part-iii - scope of supply and services office/sikka thermal power... · • complete manufacturing...

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- 1 - Page 1 of 34 PART – III - SCOPE OF SUPPLY AND SERVICES Name of work: - Renovation and Modernization of existing fire protection and detection system for unit 1 & 2 at Sikka TPS. Clause No. Scope of Supply & Services 1.00 INTENT The scope of the proposal for the Renovation and Modernization (R&M) of existing fire protection and detection system for unit 1 & 2 at Sikka TPS shall be on the basis of single point responsibility, completely covering the following activities and services in respect of all the equipment & works Basic Engineering of the plant and systems. Detailed design of all the equipment and equipment system(s). Providing engineering drawings, data, Operation & Maintenance/ instruction manuals, as built drawings and other information; Compliance with statutory requirements and obtaining clearances from statutory authorities, wherever required; Complete manufacturing including shop testing; Packing and transportation from the manufacturer’s works to the site including customs clearance & port clearance, port charges, (if any). Receipt, storage, preservation and conservation of equipment at the site; Dismantling of existing equipments/facilities and shifting these to store or any other area within plant premises as per the instruction of Engineer-in-Charge. Fabrication, pre-assembly, (if any), complete erection, final painting, testing etc., pre-commissioning and commissioning and putting into satisfactory operation all the equipment including successful completion of initial operation; Reliability and Functional guarantee tests after successful completion of initial operation; Furnishing of spares on FOR site basis; Reconciliation with customs authorities, wherever applicable. Satisfactory completion of the contract. The system shall be designed keeping in view the recommendations of Tariff Advisory Committee (TAC) of Insurance Companies of India/LPA India/NFPA USA. Any other International Standard having equivalent stringent codes may also be considered. However, the system shall be approved by statutory authorities. 2.00 GENERAL INFORMATION 1 The Bidder is advised to visit the site in order to acquaint himself with all the necessary information such as soil condition, transportation facilities, etc. for the proper execution of the work. Ignorance of the site conditions will not be accepted

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PART – III - SCOPE OF SUPPLY AND SERVICES

Name of work: - Renovation and Modernization of existing fire protection and detection

system for unit 1 & 2 at Sikka TPS. Clause No.

Scope of Supply & Services

1.00 INTENT The scope of the proposal for the Renovation and Modernization (R&M) of

existing fire protection and detection system for unit 1 & 2 at Sikka TPS shall be on the basis of single point responsibility, completely covering the following activities and services in respect of all the equipment & works

• Basic Engineering of the plant and systems.

• Detailed design of all the equipment and equipment system(s).

• Providing engineering drawings, data, Operation & Maintenance/ instruction manuals, as built drawings and other information;

• Compliance with statutory requirements and obtaining clearances from statutory authorities, wherever required;

• Complete manufacturing including shop testing;

• Packing and transportation from the manufacturer’s works to the site including customs clearance & port clearance, port charges, (if any).

• Receipt, storage, preservation and conservation of equipment at the site;

• Dismantling of existing equipments/facilities and shifting these to store or any other area within plant premises as per the instruction of Engineer-in-Charge.

• Fabrication, pre-assembly, (if any), complete erection, final painting, testing etc., pre-commissioning and commissioning and putting into satisfactory operation all the equipment including successful completion of initial operation;

• Reliability and Functional guarantee tests after successful completion of initial operation;

• Furnishing of spares on FOR site basis;

• Reconciliation with customs authorities, wherever applicable.

• Satisfactory completion of the contract.

• The system shall be designed keeping in view the recommendations of Tariff Advisory Committee (TAC) of Insurance Companies of India/LPA India/NFPA USA. Any other International Standard having equivalent stringent codes may also be considered. However, the system shall be approved by statutory authorities.

2.00 GENERAL INFORMATION 1 The Bidder is advised to visit the site in order to acquaint himself with all the

necessary information such as soil condition, transportation facilities, etc. for the proper execution of the work. Ignorance of the site conditions will not be accepted

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as a basis of claim for any compensation whatsoever. Drawing of the existing fire Hydrant system is attached.

2 Bidder shall note that Sikka TPS is under commercial operation. Hence, bidder shall interact with the Owner from time to time and obtain clearance for implementing the works under this Contract so that it does not affect the operation and maintenance of the plant.

3 Bidder shall do all modifications of existing buildings / civil works system/ piping/cable trenches etc. to remove obstruction and fouling and to make the system complete in all respects as envisaged in this specification and as directed by the Engineer-in-Charge. Bidder to note that these modifications shall be planned and executed by him in consultation with the project authorities since the works are carried out in an operating plant.

4 This specification covers the Design, Engineering, Manufacturing, Shop testing, Assembly, Surface Treatment, Painting, Packing & Forwarding and delivery FOR site, receiving including loading/ unloading, handling and storage at site, erection, testing of individual equipment and commission of complete fire protection and detection system with all accessories in unit 1&2 and various areas of Sikka TPS.

5 The scope shall also include loading the equipment materials at their factory, insurance during transit, storage, erection, testing and commissioning; taking delivery at site, unloading and storage; local handling at site; complete erection [including inter connection with the existing fire water header] surface treatment, painting, start-up, testing, commissioning and putting the fire detection alarm and protection system with auxiliaries into satisfactory trouble free operation and providing supervisory personnel during trial operation, site testing to establish guaranteed performance to comply to specification as well as to have the system approved by statutory authorities as necessary; training of purchasers personnel at site as per general conditions of contract

6 The purchaser’s operators shall be trained during testing and commissioning period to efficiently operate and maintain the fire protection plant. During this period, sellers operating/service engineer shall remain at plant site in each shift for training the purchaser’s staff in all operations under the guidance and maintain the plant throughout this period to avoid mal operation and mishandling of the equipment.

7 The Fire water panel shall be installed suitably as per TAC guidelines with needed interconnections with the existing fire water pump sets, panels etc. located on the existing fire water pump house MCC room adjacent to the fire water sump. The bidder should provide suitable tapped branch connection from the hydrant system to spray system fire protection lines.

8 All equipments/system components of complete fire protection & detection system should have the approval from one of the following: a) BIS b) Underwriters Laboratories of USA c) VDS - Germany d) FM – USA e) LPCB – UK

9 Party will have to furnish detailed BAR / PERT chart within one month of issue of work order.

10 Party will have to submit weekly progress report for the work carried out with respect to BAR /PERT chart.

11 Necessary line clear / work permit should be taken from EIC / control room for concern site before starting work.

12 Party has to submit drawings with list of equipments required for the proposed modification of the system along with the submission of the tender.

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13 Successful bidder has to prepare necessary detailed drawings including schematics, layouts, isometrics, fabrication drgs, erection drgs. etc as required and also development of “As Built Drgs”. Successful bidder has to provide soft copy of all the drawing in AutoCad along with hard copy. Successful bidder has to submit the five set of drawings/technical data sheets /documentations for approval.

3.00 PROJECT DATA :- A INTRODUCTION

1 Gujarat State Electricity Corporation Limited, Sikka TPS is situated on village road Sikka-Mungani of Jamnagar Taluka & District sharing sea cost boundary with Arabian Sea. Latitude 22 o 25’ and longitude 69 o 49’ MSL 30 meter.

2 Existing unit No.1 and 2 of 120 MW capacity supplied by M/s. Bharat Heavy Electricals Limited [BHEL] are already operating at Sikka TPS.

B PROJECT SYNOPSIS AND DATA a. Site of project � Sikka TPS, Taluka & Dist: Jamnagar.

b. Nearest town � Jamnagar city away from 30 kms. From Sikka TPS. c. Nearest Railway station � Hapa Station � 40 kms. & Jamnagar Station �

30 kms. d. Nearest Air port � Jamnagar [30 kms.] e. Access Roads � The site is also approachable from Baid to Sikka. Baid

village is 16 kms from Jamnagar on Jamnagar-Okha highway. f. Site Elevation � Approximate 10 meter above MSL [Mean Sea Level]

C METEOROLOGICAL DATA a. Ambient temperature [Deg. C]

� Maximum : 43 � Minimum : 07 � Maximum daily average : 36 � Maximum yearly average : 32 � Reference temperature for design of electrical equipment / devices :

50

b. Rainfall period: - 700 to 1000 mm [annual average] during June to September.

c. Relative humidity [%] � Summer : Approx. 45 % � Monsoon : Approx. 83 % � Winter : Approx. 70 %

d. Seismic co-efficient: - as per IS 1893, Zone-4.

e. Relative humidity for design equipment : 100 % f. Climatic condition: - Hot, Humid and conductive to rust and fungus

growth. Sea climate, saline and highly corrosive.

g. Average wind load at site :- Basis wind pressure 150 kg/cm2.

4.00. GENERAL 1 The project is provided with Fire Protection System which include Hydrant

System network, MVW system for Conveyor, HVW system for Transformer protection. The bidder has to integrate his scope of work and supply with the existing facilities wherever applicable.

2 The details of existing Fire Protection System is indicated below at clause no. 5.00. The scope of work described in subsequent sub-section shall be understood

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in relation with the existing facilities. Any other item, needed to complete the system and/or integrate with existing system shall be included in Bidder’s scope of work at no extra cost.

5.00 EXISTING FIRE PROTECTION SYSTEM 1 The Project is provided with Fire Protection systems which includes Hydrant

System network for the entire plant area. The underground piping has been corroded leading to frequent water leakages. Hence, above ground pipes are proposed. Replacement of equipments, instruments etc. in HVW systems of Unit No.1&2. New MVW system for conveyor 4A, 4B up to wagon tippler belt 1, 2 & 3 and 9A, 9B up to crusher house at coal plant.

2 The fire water pump house contains the following pumps for hydrant, sprinkler and Mulsifeier system – Two (2) nos. of electric motor driven horizontal centrifugal pumps of capacity 273 Cum./Hr. at 7 kg/cm2 and one diesel engine driven horizontal centrifugal type pump of capacity 273 Cum./Hr. at 7 kg/cm2. One No. electric driven jockey pump and one No. diesel driven jockey pump of capacity 30 Cum/Hr and are existing and additional One No. Jockey Pump of Capacity 30 Cum/Hr is to be provided. One electrical motor driven Pump for HVMS of capacity 275 Cum./Hr is existing.

