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Last Revision: June 2019 5610 4th Ave S. / Seale, WA 98108—USA Tel: +1 206 764 0600 / Fax: +1 206 764 0601 Ordering Parts: [email protected] Informaon: [email protected] www.synesso.com PARTS MANUAL S Series - Rev 2019.1

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Page 1: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Last Revision: June 2019

5610 4th Ave S. / Seattle, WA 98108—USA

Tel: +1 206 764 0600 / Fax: +1 206 764 0601

Ordering Parts: [email protected]

Information: [email protected]

www.synesso.com

PARTS MANUAL S Series - Rev 2019.1

Page 2: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Table of Contents

Section Pages

Internal Overview Image 2

Steam Boiler 3-4

Right Side Hydraulics 5-6

Flowmeter Assembly 7-8

Brew Boiler 9

Heating Elements and Detuning Tubes 10

Group Gaskets, Screens, Screws 11

Steam Valve, Handles, and Actuator 12

Steam Wand Parts, Repair Kit, Steam Tips 13

Display Controller and Purge Switches 14

Shot Timer and Gauges 15

Brew and Water Valves 16

Solenoid Switches 17

Pump, Hoses, & Motor 18

Group Top Actuator Assembly 19

Group Top Cap, Skirt, and Bayonet 20

Portafilters & Baskets 21

Electronics Box & Relays 22

Body Panels 23-26

Cup Mat, Food Grease, Descaler, Loctite 27

Page 3: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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S Series Overview

Page 4: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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S Series Steam Boilers

3.4504 Complete S200 steam tank with all fittings, heating element, detuning tubes, level probes, temp probe, PRV, and vacuum breaker

5.5550 - Complete S300 Steam boiler with all fittings, heating element, , detuning tubes, level probes, temp probe, PRV, and vacuum breaker

1.5175 Steam Gauge Tube

1.5235 - Left Steam Tube

1.5433 Heat Exchange to Grp 1 Tube

1.5181 Heat Exchange to Grp 2 Tube

1.4381 - Yellow Buna Hose

Page 5: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Steam Tank Right Side

Steam Tank Left Side

1.4100 PRV

1.4265 Vacuum Breaker

1.2490 - Thermal Overload Switch

1.5530 Heat Exchange Fitting

1.4111 Level Probe

1.4112 - Low Probe

1.2390 Temperature Probe

1.5700 Drain Fitting

1.4435 - Steam Tank Inlet Assembly

1.5750 Plug

1.5515 Elbow

1.2447 Hot Water Valve

1.5428 1/4” Copper Tube

Page 6: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Right Side Hydraulics

1.5835 1.3255 1.5800

1.4070 Expansion Valve

3.6103 Drain Baffle Assembly Complete

3.4200 Steam Tank Drain Assembly

3.6110 Water Control Assembly - See page 6

1.5176 Copper Brew Gauge Tube

1.5174 Steam Tank Drain Tube

Page 7: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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3.6110 Water Control Assembly - See page 6

3.6110 - S Series Water Control Assembly Com-plete - See Individual parts on page 16

1.6753 - Jetted Steam Tank Fill Tube

1.5236 - Right Steam Tube

1.5235 - Left Steam Tube (Not Shown)

1.5179 - Cold Water Tube to Tea Tap

1.5176 - Copper Brew Gauge Tube

Page 8: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Flowmeter Assembly

1.5177 - Jumper from Flowmeter 1 to Flowmeter 2 1.5433 Copper Tube -

Flowmeter to Grp 1 Heat Exchange

1.5172 Copper Tube - Flowmeter to Grp 2 Heat Exchange 1.5173 - Copper Brew Inlet

Tube to Flowmeter

Page 9: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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2.3054 - S Series Flowmeter Assembly

Page 10: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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S Series Brew Boiler

3.3135 Complete brew tank with element, brew valve, temp probe, and fittings

2.4622 - Replacement Brew Tank with Inlet and Drain Fittings

Page 11: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Heating Elements, Temperature Probe, and Heat Exchange Tubes

1.2010 - Teflon Gasket for Heating Elements

1.3821 - Heat Shrink, 1/2” Wide, 1.5” Long - Used to Protect a Single Wire Attached to the Element Post

