partner's capability

24
SHIN HAN METAL CO., LTD. SHINHAN METAL CO., LTD.

Upload: dhruba-dasgupta

Post on 23-Jan-2018

223 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Partner's Capability

SHIN HAN METAL CO., LTD.

SHINHAN METAL CO., LTD. www.shmtech.com

Page 2: Partner's Capability

SHIN HAN METAL CO., LTD.

1999 : Established 1st factory and start produce the Stainless steel tube & pipe

Export Stainless Steel tube & pipe to U.S.A and Mexico

2002 : Supplied Stainless Steel Tube for Automotive Parts to 1st tier of HYUNDAI/KIA MOTORS

2003 : Export to Australia (ASTM A249/269) : COOPER-STANDARD AUTOMOTIVE

and USA : MAGNA HUGHES MANUFACTURING

2005 : Established 2nd factory nearby Daeku (Bending, End forming, Hydroforming, Brazing)

2005 : Export to USA (ASTM A249/269) : CMA (Toyota-Nissan-Denso)

2006 : Acquired S.Q Mark of HYUNDAI/KIA MOTORS and TS16949 Certificate.

2007 : Supplied Automotive parts to COOPER STANDARD GLOBAL

and KORENS, SEJONG IND. HANIL TUBE CO

2011 : Produce the special grade welded and seamless tube (Nickel alloy, Duplex stainless steel and Titanium)

2012 : Supplied Stainless Steel Tubes to CONTITECH GLOBAL, TENNECO AUTOMOTIVE GLOBAL

and Ti AUTOMOTIVE GLOBAL

2014 : Completed the factory movement to Yesan

Seamless tube production line: 7 lines / Welded tube production line : 23 lines

Land : 36,306㎡

Production : 33,697㎡

Others : 4,569㎡

COMPANY HISTORY

Page 3: Partner's Capability

SHIN HAN METAL CO., LTD.

1st PLANT

1st plant / main office : 1hr 30min drive from Seoul/Incheon 2nd plant : 3hr 30min drive from Seoul/Incheon

1st plant 2nd plant

Seoul

Incheon

Pusan

Daejeon

Page 4: Partner's Capability

SHIN HAN METAL CO., LTD.

1st PLANT OVERVIEW

Page 5: Partner's Capability

SHIN HAN METAL CO., LTD.

1st PLANT OVERVIEW

P/G WELDING LINE

U-TUBE COILED TUBE

Page 6: Partner's Capability

SHIN HAN METAL CO., LTD.

1st PLANT OVERVIEW

ROTA 65 SORTING SYSTEM

NDE(UT/ECT) ROOM NDE(UT/ECT) ROOM

Page 7: Partner's Capability

SHIN HAN METAL CO., LTD.

2nd PLANT

Page 8: Partner's Capability

SHIN HAN METAL CO., LTD.

2nd PLANT

Automotive Parts Assembly Line Tube Forming Line

Brazing Line Cutting Line

Page 9: Partner's Capability

SHIN HAN METAL CO., LTD.

WORLDWIDE CUSTOMERS

FORD, GM

VW, AUDI

GM

BMW, HYUNDAI

Page 10: Partner's Capability

SHIN HAN METAL CO., LTD.

ANNUAL SALES

Customer Items 2014 sales 2015 sales Mil Euro Mil Euro

Total 55.4 62.7

Domestic

Hyundai Heavy Ind Heat Exchanger/Condenser 5.4

64%

4.1

62%

Korens Automotive parts 5.3 6.1

BHI Heat Exchanger/Condenser 3.9 5.9

Doosan Heavy Ind Heat Exchanger/Condenser 3.8 3.5

ENERGYEN Heat Exchanger/Condenser 2.5 7.9

WOOYANG HC Heat Exchanger/Condenser 2.1 0

DONGHWA ENTEC Shipbuilding 2.0 2.6

HANIL TUBE Automotive parts 1.4 1.0

Others 9.1 7.8

Export

HOLTEC Heat Exchanger/Condenser 5.9

36%

1.2

38%

SIDEM Desalination 2.6 6.2

BHEL Heat Exchanger/Condenser 2.0 2.4

Conti-tech Automotive parts 2.3 2.5

TI-automotive Automotive parts 1.7 1.9

CSA Automotive parts 1.4 2.1

Foster wheeler Heat Exchanger/Condenser 0.6 0.7

MHI Heat Exchanger/Condenser 0.5 3.2

Others 2.9 3.6

Page 11: Partner's Capability

SHIN HAN METAL CO., LTD.

CAPACITY

Item Capacity

Titanium Welded tubes 3,000 ton/year

Stainless Welded tubes 6,500 ton/year

Seamless tubes 3,000 ton/year

Automotive tube and parts

4.5 million units/year

Page 12: Partner's Capability

SHIN HAN METAL CO., LTD.

SEAMLESS TUBE

APPLICATIONS 1. High Pressure FWHTR 2. High Pressure Direct Injection Tube for Automotive Industries 3. Semi-conductor Industries 4. High Precision Tube

MATERIAL Stainless steel Duplex stainless steel Nickel Alloy

DIMENSION

Unit MIN. MAX.

