parquet adhesives

Upload: fernando-perez-urrutia

Post on 14-Apr-2018

243 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/27/2019 Parquet Adhesives

    1/46

    10/15/2009

    1

    Soudal Parquet Adhesives

    Eric van Spreuwel

  • 7/27/2019 Parquet Adhesives

    2/46

    2

    Parquet

    What is parquet?

    The word literally means "wooden floor"

    Parquet is a collective for many different kinds of wooden floors.Some examples are; traditional parquet (tapis or bourgogne), mosaic,

    planks, woodblock, stab parquet.

  • 7/27/2019 Parquet Adhesives

    3/46

    3

    General

    Growth rings going across thethickness of the plank

    no distortion of the wood

    mechanical fixing (nails) isdifficult

    TangentialRadial

    Growth rings going across thewidht of the plank

    bigger chance to distortion

    mechanical fixing is easy

    How the radial and tangential directions of the tissue are arranged in a piece

    of wood has a dramatic effect on its response to shrinkage

    and expansions.

  • 7/27/2019 Parquet Adhesives

    4/46

    4

    General

    To be considered is the most important characteristic of all: after

    wood has been dried and converted into useable parts from thetree, it changes size according to the amount of moisture in the air.

    Wood is a hygroscopic material which means that wood will adaptto the circumstances in the environment. If the surrounding aircontains more moisture than the wood, it will take up moisture untilthe moisture content of air and wood are the same. This moistureexchange is reversible. If wood contains more moisture than thesurrounding air, it will give off moisture until the moisture

    equilibrium of air and wood is reached. The net result is shrinkageof the wood.

  • 7/27/2019 Parquet Adhesives

    5/46

    5

    General

  • 7/27/2019 Parquet Adhesives

    6/46

    6

    General

    Quite often moisture from the subfloor is not the cause of allproblems but the Relative Humidity is (R.H.)

    Relative humidity is a measure of the amount of water in the aircompared with the amount of water the air can hold at a certaintemperature and air pressure. If it rains the R.H. will increase.When it freezes the R.H. will decrease. This means that the R.H.changes by season or even by day. The R.H. can be checked bymeans of a hygrometer.

    Parquet is dried to approx. 9%-11%, which is a typical moisturecontent of wood in equilibrium with indoor air humidity(50%-65%). According to table 1 the moisture content of wood,at a R.H. of 55%-65% and a temperature of 20C, is 9%-11%.

  • 7/27/2019 Parquet Adhesives

    7/46

    7

    General

    Table 1; Average moisture content related to temperature and R.H.

    20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85%10C 4,7 5,5 6,3 7,1 7,9 8,7 9,4 10,2 11,1 12,1 13,3 14,7 16,2 18,320C 4,6 5,4 6,2 7,0 7,7 8,5 9,2 10,0 10,8 11,8 13,0 14,4 16,0 18,030C 4,3 5,2 5,9 6,7 7,5 8,3 9,0 9,7 10,6 11,5 12,7 14,0 15,6 17,540C 4,0 4,8 5,6 6,3 7,1 7,5 8,5 9,3 10,2 11,0 12,1 13,1 15,0 16,9

    At a low R.H. wood will give off moisture until the moisture equilibriumof air and wood is reached. The net result is shrinkage of the parquet.At a high R.H. wood will take up moisture until the moisture content ofair and wood are the same. The wood will expand in its width and

    thickness but not in its length.

    The degree in which wood expands is depending on several aspects.Beside width and thickness it also depends on the kind of wood.

  • 7/27/2019 Parquet Adhesives

    8/46

    8

    General

    In the following table can be seen that when the R.H. variatesbetween 55 and 65%, the warping (expansion/shrinking) of oak is0,47%. In other words, at variations between 55-65%, the

    difference will be 47 mm. at 1 meter (in width).Variations between 55-65% is ideal and not realistic. More realisticare variations between 50-70%. In that case the warping of oak is0,99% or 1 cm per meter. In a room of 4 meter wide the expansion

    or shrinking will be 4 cm. With all its consequences

    Average expansion of 20 mm oak parquet related to R.H.

