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PART SCATALO GEXPEDITER (A397)

MODEL 500 0

PHILLIPSBURG DIVISIDf I6800 McCormick Road Chicago, Illinois 6064 5

*I BELL s HOWELL

TP50048

© 1977 Bell &Howell Company All rights reserve d

Bell & Howell and Phillipsburg are registered trademarks of Bell & Howell Co .

'U.S. and Foreign)

INCLUDE MACHINE MODEL AND SERIAL NUMBER WHEN ORDERING PART S

MODEL E5000

DECEMBE R

TABLE OF CONTENTS

Figure Pag e

Specifications 2Instructions for Ordering Parts 3Preventive Maintenance - Description and Importance 4Recommended Spare Parts List 5

Cabinet and Frame Components 1 6Envelope Stacker Post, Elevator and Counter Assemblies 2 8Top Front Table with Flap Braker, Opener Knife, Flap Detecto r

and Upper Sucker Bar Assemblies 3 1 0Envelope Hopper, Elevator Mechanism and Jaw Opener Ca m

Shaft Assemblies 4 1 2Insert Stuffing Plate and Flap Holder Assemblies 5 1 4Moistener System 6 1 5Entering Finger, Insert Gripper Jaw Opener and Insert Jam

Detector Assemblies 7 1 6Insert Gripper Arm and Pusher Finger Assemblies 8 1 8Insert Raceway, Insert Holddown and Separator Foot Assemblies 9 20Insert Chain Drive Mechanism 10 22Front Table (Left Side) with Front Table Cam Shaft, Envelop e

Kicker and Stroke Stop Mechanisms 11 23Front Table Cam Shaft (Right Side) with Sucker Bar Linkage ,

Center Jaw Opener and Front Table Crank 12 24Envelope Conveyor Mechanism, Right Gripper Jaw Chain Opene r

and Stroke Stop Assemblies 13 2 6Lower Rear Cam Shaft and Sucker Bar Hanger Assemblies 14 28Ratchet Drive Mechanism 15 30Gear Reducer Assembly 16 3 1Drive Motor, Compressor, Manifold and Filter Assemblies 17 32Control Panel Assembly 18 34Control Chassis Assembly 19 35Power Supply Box (Internal Components) 20 36Power Supply Box (External Components) 21 37

ALWAYS CHECK SUPPLEMENT SHEET FOR POSSIBLE CHANGES

INCLUDE MACHINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS

MODEL E5000

DECEMBER

SPECIFICATIONS

SPEED :

Up to 5000 insertions per hour .

STATIONS :

Four

ENVELOPE SIZE :

Maximum - 6-1/4" x 9-1/2" (16 .0cm x 24 .3cm)Minimum - 3-1/4" x 6" (8 .3cm x 15 .4cm)Flap depth to 2-5/16" (5 .9cm)

INSERT SIZE :

Maximum - 6" x 9" (15 .4cm x 23 .0cm)Minimum - 3" x 5" (7 .69cm x 12 .7cm )Maximum individual thickness - 1/4" (6 .35mm)Maximum accumulated thickness - 3/8 " (9 .52mm)

LOADING :

Easy 1-2-3 setup . No tools required .

POWER REQUIREMENTS :

115vac, 60Hz, 20 Amp .

DIMENSIONS :

Length - 7' 0" (215 .3cm)Width - 2' 6-1/2" (77 .4cm)Height - 4' 0 " (121 .9cm)

SHIPPING WEIGHT :

1250 lbs . (568 .2kg)

ATTACHMENTS

Ask your Phillipsburg Representative to explain the benefits of these optional features :

. Open Window Attachment s

. End Fold Attachment. Permit Printe r. Tab Card Feeding Attachmen t. Insert Track Detector

Changes or additions to the pages of this parts book will be made periodically bymeans of supplement sheets . These sheets will be identical as Sp-1, Sp-2, etc .

2


01976 by Bell & Howell Company . All rights reserved .


MODEL E5000

DECEMBE R

INSTRUCTIONS FOR ORDERING PART S(Include the serial number and model number when ordering )

All parts for Phillipsburg Inserters illustrated in this catalogue are listed b ynumber and nomenclature in the assembly section . They are arranged byassembly groups .

WHEN YOU WANT TO ORDER A PART, FOLLOW THIS SIMPLEPROCEDURE :

1. LIST THE FULL MODEL AND SERIAL NUMBER OF YOUR MACHIN EAT THE TOP OF YOUR ORDER . This information will be found on a plat eriveted to the top of the fuse box inside the machine .

2. Associate the part with the material it handles and its function in relation t othe material . Thus the "Insert Gripper" Section will detail all parts used ingripping any insert and pulling it from the "Insert Box," then depositing it inthe "Insert Raceway ." Each of these is a different assembly because it has aseparate function . These are listed in the Table of Contents .

3. Turn to the designated page and figure where you will find an assembl yphotograph, drawing or exploded view . Each part will have an index number .Find the part needed, then use the index number to find the proper par tnumber and nomenclature in the page opposite the drawing . The first wordfollowing the part number is the actual name of the part . Words followin gdescribe the function and/or location of the part . Example: The "Sucker Ba rPlunger Bearing Bracket Assembly" is listed as part 054604 "Bracket Assy -Sucker Bar Plunger Bearing ."

4. Order the part from your nearest Bell & Howell Phillipsburg Service Center .Be sure to include the full model and serial number of your machine . Thi swill enable us to send you the exact part needed for your particular machine .All parts orders should have a purchase order number or authorization name .


3

01976 by Bell & Howell Company . All rights reserved .


MODEL E5000

DECEMBE R

THE MEANING AND IMPORTANCEOF MAINTENANCE

Categorically, maintenance may be broken down into two major types — preventivemaintenance and corrective maintenance (or trouble shooting and repair) .

Preventive maintenance consists of a systematic series of operations performed periodicallyon equipment in order to maintain top efficiency in performance, to minimize needless interruptions in service, an dto eliminate major breakdowns . To understand preventive maintenance, it is necessary to distinguish between it an dcorrective maintenance . The primary purpose of preventive maintenance is to prevent breakdowns and the need o frepair and lost operating time by making frequent inspections for signs of wear, dirt, or looseness of parts, an dtaking the appropriate corrective measures when necessary, before any of the parts involved has become excessivlyworn or loosened . It also includes cleaning the machine and keeping it properly lubricated at all times .

On the other hand, the primary function of corrective maintenance, or trouble shooting an drepair, is the location and correction of existing defects that already have caused troublesome operation o rbreakdown . Preventive maintenance is of the utmost importance . Not only is valuable time and money saved bylocating potential troubles and correcting them quickly, but the usefulness of the entire machine depends on it beingready to operate at peak efficiency whenever it is needed . The most important preventive maintenance operation is athorough and systematic inspection of the equipment at regular intervals . Through these inspections, personne lcharged with the care of the machine should be able to detect abnormal conditions and possible sources of troubl eand to correct them before major troubles or breakdown occur .

Under ordinary' operating conditions over a period of time, certain parts will require routinereplacement . After compiling records of the parts most commonly replaced on Inserting & Mailing Machines, w ehave set up a list of those parts — parts we recommend for you to have on hand . This list appears on the opposit epage . With these parts readily at hand, routine replacement becomes a simple matter . Machine down time andneedless interruptions are held to a minimum and, in many cases, eliminated entirely .