3 The size of Fire Water Pump House is 7M x 25M x 4.5M (Height).

4 The above mentioned pumps are installed in Fire Water pump house at ground level and take suction from above ground fire water tank. The storage Capacity of the over head tank is 2000 m3. The source of water for fire storage tank is from tubewell network

6.00 MECHANICAL AND GENERAL SCOPE OF WORK 1 The scope of equipment to be furnished and erected under this specification shall

cover all the systems and equipments detailed hereunder. 2 Detailed Bill of Materials (BOM) enclosed at Part-IV specified are indicative of

each of the system. For the specified basic Fire Detection and Protection System, any other items, needed to make the system complete, safe and sound in operation shall be included under the scope of work by the Bidder at no extra cost to the Owner.

A Fire Water Pumping System 1 1 No. electric driven jockey pump of capacity 30 m3/hr and 7 kg/cm2 discharge

pressure is existing. Additional 1 No. electric driven jockey pump of capacity 30 m3/hr and 7 kg/cm2 discharge pressure shall be provided to maintain the hydrant and spray pipelines at required pressure continuously. The jockey pump shall be installed inside the existing Fire water pump house.

2 Suction of jockey from existing suction header or by providing new nozzle along with valves etc is in the scope of bidder. However, bidder shall specify the requirement in their bid giving necessary calculation.

3 Discharge piping with discharge valve and NRV inter connecting this piping with existing discharge header is in the scope of bidder.

4 Providing pressure gauges, pressure switches, temperature gauges/RTD etc. as per existing fire water pump set and as per system requirements shall be in bidder scope.

5 Necessary piping, valves and inter-connections required in the pump house are in the scope of bidder.

6 The necessary civil work shall be under the scope of bidder.

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7 The pumps in the fire water pump house are presently started manually in case of fire. This system shall be modified for automatic operation of hydrant pumps, booster pumps, spray pumps and jockey pumps. For this, pressure switches shall be provided at discharge of all the pumps. The pumps shall start automatically in case of pressure drop in pipeline. All necessary modifications and instrumentation required to make the system to operate automatically is included in bidder’s scope of work.

8 The Fire water panels shall be installed suitably as per TAC guidelines with needed interconnections with the existing fire water pump sets, panels etc. located on the existing fire water pump house MCC.

9 Auto/manual switch shall also be provided for auto/manual operation of hydrant pumps, booster pumps, spray pumps and jockey pumps.

B Hydrant System

1 The plant is already provided with overground/ underground hydrant piping network. However, at many locations, the pipes and valves are corroded and damaged leading to water leakage. In view of the above, it is envisaged in this package that entire hydrant piping network shall be re-laid with provision of new overground piping in place of existing underground piping. The pipe route shall be kept same as far as possible. Wherever over-ground pipe routing is not possible, pipes in trenches (especially around Main power house building) or under ground piping (with proper coating and wrapping) shall be provided.

2 At present Fire Hydrant System is not provided at various locations like DM Plant, RO Plant, P.T Plant area, 132 KV Switch yard and 66 KV Switch yard. Provision of Fire Hydrant System at these locations shall be under the scope of bidder.

3 All pipelines and valves shall be painted with anti-corrosive painting. 4 The quantity and size of pipes and valves are indicated in BOQ. 5 As the proposed hydrant pipe work system is branched from the existing hydrant

header, the hydrant pipe network shall be kept pressurized through the jockey pump (1 working + 1 stand by) taking care of any leakages in the system pipe lines and valve glands. In the event of fire, when any of hydrant valves in the net-work is opened, the resultant fall in header pressure should enable starting the existing AC motor driven Fire water pumping set through pressure switches automatically.

In the event of this pump failing to start or not, the system water pressure should fall further; and actuate another pressure switches in the system to enable starting the existing diesel driven pump automatically. Failure of the pumps to start on demand shall be signalled by an alarm in the Alarm annunciator panels located in the main plant control and fire station.

6 The existing hydrant system for unit No.1 and 2, coal plant is under ground, it needs replacement to above ground. The hydrant system in the yard shall be furnished with external hydrants positioned approx. one meter above ground level, fitted on double flange single / double headed stand pipes installed with above ground hydrants headers in accordance with statutory regulations for effective fire fighting.

7 Yard hydrants shall be furnished with required accessories such as hose pipe confirming to IS 636:1988 RRL Type-A with instantaneous stainless steel couplings and SS branch pipes properly stored in the hose boxes installed on separate stand adjacent to the hydrant. Hydrants inside plant buildings shall be furnished with required accessories such

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as hose pipe with instantaneous stainless steel couplings and SS branch pipes properly stored in the hose boxes installed on separate stand adjacent to the existing hydrant.

8 Unless other stipulated in the statutory regulations, the hydrant points shall be located at a distance of 45 meters. All hydrants main shall be furnished in the form of ring main only so that, water supply shall be available from two [2] different sources. All hydrant lines/risers shall be terminated with air release valves at the highest point to release the trapped air in the pipe work. Headers of HVW systems and fire hydrant system shall be interconnected in the yard through an isolating valve and feed the water from one header to another header.

9 After erection of new hydrant piping network, the existing over ground branch pipes for hydrant and the risers shall be dismantled by the bidder and shifted to store or any other place under the plant boundary as per the instruction of Engineer-in-Charge.

10 The Hydrant system shall cover the plant area completely from two [02] independent pipe work [with needed interconnections with existing units hydrant header as per statutory regulation.

C HVW System: 1 Replacement / Servicing & Overhauling of equipments, pipes of HVW Systems of

Unit No.1 & 2 as per BOQ. 2 The spray water pipe work shall be fed from the existing spray water fire pumps;

and shall be kept pressurized up to the deluge valve through the existing pressurizing system.

3 The automatic deluge valves shall be operated by quartziod bulb detectors installed on a pressurized pipe work system. In the event of fire, quartzoid bulb detectors should collapse allowing release of water through one or more detectors, causing loss of system pressure, thereby opening the automatic deluge valve to supply water to HVW spray installation through nozzle installed around the transformers with the rapidly falling pressure in the header, the existing A.C. electric / diesel HVW spray water pump should start automatically through pressure switch to ensure a steady supply of water as specified.

4 The projectors installed around the transformers, oil tanks and other equipment shall be designed to discharge water at a pressure of not less than 3.5 kg/sq.cm at the highest and remotest protector in the form of divergent cone of evenly distributed broken streams to strike the burning surface with sufficient impact to ensure formation of an emulsion. The projectors shall be provided with integral strainers to arrest any oversize foreign matters passing through the projectors along with water.

D MEDIUM VELOCITY WATER [MVW] SPRAY SYSTEM FOR CONVEYORS. 1 New automatic MVW spray system shall be provided for conveyor 4A, 4B up to

wagon tippler belt 1, 2 & 3 and 9A, 9B up to crusher house at coal plant and same should also be integrated with fire detection system in auto mode. Water supply for MVW spray system shall be trapped from the existing spray water piping network.

2 MVW spray system for conveyor 4A, 4B up to wagon tippler belt 1,2&3 and 9A, 9B up to crusher house shall be divided into suitable number of zones depending on water requirement and available pumping capacity. Each zone shall be fed through one [01] deluge valve on a main distribution pipe. Bidder shall clearly indicate the number of zones offered for conveyor/coal tunnel based on the water requirement and available pumping capacity complying with TAC / NFPA / FOC requirements.

3 MVW spray water system for each zone shall consist of

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sprayers/nozzles/sprinklers mounted on spray water pipe work. Location of sprayers/sprinklers shall be such that in case of fire in a zone(s), all conveyors in tunnel shall be enveloped by the spray. The number of sprayers/sprinklers and their spacing shall be decided to comply with TAC/NEPA/FOC requirements; and shall be provided as per actual requirement during detailed engineering. Water application density shall comply with TAC/ NEPA codes.

4 In the event of fire in a zone(s), all sprayers at that zone would come into operation by automatic actuation of deluge valve through a switch initiated automatically once the cross zoning of fire alarm system of respective zone is complete. On operation of sprayers/sprinkler in a zone(s), water shall cover both forward and backward belts of conveyors including hoppers and feeders. In this event of fire, fire alarm system shall stop the affected conveyor. Once the conveyors are stopped, the sprinkler heads in the area of fire shall sense the high temperature and shall be fused. On operation of sprayers/ sprinklers, water shall flow resulting drop in the pressure in the water main due to resulting flow and shall automatically start the spray water pumps through a pressure switch.

5 Complete detection piping with quartzoid bulb detection shall be provided for operating deluge valve of the affected zone as well as the adjacent 2 zones through pressure switches i.e. 3 zones shall operate in case of fire. Accordingly, the control cabling from fire alarm panels of respective areas to detectors as well as cabling required for annunciation as deluge valve system operation to annunciation panels located in fire pump house, control room and fire station shall be provided by bidder.

6 Details of the Conveyors are as under: Conveyor No Length in Mtr. Width in mm Elevator (lift) in

mtr. 4A 333 1000 20.735

4B 330 1000 20.735

Belt-1 190 1000 9.365

Belt-2 110 1000 9.365

Belt-3 125 1000 7.735

9A 410 1000 27.150

9B 410 1000 27.150 E FIRE DETECTION AND ALARM SYSTEM

1 New fire alarm and detection system as per Bill of Quantities at Part-IV for area mentioned below at Sr. No. 2 shall be in the bidder’s scope. The fire alarm and detection system for Unit no. 2 need servicing only, which is not under the bidder’s scope.

2 New Fire alarm system is to be consider for following area: � 415v and 6.6kv,Switch yard C.R. 00 Meter � 415V and 6.6kv Switch yard C.R. 4.8 Meter � Control Room, � Battery Room – 14.0 Meter � ESP control room � Ash Slurry pump � MCC room � Condensing unit room 23.0 meter � Air washer room 23.0 meter � Air washer room, � AHU room – 15.75 Mtr � Boiler area � Cable area

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� Cable valut 4.8 meter of unit no.1. � Cable Vault 4.8 meter of unit no.2 � Cable rake way [Four tier] � Transformer yard, � T.G. bay 0.0 meter

and shall consists of optical and ionization smoke detectors with isolator [where required], heat detectors with isolator and manual call points, distributed in the area to be protected. Each area shall be covered by cross zoning [where it required] method with suitable time delay feature such that, protection system for these area could be operated when the fire is detected by at least one ionization and one photoelectric type detector located in the area as per requirement. Number of detectors required for protecting the areas shall be decided based on the ceiling height and area to be protected. However, minimum number of detectors, manual call points, hooters etc. to be provided for each mention areas. In the events of fire, detection system should sense the fire and simultaneously initiate an alarm.

3 One [1] fire alarm panel [detection and control] [FAP] and 1 [one] section indicating panel [SIP] shall be provided for the fire alarm system of plant areas complete with cabling from various detectors to panels. FAP shall be located in main control 1 whereas SIP shall be located in Fire control room. In the event of fire, the fire alarm panel shall provide signal to switch off the respective air conditioning and ventilation plant.