OD

mm 3.175 50.8

Inch 0.125 2.0

Thickness

mm 0.508 5.0

Inch 0.02 0.2

OD WT(Avg.) Max. Ft

current / extension

Max. lbs.

current / extension

3/4" 0.049" 240 / 500 89 / 186

1/2" 0.065" 425 / 880 130 / 271

1/2" 0.049" 550 / 1,134 131 /271

1/2" 0.035" 620 / 1,282 109 / 227

3/8" 0.065" 425 / 882 93 / 193

3/8" 0.049" 550 / 1,134 95 / 196

3/8" 0.035" 620 / 1,282 80 / 166

1/4" 0.049" 1,030 / 2,123 110 / 227

1/4" 0.035" 1,345 / 2,770 110 / 227

Straight Tube Coiled Tube

Page 13: Partner's Capability

SHIN HAN METAL CO., LTD.

SEAMLESS TUBE

Piercing End facing

Page 14: Partner's Capability

SHIN HAN METAL CO., LTD.

WELDED TUBE

APPLICATIONS 1. LP & HP FWHTR 2. Condenser tube 3. Automotive parts 4. Precision drawn tube

MATERIAL Stainless steel Duplex stainless steel Nickel Alloy Titanium

DIMENSION Straight Tube Coiled Tube

Unit MIN. MAX.

OD mm 3.175 135.0

Inch 0.125 5.3

Thickness mm 0.25 5.0

Inch 0.01 0.2

Single coil length lbs. 330

FT 8000

Straight length Meter 40

FT 130

Maximum foot per coil

mm 0.7112 0.889 1.245 1.651

Inch 0.028 0.035 0.049 0.065

3.175 1/8 8,000 6,000

6.35 1/4 4,700 3,800 2,800

9.525 3/8 3,000 2,500 1,800 2,500

12.7 1/2 2,200 1,800 1,300 1,000

19.05 3/4 1,500 1,200 800 600

Page 15: Partner's Capability

SHIN HAN METAL CO., LTD.

WELDED TUBE

Page 16: Partner's Capability

SHIN HAN METAL CO., LTD.

AUTOMOTIVE PARTS

HydroForming

Bending

Final Inspection

Packing/Delivery

Brazing Leak test

Cutting

Welding End forming

Page 17: Partner's Capability

SHIN HAN METAL CO., LTD.

Main Facility

FACILITY NAME SPECIFICATION SET

End Forming M/C Stainless steel ( Ø 25 ) 5set

Cutting M/C Stainless steel (Ø 50.8 x 2.0 W.T) 3set

HydroForming M/C L = 1000mm 4set

Auto TIG Welding M/C - 2set

Brazing Furnace Hydrogen 1set

Milling M/C 2 HO 2set

Lathe M/C 6 JA 1set

Plane Grinding M/C 150 x 300 1set

CNC Bender 25ST, 15ST 4Set

NC Bender 40ST 3Set

AUTOMOTIVE PARTS

Page 18: Partner's Capability

SHIN HAN METAL CO., LTD.

One pitch hydroforming MC

Ultrasonic cleaning MC CNC Bending MC End forming MC

MAIN FACILITIES

AUW leak tester Air leak tester

Page 19: Partner's Capability

SHIN HAN METAL CO., LTD.

AUTOMOTIVE PARTS

Automotive parts

Part Name Photo Customer Annual Q’ty

SOP Part Name Photo Customer Annual Q’ty

SOP

N47C20O2 OUTLET PIPE

Korens 100,000 2014 R-LP EGR PIPE Korens 100,000 2014

A2TQ EGR PIPE

Korens 100,000 2015 N57TU/NX7TU BYPASS PIPE

Korens 250,000 2012

FARM-Z EGR PIPE

Hanil Tube Co 50,000 2011 G-ENG

EGR PIPE Korens 50,000 2013

B47D COOLANT SUB ASSY

Korens 200,000 2014 COLD SIDE Cooper

Standard GmbH

10,000 2009

BX7C

2PLY GAS INLET Korens 250,000 2014 HOT SIDE

Cooper Standard GmbH

10,000 2009

Page 20: Partner's Capability

SHIN HAN METAL CO., LTD.

AUTOMOTIVE PARTS

Automotive parts

Part Name Photo Customer Annual

Qty SOP Part Name Photo Customer

Annual Qty

SOP

XM NANO EGR PIPE

Korens 300,000 2017 FARM-Z

OUTLET PIPE Korens 50,000 2011

R-ENG COOLANT

Korens 500,000 2014

FARM-Z INLET PIPE

Korens 50,000 2011

NU-ENG COOLANT PIPE -B

Cooper Standard

USA 50,000 2014

NU-ENG EGR PIPE ASSY-C

Korens 50,000 2014

NU-ENG COOLANT PIPE -C

Korens 50,000 2014 DAMPER Cooper

Standard USA, BRAZIL

480,000 2011

NU-ENG EGR PIPE ASSY-B

Korens 50,000 2014 FARM-Z

BYPASS ASSY PIPE

Hanil Tube Co 50,000 2014

MAIN GALLERY Contitech 100,000 2015 THICK TUBE STRAIGHT

Contitech 200,000 2015

Page 21: Partner's Capability

SHIN HAN METAL CO., LTD.

CERTIFICATES

PED ISO9001:2000

Page 22: Partner's Capability

SHIN HAN METAL CO., LTD.

CERTIFICATES

ISO 14001 AD 2000 W0

Page 23: Partner's Capability

SHIN HAN METAL CO., LTD.

CERTIFICATES

TS 16949

Page 24: Partner's Capability

SHIN HAN METAL CO., LTD.

SHINHAN METAL CO., LTD. www.shmtech.com