THE EVER-INCREASING SPEED, AS WELL AS THE INCREASED COST OF MODERN MAILING EQUIPMENT ,MAKES PREVENTIVE MAINTENANCE AN ABSOLUTE REQUIREMENT OF GOOD MAIL-ROO MMANAGEMENT . IF YOUR OPERATORS ARE TO GET MAXIMUM PRODUCTION OUT OF A MACHINE, AN DIF YOU WISH TO PROTECT YOUR INVESTMENT FROM UNDULY RAPID DEPRECIATION, PERIODI CINSPECTIONS BY BELL & HOWELL FACTORY-TRAINED MECHANICS ARE IN ORDER . CONTACT YOU RNEAREST SERVICE CENTER FOR DETAILS .

4



MODEL E5000

DECEMBER

PARTS RECOMMENDED FOR STOCK - E5000

QUANTITY DESCRIPTION PART NO .24 Cups - Suction 56031 2

5 (1 box) Fuse 8MDL 5071775 (1 box) Fuse 3/4 MDL 5071765 (1 box) Fuse 1 AGC 5046285 (1 box) Fuse 3 .2A 53871 52 Fusetron 10A 5387281 Fusetron 20A 5387421 Screw - Locating 5571301 Spring - Kicker 5520321 Gasket - Jar 5306701 Jar 530669

10 Hose - Vacuum 1/8 I .D . 5418201 Belt - Drive 2380 5236501 Foot - Separator 55972 11 Spring - Hold down 54303 12 Spring - Chain Jaw 5420702 Spring - Gripper Jaw 5550601 Spring - Env . Hopper 54624 11 Spring - Return 502148

USING THE PARTS LISTEach illustration has a corresponding parts list, either on the same page ,or on the page facing the illustration .

Each part listing includes the following :

O An Item Number to locate the part on the illustration .

® A Part Number that must be used when ordering the part .

0 A Description of the part .

Assembly part numbers are six digit numbers beginning with "0 . " If an assemblyhas piece parts that are serviceable, it may not have a figure-item number, but i tmay be listed at the bottom of the page with all of the serviceable piece part slisted .

EXAMPLE OF AN ASSEMBLY BREAKDOW N

054650

BAR ASSY, ENVELOPE SUCKER Includes : 546110 - EnvelopeSucker Bar, 546100 - Guide Rod, 054611 - Holder Assy ,054612 - Holder Assy, 054613 - Holder Assy & 546124 - Ai rShutoff Screw .


5


MODEL E5000

DECEMBER

FIGURE 1 . CABINET AND FRAME COMPONENT S

INSERT STATION COMPONENTS

i

ALWAYSCHECK SUPPLEMENT SHEET FOR POSSIBLE CHANGES


MODEL E5000

DECEMBER

FIGURE 1 . CABINET AND FRAME COMPONENT S

ITEM NO . PART NO . DESCRIPTION1 500541 Panel, L .H . En d2 500552 Cover, L .H . Top3 500550 Cover, L .H . Top (Standard/Clear )

500556 Cover, L .H . Top Assy (Permit Printer )4 564136 End Plate . Use 500536 - Cabinet Mounting Angle5 500551 Cover, L .H. Insert Station6 537064 Name Plat e7 500544 Cover, Front . Use 500537 - Mounting Angl e8 500545 Cover, To p9 500547 Cover, R .H . Sid e

10 500543 Panel, Side (4 used)11 537041 Strike & Catch Assy .12 500539 Latch, Panel13 500546 Cover, R .H . Top14 500542 Panel, R .H . En d15 500540 Main Frame . Use 2 each of 500554 - Top Side Angle &

16 500548500555 - Top End Angle .

Cover, Table17 500538 Levele r18 500549 Cover, Top Fron t19 548609 Lug, Sto p20 548607 Conduit, Cable21 538991 Clamp, Cabl e22 NPN Pan Head Screw (No . 10-32 x 1/2")23 548571 Pedal, Flap Release24 548572 Block, Pedal Mounting25 NPN Hex Head Bolt (No . 1/4-28 x 2")26 563220 Stud, Spring27 054803 Cable Assy . (with Moulded Lug)28 530270 Stop Screw29 563180 Spring30 553790 Pin, Sprin g31 548573 Bracket, Pedal Mounting32 NPN Hex Head Bolt (No. 1/4-28 x 3/4")33 554063 Plate, Front Insert Station34 502703 Washer, Spring35 597915 Lock Nut . Use 597927 - Nylon Washe r36 055410 Guide, R .H . & L .H . Insert Side37 050088 Guide, Rear Inser t38 502668 Knob, Rear Guide Adjusting39 554203 Plate, Insert Feed Adjustin g4.0 554011 Plate, Insert Station Floor41 507172 Channel, Stop Stri p42 507160 Switch, Stop Tape43 554076 Spring, Separator Scre w44 554075 Screw, Separator45 554064 Block, Plate Mounting



FIGURE 2 . ENVELOPE STACKER POST, ELEVATOR AND COUNTER ASSEMBLIES



MODEL E5000 DECEMBE R

FIGURE 2 . ENVELOPE STACKER POST, ELEVATOR AND COUNTER ASSEMBLIE S

ITEM NO .

PART NO . DESCRIPTIO N1 535022 Base, Counter2 535010 Counte r3 535032 Arm, Counte r4 566224 Support Plate, Rear Stacker (Spot welded to 566225

to form 056618 )5 056618 Stacker, Rear6 566232 Hinge, Stacke r7 519128 Pin, Holder Pivo t8 NPN Pin, Groove, Type "I" (1/16" Dia . x 3/8" )9 566516 Pin, Spring & Lower Guide (Use : 597321 - "E" Clip)

10 536160 Spring, Holder Retur n11 566515 Arm, Switch Actuatin g12 566517 Pin, Upper Guide (Use : 597321 - Tru Arc "E" Clip (3/16" )13 566594 Post, Stacker Guid e14 566595 Bracket, Switch Mounting15 056660 Switch Assy ., Stacker Guid e16 566518 Cover, Switch17 NPN Screw, Binding Head (No . 2-56 x 1/2" )18 597471 Switch19 566611 Holder, Envelope (Use : 548120 - Spring Pin )20 056617 Stacker, Fron t21 504254 Tie, Wire22 541030 Block, R .H. Guide Adjusting23 541102 Rod, Envelope Stacker Slid e24 502668 Knob Assy25 502670 Knob Assy26 566174 Support, Front Plate (Spot welded to 566175 to form 056617 )27 593715 Guide, Flap Close r28 543136 Closer, Fla p29 543137 Block, Flap Closer Mounting30 542265 Track, Rea r31 542280 Track, Fron t32 566281 Support, Rear Stacke r33 532150 Stud, Mountin g34 056605 Elevator Assy35 567660 Pin, Stacker Guide36 530250 Roller, Cam Follower37 055378 Bearing, Cam Shaft (Includes : 597013 - Bushing (BA-13 )38 566110 Cam, Elevato r39 NPN Nut, Hex (No . 3/8-24 )40 NPN Washer, Flat (3/8" I .D. & 1-1/4" O.D.)41 566320 Spring42 566340 Guide, Stud43 542480 Support, Front Rail44 542490 Support, Mounting45 542570 Support, Rear Rail46 566029 Plate, Front Stacker (1-3/4" x 9-1/16" )

566032 Plate, Front Stacker (6-1/2" x 10" )47 566017 Plate, Rear Stacker (Standard 5000)

566018 Plate, Rear Stacker (Indicia 5000 )48 571005 Plate, Top End Table (Front) (Part of 057109)49 566311 Guard, Chain50 571021 Plate, Top End Table (Rear) (Part of 057109 )51 535041 Arm, Counter Tri p52 597893 Clip, Lower53 535061 Link - Counter Arm54 597892 Clip, Uppe r55 597883 Pin, Groove56 535051 Spacer, Trip Arm

ASSEMBLIES056656 POST ASSEMBLY, STACKER GUIDE . Includes : 566594 - Post Stacker,

541102 - Slide Rod, 566611 - Holder, 536160 - Spring ,566516 - Lower Pin, 548120 - Pin, 519128 - Pivot Pin ,056660 - Switch, 566595 - Bracket, 566517 - Upper Pin ,566515 - Switch Actuating Arm & 597321 - Tru Arc "E" Clip .