1.3861 - Heat Shrink, 3/4” Wide, 1.5” Long - Used when 2 Wires are Attached

2.4521 2 Group Heat Exchange Tube

1.4456 Bulk Teflon Detuning Tube

1.2390 - Brew and Steam Tank Temperature Probe

1.2040 - 4000 Watts - S200 Steam Element 1.2030 - 5000 Watts - S300 Steam Element

1.2060 - 700 Watts Brew Tank Element

1.4571 Teflon Sleeve Insert (Not Shown)

Page 12: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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1.3300 - Diffuser Screw, Stainless Steel

1.3292 - Diffuser Screen, Synesso Logo, Custom, Special Reinforced Screen

1.3430 9 mm

1.3440 8.4 mm

Portafilter Gaskets with Grooved Outside Edges for Easy Installation & Venting of Trapped Water and Air

1.3450 - 8.5 mm Yellow Silicone Portafilter Gaskets

Group Gaskets and Screens

Page 13: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Steam Valve and Actuator

1.4225 - Steam Handle

1.4220 - Cam for Steam Handle

1.8025 - Screw for Steam Handle

1.4502 - Steam Valve Mount

1.4612 - Steam Valve Pusher

1.8071 - Screw - Valve to Plate

1.8224 - Threaded Post

1.4226 - Grommet

1.8305 - Acorn Nut

Page 14: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Steam Wand Assembly, Rebuild Kit, Steam Tips

1.7320—Steam Valve Rebuilt Kit *Use Food Grade Lubricant when Assembling,

1.4505

1.4200

1.4122

1.4123

1.4310

1.4321

1.4181

1.7320

Stainless Steel Steam Tips

1.4171 - 6 Hole Tip 1.4172 - 4 Hole Tip

Page 15: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Display Controller Parts and Purge Switches

2.3720 - Board for Controller

1.2534 - Overlay with Flexible Printed Circuit (Key Membrane)

1.2420 - On/Off Power

1.2317 - Purge and Tea Water Pushbutton

1.2318 - Purge Switch

Page 16: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Shot Timers and Gauges

2.3500 - Shot Timer Board

3.2084 - S200 Ribbon Cable

3.2085 - S300 Ribbon Cable

1.4083 - Steam Gauge Only

1.3373 - Brew Gauge Only

Gauge Hardware

1.5805 - Clamp 1.8270 - Nuts 1.8420 - Washers 1.8102 - Bolt

Page 17: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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1.3191 - .6mm Ruby Jet Kit for Brew Valve

1.3196 - .8mm Ruby Jet Kit for Brew Valve

1.2460—Brew Valve, 220V, Ruby Seat, F Class

1.7400—O-Rings

Brew and Water Valves

1.2441 - Water Control Valve

1.5080 - Mix Valve Fittiing

1.5570 - 1/4” NPT Brass Tee Fitting

1.5340

1.4290 - Check Valve

2.5100 -Reducing Bushing 1/8” x 1/4”

1.5721 - 3/8” Comp. x 1/4 Pipe-Fitting

1.5700 - 1/4”NPT x 1/4” flare

2.5120 - 1/4” Close Nipple Fitting

3.6110 - Water Control Assembly Complete

1.7540 - 9/64” Hex Key for Brew Valve Screws

Page 18: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Solenoid Switches-Used on All Water Control and Brew Valves

2.3604—Brew and Fill Valve Switch Assembly

2.3605—Hot Water Switch Assembly

Page 19: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Pump, Hoses, & Motor

1.5093 — Motor with Terminals, 1/3 HP, Configured to 220 Volts, 50/60 Hz

Stainless Steel Braided Hoses, 3/8” Compression

1.5060— 48” Long

1.5070— 84” Long

1.5070

1.5060

1.5111—Single Pump Machine Assembly, Dual Hose

S Series Pump Configuration

1.5020 - Euro Hose and Fitting Kit

North American Hose is 3/8” Compression

European is 3/8” BSP Parallel

1.5000 - Euro Fitting / 1.5010 - Euro Hose

Page 20: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Group Top Actuator Assembly

2.3524 - Hall Effect Board

1.1140 - Group Top Actuator

1.1748 - S200 Top Plate

1.1752 - S300 Top Plate

1.3590 - Magnet

Page 21: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Group Top Cap, Skirts, and Bayonet

