part 6_characterisation techniques

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Characterization techniques for polymer nanocomposites Alberto Fina [email protected]

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Characterization techniques for

polymer nanocomposites

Alberto [email protected]

Characterisation of Nanocomposites

Exfoliation should be assed by a multitechnique approach:

• X-ray diffraction• Trasmission Electron Microscopy• Plate oscillatory rheometer • Nuclear Magnetic Resonance

Different tools available

• Spectroscopy• Microscopy• Rheology

Spectroscopy

e- γA+ e- γ A+

Sample

Inputs Outputs

Interaction may be complex:• Absorption• Emission of different wavelenght• Reflection• Scattering

Spectroscopy

• Absorption– UV-visible– Infrared– NMR– …

• Emission– Raman– Atomic emission (AES)– Fluorescence

• Scattering– XRD– Neutron scattering

In an applied magnetic field, nuclei of certain atoms will line up parallel or anti-parallel to the fieldSpin quantum number I = n½ : 1H, 13C, 15N, 19F, 31P

When irradiated with certain radio frequencies, the nuclei at lower energy can “spin-flip” to the higher energy stateAbsorption of radio waves measured (NMR spectra)

NMR Spectroscopy

Natural abundance and sensitivity

Nuclear spins in a magnetic field

m

B0

B1

Q

w0

w0 = Larmor frequency(107-108 Hz. radio wave domain)

Nuclear spins in a magnetic field

E = h n =w0 ħ = ħB 0

N = N exp(- kbT)

N

N

Spin excitation

I=1/2e.g. 1H, 13C

nuclei with a spin quantum number I

angular momentum J = ħ {I (I+1)}1/2

magnetic moment mI = I, I-1, I-2…0…-I (2I+1) states

nuclear magnetic moment (z-component) µz = ħ mI

energy of the state: E = µz B0 = - ħ mI B0

Larmor-frequency: w0 = 2n0 = B0 mI

an ensemble of isolated spins I = 1/2in an external field B0 split up into two states (lower) and (higher)

energy difference: E = E-E=hn0= ħ w0= ħ B0

in an external field B0:

= (experimental) magnetogyric ratio

The very basic of NMR

rf-transmission andDetection coil (antenna)

The pulsed NMR experiment

Pulsed NMR experiment

The Basic Pulse-NMR Experiment

Nuclear Spin relaxation

Decay of magnetisation proceeds to equilibrium with a rate dependent on:• Spin-lattice relaxation time, T1

Z axis magnetisationDepend on the rate of energy exchange with environment (molecular motion)

• Spin-spin relaxation time, T2

XY axis (transverse) magnetisationDepend on local variation in magnetic fields, affecting precession rate of different nuclei

NMR Spectrometer

Solid state NMR

narrow is beautiful

…but line shape can also tell us a lot

Solid State NMR

Broad lines

Nuclear magnetic resonance (NMR)

Quantitative method based on proton longitudinal relaxation time (T1H)

measurements, being affected by the presence of clay *.

Factor f: Degree of separation of the platelets

Factor ε: Homogeneity of the dispersion

*S. Bourbigot, D. L. Vanderhart, J.

W. Gilman, W.H. Awad, R.D. Davis, A.B. Morgan, C.A. Wilkie, Journal of polymer science : part B : polymer physics, 41 (2003) 3188-3213

Relaxation in confined polymer chains

The major methods of morphology can be grouped into two classes:

• Microscopy

– Get actual image

– Sampling problems

– Poor statistics

• Scattering

– No actual image

– Everything inferred

– Requires theory

Microscopy

•Optical microscopy•Electron microscopy•Scanning probe Microscopy

•X-Ray imaging•FTIR-Raman imaging•NMR imaging

Microscopy is…

Microscopy - comparison

Microscopy - comparison

OM resolution

EM resolution

Microscope

Resolution vs λ

Depth of field

Enhancing contrast

Etching agents

Raman microscopy

Optical vs electronic microscopy

Two basic forms of EM are extremely important to morphologists. (there are many subvarieties)

• SEM– Surfaces

– Great depth of field

– 3D looking

– Resolution 100 Å

– Easy sample prep

• TEM

– Looks through sample

– Thin samples!