9

FIGURE 3 . TOP FRONT TABLE WITH FLAP BREAKER, OPENL . KNIFE, FLAP DETECTOR AND UPPSER SUCKER BAR ASSEMBLIES

36

FIGURE 3 . TOP FRONT TABLE WITH FLAP BREAKER, OPENER KNIFE, FLAP DETECTOR AND UPPER SUCKER BAR ASSEMBLIE S

Item

Par tNo . I

No . DescriptionItemNo .

PartNo . Description

1 057110 Plate, Rear Top 31 NPN Nut, Wing (No . 10-32 )2 593715 Guide, Flap Closer 32 544060 Screw, Upper Flap Contac t3 551007 Track, Envelope Front 33 544052 Shaft, Envelope Flap Detecto r4 556186 Angle, Envelope Track 34 547570 Bolt, Opener Extension Ar m5 502668 Knob Assy 35 544040 Colla r6 543031 Spring, Holddown 36 057109 Plate, Front Table To p7 543028 Shaft, Holddown Spring 37 544020 Clamp, Spring Adjusting Shaft8 543011 Block, Holddown Spring 38 544030 Sprin g9 502668 Knob Assy 39 550193 Shaft

10 550217 Spring (Use : Binding Head Screw (No . 6-32 x 1/4") OLD STYLE 40 557040 Collar, Spring Adjustin g550242 Stud, Tinnerman Ball NEW STYLE 41 541820 Hose, Plastic (1/8" I .D .)550243 Fastener, Tinnerman Stud NEW STYLE 42 597105 Collar (3/8" I .D . )

11 500205 Hinge (Use : Filister Head Screw (No. 6-32 x 1/8") & 43 550199 Block, Bearin gBinding Head Screw (No . 4-40 x 1/4")) 44 550216 Header, Suction (Use : 550290 - Tube (3 req .) )

12 550215 Screw, Clamp 45 550257 Clamp, Uppe r13 550271 Plate, Upper (2 Tubes) OLD STYLE 46 550256 Clamp, Lowe r

550245 Plate, Upper (3 Tubes) NEW STYLE 47 550270 Plate, Lower Tilt OLD STYLE14 500208 Block, Tube 550246 Plate, Lower Tilt NEW STYLE15 536176 Knob, Adjusting 48 NPN Screw, Hex Socket Flat Head (No . 10-32 x 1")16 550219 Tube, Sucker 49 554221 Knob, Adjusting (Use : 554222 - Locknut )17 560312 Cup, Soft 50 550222 Leve r19 542490 Bracket 51 550221 Yoke, Adjustin g20 NPN Lead, Lower Flap Contact Assy 52 550226 Adapter, Ball Join t21 538590 Block, Fiber (053853 - Lower Flap Contact Assy . 53 540263 Bearing, Uniba l

Includes : Items No . 21 & 22) 54 550213 Rod, Connecting (Use : Hex Nut (No . 1/4-20) & Flat Washe r22 538500 Contact (1/4" x 1/32") )23 547610 Spring, Extension (1-1/2" Long) 55 550224 Yoke, Followe r

547620 Spring, Extension (2-1/2" Long) 56 NPN Nut, Hex (No . 10-32) (Use : No. 10 Internal Tooth Lockwasher)547630 Spring, Extension (4" Long) 57 597718 Follower, Ca m

24 547560 Clamp, Extension Spring 58 550227 Pin, Guid e25 055111 Knob Assy 59 570170 Spring26 547530 Bracket, Opener Knife (Use : 567660 - Pin) 60 547024 Breaker, Top Flap27 547540 Bolt, Opener Knife Eye 61 547010 Plate, Lower Adjusting Angl e28 547520 Knife, Envelope Opener 62 534193 Mounting Bracket, Flap Breake r29 NPN Nut, Hex (No . 1/4-28 x 7/16") 63 547040 Clamp, Lower Angl e30 1 547552 Arm, Opener Extension

PART NO .

DESCRIPTION

ASSEMBLIES

055026 -

TOP SUCKER ASSY . Includes : 550271 - Upper Plate (OLD STYLE), 550270 - Tilt Plate (OLD STYLE) or 550245 - Upper Plate (NEW STYLE) ,550246 - Tilt Plate (NEW STYLE), and 500205 - Hinge, 550257 - Upper Clamp, 550256 - Lower Clamp, (3) 500208 - Tube Block ,(3) 536176 - Adjusting Knob, (3) 550215 - Clamp Screw, 550216 - Header, (3) 550290- Tube, 550242 - Tinnerman Ball, 550243 - Tinnerma nStud Fastener, 541820 - Plastic Hose (1/4" I .D .), (3) 550219 - Sucker Tube, (3) 560312 - Soft Cup & Miscellaneous Screws .

055018

ADJUSTMENT ASSY . Includes : 550222 - Lever, 550221 - Adjusting Yoke, 554221 - Adjusting Knob, 554222 - Locknut, 550223 - Adjusting Stud ,570170 - Spring, 550227 - Spring Guide .

055028 -

CAM FOLLOWER ASSY . Includes : 550224 - Follower Yoke, 550213 - Connecting Rod, 540263 - Unibal Bearing, 550226 - Ball Joint Adapter ,550227 - Spring Guide, 597718 - Cam Follower, 556068 - Spring Stop, 550228 - Spring & Miscellaneous Hardware .

053853

CONTACT ASSY. Includes : 538590 - Fibre Block & 538500 - Contact .

054751

KNIFE ASSY . Includes : 547540 =Opener Knife Eye Bolt, 547530 - Opener Knife Bracket, 547520 - Envelope Opener Knife & 567660 - Link Pin .


MODEL E5000

DECEMBER

FIGURE 4 . ENVELOPE HOPPER, ELEVATOR MECHANISM AND JAW OPENER

CAM SHAFT ASSEMBLIES

1 2



MODEL E5000

DECEMBE R

FIGURE 4. ENVELOPE HOPPER, ELEVATOR MECHANISM AND JAW OPENERCAM SHAFT ASSEMBLIES

ITEM PART ITEM PARTNO .