    Wood warping warping warping warpingRV55-65 RV50-70 RV40-80

    Oak 0,26% 0,47% 0,99% 2,16%

    This is only for oak. There are kinds of wood, such as beech, that are more sensitive to moistureand will shrink or expand more

  • 7/27/2019 Parquet Adhesives

    9/46

    9

    General

    Mainly oak (approx. 90%)

    Big share for solid wood

    More often direct bonding to the concrete subfloor

    Big share for 2KPU

    Technical sale, continuous technical support needed

  • 7/27/2019 Parquet Adhesives

    10/46

    10

    Parquet types

    Herringbone

    Mosaic

    small size; can expand in everydirection

    hardly moisture sensitive

    very stable (expands hardly or not)

  • 7/27/2019 Parquet Adhesives

    11/46

    11

    Parquet types

  • 7/27/2019 Parquet Adhesives

    12/46

    12

    Parquet types

    Block flooring: 6mm or 9mm

    Brick Pattern Half Bond

    Herringbone (eg. single,double, square, diagonal etc.)

    Diagonal Basket

    Square Basket

    block floors with a two blockborder

    Placed on a woodensubfloor (chipboard, particle

    size chipboard etc.)

    Combination of bondingand mechanical fixing

    Waterborn adhesive will do

  • 7/27/2019 Parquet Adhesives

    13/46

    13

    Parquet types

    Shrink and expansion of timbercauses very large forces onsubfloor and adhesion

    Planks

    To be bonded only with PU orMS based adhesives

    Not stable, warping because of wood dimensions and humidity

    (Extreme) shrinkage or expansion is to be expected

    Warping such as cupping or springing may occur because ofthe fact that dimensional changes are not equal in all directions

  • 7/27/2019 Parquet Adhesives

    14/46

    14

    Parquet Types: Wood types

    Maple & Cherry: very sensitive

    to humidity!

    Beech: extremely moisturesensitive; large deformations

    Tropical wood types: often high

    oil content and sensitive to water

    ex:Afzelia: stains in combinationwith water

    ex Weng: very difficult to bond

    with adhesive

    Oak:

    Durable, easy to installand to bond to thesubfloor

    Not very expensive

    Large marketshare(approx. 90%)

    For smaller format oakflooring, Dispersion orAlcohol based adhesivecan be used

    Always use MS or 2K- PUadhesive. MS is highlyelastic, accommodates very

    nervous wood

    Normal wood Nervous/Moisture sensitivewood

  • 7/27/2019 Parquet Adhesives

    15/46

    15

    Multilayer Parquet

    multilayer parquet, parquet panelscomposed of two or more layers of wood (orwood-based material), with a top layer ofhardwood

  • 7/27/2019 Parquet Adhesives

    16/46

    16

    Subfloors: Humidity

    Moisture = 95% of all problems in installing wood flooring!

    Subfloor with ventilated cellar

    Must be well ventilated

    No traces of condensation

    Subfloor without ventilated cellar

    Must be protected from risinghumidity by PE Vapour Foil

    Subfloor has to be perfectly dry

    - Max 2% residual humidity in screed- Max 0,5% in anhydrite/calciumsulfate

    based subfloors

    Humidity must be measured before installing parquet !

  • 7/27/2019 Parquet Adhesives

    17/46

    17

    Subfloor types: Screed (sand-cement)

    Mixture screed (sand-cement)

    Very common subfloor in W-Europe: 80% of cases

    Maximum residual humidity: 2% Typical Problems

    Quality varies a lot, very dependent on local suppliers

    Always test the strength of the subfloor by hitting it with a

    hammer and scratching it with a sharp object. If the subfloorstays intact it is sufficiently strong.