– OsO4 or other contrast agent often required

37

Scanning Electron Microscopy

38

Field Emission sources

39

SEM

FNI 1C 40

41

42

BS vs SE

Cfr SE BS

Conventional SEM sample requirements:

– Clean

– Dry

– Conductive path to ground

SEM Sample Preparation

Requirements

What form or condition is the sample in?

Is the size of the sample compatible with the chamber?

Bulk specimen, thin film (un-supported?), fibers, powders, particles

Wet or dry?

Is high vacuum okay for the sample?

Conductive or Insulating?

No standard SEM sample holder or stub

Usually made of aluminum, brass, or copper

Sample mounting

Target material (typically AuPd alloy, Ir, etc.) exposed to an energized gas plasma

Gas plasma is usually an inert gas such as Ar

Target surface is eroded by the plasma and atoms are ejected

Atoms collide with residual gas molecules and deposit everywhere in chamber

Provides a multidirectional coating on a stationary specimen

Sputter coating

47

Stabilità termica del campione

Condizioni di osservazione

Morphology - Inclusions

Examples

Top Down SEM of SiO2 Oblique Angle SEM

SEM images before nitride etch and oxide growth Samples without nitride buffer layer resulted in rounded profiles

Morphology – Sphelulitic structures

PP PE

X-Ray Spectroscopy

X-Ray Spectroscopy

Energy Dispersive X-Ray Spectroscopy, EDS

60

Used to determine the elemental composition of a sample.Qualitative and quantitative analysis.

62

Energy Dispersive X-Ray Detector System

EDS detector

63

Spectrum processing :

No peaks omitted

Processing option : All elements analyzed (Normalised)

Number of iterations = 3

Standard :

Cl KCl 1-Jun-1999 12:00 AM

K MAD-10 Feldspar 1-Jun-1999 12:00 AM

Rh Rh 1-Jun-1999 12:00 AM

Element Weight% Atomic%

Cl K 40.49 45.69

K K 49.17 50.30

Rh L 10.33 4.02

Totals 100.00

Morphology - Inclusion

Morphology

EDS mapping

EDS Element Map

FNI 1C 66

Secondary Electron Imaging(SEI)

Backscattered Imaging(BSI)

• Surface Topography, Morphology, Particle Sizes, etc.

• Compositional Contrast

Energy-Dispersive X-ray Spectrometry

(EDS)

• Elemental composition, mapping and linescans

• Crystallographic Info

Electron Backscattered Electron Diffraction

(EBSD)

Scanning Electron Microscope(SEM)

Scanning Electron Microscopy

Very similar to (SEM)

– Uses ions instead of electrons

– Field emission of Liquid Metal Ion Source

(LMIS)

– Usually Ga or In source

– Rasters across sample

– 5-30 keV Beam Energy

– 1 pA to 20 nA

– 10-500 nm spot size

FIB can be used to image, etch, deposit, and

ion implant site specifically

FIB Schematic

Focused Ion Beam

Microscopio Elettronico in Trasmissione

FNI 1C 69

Microscopio Elettronico in Trasmissione

70

TEM Specimen Preparation

Specimen must be thin enough to transmit sufficient electrons to form an image (100 nm)

It should be stable under electron bombardment in a high vacuum

Must fit the specimen holder (i.e. < 3 mm in diameter)

Ideally, specimen preparation should not alter the structure of the specimen at a level observable with the microscope

Always research (i.e. literature search) the different methods appropriate for your sample prep first

Specimen Requirements

Usually used for polymers, polymer

matrix composites, various particles

embedded in epoxy resin, etc.