NO . DESCRIPTION NO . NO. DESCRIPTIO N1 Spring, Leaf 38 NPN Bolt, Hex Head (No . 1/4-28 x 3/4" )2 554075 Screw, Envelope Hopper Separating 39 553813 Arm, Cam Followe r3 554076 Spring, Separator Screw 40 553662 Shaft, Jaw Opene r4 541014 Panel, Envelope Hopper Rear (Use : 41 514130 Pin, Spring

541021 - Envelope Hopper Mounting Plate) 42 502675 Spring5 541174 Separator, Front & Rear Envelope 43 550261 Hook, Spring6 541081 Guide, R .H. Envelope Hopper 44 055375 Bearing (Includes : 597013 - Bushing7 541030 Block, R .H. Guide Adjustment 45 597013 Bushing (BA-13)8 541102 Rod, Envelope Hopper Slide 46 553775 Guard9 502668 Knob Assy 47 055384 Cam, Jaw Opener (Includes : 553851 -

10 541045 Panel, Front Cam Hub)11 502670 Knob Assy 48 546140 Cam - Envelope Plunger Operato r12 566186 Angle, Envelope Track 49 055378 Bearing (Includes : 597013 - Bushing ,13 054619 Kicker Assy 521230 - Oil Cup Extension &14 546270 Shaft, Envelope Kicker Feed 530430 - Oil Cup)15 546180 Bearing, Envelope Kicker Shaft 50 521230 Extension, Oil Cup16 560312 Sucker Cup 51 530430 Cup, Oil17 054613 Holder Assy ., Envelope Sucker 52 534120 Gear, Drive18 546110 Bar, Envelope Sucker 53 546531 Post, Plunger Pivot19 541820 Hose, Plastic (1/8" I .D. - Sold by the foot) 54 055378 Bearing20 054611 Holder Assy, Envelope Sucker 55 546160 Cam, Kicker Operator21 NPN Nut, Hex 56 570110 Bracket, Kicker Support (Use : Hex Head22 546100 Rod, Sucker Bar Guide Lock Nut (No. 3/8-16) and 570105 -23 546041 Plunger, Sucker Bar Pivot Pin)24 054605 Bracket Assy, Plunger (Use : 597591 - Bearing 57 570105 Pin, Pivo t

(Oil Cup Not Included)) 58 502148 Spring25 546061 Pivot, Arm 59 570105 Pin, Pivo t26 546062 Link, Plunger 60 546301 Pin, Roller (Use : 597322 - Retaining Rir .27 546063 Link, Sucker Plunger 61 502048 Rolle r28 530270 Pin 62 054629 Lever Assy29 555030 Pin - Pivot 63 548120 Hook, Spring30 546064 Link, Sucker Plunger 64 546302 Pin, Lever Link31 546541 Lever, Sucker Bar Plunger 65 546311 Link, Kicker Connecting32 NPN Screw, Socket Head 66 597322 "E" Clip, Tru Arc (1/4" )33 546232 Pin, Spring 67 054617 Clamp Assy, Kicker Shaft34 546241 Spring, Envelope Hopper 68 546020 Cup, Oil35 546531 Post, Plunger Pivot 69 553712 Shaft, Jaw Opener Cam36 546570 Pin, Pivot (Use: 597103 - Retaining 70 054612 Holder Assy, Envelope Sucke r

Collar (1/4" I .D.)) 71 546124 Screw, Air Shutoff37 536360 Roller (Use : 530330 - Bushing) 72 570105 Pin, Lever Assy

ASSEMBLIE S

054650

BAR ASSY, ENVELOPE SUCKER Includes : 546110 - Envelope Sucker Bar ,546100 - Guide Rod, 054611 - Holder Assy, 054612 - Holder Assy ,054613 - Holder Assy & 546124 - Air Shutoff Screw .


1 :


MODEL E5000

DECEMBE R

FIGURE 5 . INSERT STUFFING PLATE AND FLAP HOLDER ASSEMBLIE S

ITEM NO . PART NO . DESCRIPTIO N1 056118 Plate Assy, Inser t2 561106 Pad, Guide Plate3 561065 Plate, Top Guide4 055725 Wedge Ass y

055707 Guide Assy, Return . (Includes : 557173 - Return Guide)6 055705 Shaft, Return Guide Swivel Assy .7 597344 Ring, Tru Arc (3/8" ID .)8 557180 Washer, Return Guide9 557173 Guide, Return

10 561096 Spring, Holddown11 056117 Plate, Stop12 502669 Knob, Insert Stop13 548030 Flap Holder, Rubbe r14 548060 Clamp, Rubber Flap Holde r15 548040 Plate, Flap Holder Stop16 548090 Holder, Top Flap Plat e17 543090 Pin, Upper Spring18 548071 Guide, Side Holde r19 555060 Spring, Flap Holde r20 548120 Pin, Lower Spring21 548100 Holder, Bottom Flap Plat e22 548021 Plate, Flap Holde r23 548141 Bearing - Flap Operator Lever Pivot24 597103 Collar (1/4" I .D .)25 502085 Pin, Pivo t26 502075 Screw, Shoulde r27 053025 Roller, Cam Follower28 548205 Arm, Flap Release

1 4

ALWAYS CHECK SUPPLEMENT SHEET FOR POSSIBLE CHANGE S


MODEL E5000

DECEMBER

1 1

2 9

FIGURE 6 . MOISTENER SYSTE M

ITEMNO .

PAR TNO . DESCRIPTION

ITEMNO.

PARTNO. DESCRIPTION

1 597916 Fastener - Reservoir Tie 24 565463 Pin, Sprin g2 050288 Reservoir Assy (Includes : Items 3, 4, 5 & 6) 25 540410 Spring, Moistener Slid e3 502683 Cap, Tube 26 565485 Arm, Moistener Brush4 502457 Cap, Reservoir 27 550260 Pin, Sprin g5 502682 Tube, Clear 28 053025 Roller, Cam Follower6 531541 Connector, Hose 29 502075 Bol t7 541820 Hose, Clear (sold by the foot) 30 565467 Pin, Pivo t8 NPN Nut, Hex 31 056525 Block, Pivot . (Use : 597543 - Bearing &9 565202 Bracket, Moistener Valve 565462 - Moistener Arm Pivot)

10 502451 Connector, Moistener Valve 32 NPN Bolt, Hex Head11 502453 Valve, Needle 33 597103 Collar (1/4" I .D .)12 550030 Connector, Hose 34 565468 Body, Brush Slid e13 056540 Block Assy, Tube . (Includes : 565400 - 35 550343 Knob, Brush Positioning

Block & 550290 - Tube) 36 NPN Screw, Pan Hea d14 565380 Core, Brush 37 NPN Washer, Fla t15 565370 Brush 38 597550 Washer, Sprin g16 565420 Arm, Brush Holder 39 565469 Slide, Brush17 056536 Brush Assy, Moistener . (Includes : Items 40 565472 Gib, Brush Slide

13, 14, 15 & 16) 41 NPN Screw, Flat Head (No. 6-32 x 1/4" )18 564233 Pan, Drip 42 538407 Cable Assy . (2 req'd .)19 530292 Tube 43 538840 Clamp, Cabl e20 502455 Clip, Drain Bottle 44 565200 Valve, Solenoid (6 watt, 24VAC)21 572180 Bottle, Drain 45 NPN Screw, Pan Hea d22 597839 Tubing, Clear (1/4" I .D .) 46 NPN Washer, Flat23 555030 Pin, Pivot


1 5

FIGURE 7 . ENTERING FINGER, INSERT GRIPPER JAW OPENER AND INSERT JAM DETECTOR ASSEMBLIE S

14

JA MDETECTO RASSEMBL Y

OS620 11 0

ENTR YFINGER CA MFOLLOWE RASSEMBLY -

054514

39

FIGURE 7 . ENTERING FINGER, INSERT GRIPPER JAW OPENER AND INSERT JAM DETECTOR ASSEMBLIES

ITEMNO.


ITEMNO .