    Powdery: too much sand: Prime with Soudal WBPR-21P

    deep sealer

    Burned: (less common) too much cement: prime withWBPR-21P deep sealer

    Traces of adhesives, sealant or paint: remove and primewith WBPR-11P surface primer

  • 7/27/2019 Parquet Adhesives

    18/46

    18

    Subfloor types: Ceramic Tiles

    Tiles have to be placed on a solid subfloor (preferably with

    vapour foil)

    Tiles placed directly on sand may absorb humidity from

    the soil Not porous, therefore water and solvent containing

    adhesives are not advised

    Tiles must be sanded and cleaned very good beforeapplying the adhesive

    MS-30P gives a very good adhesion on ceramic tiles,even without primer

  • 7/27/2019 Parquet Adhesives

    19/46

    19

    Subfloor types: Anhydrite

    Calciumsulfate (CaSO4) is verymoisture sensitive!

    Often applied in new houses or in

    the industry

    Rising in popularity (cheap)

    Non-porous

    Calciumsulfate forms a skin at thesurface, therefore very poor adhesion.Remove the toplayer by sandingbefore applying the primer andbonding the parquet

    Usually very plane (self-levelling)

    Maximum residual humidity: 0,5%

    MS-30P can be applied without primer (Tested onsite with large format planks!)

  • 7/27/2019 Parquet Adhesives

    20/46

    20

    Subfloor types: Underfloor

    Mosaic, OSB or chipboard

    spreads shear and tensileforces

    always the best technicalsolution

    preferably in combinationwith nailed parquet

    preferably with artificially aged parquet

  • 7/27/2019 Parquet Adhesives

    21/46

    21

    Parquet range

    Self Leveling Compound

    Primers

    Alcohol parquet adhesive

    Dispersion parquet adhesive

    2K PU parquet adhesive

    MS Polymer parquet adhesives Sealants

    Notched trowels

  • 7/27/2019 Parquet Adhesives

    22/46

    22

    Self leveling compound: Soudal VE-50

    nvermeidnvermeidnvermeidnvermeid

    Cement based (25 kg)leveling compound

    Fibre re-inforced

    Ready for traffic afterapprox. 1 hour

    Suitable for parquetbonding after 12 hrs

    Suitable for all subfloors From 1-15mm layer

    thickness (min 2 mm forparquet)

    Very low emission: EC-1according to GEV

  • 7/27/2019 Parquet Adhesives

    23/46

    23

    Primers

    WBPR-11P Surface Primer

    Water based dispersion Primer

    For DS-10P, SV-15P and PU-20P on

    porous mineral surfaces (Usually notneeded for MS-30P unless theconcrete subfloor is extremely porous)

    WBPR-21P Deep sealer If subfloor is not sufficiently

    stable (sandy or powdery),wood will tear pieces out of

    the subfloor Low viscosity deep sealer

    which penetrates deeply intothe surfaces to improve theircohesion.

  • 7/27/2019 Parquet Adhesives

    24/46

    24

    Primers

    Epoxy Sealer EPR-31P

    2 component epoxy based sealer

    Suppresses residual constructionmoisture and rising damp

    Solvent-free and free of water

    EC-1 label: very low emissions

    Very easy to apply

    For critical subfloors

    Waterproof and chemical resistant

    High bending-, shear-, compression-and tensile strength

    Improves the adhesion strengthSuitable for underfloor heating

    For indoor and outdoor use

  • 7/27/2019 Parquet Adhesives

    25/46

    25

    SV-15P Alcohol Parquet Adhesive

    Art. 112923

    Tin 13kg

    Traditional solvent basedadhesive

    Solvent needs to evaporate,subfloor should be porous

  • 7/27/2019 Parquet Adhesives

    26/46

    26

    Dispersion Adhesive

    Only on porous substrates

    Less suitable for direct adhesion

    on concrete. Contains water

    Best in combination with nails

    Only for smaller parquet sizes

    Not for tropical wood and beech.(water!)