4 The equipment with accessories required for the fire detection; alarm and protection system shall be furnished as a broadly described here under. These shall be of make and type, confirming to the latest issue of “Fire Protection Manual” issued by tariff advisory committee of India. When ever TAC regulations are not available, the equipment shall confirm to NFPA/FOC regulations and shall be of approved make by factory mutual / under water laboratory[UL].

5 Each area provided with automatic fire alarm system shall also be provided with a wall mounted manual call point wired with respective area fire alarm zone, located near exit of respective area. Manual call points shall also be provided in certain additional area as listed i.e.

� 415v and 6.6kv, � Switch yard C.R. 00 Meter � 415V and 6.6kv Switch yard C.R. 4.8 Meter � Control Room, � Battery Room – 14.0 Meter � ESP control room � Ash Slurry pump � MCC room � Condensing unit room 23.0 meter � Air washer room 23.0 meter � Air washer room, � AHU room – 15.75 Mtr � Boiler area � Cable area � Cable valut 4.8 meter of unit no.1. � Cable Vault 4.8 meter of unit no.2 � Cable rake way [Four tier] � Transformer yard, � T.G. bay 0.0 meter

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Annunciation from these manual call points shall be received in nearest section indicating panel or directly on the fire alarm panels located in control room 1 and 2 and fire station.

F New Fire Alarm and control panel for HVW system of Unit No.1 Shall be bidder scope and servicing / overhauling of Existing Fire Alarm and control panel for HVW system of Unit No. 2 shall be in bidder scope.

G Spares

1 Supply of complete mandatory spares as specified in Schedule-F-6C and same shall be considered in quoted price in Schedule-F6-A.

2 Set of commissioning spares as may be required during erection and commissioning as per schedule F-11.

H Other Works & Services 1 Grouting, dressing and final finishing of all foundations of various equipment, etc. 2 Supply of structural supports for piping in trenches and for above ground piping

wherever applicable. The existing structural support may be utilized for supporting the pipe wherever available.

3 Supply & application of protective coatings and wrapping for buried pipes and pipes in RCC trenches, and painting for above ground piping, valves, pipe supports, etc. as detailed in technical specifications.

4 Excavation, preparation of bed, laying, backfilling with compaction of soil for all underground/buried piping. Also, breaking and re-erection of paving for buried piping (if any).

5 Supply and erection of all bolts, foundation bolts, nuts, gaskets, packing, hangers supports clamps, all inserts (to be embedded in concrete) and all accessories re-quired to complete erection and for commissioning.

6 Supply of all consumable materials and commissioning required to complete the erection like, lubricants, grease, etc. of the fire protection system. Further, all consumables required for PG test shall also be in Bidder’s scope of supply.

8 Conductance of Performance and Guarantee test as per Standard Guaranteed test procedure given elsewhere in the specification.

I Electrical Work: 1 LT switch gear and control panel for proposed Jockey pump. 2 Motor along with couplings and coupling guards and actuators for all rotating

auxiliaries and valves covered under this package. Motors and actuators shall be with cable glands & lug.

3 LT power cables required for connection between equipment/devices in Bidder’s scope, and between owner’s equipments and bidder’s equipments.

4 LT control cables required for connection between equipment/devices in Bidder’s scope, and between Owner’s equipments and Bidder’s equipment.

5 The bidder shall supply all controls through FRLS construction fire alarm cables with cabling work and all needed accessories from control panels, Fire Alarm Panels, annunciation panels, push button stations.

6 Control cables shall be 650/1100V grade, stranded tinned copper conductor [2.5 sq. mm] PVC insulated, PVC sheathed, galvanized single round steel/flat steel wire armoured, extruded, FRLS/PVC jacketed overall complying with IS:1554 [ST:2 (80 o C)].

7 All galvanized cable trays & cable tray’s covers and galvanized supporting arrangement including clamps, hardware etc. as per the requirement necessary

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for entire scope of work described above. 8 Installation / erection of cables covered under this specification including cables

required for C&I system such as thermocouple cables, shielded pair cables, prefab cables, power supply cables etc. Scope includes all (inter-panel wiring / cabling), terminations/ jointing, cables accessories necessary for cable erection such as glands, lugs, clamps for cables, ferrules, cable ties, pipe, trays, etc. required for entire scope of work described above.

9 Supply and installation of all junction boxes and double compression type brass cable glands and accessories. Compression type cable lugs shall be used for terminating the cables at equipment. The lugs shall be of sufficient size and have ample contact surface after drilling the fixing holes, to carry the rated current continuously without increase in temperature beyond that determined by the conduction of the cable.

10 The bidder shall indicate the total load requirement for 415V to be arranged by the Owner from his MCC/Switchgear to feed power to the Bidder’s equipment. Owner shall provide 415V power supply only, however any other voltage level required for the system shall be arranged by the Bidder. The incoming 415 V power supplies from Owner’s MCC to bidder’s LT Switchgear shall be in the Bidder’s scope. Necessary cables, cabling, etc. shall also be in bidder’s scope.

11 The bidder shall submit the necessary equipment layout & cable routing arrangement for the plant/ buildings showing the inserts/cable tray, trenches, slits, trestles, etc for cable routing arrangement for the plant/buildings/civil structures (Civil works for which is in bidder scope).

12 Contractor shall furnish the schematic, general arrangement drawings, cable schedules, interconnection schedules, panel wiring diagrams, development of interlocking schemes, etc. for various electrical systems for Owner’s approval.

13 The bidder shall provide cables route by providing trays/pipes as required basis including all necessary materials for cabling including C&I cables of entire scope of work described above. However existing trenches, cables trays, pipe, ducts may be utilized to lay the new cables by the Bidder’s under this package subject to availability of sufficient space in consultation with site in charge.

14 The straight through joints on cables shall not be done unless otherwise approved by the purchaser to an acceptable design. For terminating the cables in control panels, desks and equipment etc., suitable cable glands shall be used so as to grip the cable securely and sufficiently to prevent ingress of water, condensation, vermin, insects etc. in to them.

15 The cable glands shall not damage or deform in any way the insulation of the cores. To limit compression, glands shall be provided with seals. Each multi core control cable shall be identified by the label or tag of an approved type, bearing a cable reference number indicated in the cable conduit list, prepared by the contractor, at both ends of the cables adjacent to the terminations and also where cables enter and leave ducts.

16 Successful Bidder shall furnish a “cable and conduit” list showing length, size and routing of each cable and conduit laid by the bidder for purchaser’s approval. The contractor shall supply and install all surfaces mounted, embedded, rigid, and flexible Nagarjuna conduits and associated clamps, bushings, lock nuts, caps and flexible conduit connections required in the cabling work.

17 All conduits and accessories up to sizes 50 NB shall be made of galvanized heavy gauge steel with conduit threads as per ISS; and for sizes 50 NB and above shall be of GI pipe with threads as per ISS. However, the internal bore of all pipes shall be smooth and suitable for pulling PVC insulated cables without damages. All conduits and accessories shall be galvanized.

18 The contractor shall also supply all fittings, required to make the conduit installation complete including but not be limited to the tees and elbows, check

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nuts, male and female reducers and enlargers, wooden plugs, caps, pull boxes, junction boxes, conduit outlets, outlet boxes, splice boxes, all supporting steel work with other miscellaneous materials and necessary grounding arrangements.

19 Junction boxes, conduit boxes and conduits shall be shop pre- fabricated of malleable iron or steel plates with galvanized finish and shall have galvanized malleable iron or steel plates covers with rubber gaskets. These shall be corrosion resistance.

20 All miscellaneous works and services like dismantling of existing system/equipments, disconnection, reconnections, permits etc are in the bidder’s scope.

21 Earthing system for the equipment under bidder’s scope along with its interconnection to the nearest owner’s earth grid at two points.

22 Each of the panels and trays shall be bonded to the earthing system at two [2] points. Earthing conductor of MS flat/GI wires of St-42.0 quality with a minimum 450 gm/sq.m zinc coating [wherever applicable] shall be of suitable sizes, required from the consideration of safety, mechanical strength and electrical current carrying capacity; and shall not be less than 40x6 mm MS flat. Length of the earthling conductor shall not be more than 10 meters. All the joints portions in the earthing connection shall be thoroughly cleaned before welding. All metals part shall be protected and painted against acid and other chemical fumes corrosion. Earthing system shall meet the requirement of Indian standard and Indian Electricity rules and Act and shall be to the approval of purchaser.

J PAINTING OF ENTIRE FIRE HYDRANT SYSTEM 1 Painting of complete system is required as complete piping is proposed to be

replaced. Also, the atmosphere is highly corrosive. All surfaces interior and exterior of the fire protection system equipment panels, parts, pipes, fittings and valves etc. shall be cleaned to remove rust, oil, mill scale and foreign matter. All surfaces shall be provided anti-corrosive treatment through hot lead dipping process. All surfaces shall be applied with 2 [two] coats of approved high quality epoxy primer and finished with two [2] coats of epoxy finish paint in an approved colour to give a neat and clean finish in accordance with statutory regulations to the approval purchaser. All above ground pipe work shall be painted as per statutory Fire Insurance Regulations.

2 All metal parts not accessible for painting shall be made of corrosion resistant materials. All finished surfaces subject to rust shall be coated with a suitable rust preventive compound. Surfaces shall be putty filled and rubbed down to ensure first quality glossy finish.

3 Paints shall be carefully selected to with stand tropical heat and extremes of weather specified here in but also acid and other chemical fumes. It shall not scale off or crinkle or be removed by abrasion in handling.

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8.00 Specifications/ Data sheets/Design philosophy: A Mains:

1 The mains should be of cast iron pipes conforming to IS 1536:1976, IS 8329:1977, IS 1537:1976 and IS 7181:1986 or mild steel conforming to IS 1239 [Part-I] 1979 or IS 3589:1981. The fittings of cast iron pipes should confirms to IS 1538 [Part 1 to 23]: 1976 and or mild steel pipe confirms to IS 1239 [Part-2] 1982.

2 Underground mains should be laid not less than 1 m below ground level. Where soil conditions are unsatisfactory, masonary or equal supports should be provided at regular intervals.

3 Above ground mains should be adequately supported at regular intervals not exceeding 3.5 m when located near building, the main should be at least 2 m away from the face of the building.

4 The fire hydrant mains should always be laid in rings or cross linked rings, that is, all the mains should be interconnected. The size of main should opened on the output and pressure requirements and the total numbers of hydrants to be installed on a single system. However, the minimum size of mains should not less than 150 mm.