PARTNO . DESCRIPTION

1 545124 Cam, Entry Finger Operator 28 555286 Stud, Jaw Opene r

2 055535 Post Assy, Bearing (Includes : 555355 - Post, 597905 - Oilite 29 555209 Brace, Opener Suppor tBushing (1/2" I .D.) & 597438 - Oilite Bushing 30 597399 Collar (3/16" I .D . )

3 594525 Sprocket (9/16" I .D .) 31 502550 Pin, Sprin g4 555299 Shaft, Cam Operator L .H . 32 536160 Spring

5 555242 Cam, Rocker Opener 33 563220 Pin, Sprin g

6 555120 Yoke, Cam Follower 34 545020 Finger, Entry R .11 .

7 530330 Bushing, Roller 35 545053 Holder, Finger Swive l8 530250 Roller, Cam Follower (Use : 530330 - Bushing) 36 545060 Pi n9 555255 Guide, Rocker Cam L .H . 37 545044 Link, Finger Operating

10 555159 Cam, Jaw Opening & Closing 38 5451 15 Shaft, Entering Finge r11 597898 Bearing (9/16" I .D .) 39 545019 Finger, Entry L .H .12 555260 Spacer, Guide 40 530180 Sprin g13 555254 Guide, Rocker Cam R .H . 41 570050 Pin, Sprin g14 564276 Bracket 42 597104 Collar, Positioning (5/16" I .D .)15 562042 Bearing, Jam Detector 43 545131 Arm, Entry Finger Followe r16 053860 Detector Assy, Insert Jam (Use : 538630 - Spring) 44 053025 Roller, Cam Follower Assy (Includes : 530253 - Roller &17 562021 Stop, Jam Detector Arm 597360 - Bushing )

18 562072 Shaft, Detector 45 565473 Screw, Shoulde r19 597323 "E" Ring, Tur Arc (5/16" I .D .) 46 563220 Hook, Spring20 NPN Nut, Wing (No . 10-32) 47 554133 Knob, Entry Finger Lock21 562011 Arm, Jam Detector Stop 48 597899 Bearing (3/8" I .D .)22 562060 Pin, Jam Detector Knuckle 49 597902 Bearing (5/16" I .D . )23 597438 Bushing 50 530270 Pin, Connectin g

24 538660 Arm, Contact 51 555160 Cam, Gripper Arm Openin g

25 597917 Bushing (3/4" I .D .) 52 530320 Yoke, Connecting Arm

26 5601 12 Cam, Hanger Operating (L .H . & R .H .) 53 555270 Stud, Connecting Ro d

27 555199 Brace, Operating Arm 54 NPN Bolt, Hex Head (No . 1/4-28 x 7/8")

FIGURE 8 . INSERT GRIPPER ARM AND PUSHER FINGER ASSEMBLIE S

1 2

51

20

50

FIGURE 8 . INSERT GRIPPER ARM AND PUSHER FINGER ASSEMBLIE S

ITE MNO .


ITEMNO .


1 563460 Rod, Connecting 27 536627 Mount, Contac t2 563641 Coupling, Connecting Rod 28 536613 Pin, Pivo t3 563751 Bolt, Upper Yoke (Use : 563650 - Bushing) 29 598408 Cap, Insulatin g4 055514 Drive - Gripper Arm Shaft (Includes : 597911 - Bearing) 30 536604 Knob, Adjustin g5 555080 Shaft, Gripper Arm (3 .4" O .D.) 31 NPN Screw, Allen Head Contact (No . 6-32 x 1/2")6 597111 Collar (3/4" I .D .) 32 536620 Clamp, Leve r7 536602 Collar, Insulated 33 557104 Arm, Pusher Finger R .H .8 536641 Spacer, Insulated Contact 34 557123 Stud, Pusher Finge r9 053671 Spring, Lead Assy 35 557106 Tip, Pusher Finger R .H .

10 053662 Wire Assy, Detection 36 055714 Finger Assy, R .H . Pusher11 597911 Bearing, Bronze (B-79-5) (Includes Items 33, 34 & 35 )12 053670 Arm Assy, Gripper 37 555390 Pin, Opener Rolle r13 555090 Lever, Gripper Jaw Hand Release 38 555380 Roller, Jaw Opener14 555141 Clip, Spring 39 536626 Plate, Clampin g15 555130 Lever, Operating 40 536621 Contact, Lower Sprin g16 597341 Grip Ring, 3/16" Tru Arc 41 557046 Knob, Pusher Finger Shaft17 555140 Rod, Operating 42 557045 Clamp, Pusher Finger Shaf t18 597883 Pin, Grooved Spring 43 557146 Shaft, Pusher Finger R .H .19 555060 Spring 44 557147 Shaft, Pusher Finge r20 502745 Jaw, Gripper 45 5571 14 Tip, Pusher Finger L .H .21 502837 Bearing, Jaw Pin 46 557113 Arm, Pusher Finger L .H .22 597106 Collar (7/16" l .D .) 47 557130 Screw, Finger Locating23 555363 Lever, Jaw Opener 48 557260 Collar (5/16" I .D . )24 555075 Shaft, Operating Lever 49 563220 Pin, Sprin g25 536622 Contact, Upper Spring 50 557047 Spring, Pusher Finger Tension26 536628 Block, Insulating 51 570050 Pin, Pusher Arm Sprin g

52 557010 Arm, Pusher


MODEL E5000

DECEMBER

FIGURE 9 . INSERT RACEWAY, INSERT HOLDDOWN AND SEPARATOR FOOT ASSEMBLIE S

20



MODEL E5000

DECEMBE R

FIGURE 9 . INSERT RACEWAY, INSERT HOLDDOWN AND SEPARATOR FOOT ASSEMBLIE S

ITEM NO . PART NO . DESCRIPTION

1 056408 Support, Gripper Arm R .H . (Includes : 597898 - Bearing (9/16" I .D .) ,597899 - Bearing (3/8" I .D.), 597917 - Bearing (3/4" I .D .))

2 555297 Shaft, Rear Upper Cam R .H .3 NPN Washer, Flat (9/16" I .D . )4 559601 Arm, Separator Followe r5 559693 Cam, Separator Operator Finge r6 556207 Link, Holddown Operator (Use : 556049 on older models . )

7 053025 Roller Ass y8 502075 Screw, Shoulde r9 556025 Cam, Holddown

10 594525 Sprocket . Drive (9/16" I .D . )11 055535 Bracket Assy ., L .H . & R .H . (Use : 597905 - Bushing & 555355 - Post )

12 597108 Collar (9/16" I .D . )13 530367 Chain14 NPN Nut, Hex15 530180 Sprin g16 534220 Pin, Sprin g17 519128 Pin, Pivo t18 502217 Arm, Separator Foot19 543090 Pin, Pivo t20 563180 Spring21 556069 Holddown, R .H . & L .H .22 556205 Arm, Holddown (Use : 556065 on older models . )23 556188 Shaft, Holddown24 530270 Pin, Pivo t25 556202 Arm, Holddown Operator (Use : 556169 on older models . )26 556088 Bearing, Holddown (Use : 556168 on older models . )27 055986 Angle Assy ., Rear28 558355 Slide, Chain (Use : 558406 - Slide Support )29 055965 Angle Assy ., Fron t30 559165 Stop, Front Angle Inser t31 556087 Holddown, Cente r32 597106 Collar (7/16" I .D . )33 556203 Lever, Operator34 556214 Shaft, Holddown35 556204 Arm, Holddown36 46208 Holddown, L.H .37 560062 Pin, Hanger38 559721 Foot, Plasti c39 055975 Foot Assy ., Separator40 559515 'Shaft, Separator Foot Operator41 560112 Cam, Hanger Operato r42 553790 Hanger, Spring Pin43 597898 Bearing (9/16" I .D .)44 597105 Collar (3/8 " I .D .)


