part # 1766940001 raised fender kit honda africa twin n raised... · honda-africa twin rf 1000l dt...

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Congratulations on your purchase of a Tusk Product. This product is made to handle extreme adven- ture riding. Please take note of the information and instructions below to get the most out of your Tusk Product. Package Contents: 1-Acerbis Black Front Fender 1-Acerbis Black Fork Guard Set 1-Metal Fender mounng bracket 2-Fork Guard mounng bracket (1 LH 1 RH) 1-Tusk 55” red brake line 4-Brass brake line banjo washers 5-Tusk brake line P clamp 6-M6 x 1.0 x 7mm Shoulder Bolt 2-Buon Head Bolt with allen head M6 x 1.0 x 12mm 2-M6 Nyloc 4-M6 Fender Washer 4-M6 x 1.0 x 20mm Hex Head Flange Bolt with 8mm head 3-M6 x 1.0 x 10mm Hex Head Flange Bolt with 8mm head 6-Black 4" zip es INSTALLATION INSTRUCTIONS AND INFORMATION Part # 1766940001 Raised Fender Kit Honda Africa Twin Vehicle Fitment Honda-Africa Twin CRF 1000L 2016 Honda-Africa Twin CRF 1000L DCT 2016 Honda-Africa Twin CRF 1000L 2017 Honda-Africa Twin CRF 1000L DCT 2017 Fork Guard Brackets Fender Mounng Bracket Brass Banjo Washers Brake Line Acerbis Fender Acerbis Fork Guard RH Acerbis Fork Guard LH

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Page 1: Part # 1766940001 Raised Fender Kit Honda Africa Twin N Raised... · Honda-Africa Twin RF 1000L DT 2017 Fork Guard rackets Fender Mounting racket rass anjo Washers rake Line Acerbis

Congratulations on your purchase of a Tusk Product. This product is made to handle extreme adven-

ture riding. Please take note of the information and instructions below to get the most out of your

Tusk Product.

Package Contents:

1-Acerbis Black Front Fender

1-Acerbis Black Fork Guard Set

1-Metal Fender mounting bracket

2-Fork Guard mounting bracket (1 LH 1 RH)

1-Tusk 55” red brake line

4-Brass brake line banjo washers

5-Tusk brake line P clamp

6-M6 x 1.0 x 7mm Shoulder Bolt

2-Button Head Bolt with allen head M6 x 1.0 x 12mm

2-M6 Nyloc

4-M6 Fender Washer

4-M6 x 1.0 x 20mm Hex Head Flange Bolt with 8mm head

3-M6 x 1.0 x 10mm Hex Head Flange Bolt with 8mm head

6-Black 4" zip ties

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Part # 1766940001 Raised Fender Kit Honda Africa Twin

Vehicle Fitment

Honda-Africa Twin CRF 1000L 2016

Honda-Africa Twin CRF 1000L DCT 2016

Honda-Africa Twin CRF 1000L 2017

Honda-Africa Twin CRF 1000L DCT 2017

Fork Guard Brackets

Fender Mounting Bracket

Brass Banjo Washers

Brake Line

Acerbis Fender

Acerbis Fork Guard RH Acerbis Fork Guard LH

Page 2: Part # 1766940001 Raised Fender Kit Honda Africa Twin N Raised... · Honda-Africa Twin RF 1000L DT 2017 Fork Guard rackets Fender Mounting racket rass anjo Washers rake Line Acerbis

OEM Brake line retainer

OEM M6 Allen

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M6 Shoulder Bolt M6 x 12mm Button Head M6 Nyloc M6 Fender Washer

M6 x 20mm Hex Bolt M6 x 10mm Hex Bolt

Zip Tie

Installation Instructions

1. Remove OEM front fender/fork guard assembly , reflector cover and set aside. These two items will not be reused in the

installation.

OEM Fender

OEM Reflector Cover

2. While removing the fender you will need to locate (4) OEM M6 allen screws and (1) brake like retainer clip. Set these two

items aside, they will be reused in the installation. See images below.

