIPTION
paper cup projectsTRANSCRIPT
PAPER CUPI. PRODUCT AND ITS USES This project profile envisages the use of drinking Tea and Cool Drinks. The paper cup finds extensive use in railways, Hotels, household appliances, domestic applications. The product ranges from 150 ml to 300 ml, this manufacturing activity may well be set-up as small-scale units. As there is a good production of instead of plastic cups, weight less as well as easy to carry railway Tea vendors, no environment pollution, increase the demand of paper cups, user customer are to be encouraged in the modern days.MARKET: Because the paper cup industry is in a boom, the requirement of drinking items like Tea, coffee, Cool Drinks for railways, Hotels, household appliances, domestic applications as well as for replacement of plastic cups, Glass items. There is a tremendous requirement of day-to-day life. II. MARKET POTENTIALIII. PRODUCTION TARGETS (Per Annum) Quantity 56,43,000 Nos Value Rs. 29,18,000IV. BASIS & PRESUMPTIONS1. Single shift of 8 hours a day, 25 days a month and 300 days in an year is presumed. Efficient machines and workers are also presumed.2. Minimum 6 month period is considered for achieving full capacity utilization3. Labour rates are as per the prevailing rates.4. An average interest rate of 15% is considered.5. The estimates are drawn for a production capacity generally considered techno-economically viable for model type of manufacturing activity.6. The information supplied is based on a standard type of manufacturing activity viable for model type of manufacturing activity.7. The information supplied is based on a standard type of manufacturing activity utilising conventional techniques of production at optimum level of performance.8. Costs in respect of machinery and equipment, raw materials and the selling prices of the finished products etc. are generally prevailing at the time of preparation of the project profiles and may vary depending upon various factors.9. Whereas some names of manufacturers, suppliers of machinery and equipment, raw materials etc. are indicated at the end of the profile, those are by no means exclusive or exhaustive.V. IMPLEMENTATION SCHEDULE Normally six months are required for the complete implementation of the project, including machinery erection, raw materials procurement etc. VI. PRODUCTION DETAILS AND PROCESS OF MANUFACTURE The process of manufacture consists of the following operations.
The process of manufacturing Poly coated paper purchased from market then cut in the required sizes, fabricate outer shell then put in the bottom mould pressed and pasting and keep it in the final paper cup mould. After making the cup checked random pieces for customer requirement. Then packing by plastic cover in 100 paper cups in a set.VII. LAND & BUILDINGLand 250 sq.m. }} Rented Rs. 5,000 p.m. Building 150 }VIII. MACHINERY & EQIUPMENTSl.No.DescriptionNo.Rs.
1Full Automatic Operation of Paper cup Machine and other assembly18,50,000
2Dyes and Moulds L.S.50,000
3Office equipments and furniture-50,000
4Erection and electrification 10% of the cost of machinery-10,000
Total9,60,000
Pre operative expenses10,000
Total9,70,000
IX. STAFF AND LABOUR (Per Month)Sl.No.DescriptionNos.Salary (Rs.)
1Manager15,000
2Production Supervisor13,000
3Accountant-cum-storekeeper12,500
4Watchman-cum-peon 11,500
5Skilled Workers 25,000
6Unskilled Workers 610,800
Total27,800
Perquisites 15%4,170
Total31,970
Say32,000
X. RAW MATERIALS (Per Month)1Special type of paper (Poly coated paper) 2 Tones @ Rs.6, 000/-1,20,000
2Printing chemicals and DyesL.S.5,000
3Packing MaterialL.S.5,000
Total1,30,000
XI. UTILITIES (Per Month) 1Power 3000 units @ Rs.3.80/- 11,400
2Water 300
Total11,700
XII. OTHER EXPENSES (Per Month)1Postage and Stationer 500
2Telephone500
3Consumable Stores1,500
4Repair and Maintenance500
5Transport Charges1,000
6Insurance500
7Misc. Expence500
Total5,000
XIII. WORKING CAPITAL FOR THREE MONTHS1Salary & Wages32,100 x 396,000
2Raw Materials1,30,000 x 33,90,000
3Utilities11,700 x 335,100
4Other expenses 5,000 x 315,000
Total1,78,700 5,36,100
XIV. TOTAL CAPITAL INVESTMENT1Fixed capital 9,60,000
2Working Capital5,36,100
Total14,96,100
MACHINERY UTILIZATION The whole operation of Tea cup and Cool Drink Cups making process is involved simultaneously. So the machine utilization has been taken 75% per day on single shift.XV. COST OF PRODUCTION (Per Annum)1Total Recurring Expenditure21,44,400
2Depreciation on machinery @ 10%on 8,50,00085,000
3Depreciation on Moulds/Dies @ 25% on 65,00012,500
4Depreciation on Office Equipment @ 20% on 50,00010,000
5Interest on total capital @ 15% on14, 96, 1002,24,400
Total24,76,300
XVI. TOTAL SALES (Per Annum) Annual production of paper cups 150 ml (Tea cup) 300 ml (cool Drink cup) Saleable materials 59,40,000 Nos After allowing 5% rejection 2,97,000 Nos56,43,000 Nos XVII. PROFITABILITY (Per Annum)Profit 27,00,000 24,64,350= 2,35,650Net Profit Ratio : Net profit x 100 / Turn over = 2,35,650 x 100 / 27,00,000= 8.92%Rate of Return: Net profit x 100 / Total Investment= 2,35,650 x 100 / 8,18,900= 28.78%XVII. FIXED COSTDepreciation of Machinery 28,500/-Interest on total investment 98,250/-Rent 48,000/-40% on salary and wages 1,78,100/-40% of Other expenditure 36,000/-3,88,850/-B.E.P. Fixed Cost x 100 / Fixed Cost + Profit= 3,88,850 x 100 / 3,88,850+ 2,35,6503,88,850 x 100 / 6,24,500= 57.37%XIX. NAMES AND ADDRESSES OF MACHINERY AND EQUIPMENT SUPPLIERS1. M/s. J.K.Enterprises,62/173, Thiruvalluvar salai,Alwarpet, Chennai.2. M/s. Jayveer Traders,171-D, Raj Building, Thoddarayan koil street,Kattoor, Coimbatore, Tamil nadu.3. M/s. Rockford Business Links,K-120/6, Bougain villa,Anna nagar East,Chennai.XX. NAMES AND ADDRESSES OF RAW MATERIAL SUPPLIERS1. M/s. Jagdish Fine Arts,4/687/A, Husain Colony,Sivakasi, Tamil Nadu.2. M/s. Vidya Laminators Private Limited,112/236, Swaroop Nagar,Kanpur, Uttar Pradesh.3. M/s. Lampack Paper Products,A-1, Industrial Estate,Visakapatnam, Andrapradesh.4. M/s. Kamakshi Lamipack private Limited,101, Sidco Aiema Tower,Ist Main Road, Industrial Estate,Ambattur, Chennai.