2 1


MODEL E5000

DECEMBER

FIGURE 10 . INSERT CHAIN DRIVE MECHANIS M

ITEM NO . PART NO . DESCRIPTIO N

1 563250 Gear, Pinio n2 056406 Bracket Assy ., Mounting L.H. (Includes: 564278 - Bracket ;

597670 - Flange Bearing)3 597670 Bearing, Flange4 564140 Rail, Rear5 500540 Frame6 558604 Shaft, Insert Chain Idler7 558664 Collar (5/8" I .D .)8 558644 Stud, Chain Take Up9 564059 Spacer, R.H .

10 564141 Rail, Front11 055857 Sprocket, Insert Chain Idler12 055809 Chain, complete, 90" . (Includes: 558030 - Chain Link Section (9-1/2") ;

542110 - Link Connector)13 558058 Link, Insert Chain Pusher14 563302 Cover, Oil Fitting15 563301 Fitting, Oil16 563140 Gear, Bevel17 546020 Cup, Oil18 563270 Bushing (1-1 /4" Long)19 056326 Bearing, Cross Shaft . (Includes: 563270 - Bushing (1-1/4" Long) ;

563272 - Bushing (2-1/2" Long) .20 597111 Collar (3/4" 1 .D .)21 055856 Sprocket Assy . (Includes Items 22 & 23)22 558550 Sprocke t23 558554 Hu b24 563243 Shaft, Cross

22



MODEL E5000

DECEMBE R

FIGURE 11 . FRONT TABLE (LEFT SIDE) WITH FRONT TABLE CAM SHAFT ,ENVELOPE KICKER AND STROKE STOP MECHANISM S

ITEMNO .


ITEMNO .

PARTNO. DESCRIPTIO N

1 532014 Plate, Table Bed 25 550261 Pin, Sprin g2 570253 Cam, Stroke Stop 26 532045 Holddown, Table3 570233 Arm, Follower 27 552335 Support, Cam Follower Ar m4 534270 Shaft, Main Cam 28 502130 Joint, Ball5 597013 Bushing (BA-13) 29 597883 Pin, Grooved (Use : 555141 - Clip )6 055378 Bearing, Cam Shaft (Includes : 597013 - 30 552132 Link, Kicker Lever (Use : 597332 - Grip

7 566110Bushing (BA-13) )

Cam, Elevator 31 NPNRing )

(Part of Item No . 28 )8 555141 Clip, Retaining 32 568040 Pin, Pivot9 NPN Washer, Flat 33 552352 Cam, Kicker Operato r

10 552363 Slide, Kicker 35 532150 Stud, Table (typical )11 597883 Pin 36 570111 Bearing, Stroke Stop Shaft12 552093 Post, L .H . Kicker Guide 37 597104 Collar (5/16" I .D . )13 055108 Knob, Kicker Adjusting 38 519128 Pin, Link14 555230 Spacer, Knob 39 570234 Link, Stroke Sto p15 552032 Kicker 40 570050 Pin, Spring16 502085 Pin - Pivot 41 570102 Shaft, Stroke Stop17 552022 Support, Kicker 42 530180 Spring18 552334 Arm, Cam Follower 43 550261 Pin, Spring19 502048 Roller 44 570261 Arm, Stroke Stop20 530270 Pin (Use : 597342 - Retaining Ring) 45 570160 Washer, Fla t21 552083 Post, R.H. Kicker Guide 46 570170 Spring22 552121 Link, Kicker Lever (Use : 597891 47 570130 Plunge r

Kicker Link Clip) 48 502048 Roller, Cam Follower (Use : 502075 -23 552333 Lever, Kicker Operator Shoulder Screw)24 502148 Spring


23


MODEL E5000

DECEMBE R

FIGURE 12 . FRONT TABLE CAM SHAFT (RIGHT SIDE) WITH SUCKER BA RLINKAGE, CENTER JAW OPENER AND FRONT TABLE CRANK

2 2

24

ALWAYSCI < SUPPLEMENT SHEET FOR POSSIBLE CHANGES


MODEL E5000

DECEMBE R

FIGURE 12 . FRONT TABLE CAM SHAFT (RIGHT SIDE) WITH SUCKER BA RLINKAGE, CENTER JAW OPENER AND FRONT TABLE CRAN K

ITEM NO . PART NO . DESCRIPTIO N1 556068 Stop, Spring (Use : 550227 - Guide )2 550228 Spring3 597718 Roller, Cam Follower (Use : No . 10-32 Hex Head Nut &

No . 10 Internal Tooth Lockwasher)4 550224 Yoke, Follower (Use : 550227- Guide Pin)5 NPN Screw, Flat Head6 553142 Gib, Center Jaw Opener7 553147 Pin, Cam Follower (Use : 597322 - "E" Clip )8 553141 Roller, Ca m9 518065 Pin, Sprin g

10 553140 Slide, Jaw Opene r11 530180 Spring12 563650 Roller, Jaw Opener (Use : 552210 - Pivot Pin )13 553143 Holder, Rolle r14 553145 Holder, Sprin g15 553144 Nut, Cam Followe r16 NPN Bolt, Hex Head17 534140 Bracke t18 NPN Bolt, Hex Hea d19 534130 Bracket, Sprocke t20 534120 Gear, Drive21 597013 Bushing (BA-13)22 055378 Bearing, Cam Shaft (Includes : 597013 - Bushing )23 053407 Sprocket, Cam Shaft Drive (Includes : 534080 - Sprocket &

534090 - Hub)24 563660 Chain, Sprocket (Use : 563770 - Link, 563771 - Plate &

563772 - Spring )25 534110 Key, Drive Sprocke t26 534270 Shaft, Main Cam27 534210 Hook, Spring28 597045 Bearing29 055317 Post Assy ., Jaw Opener (Includes : 597045 - Bearing ,

553146 - Post . Use 546020 - Oil Cup not included )30 553151 Cam, Center Jaw Opene r31 597108 Colla r32 550213 Rod, Connecting33 NPN Nut, Hex (No. 1/4-28 x 7/16" . Use 1/4" I .D . x 1/32"

Flat Washer)34 550229 Cam, Sucker Operator35 053207 Handle Assy., Table Adjusting36 532023 Block, Table Adjusting37 NPN Bolt, Hex Head38 597107 Collar (1/2" ID . )39 532022 Bearing, Bed Plate Bracket

ASSEMBLIES

055302 CENTER JAW OPENER MECHANIS MIncludes : 563650 - Jaw Opener Roller, 552210 - Pivot Pin ,553143 - Roller Holder, 553145 - Spring Holder, 553144 -Cam Follower Nut, (2) 530180 - Spring, (2) 518065 - Sprin gPin, 546020 - Oil Cup, (2) 553142 - Gib, 597322 - "E" Clip ,553147 - Cam Follower Pin, 553141 - Cam Roller, 553140 -Slide, 597045 - Bearing, 553146 - Jaw Opener Post & 543210 -Spring Hook .