Automated high precision cutting

machine using glass or diamond knives

capable of cutting specimens as thin as

10 nm

Ultramicrotomy

TEM specimen preparation

Ultracriomicrotomo

F. Shaapur, “An Introduction to Basic Specimen Preparation Techniques for Electron Microscopy of Materials”, Arizona State University, (1997) http://www.asu.edu.class/csss

Ultramicrotomy

Specimen arm holds and slices a sample with a tapered end (to reduce the cutting cross-section) by lowering it against the sharp edge of the knife

Cutting strokes combined with simultaneous feeding of the sample toward the cutting edge produce ultra-thin sections

TEM specimen preparation

Glass Knife Boat

Sections of material are collected on the surface of a trough filled with liquid (usually water/DMSO)

Sections lifted off onto TEM grids which provide support

Cryo-Ultramicrotomy: Freeze materials (i.e. for rubbery elastic materials,etc.) with lN2 to below glass transition temperature to make hard enough to cut

Glass knives

http://www.emsdiasum.com/Diatome/knife/images/

Caring for diamond knives:http://www.emsdiasum.com/Diatome/d

iamond_knives/manual.htm

Much harder than glass

Costs in the range of $1,500-$3000

Final angle of the knive can vary between 35-60°

Smaller angled knives capable of cutting thinner sections of soft material

Larger angled knives suitable for cutting harder specimens but not as sharp

Cutting edge is extremely thin (~ several atoms or a few nm) and easily susceptible to damage

Diamond Knives

Raccolta sezioni

Sezionamento

TEM Grids 3 mm diameter (Nom. 3.05 mm) grids

used for non self-supporting specimens

Specialized grids include:

Bar grids

Mixed bar grids

Folding grids (Oyster grids)

Slot grids

Hexagonal grids

Finder grids

Support films (i.e. C or Holey C, Silicon Monoxide, etc.)

Mesh is designated in divisions per inch (50 – 2000)

Materials vary from copper and nickel to Ti, Pt, Au, Ag etc. based on various demands

Morfologia – SiO2 in gomma

Polymer-Layered Silicate Nanocomposites

Organoclay nanocomposite (10% in Novalac-Based Cyanate Ester)

XRD gives average interlayer d-spacing while TEM can give site specific morphology and d-spacing

In this case, XRD gave no peaks

Many factors such as concentration and order of the clay can influence the XRD patterns

XRD often inconclusive when used alone

TEM of Intercalated Nanoclay

Polymer-Layered Silicate Nanocomposites In the author’s own words:

“The majority of PLSNs that we

investigated were best described as

intercalated/exfoliated. By XRD,

they would be simply defined as

intercalated, in that there was an

observed increase in the d-spacing as

compared to the original clay d-

spacing. However, the TEM images

showed that although there were

indeed intercalated multilayer

crystallites present, single exfoliated

silicate layers were also prevalent,

hence, the designation of an

intercalated/exfoliated type of

PLSNs.”

TEM Image of an

Intercalated/Exfoliated

PS Nanocomposite

Exfoliated Single Layers

Small Intercalated Clay Layers

TEM image of exfoliated systemTEM image of intercalated system

Trasmission Electron Microscopy

Trasmission Electron Microscopy (TEM)

Very local analysis

Time Consuming

CNT

0.5 μm

CNT preferentially located at the interface

CNT in polymer blends

Morfologia – copolimeri a blocchi

Staining agents

Staining agents

Field Emission TEM

TEM Lattice Resolution: 0.102

nm

200 kV, Mag.= 1,500,000X,

Bright Field Image

Au (100)

Electron Diffraction(ED)

High-Resolution Transmission Electron Microscopy

(HR-TEM)

Bright- and Dark-Field Imaging(BF/DF imaging)

• Crystallographic Info• Internal ultrastructure• Nanostructure dispersion• Defect identification

• Interface structure• Defect structure

Energy-Dispersive X-ray Spectrometry

(EDS)

• Elemental composition, mapping and linescans

Transmission Electron Microscope(TEM)

