parts and working of fluid power systems

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    What is Fluid Power?

    Fluid poweris energy transmitted and controlled bymeans of a pressurized fluid, either liquid or gas. Theterm fluid power applies to both hydraulics andpneumatics.

    Hydraulicsuses pressurized liquid, for example, oil orwater;

    Pneumaticsuses compressed air or other neutralgases.

    Fluid powercan be effectively combined with othertechnologies through the use of sensors, transducersand microprocessors.

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    The basic components of a fluid power system ,

    regardless of whether the system uses a hydraulic or a

    pneumatic medium are as follows:1. Reservoir or receiver

    2. Pump or compressor

    3. Lines (pipe, tubing, or flexible hose)

    4. Directional control valve5. Actuating device

    COMPONENTS OF FLUID POWER

    SYSTEM

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    The reservoir serves many functions

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    Bafflesare used in the interior of reservoirs to

    direct flow to maximize the distance the fluid

    must travel between the return line and the

    pump inlet line

    Slows the movement of the fluid

    Increases cooling

    Increases separation of solid particles, air, and

    water

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    Typical reservoir construction

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    FLUID LINES

    Lines are used to transfer the fluid, and fittings are used to connect the lines to the powersource and the points of application

    Pipe, tubes and hoses, along with the fittings orconnectors, constitute the conducting lines thatcarry hydraulic fluid between components

    For Pneumatic Systems, no return path for thefluid, which is air, is needed, since it can be directlyreleased into the atmosphere

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    Conductors must have:

    Adequate strength to withstand high system pressures

    Low flow resistance to assure low energy loss duringsystem operation

    A design that allows economic installation and low

    maintenance

    Conductors must not only withstand normal system

    operating pressure, but also hydraulic shock pressures

    Shock pressures result from kinetic energy in the

    system when:oDirectional control valves are shifted to reverse the

    movement of a load or heavy machine member

    oActuators encounter sudden load changes

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    Tubing:

    Is a relatively thin-walled, semirigid conductor

    Can be bent and shaped into lines that providegood flow characteristics with a minimum of

    visual clutter

    Tubing can be bent, unlike pipe

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    Hose is a flexible conductor made up of:

    Inner tube to conduct the fluid

    Middle layer of reinforcing material for strength Outer protective coating to withstand abrasion

    and abuse

    Hose providesflexibility

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    They have the following primary tasks:

    o Power transmission (pressure and motiontransmission)

    o Signal transmission for control

    Secondary tasks:

    o Lubrication of rotating and translatingcomponents to avoid friction and wear

    o Heat transport, away from the location of heatgeneration, usually into the reservoir

    o Transport of particles to the filter

    o Protection of surfaces from chemical attack,

    especially corrosion

    Hydraulic fluids - tasks

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    Functional

    o Good lubrication characteristics

    o Viscosity should not depend strongly ontemperature and pressure

    o Good heat conductivityo Low heat expansion coefficient

    o Large elasticity modulus

    Economic

    o Low price

    o Slow aging and thermal and chemical stability

    long life cycle

    Hydraulic fluids - requirements

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    Availability

    Easily stored in large volumes

    Simplicity in design and control Provides linear and rotary movement

    Installation

    Low system cost due to low component cost

    Properties of Compressed Air

    Components have long working life

    resulting in longer system reliability

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    PUMPS

    The purpose of a hydraulic pump is to supply a flow offluid to a hydraulic system.

    A pump must have a continuous supply of fluidavailable to the inlet port to supply fluid to the system.As the pump forces fluid through theoutlet port, a partial vacuum or low-pressure areais created at the inlet port. When the pressure at theinlet port of the pump is lower than the local

    atmospheric pressure, atmospheric pressure actingon the fluid in the reservoir forces the fluid intothe pumps inlet.