5 Adequate number of sluice valves distributed according to the general layout of the installation should be provided for the purpose of isolating any portion of the installation for purpose of repairs etc

6 All sluice valves should conform to IS 780:1984 and enclosed in properly constructed surfaces boxes as to allow for broken joints being easily re-made. Valve wheels should have an arrow head engraved or cast thereon showing direction for turning “open” and “close”.

8 The mains should be laid according to the provisions given in IS 5822:1986 and IS 10221:1982 as applicable.

9 The ground hydrants system should normally not be extended to feed riser main in storeyed buildings. Only in special circumstances building not exceeding 15m in height, an extension may be used, provided sufficient output and pressure can be ensured from the system. In such cases, since ring mains may not be possible, terminal main of not less than 100 mm diameter to feed up to three hydrants and 150 mm dia to feed pump to five hydrants may be used.

10 Fire fighting mains should not be utilized for any other purpose such as process use for industrial premises.

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B Fire hydrants

1 Fire hydrants, namely, stands post type conforming to IS 908:1975 and underground type conforming to IS 909: 1975 should be provided. For use in industrial, establishment, only stands post type hydrants should be provided.

2 Minimum terminal pressure of 3.5 Kg/Cm2 shall be maintained at farthest /remotest hydrant point.

3 Hydrants outlet and valve for the underground and valves for the stands post type hydrant should be located as near the ground level as possible. The top of the outlet or spindle of the valve should be at a depth not exceeding 0.3 m.

4 Ordinary manhole covers of cast iron or reinforced concrete should not be used to cover underground hydrants or the valves of the stand post type hydrants. They should be covered only by hinge cast iron covers as specified in IS 3950:1979 with letters FH embossed on them.

5 Apart from painting the fire hydrants and their covers in distinctive colours, all fire hydrants should have suitable indicating plates, fixes to the nearest wall or suitable post erected for the purpose to facilitate easy location. The indicating plates can be made of vitreous enameled mild steel, cast iron, aluminum alloy or plastic. The plates should be yellow in colour with letter “H” in black preferably with fluorescent colour paints. Were possible, size of the mains and the distance of the hydrants from the plates should be marked on the palte.

6 In case of industries of high hazard category [Gr G-3, H, and J] the Hydrants should be installed at every 30 m apart along building line the hydrants outlet should be single or double hydrants with provision of landing valves. For moderate hazard [Gr G-2] where the single hydrants it use, it should be installed at every 45 m apart. In case of any portion which has multiple hazards, the relevant portion should be covered according to the provisions given for higher hazard. Further, the pressure available at hydraulically most remote hydrants should not be less than 3.5 kgf/cm2 for light [group A to F] and moderate hazard. In case of high hazard [Group G-3, H and J], the hydrants system group-2] should be so designed that, when half aggregate pumping capacity is being discharged at the hydraulically most remote point and other held in the most vulnerable area enroute a minimum pressure of 5.25 kg/cm2 is available at the remote point. For group classification IS 1641:1988 should be referred.

7 The hydrants should be located according to the attendant fire hazard so as to facilitate the most effective service. They need not necessarily be equidistant from each other. In industries where they are to cover specific buildings advantage should be taken of convenient door or windows or both, to place hydrants so that, only a minimum length of hose is required to reach the opening through which fires may be attacked. The location of hydrants landing valves on floors above the ground floor or a processing unit should be close to the stair case landings.

8 Hydrants should be located at a distance of not less than 2 m from the face of the buildings. The distance may suitably be increased up to maximum 15 m where hydrants are installed to protect hazardous storages or processes so that, the hydrants remain approachable and workable even in the case of a serious fire.

9 All hydrants should be readily accessible to the fire appliances and for fire fighting operations.

10 Hydrants located in situations where they are likely to be damaged by vehicular traffic should be suitably protected on all sides against possible damage.

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11 In cold climates, where frost is likely to be experienced the hydrants should be fitted with suitable means for draining off the water trapped in the body of the hydrants between the valve and the outlet.

12 No portion of a protected building should be more than 45 m from an external hydrants, and where this requirement can not be met, internals hydrants / landing valves should be provided [see IS 3844:1966].

13 Hydrants accessories, such as hydrants stand pipes, hydrants key and bar suction collecting heads, delivery hoses, branch pips and nozzles, etc. should be provided in sufficient quantities for quick operation of the hydrants.

14 In case of industries having their own fire brigades, the hydrants accessories should be provided centrally on each of the fire appliance and at the fire station. However, in the case of industries, which do not have their own brigade or where it is intended that, the trained workers will engage in interim fire fighting, the appropriate essential accessories should be provided near each hydrants points in hydrants boxes of adequate size. In such case of two, 63 mm hoses generally conforming to type A to IS 636:1988 duly bound with instantaneous couplings in 15 m length and one branch pipe duly fitted with a nozzle [preferably universal branch conforming to IS 2871:1983]. The key and other accessories should be provided according to the peculiar needs of each system.

15 All hydrant valves should be of stainless steel confirming to IS:5290.

16 Water monitors shall be of 75mm size housing nozzle bore of 38mm. Water monitor shall conform to IS: 8442

17 Hoses shall be of non-percolating flexible type as per IS: 636 (Type-A) and or Equivalent.

18 Branch pipes shall be constructed of stainless steel SS-316 at both ends. One end of the branch pipe will receive the quick coupling while the nozzles will be fixed to the other end

C TEMPERATURE ELEMENTS RESISTANCE TEMPERATURE DETECTOR ( RTD )

1 Type of RTD. Pt-100 (100ohm resistance at zero degree centigrade)

2 No. of element Duplex 3 Housing/Head IP-55/Diecast Aluminium. Plug in connectors

to be provided for external signal cable connection.

4 Calibration and accuracy As per DIN-43760 Class-A 5 Sheathing of RTD Metal sheathed, ceramic packed

6 Characteristic Linear with respect to temp, within ±1/2 percent of top range value.

7 Accessories Thermowell (as specified below) and shall be spring loaded for positive contacts with the well.

8 Standard DIN-43760 9 THERMOWELL Shall be one piece solid bored type of

316SS of Step-less tapered design, as per ASME PTC 19.3, 1974.

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D Specification for Pr. Gauge, D.P. Gauge, Temp. Gauge and Level Gauge

Sl.No

FEATURES ESSENTIAL/MINIMUM REQUIREMENTS

Pr. Gauge/ DP Gauge/

Temperature Gauge Level Gauge

1 Sensing

Element and material

Bourdon for high pressure, Diaphragm/Bellow for low pr. Of 316 SS

Mercury in steel of SS bulb and capillary.

Tempered toughened Borosilicate gauge glass steel armoured reflex or transparent type.

2 Body material

Die-cast aluminium Die-cast aluminium Forged carbon steel/304 SS

3 Dial size 150mm 150 mm Tubular covering entire range

4 End connection

1/2 inch NPT (F) 3/4" NPT (F) Process connection as per ASME PTC and drain/vent 15 NB

5 Accuracy ±1% of span ± 1% of span ± 2%

6 Scale Linear, 270° arc graduated in metric units

Linear, 270° arc graduated in °C

Linear vertical

7 Range selection

Cover 125% of max. of scale

Cover 125% of max. of scale

Cover 125% of max. of scale

8 Over range test

Test pr. for the assembly shall be1.5 to the max. Design pr. at 38°C.

9 Housing Weather and dust proof as per IP-55

Weather and dust proof as per IP-55

CS/304 SS leak proof

10 Zero/span adjustment

Provided Provided --

11 Identification

Engraved with service legend or laminated phenolic name plate

12 Accessories

Blow out disc, siphon, snubber, pulsation dampener, chemical seal (if required by process) gauge isolation valve

SS Thermowell Gasket for all KEL-F shield for transparent type vent and drain valves of Steel/SS as per CS/Alloy process Requirement.

13 Material of Bourdon/ movement

316 SS / 304 SS 316 SS / 304 SS

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E Technical data sheet for switches.

Pressure/ Draft Switches/ DP Switches

Temperature switches

Level switches

Capacitance types 1

Sensing Element

Piston actuated for high pressure and diaphragm or bellows for low pr./ vacuum

Vapor pressure sensing, liquid filled bellow type with SS bulb and capillary (10 m minimum)

Float type switches for applications as decided by Employer during detailed engineering.

2 Material 316 SS Bulb 316 SS/ capillary 304 SS

316 SS

3 End connection

½ inch NPT (F)

½ inch NPT (F) Manufacturer standard

4 Over range proof pressure

150% of max. design pr.

- 150% of max. design pressure

5 Repeat-ability

+ 0.5% of full range

6 No. of contacts

2 No.+2NC. SPDT snap action dry contact

7 Rating of contacts

60 V DC, 6 VA (or more if required by DDCMIS or PLC)*

8 Elect. Connection

Plug in socket

9 Set point/ dead band adjustment

Provided over full range

10 Enclosure Weather and dust proof as per IP-55

11 Accessories Syphon, snubber, chemical seal, pulsation dampeners as required by process

Thermo well of 316 SS and packing glands

All mounting accessories

12 Mounting Suitable for enclosure/ rack mounting or direct mounting

Suitable for rack mounting or direct mounting

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F Jockey pump

1 Design capacity 30 Cu. M/hr 2 TDH of pump (MWC 70MWC (min.) or as per system requirement 3 Rated r.p.m 3000 (Max.)

4 Operation To be designed for Continuous duty 5 Fluid to be handled Circulating Water

Construction features 1 Type Horizontal Centrifugal(Axially split casing) 2 Impeller Closed 3 Internal element Removable

4 Sealing Self Liquid / gland 5 Lubrication Oil/ grease / Self liquid 6 Type of coupling Flexible 7 Number of stages As per mfg Std 8 Discharge level Above floor level 9 Drive transmission Direct

10 Type of sealing Gland packing

Material of Construction 1 Base plate Fabricated mild steel as per IS: 2062/ CI IS:

210 FG 260 (Tested quality) 2 Casing IS: 210 Gr. FG 260 (2.5% Ni) 3 Impeller Bronze IS: 318 Gr. II 4 Wearing rings Bronze IS: 318 Gr. II 5 Impeller Shaft / Head

shaft/ Line Shaft SS: 316

6 Shaft couplings SS: 316 7 Shaft/ line bearings Cut less rubber in bronze 8 Suction Strainer Body: IS: 2062 9 Shaft sleeves SS: 410

10 Stuffing box CI (2.5 Ni) IS: 210 Gr. FG 260 11 Gland packing Graphite Asbestos

12 Thrust bearing As per Mfg. Std Note: The pumps shall be provided with Common Base plate, Foundation Bolts

nuts, sleeves, Companion flanges with nuts, gaskets, bolts etc, Discharge Pressure Gauges, Suction Pr. Gauge (for Horizontal pumps), Drain connection with valves (For horizontal pump), eye bolts, lifting tackles etc, Special tools & tackles for operation and maintenance and Painting & protective coating.