25


MODEL E5000

DECEMBE R

FIGURE 13 . ENVELOPE CONVEYOR MECHANISM, RIGHT GRIPPER JAW CHAIN OPENERAND STROKE STOP ASSEMBLIES

26



MODEL E5000

DECEMBE R

FIGURE 13 . ENVELOPE CONVEYOR MECHANISM, RIGHT GRIPPER JAW CHAIN OPENE RAND STROKE STOP ASSEMBLIES

ITEM NO . PART NO . DESCRIPTIO N1 542570 Support, Rear Trac k2 542265 Track, Rear3 542480 Support, Moun t4 542290 Support, Front Track5 542280 Track, Fron t6 542420 Support, Top Plat e7 563124 Shaft, Drive8 056326 Bearing, Cross Shaft . (Includes : 563270 - Bushin g

(1-1/4" Long) ; 563272 - Bushing (2-1/2" Long) .9 542490 Support, Right Rear Track

10 542520 Support, Right Front Trac k11 553760 Spacer12 054265 Bracket Assy ., R .H . Front & Rear .

(Includes : 597008 - Bearing . )13 597008 Bearing

055362 Jaw Opener Assy . (Includes : Items No . 11, 14, 17 & 18 . )14 553632 Holder, R .H . Rear Jaw Opener .15 518966 Spacer16 054240 Sprocket, Envelope Hopper Idler .

(Includes : 597068 - Bushing . )17 553642 Fingers, Jaw Opene r18 553622 Holder, R .H . Front Jaw Opener .19 542430 Shaft, Envelope Chain Idle r20 546241 Spring, Envelope Hoppe r21 546232 Pin, Spring22 546020 Oil Cup23 553662 Shaft, Jaw Opene r24 553813 Arm, Cam Follower25 514130 Pin, Spring26 502675 Sprin g27 NPN Hex Head Bolt (No . 1/4-28 x 3/4")28 550261 Pin, Spring (No. 1/4-28 Thread)29 563360 Roller . Use 530330 - Bushing .30 542463 Bracket, Idle r31 054244 Sprocket, Idler . (Includes : 597068 - Bushing)32 563141 Gear, Drive .33 563270 Bushing (1-1/4" Long)34 597906 Bushin g35 563140 Gear, Mite r36 056354 Bearing, L .H . Drive (Includes : 597906 - Bushing)37 593840 Pin, Sto p38 570272 Mounting Bracket, Stroke Stop Pawl .39 518065 Pin, Sprin g40 570041 Pin, Pivot41 570031 Pawl, Stroke Stop42 530180 Sprin g43 054213 Chain Assy ., 10 Section Envelope Conveyor .

(Includes : Items No . 43, 44, 45 & 46 )44 054201 Jaw Assy ., Envelope Chain Feed45 542070 Spring, Envelope Chain Jaw

542071 Spring, Envelope Chain Jaw (High Tension )46 542111 Connecting Link Assy .47 570070 Latch, Stroke Stop48 570130 Plunge r49 570170 Spring50 570160 Washe r51 570261 Arm, Stroke Stop52 570111 Bearing, Stroke Stop Shaft53 NPN Hex Nut (No. 3/8-24 )54 518967 Shaft, Idler Stu d55 054263 Bracket Assy ., L.H . Front . (Includes : 597906 - Bushing)56 597325 "E" Clip57 NPN Screw, Pan Head (No . 10-32 x 1/2" )58 542380 Pin, Opene r59 054237 Sprocket, Drive . (Includes : Items No. 58, 62 & 63 )60 054264 Bracket Assy ., L .H . Rear (Includes : 597906 - Bushing )61 542410 Shaft, Drive Sprocke t62 542370 Hub, Sprocket Drive63 542360 Sprocket


2 1


MODEL Eb000

DECEMBER

FIGURE 14 . LOWER REAR CAM SHAFT & SUCKER BAR HANGER ASSEMBLIE S

ALWAYS CHECK SUPPLEMENT SHEET FOR POSSIBLE CHANGES2e

FIGURE 14 . LOWER REAR CAM SHAFT & SUCKER BAR HANGER ASSEMBLIES

ITE MNO .


ITEMNO .

PARTNO. DESCRIPTION

1 560020 Clamp, Sucker Holder 28 502012 Bearing, Self Aligning2 597341 Grip Ring 29 502060 Sprin g3 560019 Spring, Adjusting 30 597107 Collar (1/2" I .D .)4 560015 Yoke, Pivot 31 565609 Cam, Moistener (with holes)5 560018 Knob, Cup Adjusting 32 565608 Cam, Moistener (with pin )6 560311 Sucker Cup, Red (Medium) 33 540320 Chain, Upper Cam Shaft Drive

560312 Sucker Cup, Blue (Soft) 34 546320 Sprocket, Driv e560314 Sucker Cup, Tan (Medium/Soft) 35 548137 Cam, Flap Holder Operatin g

7 560014 Yoke, Adjusting 36 563660 Chain, Cam Shaft Drive (Use 563770 - Connecting Link ,8 560017 Nut, Cup Adjusting 563771 - Link Plate & 563772 - Link Lock Spring )9 597555 Washer 37 502059 Arm, Valve Driv e

10 560016 Screw, Cup Holder 38 550290 Tube, Valve Body11 056008 Adjustable Sucker Cup Assy (Includes : Items No . 39 597545 Connector, Hos e

1,2, 3, 4, 5, 7, 8, 9, 10) 40 597839 Hose, Plastic (1/4" I .D . )12 560062 Stud, Hanger Pivot 41 502062 Pin, Valve Drive13 056023 Hanger, R .H . & L .H. Sucker Bar (Includes : 597907 - Bushing) 42 050783 Switch Assy (Includes : Items No . 43, 44 & 45 )14 560112 Cam, R .H . & L .H . Hanger Operating 43 507159 Bracket, Switch Mounting15 053025 Roller Assy 44 504356 Housing, Switch (Epoxy to Item No . 45)16 502075 Screw, Shoulder 45 504358 Switch, Mercury (Epozy to Item No. 44)17 553790 Hook, Spring 46 050442 Magnet Assy (Includes : Items No . 47 & 48)18 530180 Spring 47 504351 Holder, Magne t19 560092 Shaft, Hanger 48 504355 Magne t20 541820 Hose, Plastic (1/8" I .D .) 49 053029 Rotor Assy, L .H .21 056408 Bracket Assy, (R .H. & Center) (Includes : 564276 - Bracket, 50 530040 Housing, Vacuum Valve

597917 - Bushing (3/4" I .D .), 597898 - Bushing (9/16" I .D .), 51 053028 Rotor Assy, R .H .597899 - Bushing (3/8" I .D.)) 52 051222 Valve Assy (Includes : Items No . 53, 54, 55 & 56 )

22 564279 Bracket, R .H . & Center Mounting 53 530353 Bracket, Valve Assy, Mountin g23 502056 Wheel, Idler 54 502459 Connector, Hose Nippl e24 502251 Stud, Idler Wheel 55 530354 Plate, Valve Cove r25 563393 Bracket, Idler Stud Mounting 56 051222 Valve Assy, Shutoff (Includes : 502453 - Valve &26 555354 Housing, Bearing 502459 - Nipple )27 555298 Shaft, Lower Rear Main Cam

INCLUDE MACHINE MOOEL AND SERIAL NUMBER WHEN ORDERING PART S

MODEL E5000

DECEMBER

FIGURE 15 . RATCHET DRIVE MECHANISM

ITEM NO . PART NO . DESCRIPTIO N1 056301 Bracket Assy ., Main Drive Ratchet Shaft .