Page 3: Part # 1766940001 Raised Fender Kit Honda Africa Twin N Raised... · Honda-Africa Twin RF 1000L DT 2017 Fork Guard rackets Fender Mounting racket rass anjo Washers rake Line Acerbis

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3. Brake line removal and installation. There are two OEM black front brake lines on the bike. Identify the brake line that

loops over the wheel and connects the two front calipers. Remove this brake line, this brake line will not be re-used in the

installation of this kit. Be prepared to capture the brake fluid that will drain from the lines.

4. Remove the anti-lock brake senor line from the LH caliper (do not lose this bolt, it is a special purpose bolt for the anit-lock

brake sensor). See Image #1

5. Locate the supplied red Tusk Brake line and four brass brake line washers. There is a banjo fitting on each end of the brake

line, identify the banjo fitting that has a sharper bend, this end will be installed onto the right brake caliper. Install one of

the brass washers on each side and be sure to route the line as shown in image #2 below.

RH Caliper

Brass Washer

Anit-lock brake sensor

Image #1 Image #2

Image #3

6. Route the red Tusk brake line behind the forks and down to the left side caliper. Route the OEM feed brake line and anti-

lock brake sensor cable through the forks as shown in image #3 below.

Red Tusk brake line

OEM brake line

Anti-lock brake sensor cable

Page 4: Part # 1766940001 Raised Fender Kit Honda Africa Twin N Raised... · Honda-Africa Twin RF 1000L DT 2017 Fork Guard rackets Fender Mounting racket rass anjo Washers rake Line Acerbis

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7. Locate the other two supplied brass washers and install the red Tusk brake line and the OEM brake line in the order shown

in image #4. You will be required to re-use one of the OEM brass washers in this step

Image #4

Red Tusk brake line

Black OEM brake line

Supplied brass washers

OEM brass washer

8. Next remove the (4) lower triple clamp bolts (2) LH & (2)RH. These bolts will be reused in the next step. See image #5

9. Locate the supplied fender mounting bracket and install to the lower triple clamp using the OEM bolts and loosely tighten.

See image #6

10. Next install (2) of the (5)supplied cushioned brake line P clamps as on the back side of the fender mounting bracket as

shown in image #6. Adjust the brake line so that you have equal amounts on each side of the forks and tighten the two P

clamp bolts.

Image #5 Image #6

Tusk fender bracket

Cushioned P Clamp & M6 x 10mm bolts

OEM Triple Clamp Bolts

Page 5: Part # 1766940001 Raised Fender Kit Honda Africa Twin N Raised... · Honda-Africa Twin RF 1000L DT 2017 Fork Guard rackets Fender Mounting racket rass anjo Washers rake Line Acerbis

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11. Locate the previously removed brake line retainer and install it on the front side of the Tusk fender mounting bracket using

one of the supplied M6 x 10mm hex bolts as shown in image #7. (Image is taken with part removed from bike for instruc-

tional purpose only) Route brake line and anti lock cable through retainer as shown in image #10.

12. Next locate the supplied (2) plastic fork guards, (2) fork guard brackets and (6) M6 shoulder bolts and (4) OEM allen screws.

Install the LH fork guard and bracket onto the LH fork as shown in image #8. At this time you will route the anti-lock brake

line and install as shown in image #8. Repeat steps for RH side fork guard.

13. Using supplied 4” zip ties, tie the brake lines and anti lock cables together as shown in image #9.

P-Clamp

Fork Guard Bracket

Image #8 Fork Guard

OEM Allen Screw

M6 Shoulder Bolt

M6 x 10mm hex bolt

Image #7

OEM brake line retainer

Image #10

Image #9

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14. Next install the Acerbis front fender using the supplied (4) M6 x 20mm hex bolts and the (4) fender washers. Adjust for

best fit and tighten. See image #11.

15. Tighten lower triple clamp bolts. Adjust fender for optimal angle and tighten all four triple clamp bolts to factory specs.

See image #12

Tighten bolts to factory specs

Image #12 Image #11

Fender bolts and washers

16. Caution do not forget to bleed brakes!! Refer to owners manual for the proper procedure to

bleed brake lines.

17. Test clearance and movement of all cables, brake lines and fender. Turn your bars full left and

full right to insure adequate clearance. Make necessary adjustments.

18. Sit on your bike and collapse forks up and down to insure adequate clearance of all installed

products. Make necessary adjustments.

19. For the first few rides check routing of all installed items for proper operation. Make necessary

adjustments.

Before riding your bike perform the following procedures