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G DATA SHEET FOR WATER MONITORS

1 Standard - IS:8442 - Type - I 2 The monitor shall be capable of being turned through horizontal rotation

of 360O in either direction and vertical rotation of minimum 125O (80O

upward and 45O downward).

3 Size 75 mm & 38 mm Nozzle 4 Suitable handle shall be provided for the operation of the monitor. 5 The swivel joint shall be grease lubricated and provided with suitable

grease nipple. 6 Suitable lock nut shall be provided to lock the monitor in any position in

the vertical plane. 7 Rated discharge capacity - 2580 lit/min at 7 kgf/cm2. 8 Minimum horizontal throw of water 60 m 9 Leakage Test: The entire assembly shall be hydraulically tested to

pressure of 23 kgf/cm2 and there shall not be any leakage. 10 Accessories - Nozzle spanner

11 Water monitors shall be approved by BIS/FOC/UL H DATA SHEET FOR HOSE

PIPES

1 Type Non percolating flexible type as per IS:636 (type-A)

2 Material Rubble lined or rubberized fabrics lined with electrometric outer coating.

3 Quality 10% alkali solution boiled & dry spun long line flax

4 Size & length 63 mm size - 7.5 mt long / 15mt long 5 Tolerance on finished ID + 2 mm 6 Instantaneous spring type

coupling. To be provided

7 Design standard As per IS: 636(Type-A)

8 Bursting pressure 35 Kg/cm2 9 Max. allowable friction loss As per IS:636(Type-A)

10 Flexibility As per IS: 636(Type-A) 11 Max. Permissible 12.5 lit. (during 6th to 10th minute period)

5.15 lit. (during 15th to 19th minute period) 12 Change in size & length after

the pressure is built up

As per IS:636(Type-A)

13 Protection Treatment against mildew.

I Hose Cabinets

1 The external / internal hose cabinets shall be mounted on ground (outdoor /Wall mounted or column mounted type depending on site conditions

2 External & Internal hose cabinets shall have a 6 mm thick glass panel in front door with the word ‘FIRE’ painted on it with 150 mm (6”) red letters

3 External & Internal hose cabinets shall be made of 16 gauge or thicker M.S. Sheets.

4 The External & Internal hose cabinets shall have rubber bushings to prevent ingress of water and dust.

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J WATER BRANCH PIPE, NOZZLES & COUPLINGS

a CODES AND STANDARDS

1 Equipment shall be approved by NFPA/FOC/UL/VDS/BIS.

2 Branch pipe shall confirm to IS:2871 (UNIVERS AL)/IS:903 (Straight jet nozzle).

b GENERAL REQUIREMENTS

1 Branch pipes shall be of stainless steel SS-316 at both ends. 2 One End of the Branch pipe shall fit into the female instantaneous coupling of

the hose and the other end should be threaded to receive the nozzle. 3 Nozzle shall be of Stainless steel confirming to “Gr 4 of IS: 3444”.

4 Nozzle must not be less than 16 mm (5/8") in diameter or more than 25 mm (1") in Diameter.

5 Where Fog nozzles are required, this shall fit the female instantaneous coupling of the hoses and shall be capable of producing a fine spray of water instead of a single jet and shall confirm to IS:952.

Couplings shall be of Stainless steel confirming to “Gr 4 of IS: 3444” (equivalent to SS316)

K DATA SHEET FOR WATER LINE GATE / SLUICE VALVES a.1 Size Range 50 MM & Above

a) IS: 14846 or BS : 5150 For valve coming inside fire water pump house

2 Design Code

b) BS : 5150 For valves installed at locations other than fire water pump house. a) PN 1.6 (as per IS:14846) 3 Pressure Rating b) PN 16 (as per BS:5150)

b Operating Condition 1 Working Pressure 12 Kg/cm2 2 Working Temperature ambient (50OC) 3 Service Water

c Construction Features a) Non-rising/Inside Screw & yoke – inside fire water pump house

1 Stem

b) Outside screw and yoke type, rising stem - other than fire water pump house

2 Ends Flanged, ANSI B16.5 Cl 150 (minimum) 3 Bonnet Bolted 4 Wedge Solid Wedge

5 Operation by Hand wheel (Gear reduction unit wherever applicable)

6 Seat: Body & Disc Renewable d Material of Construction

1 Body/Bonnet/Handwheel Cast Iron to IS:210 FG-200

2 Wedge Gland Cast Iron to IS:210 FG-200 3 Stem H.T. Brass to IS:320 HT-2

4 Body Seat GM to IS:318 Gr.-2

5 Wedge Seat GM to IS:318 Gr.-2 6 Packing Graphite Asbestos.

7 Back Seat Bushing GM to IS:318 Gr.-2

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8 Bolts, Nuts, & Studs Carbon Steel to IS:1367, CL – 4.6/4.0

e Accessories Required 1 Position Indicator 2 Draining arrangement for Valve Seat

3 Locking Facility with lock

4 Spur gear reduction unit for valve size 200 NB and above.

f NOTE: 1 Valves shall be furnished with back seating arrangement for repacking while

working under full working pressure 2 Manufacturer’s catalogue and dimensional Drg. for the valves shall be

furnished by the Contractor along with the bid 3 Valve shall be approved by BIS.

L DATA SHEET FOR GLOBE VALVE a.1 Design Code As per IS:778

2 Working pressure 12 Kg/cm2 3 Working Temperature 50OC (max.) 4 Service Water/Foam solution/Air

b Construction Features 1 Stem Rising and outside screw

Flanged ends to ANSI B16.5 CI.150 for 50 NB and above

2 Ends

Screwed ends for below 50 NB size

3 Bonnet Bolted 4 Operation By Handwheel (Gear reduction

unit wherever applicable)

5 Seat: Body & Disc Renewable c Material of Construction

1 Body/Bonnet GM to IS:318/Gr.2

2 Handwheel Cast iron IS:210 Gr.FG-200 3 Stem H.T. Brass

4 Gland GM to IS:318 Gr.2

5 Gland nut HT Brass

6 Disc GM IS:318 Gr.2

7 Disc nut HT Brass

9 Packing Graphite Asbestos 10 Seat ring, Disc. facing ring GM to IS:318 Gr.2

11 Washer & Set Screw MS, IS:226 12 Back seal bush GM IS:318 Gr.2

d Accessories Required: 1 Position Indicator

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2 Draining arrangement 3 Locking Facility 4 Spur gear reduction unit for valve size 200 NB and above.

e NOTE:

1 Valves shall be furnished with back seating arrangement for repacking while working under full working pressure

2 Manufacturer’s catalogue and dimensional Drg. for the valves shall be furnished by the Contractor along with the bid

Valve shall be approved by BIS. M DATA SHEET FOR CHECK VALVES

1 Size range Below 50 NB 50 NB & above 2 Design Code/rating IS : 778 IS : 5312

3 Type Swing check type Swing check type 4 Working Pressure 12 Kg/cm2(g) 12 Kg/cm2(g) 5 Design Temperature 50OC 50OC 6 End connection Screwed ends

ANSI B16.5 Flanged to CI. 150 min

7 Material Specifications 8 Body, cover, Hinge

Disc./Door

GM to IS:318 Gr.2

Cast Iron IS:210 Gr. FG.200

9 Hinge pin, Disc.Door pin

HT Brass HT Brass

10 Disc. facing ring ---- Material Specifications Rubber (Synthetic or natural) shore hardness 70 ± 5OA

11 Gaskets ---- Compressed asbestos Fibre

12 Hinge Pin Nuts ---- GM IS:318 Gr.2

N DATA SHEET FOR BUTTERFLY VALVE a.1 Size Range 50 MM & Above 2 Design Code & Rating AWWA C-504 or

BS:EN:593 or equivalent

3 Pressure Rating PN 16

b Operating Condition 1 Working Pressure 12 Kg/cm2 2 Working Temperature ambient (50OC) 3 Service Water

c Material of Construction 1 Body/Bonnet/Handwheel Body/Bonnet/Handwh

eel 2 Wedge Gland Wedge Gland 3 Stem Stem 4 Body Seat Body Seat 5 Wedge Seat Wedge Seat

6 Packing Packing 7 Back Seat Bushing Back Seat Bushing 8 Bolts, Nuts, & Studs Bolts, Nuts, & Studs

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d Accessories Required 1 Position Indicator

2 Draining arrangement for Valve Seat 3 Position Indicator

4 Draining arrangement for Valve Seat 5 Locking Facility with lock 6 Spur gear reduction unit for valve size 200 NB and

above.

e Note: f The body shall be permanently marked with an “arrow” inscription indicating

the direction of flow of the fluid. Notes (2) to (4) of data sheet for gate valve is also applicable for this item.

O AUTOMATIC SMOKE DETECTORS 1 Automatic detectors provided in the fire detection and alarm installation shall

be approved by FOC/FM/UL or any other reputed international authority. 2 The detectors shall be capable of smelling the fire ‘in the making’ or in other

words, shall be capable of detecting the fire in the incipient or smouldeirng stage itself, long before the fire ‘matures’ to a visible flame. For achieving this requirement, the detector shall be capable of sensing visible combustion gases [in the form of smoke] or invisible combustion gases which are the only clues for long time in smouldering fire

3 The detectors shall be sensitive to very low smoke densities of the order of say 0.05 gm/M3. Also, it shall be possible to adjust this sensitivity so that, optimum sensitivity could be selected at site to suit to the conditions of installation

4 The detectors shall be of ionization and photoelectric type as specified. Radio active material if any used in the detector shall be such as not to have any harmful effect on the personnel. Bidder shall obtain clearance from BARC, Bombay for the ionization detectors offered.

5 Detector shall be housed or mounted in suitable enclosure in such a way that their performance in no way is affected. Special maintenance procedure if any required for the satisfactory operation of the detectors shall be clearly stated in the proposal. Necessary mounting accessories shall be provided on the detectors

6 In case the detectors are offered with their output [on sensing a fire] in the form of an electrical contact, it shall be noted that the contact shall be ‘NC’ type such that under fire conditions this contact will open to indicate the fire alarm system.