TEM capabilities

Scanning Probe Microscopy

Scanning Tunneling Microscopy

Atomic Force Microscopy

Atomic Force Microscopy

96

Position sensitive detectorLaser

Braille for Scientists

potentially simple idea, can be very sophisticated

Atomic Force Microscopy

Advantages of AFM

Advantages of AFM

AFM modes

contact mode non-contact mode “tapping” mode

DC detection AC detection AC detection

constant force or distance changes in frequency or vibration amplitude

AFM modes

M. Ataeefard, S. Moradian / Applied Surface Science 257 (2011) 2320–2326

PP/oMMT

3D, 2D and phase image topographic images of atomic force microscopy various PP nanocomposites

Block copolymers

TPO/PP-g-MA/ MMT nanocomposites

D.H. Kim et al. / Polymer 48 (2007) 5960-5978

Artifacts

X-Ray Imaging

X-ray Tomography

X-ray Tomography

NMR imaging

Analisi d’immagine

Binarisation

Filtering

X-raydiffraction

Diffrazione

The atoms in a crystal are a periodic array of coherent scatterers and thus can diffract light.

• Diffraction occurs when each object in a periodic array scatters radiation coherently, producing concerted constructive interference at specific angles.

• The electrons in an atom coherently scatter light. – The electrons interact with the oscillating electric field of the light wave.

• Atoms in a crystal form a periodic array of coherent scatterers.– The wavelength of X rays are similar to the distance between atoms.

– Diffraction from different planes of atoms produces a diffraction pattern, which contains information about the atomic arrangement within the crystal

• X Rays are also reflected, scattered incoherently, absorbed, refracted, and transmitted when they interact with matter.

Waves interaction

Bragg’s law

• For parallel planes of atoms, with a space dhkl between the planes, constructive interference only occurs when Bragg’s law is satisfied. – In our diffractometers, the X-ray wavelength l is fixed.

– Consequently, a family of planes produces a diffraction peak only at a specific angle q.

– Additionally, the plane normal must be parallel to the diffraction vector• Plane normal: the direction perpendicular to a plane of atoms

• Diffraction vector: the vector that bisects the angle between the incident and diffracted beam

• The space between diffracting planes of atoms determines peak positions.

• The peak intensity is determined by what atoms are in the diffracting plane.

ql sin2 hkldn = q q dh

kld

hkl

At 20.6 °2q, Bragg’s law fulfilled for the (100) planes, producing a diffraction peak.

The (110) planes would diffract at 29.3 °2q; however, they are not properly aligned to produce a diffraction peak (the perpendicular to those planes does not bisect the incident and diffracted beams). Only background is observed.

The (200) planes are parallel to the (100) planes. Therefore, they also diffract for this crystal. Since d200 is ½ d100, they appear at 42 °2q.

2q

Active diffraction planes

• For every set of planes, there will be a small percentage of crystallites that are properly oriented to diffract (the plane perpendicular bisects the incident and diffracted beams).

• Basic assumptions of powder diffraction are that for every set of planes there is an equal number of crystallites that will diffract and that there is a statistically relevant number of crystallites, not just one or two.

2q 2q 2q

Active diffraction planes

• Powder Diffraction is more aptly named polycrystalline diffraction

– Samples can be powder, sintered pellets, coatings on substrates, polymers, …

• If the crystallites are randomly oriented, and there are enough of them, then they will produce a continuous Debye cone.

• In a linear diffraction pattern, the detector scans through an arc that intersects each Debye cone at a single point; thus giving the appearance of a discrete diffraction peak.