1.1047_W - White Group Skirt 1.1047_ B - Black Group Skirt

1.3381 - Bayonet Ring

1.1023 - Group Top Support

1.8365 - Hex Head Screw

1.1016_W - Group Top White

1.1016_B - Group Top Black

(Does not include Handle 1.1659)

1.1659- Group top Handle

Page 22: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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1.7132 - Double Spouted Portafilter. NO Spring or Basket Included

1.7131 - Single Spouted Portafilter. NO Spring or Basket (Not Pictured)

1.7041 - 1.7050 -

Double Spout Single Spout

Portafilter Springs, Stainless Steel

1.7080 - Thinner, 1.1 mm, Ridged Baskets 1.7081 - Thicker, 1.2 mm, Ridgeless Baskets Filter Baskets, 58 mm

Portafilters & Baskets 1.7130 - Portafilter w/Synesso Black Handle.

1.7133 - Bottomless Portafilter—NO Spring or Basket Included

1.7020 - Back Flush (Blind) Filter Basket

Page 23: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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1.3740 - Solid State Low Voltage Relay, 40 amp. Used to Switch the Brew and Steam Elements.

Electrical Box & Relays

1.3752—Low Voltage Solid State Pump Relay

2.3804 - Main Electronics Board with Connectors

2.3100 - Keypad Switch Adaptor for Purge Button

1.3740

1.2621 - S200 - 30 Amp Breaker

1.2631 - S300 - 40 amp Breaker

1.4865- 4 Pin SSR Cable

Page 24: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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S200 Bottom Plate and Legs

1.1747- S200 Base Plate

1.1766 - S300 Base Plate

1.1935 - Foot Plate

1.1174 - Plate, Nut Insert

Page 25: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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S Series Body Panels

1.7508_B - S200 Black Back Panel Lower Trim 1.7508_W - S200 White Back Panel Lower Trim 1.7552_B - S300 Black Back Panel Lower Trim 1.7552_W - S300 White Back Panel Lower Trim

1.1357_B - S200 Black Upper Back Panel 1.1357_W - S200 White Upper Back Panel 1.1355_B - S300 Black Upper Back Panel 1.1355_W - S300 White Upper Back Panel

1.1782 - Synesso “S” Logo

1.1590_B - S200 Black Front Panel 1.1590_W - S200 White Front Panel 1.1593_B - S300 Black Front Panel 1.1593_W - S300 White Front Panel

Page 26: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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S200 Body Panels

1.1938_B - Black Side Panel 1.1938_W - White Side Panel

1.1620_B - S200 Black Lower Back Panel 1.1620_W - S200 White Lower Back Panel 1.1623_B - S300 Black Lower Back Panel 1.16223_W - S300 White Lower Back Panel

1.1939_B - Black Lower Side Panel 1.1939_W - White Lower Side Panel

1.7507_B - Black Side Cup Rail 1.7507_W - White Side Cup Rail

1.7505_B - S200 Black Back Cup Rail 1.17505_W - S200 White Back Cup Rail 1.7551_B - S300 Black Back Cup Rail 1.7551_W - S300 White Back Cup Rail

Page 27: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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S200 Drain Pan & Grate

1.1526 - Drain Pan

1.1546 - Drain Grate

1.1527 - Drain Pan Rod

3.2325 - Rubber Grommet

3.2326 - Rubber Washer

1.1540_RH - Right Drain Tray Support 1.1540_LH - Left Drain Tray Support

1.8300 - Acorn Nut

1.8440 - Washer

Page 28: PARTS MANUAL - synesso.comsynesso.com/wp-content/uploads/2019/06/Parts-Manual-S200-2019-1.pdf · 3 S Series Steam oilers 3.4504 omplete S200 steam tank with all fittings, heating

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Descaling Powder, Pri-mary ingredi-ent is Citric Acid. It is Non-Toxic, Biode-

1.7601 - Dezcal, 7 oz., Activat-

1.8600 - Super Lube, 3 oz. Tube

Food Grade Synthetic Grease

Permanent Strength, Releases with Heat

Always Use Proper Precautions.

1.8630 - 0.2 oz. Tube of Thread Sealant

Accessories

1.1421 - Cup Mat