7 Detectors shall be preferably designed as plug-in units which fit into various bases. These bases shall be mounted on wiring boxes of such construction so as to enable interchangeability.

P lonisation Smoke Detectors ( Addressable):

The ionisation smoke detector shall be suitable for detecting invisible products of

combustion as well as visible smoke and be of the DUAL CHAMBER SOURCE type to

provide good stability in changing environmental conditions.

The radioactive source shall be American 241 mounted in such a way that it is

mechanically secure. The device shall have been certified by the National Radiological

Protection Board or a similar body

The detectors shall be suitable for connecting a 2-wire 24 V central system and operate

satisfactorily within the supply voltage range of 17 V-28V DC

An indicator LED shall be provided on the detector which illuminates when the detector

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has reached a pre-set alarm level. The indicator shall be operated independently of the

detector from the central control panel.

Provision shall be made for an output from the detector suitable for operating a remote indicator or other device with a current limitation of 4 milliamps. The output shall be operated independently of the smoke detector from the central control panel.

The detector shall be capable of operating within the following environmental limits;

Temperature operating range: 20 deg C to 60 deg. C (no condensation)

Humidity operating range: 0 to 93% R.H (no condensation)

Wind resistance upto 10 meters per second without false alarming

Separate mounting base shall be required which enable ready removal of detectors for maintenance. The base shall be fitted with stainless steel terminal springs and stainless steel terminal screws and saddles.

The construction of the detector and bases shall be in white self-extinguishing

polycarbonate plastic. Full circuitry must be protected against moisture and fungus.

Smoke entry points must be protected against dust and insect ingress by corrosion

resistant gauze. The detectors must be unobtrusive when installed.

Data transmissions to and from the fire control panel from the detector shall be via a

communications module which is factory fitted to the detector by the original detector

manufacturer and forms a complete and integral part of the detector.

The detector shall be supplied complete and fully tested and calibrated.

The unique address of the detector shall be set by the installer by means of decade switch adjacent to the terminal studs of the detector.

When the address code is set the decade switch shall be obscured from sight when detector is

fitted to the base.

There shall be facility on die mounting base for writing in indelebale in the address of that base. The address code shall be obscured from sight when detector is fitted to the base.

The build-up of dirt or similar contamination on the radio-active source will cause the output

signal from the detector to gradually change. The control panel shall be capable of monitoring

this slow change in signal and at a predetermined level indicate that the detector is in need

of servicing.

The detector shall be capable of being remotely tested from the control panel by the

transmission of a 3-bit code to the addressed detector. This shall result in a healthy

detector transmitting back an value in excess of the recommended fire alarm threshold. The

control panel shall recognize this as a test signal and shall not raise an alarm against this

signal..

The installation and siting of the detectors must confirm to IS 2189-1988.

Q PHOTOELECTRIC (OPTICAL) SMOKE DETECTORS WITH ISOLATER

(ADDRESSABLE):

The Photoelectric (Optical) smoke detectors shall be suitable for detecting visible smoke

such as is produced by slow smouldering fires including burning PVC.

They shall be of the light scattering type using a pulsed internal LED light source and a

photocell sensor OR light obscursion type

The detectors shall be capable for connecting to with 24 V central system and operate

satisfactorily within the supply voltage range of 17 V - 28 V DC.

The 2 Nos. indicator LED shall be provided on the detector for 360 deg. viewing which

illuminates when the detector has reached a preset alarm level. The indicator shall be

operated independentily of the detector from the central control panel.

Provision shall be made for an output from the detector suitable for operating a remote

indicator or device with a current limitation of 4 milliamps. The output shall be operated

independently of the smoke detector from the central control panel.

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The detector shall be capable of operating within the following environmental limits: Temperature operating range: 20 deg C to 60 deg. C (no condensation)

Humidity operating range: 0 to 93% R.H (no condensation)

Wind : Not affected..

Separate mounting base shall be required which enable ready removal of detectors for maintenance. The base shall be fitted with stainless steel terminal springs and stainless steel terminal screws and saddles.

The construction of the detector and base shall be in white self-estinguishing

polycarbonate plastic. Full circuitry must be protected against moisture and fungus. Smoke

entry points must be unobtrusive when installed

Data transmission to and from the fire control panel from the detector shall be via a

communications module which is factory fitted to the detector manufacturer and forms a

complete and integral part of the detector

The detector shall be supplied complete and fully tested and calibrated.

The unique address of the detector shall be set by the installer by means of decade switch

adjacent to the terminal studs of the detector

When the address code is set the decade switch shall be obscured from sight by means of a

suitable lable. The label shall be obscured from sight when detector is fitted to the base.

There shall be facility on the mounting base for writing in inedible ink the address of that

base. The address code shall be obscured from sight when detector is fitted to the base.

The built up of dirt or similar contamination within the photo-optical chamber will cause

the output signal from the detector to gradually change. The control panel shall be

capable of monitoring this slow change in signal at a predetermined level indicate that the

detector is to need of servicing.

The detector shall be capable of being remotely tested from the control panel by the

transmission of a 3bit code to the addressed detector. This shall result in heathy detector

transmitting back an value in excess of the recommended fire alarm threshold. The control

panel shall recognise this as a test signal and shall not raise an alarm against this signal The installation and sitting of the detector must confirm to IS 2189-1988.

R HEAT DETECTOR WITH ISOLATER (ADDRESSABLE) :

The heat detector shall be electronic in operation

The device shall monitor ambient temperature by means of a NIC thermistor.

The detectors shall be suitable for connecting a 2-wire 24V central system and operate

satisfactorily within the supply voltage range of 17V-28V DC.

The two nos. indicator LED shall be provided on the detector for 360 deg. viewing which

illuminates when the detector has reached a preset. level. The indicator shall be operated

independently of the detector from the main control panel.

Provision shall be made for an output from the detector suitable for operating a remote indicator or other device with a current limitation of 4 milliamps. The output shall be operated independently of the smoke detector from the central control room.

The detector shall be capable of operating within the following environmental limits: Temperature operating range: 20 deg C to 60 deg. C (no condensation)

Humidity operating range: 0 to 93% R.H (no condensation)

Wind : Not affected..

Separate mounting bases shall be required which enable ready removal of detectors for maintenance. The base shall be fitted with stainless steel terminal springs and stainless steel terminal screws and saddles.

The construction of the detector and base shall be in white self-extinguishing polycarbonate plastic full circutory must be protected against moisture and fungus. Smoke entry points must be protected against dust and insect ingress by corrosion

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resistant gauze. The detector must be unobtrusive when installed.

Data transmissions to and from the fire control panel from the detector shall be via a communications module which is factory fitted to the detector by the original detector manufacturer and forms a complete and integral part of the detector

The detector shall be supplied complete and fully tested & calibrated. The unique address of the detector shall be set by the installer by means of a decade switch adjacent to the terminal studs of the detector.

When the address Code is set the decade switch shall be obscured from light by means of a suitable label. The label shall indicate the relative positions of the DLL switch.

There shall be facility to the mounting base for writing in inedible in the address of that base. The address code shall be obscured from sight when detector is fitted to the base.

The detector shall be capable of being remotely tested from the control panel by the transmission of a 3-bit code to the addressed detector. This shall result in a healthy detector transmitting back an value excess of the recommended fire alarm threshold. The control panel shall recognize this as a test signal and shall not raise an alarm against this signal.

The detector shall be capable of protecting an area upto 50 sq.m. at a height upto 7.5m. The installation and siting of the detectors must conform to IS-2189-1988.

S MANUAL CALL POINT ( Addressable) 1 Manual call points shall consists of dust and vermin proof cost aluminum box with

IP-55 degree of protection as per IS-2147 with front cover of breakable glass with a neoprene gasket. Box shall house the push buttons having two pairs of normally open and two pairs of normally closed contacts. Under normal conditions, push buttons should be depressed condition through front glass cover. On breaking the front glass cover by means of hammer attached to the box, the push button should release and provide fire alarm signal. MCP should confirm to BS 5839, part-II. It should be painted in red and marked ‘Fire Alarm-in case of Fire Break Glass’ in regional Hindi and English languages; and should be furnished complete with a hammer and chain.

2 Manual call points should be suitable for wall/pedestal mounting and shall be furnished complete with earth terminal and gland with cable connection accessories. MCPs located outdoor shall be mounted on pedestal fabricated from heavy duty galvanized pipe and plate.

3 The operating voltage shall be 20 V to 28 V DG.

4 The manual call point shall have an LED which is red in colour. This LED shall illuminate when the call point is activated. However, the illumination of the LED will be by command from the control panel

T Fire alarm and control panel: Microprocessor controlled modular fire control panel according to DIN EN 54, VDE 0833 and VdS approved. For use with the loop 3000 fire detection system components: · display-and control panel DIN EN 54 part 2 · 4 alphanumeric lines LC-display with backlight

· 2 slots for detector interface boards (max. to equip up to 4 loops or 16 conventional fire zones)

· 2 slots for fire brigade and network interface · 128 programmable detector zones · up to 4 x 126 loop 3000 components · up to 16 inputs for conventional detector zones

· maximum loop length 3.000 m · facility for integration of fire brigade interface, display panel, transmission-and key-

depot adapter interface · 3 potential-free relay outputs (250 V/5 A)

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· 9 open collector outputs (30 V/90 mA) · monitored signal transmitter (400 mA) · 2 x RS-232 interfaces for personal computer, printer, modem, · network compatible via Bit bus interface up to 32 fire control panels or additional

63 Bit bus components

· operation and event memory for 500 messages (first in first out principle) · possibility via mounting panel to integrate a protocol-printer and LED indicator modules for zone alarm and zone fault indication · option to equip a redundant main board processor (second CPU) · power supply 72 W and monitored battery condition · storing space for two batteries 12 V/26 Ah

Fire detection and fire alarm control panel shall function both as an independent stand-alone system element as well as an interface between the Central Processing Unit and the fire detectors, their accessories and the controlled devices. Control panel shall be intelligent each with its own microcomputer and memory.

The fire alarm control panel shall be microprocessor - based and shall have control electronics, necessary relays and modules i.e. detector interface units (for both Addressable & Non-addressable sensors), alarm output modules for external hooter and lamp, control output modules for various control functions through relay contacts and communication module for interfacing with the outside world. The processor shall interact with the other modules through common industrial bus. The hooter shall have frequency range of 5OOHz to 1000 Hz. two tone alarm is used and at least one shall be within range specified above the sound level should not exceed 120DB

The conventional (non addressable) detectors, manual call points, N/O alarm initiating devices can be connected to the fire alarm control panel either through a zone interface unit in the addressable loop/radial or to and independent conventional (Non-addressable) radial.