(Includes : 597022 - Bushing)2 563250 Gear, Center Cross Shaft Pinio n3 NPN Hex Nut, L .H . (No. 7/16-20)4 563650 Bushing, Connecting Rod Coupling Bearing5 563751 Bolt, Upper Yoke6 563641 Bearing, Connecting Rod Coupling7 563460 Stud, Bell Crank Arm Yoke8 563750 Yoke, Upper Bell Crank9 563230 Spring, Bell Crank Pawl

10 563751 Bolt, Yoke (Upper & Lower)11 563940 Holder, Bell Crank Spring Paw l12 597326 "E" Clip (7/16")13 563340 Pawl, Ratchet14 563220 Pin, Spring15 563610 Bolt, Check Pawl Holde r16 056348 Holder Assy ., Check Pawl17 NPN Washer, Standard (1/8" Thick )18 563160 Pawl, Ratchet Check19 563180 Spring, Ratchet Check Paw l20 563210 Hook, Spring21 056303 Bracket Assy., L .H . Ratchet Drive.

(Includes : 597022 - Bushing)22 530430 Oil Cu p23 563531 Shaft, Ratchet24 563510 Ratchet, Main Drive25 563920 Bushing, Bell Crank Yok e26 056320 Bell Crank Assy . (Includes : Items No . 14 & 25 )27 563520 Gear, Ratchet Ring

30

ALWAYS ,CHECK SUPPLEMENT SHEET FOR POSSIBLE CHANGES


MODEL E5000

DECEMBER

19 ---•***"

1 8

FIGURE 16 . GEAR REDUCER ASSEMBLY

ITEM NO . PART NO . DESCRIPTIO N1 523650 Belt, Drive 23802 597903 Sheave, "V" Belt3 597894 Reducer, Spee d4 563104 Bracket, Mounting5 563300 Oil Cu p6 056342 Bearing Assy ., Lower Connecting Rod .

(Includes : 597022 - Bearing)7 563472 Rod, Lower Connecting8 563440 Yoke, Lower Connecting Ro d9 563751 Bolt, Yok e

10 597111 Collar (3/4" I .D . )11 563560 Pin, Eccentric Cran k12 597022 Bearing (C-222 )13 563401 Crank, Speed Reduce r14 564307 Plate, Reducer Mounting15 563551 Sprocket, Reducer Drive16 563660 Chain, Cam Shaft Drive17 563770 Link, Connecting18 563771 Plate, Link19 563772 Spring, Link Lock20 502054 Strap, Chain Idler21 502056 Wheel, Idle r22 502251 Stud, Idle r23 502250 Bracket, Idler

1 2

1 3

1 4

20

✓ 1 1


3 1


MODEL E5000

DECEMBE R

FIGURE 17 . DRIVE MOTOR, COMPRESSOR, MANIFOLD AND FILTER ASSEMBLIES

32



MODEL E5000

DECEMBE R

FIGURE 17 . DRIVE MOTOR, COMPRESSOR, MANIFOLD AND FILTER ASSEMBLIE S

ITEM NO . PART NO . DESCRIPTIO N1 597812 Cap, Manifold2 530345 Manifold, Vacuu m3 597545 Connector, Hose (1/4" )4 597839 Hose, Clear Plastic (1/4" I .D . )5 597912 Clamp . Manifol d6 530282 Hose, Clear Plastic (3/8" I .D . )7 597572 Connector, Hose (3/8" I .D . )8 523650 Belt, Drive (2380 )9 597904 Sheave, "V" Bel t

10 597896 Motor, D .C . Drive11 597930 Brush12 538960 Elbow, 90

Connecting (3/8" )13 088001 Conduit, Wire (NOTE : Purchase by th e

538190 - Wire Nuts )14 530675 Head, Intake Filter Assy15 504254 Strap16 597783 Clamp, Condui t17 530677 Head, Exhaust Filter Assy18 NPN Mounting Bolt (No . 1/4-20 x 1-1/2" )19 597897 Well Nu t20 530624 Plate, Motor Mountin g21 597895 Pump, Vacuu m22 597193 Elbow, Pipe (3/8" NPT )23 597203 Nipple, Pipe (3/8" NPT x 2")24 ' 597194 Nipple, Pipe (3/8 " NPT x 1")25 597246 Tee, Pipe (3/8" NPT )26 597180 Reducer, Pipe (3/8" To 1/4" NPT)27 530671 Valve, Relie f28 530670 Gasket, Filter Ja r29 530691 Filter, Complete Ass y30 530669 Jar, Filter


33


MODEL E5000

DECEMBER

FIGURE 18 . CONTROL PANEL ASSEMBLY

ITEM NO . PART NO . DESCRIPTIO N

1 507153 Potentiometer, SK (Use : 507156 - Speed Control Knob )(Not Shown)) .

2 504349 Switch, Toggl e3 507155 Switch, Push Button (RUN/JOG )4 507154 Switch, Push Button (RESET)5 504254 Strap, Wire Harness6 507152 Plate, Control7 507157 Plate, Designation (RUN/JOG)

507158 Cover, Control Plate (Not shown)

34



MODEL E5000

DECEMBER

FIGURE 19 . CONTROL CHASSIS ASSEMBL Y


051780 WIRED FOR AIR AND DETECTIO N053865 WIRED FOR DETECTION

1 538204 Switch, Double Pole (with Lamp)2 538095 Panel, Rela y3 538201 Light, Pilot (red)4 538203 Light, Pilot (green )5 504349 Switch, Toggle (SET-UP)6 538208 Support, Relay Chassi s7 538206 Support, L .H . Side Relay Chassi s8 503639 Diode (1N5060)9 507605 Relay (2 Pole )

10 507604 Socket, 2 Pole Relay (Includes Mounting Clip )11 538209 Support, Connector Mounting12 504200 Connector (34 Pin)13 504208 Pin14 538207 Support, R .H. Side Relay Chassis15 507146 Socket, 4 Pole (Includes Mounting Clip )16 507147 Relay, 4 Pole Gating17 504254 Strap, Miniature Ti e18 050780 Card Assy . (Includes : 507144 - Card Relays )19 597781 Terminal, Solderles s20 507170 Terminal, Solderless

10

20

11 12 13 . 14


35


MODEL E5000

DECEMBE R

FIGURE 20 . POWER SUPPLY BOX (EXTERNAL COMPONENTS )


1 504201 Connector (34 Pin)2 504254 Strap, Wire Binding3 507090 Connector, Amphenol (9 Pin) Plug4 507098 Connector, Amphenol (9 Pin) Socket5 537060 Plate, Nam e6 507168 Box, Power Suppl y7 507148 Holder, Panel Mounting Fuse (Use : 538728 - Fusetron ,

FNM 10 Amp & 538742 - Fusetron, FNM 20 Amp )8 507163 Cover, Main Switch9 507162 Switch, Toggl e

10 507165 Plate, PS . Mountin g11 538716 Holder, Fuse12 538742 Fuse, Hidden (MDL 3/4" A )13 504628 Fuse, Hidden (Glass Type 1A)14 538180 Grommet (1/2" I .D .)

thir dNOTE : Additional Fuse Holder (item 11) presently being used fo r26 Volt circuit (Part No . 538715) 3 .2 Amp .))

36



MODEL E5000

DECEMBER

FIGURE 21 . POWER SUPPLY BOX (INTERNAL COMPONENTS)


1 538079 Transforme r2 507151 Rectifier, Bridge3 504889 Capacitor, 150 of (Discontinued)4 504321 Section, Terminal En d5 504322 Section, Terminal Bloc k6 507150 Relay - Powe r7 507149 Block, Power Distribution Termina l8 538920 Clamp, Cable9 538190 Wire Nut

10 507167 Switch, Interlock

31


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