    not for water sensitive substrates

    Economic

    Easy to work with

    cleaning with water

    no solvents

    1K system

    long open time

    + -

  • 7/27/2019 Parquet Adhesives

    27/46

    27

    DS-10P Dispersion Adhesive

    Item code. 112924

    Packaging: PE bucket 15kg

    Colour: light and dark brown

    >75% solid content

    easy to work with

    Very good form stability stable adhesive peaks

  • 7/27/2019 Parquet Adhesives

    28/46

    28

    2K PU adhesive

    Causes staining on thehands.

    Needs to be mixed, notready to use.

    Limited open time becauseof chemical reaction.

    Very high end strength.

    For porous and non porous

    substrates. Also for difficult, tropical

    wood types.

    Also for large parquet sizes.

    Suitable for direct adhesionon concrete.

    + -

  • 7/27/2019 Parquet Adhesives

    29/46

    29

    PU-20P 2K PU adhesive

    Item code 113065

    PE pot + tin

    6kg (4,9kg+1,1kg) does not contain epoxy (no

    allergic reactions)

  • 7/27/2019 Parquet Adhesives

    30/46

    30

    MS Polymer Adhesive

    Slightly more expensive(per kg)

    All wood types, all substrates,also large board sizes and water

    sensitive wood types. Increased moisture resistance.

    Elasticity. Better distribution offorces on concrete floor.

    1K system, user friendly.

    No (black) deposit on the hands.

    + -

  • 7/27/2019 Parquet Adhesives

    31/46

    31

    Soudal MS-30P

    Item 112921 (light brown),113072 (dark brown)

    Packaging: 16kg Colour: light brown/dark

    brown

    0% water; 0% solvent

    PE bucket: cured adhesivecan easily be removed frombucket.

    Emicode EC-1 label: very

    low emissions suitable for floors with floor

    heating

  • 7/27/2019 Parquet Adhesives

    32/46

    32

    MS-30P: Competition

    PU flooring adhesive

    Poor form stabilityLower beads may lead to lesscontact surface if the surface is

    slightly uneven

    Bubble formation

  • 7/27/2019 Parquet Adhesives

    33/46

    33

    Competition: form stability

    L34 2KPU adhesive

    Low viscosity, easy to spread out,

    Poor form stability

  • 7/27/2019 Parquet Adhesives

    34/46

    34

    Soudal MS-30P

    SOUDAL MS-30P Parquet adhesive

    Good form stability.High razor sharp beads for maximumwood-subfloor contact surface

    No bubbleformation

    MS-30P

  • 7/27/2019 Parquet Adhesives

    35/46

    35

    Soudal MS-30P vs 1K PU adhesives

    Easier to work with.

    No bubble formation, no glue outof the joints.

    Universal adhesion on allsubstrates.

    Exceptional adhesion on smoothsurfaces.

    Environmental friendly: no dangerlabeling.

    No isocyanates

    Does not stain hands

    Prepolymerised, stiffer and difficult to

    spread out. Polyurethane curing reaction causes

    bubble formation (CO2).

    Porous substrates need a primermuch quicker.

    Danger labeling: contains isocyanate. Chemical reaction causes black stains

    on hands.

    SIKA T52 (noise reduction),T54(solvent free), T55 (low solventcontent), Mapei P990, BostikUltraset

    MS-30P

  • 7/27/2019 Parquet Adhesives

    36/46

    36

    Soudal MS-30P vs 2K PU adhesives

    Ready to use 1-component system.Unlimited pot-life, bucket can be

    closed & used again.

    Exceptional adhesion on smoothsurfaces.

    Environmental friendly: no dangerlabeling, no isocyanates (EC-1

    approval)Does not stain hands.High elastic adhesive film for optimal

    distribution of forces.