One [1] fire detection, control and alarm panels shall be provided viz. located in main control room 1 to receive independent fire alarm signals from various areas/SIP and manual call points etc.

fire detection, control and alarm panels [FAP] as well as section indicating panels [SIP] shall be provided with independent sealed type nickel cadmium battery unit along with necessary automatic arrangement for boost cum float charging facilities of batteries. Each battery and battery charger arrangement shall be provided with battery testing and monitoring facility. 240V AC supply shall be made available for FAP and SIP by the purchaser. The batteries shall be capable of maintaining the system in satisfactory operation for atleast 24 hours in the event of AC supply failure. The details of power supply unit and scheme with capacity of batteries, chargers etc. shall be furnished by the bidder

FAP shall be provided with two [2] annunciation windows, one [1] for fire and other for fault for each area/zone and for annunciations received directly through junction boxes and MCP’s. Each of these annunciation windows shall be provided with two [2] lamps connected in parallel and so arranged that failure of either of the lamp is readily apparent when a call or test is made. Colour of annunciation window for fire and fault shall be red and amber respectively. On the annunciation windows, name of area/zone shall be engraved in white colour. Twenty [20] % spare windows with lamps etc. shall be provided for each FAP.

The FAP shall be constructed out of 2 mm thick cold rolled sheet steel and shall be dust and vermin proof with IP-54 degrees of protection as per IS:2147. The panel shall be completely wired inside. All control wiring shall be done with 2.5 Sq. mm PVC insulated copper cables. In case of solid state circuitry, the bidder shall furnish proof of adequacy of printed circuit cards.

On operation of the auto/manual call points, annunciation window for fire shall glow and audible alarm shall cease. After acknowledge fire/fault signal, the fire alarm

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system shall be able to take the next fire/fault signal if any. Annunciation window shall go off when normal condition is resolved. On pressing test push button, respective zone annunciation window for fire shall light up and horn sound. The sounder shall have two tones i.e. wailing tone for alarm condition; and continuous tone on acknowledge till reset

The FAP’s shall have the controls in respect of test; normal; alarm acknowledge and fault test. Apart from these controls, the indication shall also be given in the FAP’s in the respect of main on; mains fail, sounder isolated; provision of battery discharge indication; and reset required. The whole system shall be self supervised with annunciation windows, alarm acknowledge reset, test and accept push button and hooter to give warning in case of fire/fault.

Two [2] independent feeders for 240v AC supply shall be provided by the purchaser to FAP. Normal change over scheme shall be provided by the contractor to switch on to stand by supply in case of failure of main supply. Necessary space heaters, panel illumination lamps and 2-pin sockets for panel inspection lamps etc. shall be provided by the contractor in the FAP

In case of the panels are provided with solid circuitry, these shall be of modular in construction for ease of servicing and maintenance. Circuit shall be of modular in design with printed circuit boards in epoxy fibre-glass construction

U SECTION INDICATING PANELS [SIP]:-

SIPs shall be provided in ESP control room and coal handling control rooms complete with annunciation unit, hooters and auxiliary relays to initiate alarm. each of the SIPs shall have the following facility

Visible indication pin pointing the location of fire and fault in individual circuit

Audible fire alarm devices

Necessary facilities for continuously supervised system with indication for open/short circuit voltage and battery check facilities

Acknowledge, reset and test devices for detectors in operation/ health and internal circuit individually. The above mentioned facilities shall also be provided in FAPs as well

These panels shall have suitable relays and contacts for remote indication of “Fire Alarm and operation of respective area protection system” in the FAPs located in control room and fire station and shall also be provided with spare relays and contacts for remote indication of “Fire Alarm and Operation of Protection System”.

V LINER HEAT SENSING CABLE

The detector shall be highly sensitive, have fast response of continuous linear analog type and be able to detect fire in the incipient stage

The selection of the material with negative temperature co-efficient of resistance for the linear heat sensing cable for various areas shall be such that, the cable is suitable for the temperature anticipated in those area

The bidder shall indicate the recommended mounting position of detectors. These cables shall run on the under side of each tier of cable tray in the cable gallery raceway and tunnel.

It shall be possible to annunciate if the linear cable is damaged due to mechanical fault or any other reason causing the negative resistance material to short or open

The bidder shall enclose reports about the performance of this type of detectors in pre alarm and fire conditions during any previous fire occurrence

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W ALARM ANNUNCIATION PANEL FOR HVW SYSTEM The bidder shall furnish alarm annunciation panels for annunciation of alarms

provided for automatic HVW spray and sprinkler system to be located at plant control room. Apart from the following accessories, the annunciatior panel shall be furnished complete with necessary relays, flashers and other accessories as required for the proper operation of the equipment.

a Annunciation windows with suitable inscriptions for visual indication B Audible alarm and lamp reset push buttons

C Alarm and lamp reset push buttons

1

d Lamp check and test push buttons Following conditions shall be annunciated for HVW spray and sprinkle system in

the control room annunciation panel a Water in the detector pipe b Unit of fire [each transformer shall have separate windows] c Fire in cable gallery/vault ESP cable basement and sprinkler system operating

[separate window for each alarm valve] d Fire in coal conveyor and sprinkler system operating [separate window for each

alarm valve

2

e Any other conditions considered necessary by engineer. a Following conditions shall be annunciated on the existing fire water pumphouse

annunciation cum control panel:

b Water pressure low c Existing main AC motor driven hydrant fire water pump fails to start when the

system operates. d Existing main AC motor driven pump running e Power supply failure

f Existing diesel engine driven fire water pump fails to start g Existing diesel engine driven fire water pump running h Hydrant system operating.

3

i Any other conditions considered necessary by Engineer / bidder a A set as alarm silencer, reset and test push buttons shall be furnished for each

of the annunciation panel with the following provisions on each panel. b Indications shall be engraved on translucent glass windows shall be visible only

when the lamp is lighted [black letters on white back ground

c Audible horn shall sound and lamp shall flash only when a particular contact operates and shall continue to do so until the silencer button is pressed when the flashing of lamps as well as horn sounding shall stop

d After trouble is cleared, indication of lamp shall remain lighted until reset button is press.

4

e When the test button is pressed, all lamps shall flash and horn shall sound

5 Apart from the annunciation panel, hydraulic/motor operated gongs shall be provided one each for the offered automatic deluge valves and alarm valves. Each annunciation panel shall be provided with 20 percent spare windows. Each panel shall be provided with two [2] sets of 24v batteries along with battery charger for alternate supply to the system with normal changeover facility. Each set of battery shall be capable of maintaining the system in operation for minimum twenty four [24] hours in the event of AC supply failure.

Specification: Bidder shall furnish necessary fire alarm and annunciation panel for various Fire

detection, alarm and protection system as specified. The panels shall be totally enclosed dust and vermin proof with IP–54 degree of protection as per IS:2147,

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constructed of atleast 10 SWG sheet steel, reinforced to provide rigid flat level surfaces, resistant to vibration during transportation and installation. Doors or removable covers shall be 14 SWG sheets. No welds, rivets, hinges or both treads shall be apparent from outside

Equipment and relays mounted on the panel shall be easily accessible for repair and replaceable without disturbing other equipment and connected wiring. No special tools shall be needed for the purpose

The panel shall be furnished completely wired up to the terminal blocks for connecting external cables entering the panel/desk from the bottom unless otherwise approved. Terminal blocks shall be complete with terminal accessories for cable connections. Blank removable plate shall be provided with cable glands/conduits connection at the bottom of the panel/desk. Separate terminal blocks of 650V grade with 10 [ten] percent spares terminals shall be provided for upto 240V AC control, metering, protection. Terminals for controls metering, protection shall be suitable for 2x2.5 s.mm copper conductors

For control metering and VT wiring 2.5 sq. mm copper 650 V grade, PVC insulated wire shall be used. All wiring shall be properly supported and cleared. Both ends of wiring shall have numbered ferrules for proper identification

Relays and devices mounted on or inside the panels shall have identification marking clearly visible from inside. Devices mounted on the panels shall also be labelled on the outside of the panels. HRC fuses provided for protection of various circuit shall be accessible for replacement. These bases shall be provided with circuit labels and fuse rated current and voltage

Panels shall be designed with a flat bearing surface for mounting on 10 mm thick, approved shock absorbing material which shall be supplied. Panels shall be provided with a 25 x 6 mm copper earthing strip running throughout the length of the board at the bottom. An earthing terminal with accessories shall be provided at each end for connecting earthing strip

Inside the panels, space heaters with isolating switches; thermostatically operated switches, fluorescent illuminating lights with switches; and 3-point 240V single phase AC sockets with switches shall be provided for maintenance

Panels supporting frame work shall be sturdy with suitable base channels. Operating height shall be limited to 2 meters. All opening for incoming and/or outgoing cables shall be at the bottom only. Necessary blank plates with cable glands shall be provided

Terminal blocks shall be sturdy, made of good quality moulded phenolic resin or other suitable synthetic insulating material. Terminals shall be so designed to avoid bimetallic corrosion and breaking cable strands. Change or making of site connections for external wiring should be possible without disturbing the internal wiring.

Note: In the event of discrepancy in specifications of items in technical scope and BOQ more stringent shall be prevail.

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9.00 Test: A Code:

1 The following codes and standards shall be applicable for conducting test unless otherwise modified or supplemented by the enclosed procedure and mutually agreed to, between the Employer and the contractor.

1. NFPA-13: Standard for the installation of sprinkler system.

2. NFPA-15: Standard for water spray fixed system for the fire protection.

3. NFPA-72E : Standard on Automatic Fire Detectors.

4. Fire Protection Manual by TAC (Latest Edition)

5. NFPA-850 : Recommended practice for the Protection for fossil fueled steam electric generating plants.

6. IS:3034 : Fire safety of industrial building: Electrical generating and distributing station - code of practice.

7. NFPA-2001 Standard on clean Agent Fire Extinguishing System.

8. VDI - 2056. Criteria for assessing mechanical vibrations

B SHOP TEST 1 In addition to those specified for the fire protection system, the following

site tests and checks shall be done to verify the guarantee given by the bidder.

a. Proper operation of each item of fire protection system equipment.

b. Proper inter locks and annunciation of the fire alarm system. c. Any other tests as mutually agreed upon.

2 The contractor shall also arrange inspection of fire protection system

works at site by TAC or approved statutory authorities at appropriate intervals and obtain their approval for works carried out at site. The contractor shall be notified 04 [four] weeks in advance of the tests to enable him to send his specialist to conduct the test jointly with purchaser. No extra cost will be paid by the purchaser.