Diffraction

Peak width

Peak width

• Micro layers of Au & Pt sheet

131

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

3000

3500

4000

4500

5000

5500

6000

6500

7000

7500

Inte

nsity

2 Theta

Peak width

• Nano-layers - solid solution of Au & Pt

132

75 76 77 78 79 80 81 82

4000

4500

5000

5500

6000

6500

7000

7500

8000

8500

9000

9500

10000

Inte

nsity

2 Theta

Pt: (80.188, 9659)

(SS: 79.5, 7325)

(Au: 77.643, 6850)

nanostructures

nanostructures

nanostructures

Be careful with XRD

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

0

100

200

300

400

500

600

700

800

Inte

nsity

2q []

ABS

CNa+

ABS/5% CNa+

1.22nm

When dispersion/distribution of particles is very bad, XRD in reflection may underestimate particle signals

Diffraction in TEM

FNI 1C 137

138

WAXS vs SAXS

WAXS vs SAXS

SAXS example

L.N. Carli et al. / Materials Science and Engineering C 33 (2013) 932–937

Rheology

Newton and Simple Fluids

• Reflected upon the resistance of liquids to a cylinder rotating in a vessel.

• Newton (-Stokes) Law

– Deformation rate is expected to be proportional to stress and the constant coefficient of proportionality is called viscosity.

• Purely viscous fluid.

143

=

Common Non-Newtonian Behavior

• shear thinning

• shear thickening

• yield stress

• viscoelastic effects

– Weissenberg effect

– Fluid memory

– Die Swell

144

Why polymer rheology is important

Shear Rate, (s-1

)

10-3 10-2 10-1 100 101 102 103 104 105

,

(Pa s

)

101

102

103

104

105

Polypropylene 160-230°C

T

Shear Rate, (s-1

)

10-3 10-2 10-1 100 101 102 103 104 105

,

(Pa s

)

101

102

103

104

105

Polypropylene 160-230°C

TPolymer viscosity changes with shear rate.

This nonlinear effect can be more important than temperature effects.

In polymer processing, accounting for such effects is of vital importance.

Two standard kinds of flows, shear and shearfree, are used to characterize polymeric liquids

FIG. 3.1-1. Steady simple shear flow

xv y=

; 0; 0x zy yxv y v v= = =

FIG. 3.1-2. Streamlines for elongational flow (b=0)

2

2

x

y

z

v x

v y

v z

=

=

=

(a) Shear (b) Shearfree

Shear rate

Elongationrate

Rheometry

Deformation modes

x

y

zShear Flow Elongational Flow

Typical Shear Rate Range

-1γ (s )

Homogeneousdeformation:*

Nonhomogeneousdeformation: Parallel

PlatesCapillary

3 2 1 0 1 2 3 4 510 10 10 10 10 10 10 10 10

Cone-and-Plate

Concentric Cylinder

*Stress and strain are independent of position throughout the sample

Definitions

G’: storage modulusG’’ Loss Modulus

For a common polymer

Liquid-like Solid-like

Torque (viscosity) during blending

In PCL

Effect of nanoclay concentration

Zero shear viscosity vs nanoclay

10-1

100

101

102

Nylon6N6C1.6N6C3.7

tan

101

102

103

104

105

G'G"

2 1

101

102

103

104

2 1

0.8

101

102

103

104

10-3

10-2

10-1

100

101

102

103

aTw/rad.s

-1

2 1

0.67

bTG

',b

TG

"/P

aCross over frequency wrel (tan ≅1)

(relaxation time 1/wrel)

G’~G”~w0.86

D = 1.5 *)

wrel

wrel

N6C1.6

Nylon6

N6C3.7

Tr=235oC

Martin E., Adolf D., Wilcoxon P., Phys. Rev. A39 1325 (1989)

500nm

Maiti P. Okamoto M, Macromole. Mater. Eng., 2003; 288, 440.

RheologyExtent of delamination of

platelets may be evaluated by the method developed by Wagener and Reisinger*:

= A ωn

Shear thinning exponent n is a semi-quantitative measure of the degree of exfoliation and

delamination

* R Wagener, TJG

Reisinger, Polymer 44 (2003) 7513-7518

Conclusions

Several characterisation techniques available forcharacterisation of nanoparticles dispersion•Direct vs indirect methods•Local vs surface vs bulk

Complememtarity of different metods requiresintegrated approach exploiting at least twodifferent techniques