    2 component system, needs mixing. Bucket needs to be used within 30-60

    min.

    Porous substrates have to beprimered

    Danger labeling: contains isocyanate. Chemical reaction causes black stains

    on hands. Harder adhesive film, more sensitive

    to break and pulling loose fromconcrete floor.

    Thomsit P625; Uzin MK73;Basin PU6000; SLC L34;Mapei Lignobond 2K

    MS-30P

    VS.

  • 7/27/2019 Parquet Adhesives

    37/46

    37

    Ancillaries :

    PRO 30D ParquetSeam Adhesive

    fast curing Water resistant D3

    (DIN EN 204)

    Semi-transparent

    curing

    Parquet Seal-12Pparquet sealant

    Elastic 6 wood colours for

    perfect results

  • 7/27/2019 Parquet Adhesives

    38/46

    38

    Soudal notched trowels

    Large (N11) for larger parquetsizes > 30x6cm (High beads toovercome irregularities in the

    subfloor) Item 112945

    Small (N3) for small sizesparquet types < 30x6cm

    (Numerous small beads createhigh tack effect)

    Item 112946

  • 7/27/2019 Parquet Adhesives

    39/46

    39

    Competition :Thomsit (Henkel)

    P600: Alcohol adhesive P618 Dispersion adhesive

    P625 2K-PU adhesive

    P630 1K-PU-adhesive

    P640 Laminate adhesive P660 Sound reducing adhesive: 2K PU

    PV10

  • 7/27/2019 Parquet Adhesives

    40/46

    40

    Competition : SLC-Rinaldi

    Very large and complex product range

    Silovil L34:

    2K PU

    Form stability of adhesive beads very low

    Water based adhesives

    Silovil Forte

    Silovil U 68L

    Silovil U 68 M

    Silovil U 68

    Silovil Flex

    Silovil Parkett S1

    Silovil B3:

  • 7/27/2019 Parquet Adhesives

    41/46

    41

    Competition : SIKA PU adhesives

    Sikabond T52: sound reducing adhesive (-14dB) for bonding inbeads in combination with special carpet

    Much smaller adhesion surface, leading to reduced bond strength

    Sound reducing carpets are very expensive Sikabond T54: sound reducing adhesive for full surface bonding

    Sikabond T54: 1K PU solvent free

    Sikabond T55: 1K PU contains solvents

  • 7/27/2019 Parquet Adhesives

    42/46

    42

    Lignobond 2K

    5kg and 10kg

    Very tough, high viscosity adhesive Ultrabond P990

    1K PU

    drum with aluminium inliner

    Competition :Mapei

  • 7/27/2019 Parquet Adhesives

    43/46

    43

    Competition :Uzin (D)

    MK-55: powder adhesive

    MK-73: solvent based synthetic resin adhesive: for

    small or thin section flooring MK-80 S:Dispersion Parquet Adhesive Extra

    MK 92 S: 2-component PU Parquet Adhesive

    MK 97: 1 component PU. Sold in 310ml cartridge!

    MK 100: Hybrid adhesive (not very homogeneous paste!)

    PE 420 epoxy subfloor

    NC 174 levelling compound

  • 7/27/2019 Parquet Adhesives

    44/46

    44

    Competition : Basin

    Basicoll B-300: for parquet

    Basicoll 270: dispersion

    Basicoll PW-30: alcohol adhesive

    Basicoll PU 600:

    2K PU

    very tough, harder to spread as PU-20P Component B: contains epoxy: causes allergic reaction

    Tin is not wide enough for notched throwel

  • 7/27/2019 Parquet Adhesives

    45/46

    45

    New : SMX 30P Flooring Adhesivefaster strength build-up

    higher end strength

    shorter open time

  • 7/27/2019 Parquet Adhesives

    46/46

    46

    Please always consult ourTechnical Data Sheets or

    Technical Service beforeusing the products