3 After completion of work, the bidder shall carry out tests at site to demonstrate satisfactorily performance of the entire fire protection system including the performance operation of the integrated fire protection system. The type and mode of testing shall be decided at the time of testing by the Engineer.

4 Should field tests indicate that the offered fire protection system

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equipment fails to meet guarantees, seller shall make necessary changes and corrections and assume full responsibility and take necessary steps to ensure compliance of the equipment as per specification within two [2] months from the date of notification or within such reasonable time as may be decided by the purchaser

5 All needed sub-standard test instruments and devices shall be loaned by the seller for conducting such test at site. Acceptance PG tests shall be carried out on completion complete fire detection and protection system is commissioned and put into satisfactory commercial operation.

6 During the manufacturer of the fire detection and alarm system equipment, manufacturer’s standard tests shall be performed and requisite number of copies of test certificates shall be furnished. Tests at shop shall include but not be limited to following:

a. Routine tests on all electrical equipment as per relevant Indian standards unless other wise specified.

b. Batch test of sprinkler/projectors/detectors etc. c. Any other tests mutually agreed upon between the contractor and

the purchaser. C TEST AT SITE

1 After the hydrant water and spray water fire protection system including all accessories and pipe work are installed at site, all the equipments including the piping system shall be hydraulically tested at the pressure equal to 1.5 times the design pressure or pump shut-off pressure which ever is higher.

2 The following tests and checks shall be done at site to verify the guarantee given by the bidder Proper operation of each item of equipment:

a. The installed hydrant system shall be tested in such a way that the remotest and highest hydrant point/landing valve obtains a pressure of minimum 3.5 kg/cm2.

b. The installed HVW spray water system shall be tested in such a way that the furthest projector will obtain a minimum pressure of 3.5 kg/cm2.

c. The installed sprinkler system shall be tested in such a way that the remotest and highest sprinkler will obtain a minimum pressure of 1.4 kg/cm2.

d. The installed MVW spray system coal tunnel conveyor belts shall be tested in such a way that the furthest nozzle will obtain a minimum pressure of 2.8 kg/cm2.

e. Proper interlock of the detonator sprinklers with fire alarm system. f. Any other tests as mutually agreed upon.

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LIST OF APPROVED SUB VENDORS FOR BOUGHT OUT ITEMS / COMPONENTS. Sr. No.

Items Sub Vendors

[A] � MECHANICAL / CIVIL 1. Painting materials BERGER, SHALIMAN, ASIAN PAINT, NEROLCA,

JHONSON AND NICHOLSON 2. MS/GI pipes SAIL, JINDAL, ESSAR STEEL LTD., ISPAT, HSL,

ITC, Ajanta, Indus, Surya Roshni [B] � FIRE, ELECTRICAL AND CONTROL AND INSTRUMENTATION

1 Protective Relays ABB, JYOTI, SIEMENS, ESSUN AND RAY, ROLLE, GEC, ALSTOM, L&T, CSEG

2 Auxiliary Relays BCH, GEC, ALSTOM, L&T, SIEMENS, ABB Over load relays / Thermal

Overload Relays L&T, SIEMENS, TELEMECHANIQUE & CONTROLS, ABB, BCH, CGL, SCHNEIDER, SPACEAGE, HYUNDAI

3 Timer / Auxiliary control Relay

ABB, BCH, GEC, ALSTOM, L&T, SIEMENS, TELEMECHANIQUE AND CONTROLS

4 Interposing relay for command output to MCC

JYOTI, H&B, GEC, ALSTOM, OEN, OMRON

5 MCCB GE, HAVELLS, MDS, L&T, SIEMENS, STANDARD SPACE AGE, HUNDA, SCHNEIDER, CGL, NGEF, ALSTOM

6 MCB CGL, GEC, ALSTOM, HAVELLS, MDS, L&T, SIEMENS, STANDARD, SCHNEIDER, NGEF

7 Fuse and Fuse switch, ON / Off Switches, HRC Fuse with base

GEC, ALSTOM, L&T, NGEF, SIEMES, COPPER, BUSMAN, EE, STANDARD

8 Switch socket outlet [Industrial]

BCH, BEST & CROMPTON, CGL, GEC, REY ROLLE, BARN, ANCHOR

9 Ammeter and Voltmeter AUTOMATIC ELECTRIC, ABB, MECO, L&T, RISHAB, MP, SILKANS

10 Metal clad plug and socket [Including welding sockets]

BCH, BEST & CROMPTON, CGL, EE, REY ROLLE BARN, EASUN

11 LT AC Geared Motor BHEL, ABB, GEC, ASLTOM, KIRLOSKAR, CG, ELECTRIC CO.

12 Pressure/Level Switches SWITZER, INDFOSS, DELTA, UK DRESSER, USA, VASUTECH, DANFOSS, PYRO ELECTRIC, CHEMTROL, ASHCHOFT

13 Temperature Switches SWITZER, INDFOSS, DELTA, UK, DRESSER USA 14 Control/Selector Swtich BCH, GEC, ALSTOM, JYOTI, KEYCEE, RECOM,

RICO SWITRON, ABB, L&T, SIEMENS, KROUS NAIMER

15 Push Button BCH, GEC, ALSTOM, L&T, TELKNIC, SIEMENS, VAISHNO RASS CONTROL

16 Terminal Blocks CONNECTWELL, ELEMAX, TEHNOPLAST, TOSH, VINPAR, PHOENIC, WAGO

17 CTs, PTs AE, ABB, ASEA, G&W, GUJARAT PLUGIN [DIGITRONICS] JYOTI, KAPPA, PRAGATI, ECS, SIEMENS, AVK-SEG AND CONTROLS, PRECISE, NSUTECH, PRAYOG

18 Lighting Transformers AMAN POWER PACK, INDICOIL, PRECISE, VOLTAS, UNIVERSAL, MAGNETIC, VOLTAMP, AMES, IMPLEX, KIRLOSKAR ELECTRIC

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Sr. No.

Items Sub Vendors

19 Control Transformers AE, AMAN, GUJART PLUGIN [DIGITRONICS] GUJ. TRANSFORMER, INDUSTRIAL, PRAYGO, NEG, LOGICSTAT, AVK SEG AND CONTROLS, PRECISE

20 415V MCCS and PMCCs L&T, SIEMENS, GE POWER, CONTROLS AND SWITCHGEAR, SCHNEIDER, CONTROL AND SCHEMATICS, SPACEAGE

21 LT Air Circuit Breaker ABB, CGL, CS TERASAKI, L&T, GEC, ALSTOM, NGEF, SIEMENS, VOLTAS, SCHNEIDER, SPACEAGE, HYUNDAI

22 Contactors ABB, BCH, L&T, TELEMECHNIQUE AND CONTROLS [I] LTD., SIEMENS, SCHNEIDER, SPACEAGE, HYUNDAI

23 Hotters / Bells ILK, INSTALARM, PROCON 24 Indicating Meters AUTOMATIC ELECTRONCS LTD., GEC,

ALSTOM, L&T, IMP. MEOC 25 Light fitting / Luminaries BAJAJ, CROMPTON, PHILIPS, WIPRO,

SPACEAGE 26 Cable lugs DOWELL MAKE, FROM AUTHORIZED DEALER 27 Cable gland BARCO COMET, CONTRACT, HARDWARE,

INDUSTRIES, ELECT. ENGG. LAPP 28 Cable trays AV ENGINEERS, BARODA GALVANISERS,

INDIANA, NIRMAL ENGG. PAREKH ENGINEERS, VATCO, SADHNA, JAMNA METAL

29 Lighting panel and push button station

HENSEL

30 Control panels, control desks, Auxiliary Supply control and indicating desks

ABB, BEST AND CROMPTON, ELEMECH, GEC, ALSTOM, NIRMAL, NGEF, OSAKA, SIEMENS, TLK. EASUN REYROLL, ELPRO, L&T, PYRO TECH, PROCON, RITTAL, BELLS, FOX BORO, ILK

31 Push Button for Field Mounted panels

SIEMENS, L&T, C&S, NEW DELHI

32 Signal lamp for Field Mounted panels

SIEMENS, L&T, GEC, ALSTOM, TECHNIC

33 24V DC supply system AFCOSET, CHHABI, STENDARD 384 UPS JAIPUR, HI-REL, GANDHINAGAR, TATA, LIBERT, 35 Cables: Inst. And

Compensating cable NICCO, DELTON, TORRENT, RELIANCE, FINOLAX, UNIVERSAL, INCAB, FORT GLOSTER, CCI, TOSHNIWAL, URJA, VIKAS, NICCO ASSOCIATED

36 LT XLPE power cables and PVC control cable

HAVELLS, TORRENT, NICCO, FINOLAX, RAVIN, GOVIND, LAPP, INDUSTRIAL CABLES, KRISHNA ELECTRIC, FINE CAB, SPL. CABLES, RADIANT, VIKAS CABLES, OCRDS, ALPHA, GEMS CAB. TCL, ROLLEX, CRYSTAL, KEI, POLYCAB

37 Fire Alarm cabling FORT GLOSTER, INCAB, IACL, NICCO 38 Battery Emco, Exide, HBL, Nife 39 Annunciation/fire alarm

panels KOTA, PROCON, RIS TRICON, RONAN, MASSIBUS, PYRO TECH

40 Temperature scanners PROCON DIGICONT, MASSIBUS 41 Fire Hydrant pump Kirloskrar, Worthington, Flowmore, Mather & Platt

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Sr. No.

Items Sub Vendors

42 Isolating gate, globe, check valves

Leader, Shanco, BDK, H Sarkar, Galaxy

43 Hydrant/Landing valves ISImarked/UL/FM/FOC list 44 Branch pipes and nozzles ISImarked/UL/FM/FOC list 45 Hoses ISImarked/UL/FM/FOC list 46 Fixed water monitors ISImarked/UL/FM/FOC list 47 Pressure indicators H Guru, AN Instruments, Switzer 48 Smoke and heat detectors UL/FM 53 Portable Fire Extingishers Vijay, Lightex, Safex 54 Infra Red detecors Neola 55 Deluge Valve Ul/FM/FOC listed 56 Breathing Apparatus Imported, Fenzi, Sakura 57 Solenoid Valve Rotex/fluidtecq/Asco 58 Fusible sprinkler,

detonator, sprinklers, spray nozzles, quortzoid bulb detectors

Ul/FM/FOC approved

Note: - Make of any other equipments/item/components not specified in above list shall be subject to approval of purchaser.