parts manual - cascade...2 1 6829344 carrier arm – lh 3 2 6811474 retainer bar 4 4 769570...

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Model Catalog Number Parts Manual c For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 OR Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220 Internet: www.cascorp.com Fork Positioner 70L-FPS-C204 R5 cascade corporation

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Page 1: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

Model

Catalog Number

PartsManual

c

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234 ORWrite: Cascade Corporation, P.O. Box 20187, Portland, OR 97220Internet: www.cascorp.com

Fork Positioner

70L-FPS-C204 R5

cascadecorporation

Page 2: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Safety Decals

PART NO. DESCRIPTION

6833007 Service Manual6814459 User Manual (Installation & Op Guide)

679929 Tool Catalog

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REF QTY PART NO. DESCRIPTION

1 6 665595 Pinch Point Decal

2 1 679150 No Step Decal

Page 3: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Base Unit Assembly

REF QTY PART NO. DESCRIPTION

1 1 6814710 Frame

2 3 6812126 Lower Bearing ◆3 2 221733 Restrictor Washer ●4 1 6849689 Cylinder ■5 4 6079936 Upper Bearing ◆6 2 7916 Roll Pin ◆7 4 215419 Washer, M20 ★8 2 6088086 Lower Hook ★9 4 751536 Capscrew, M20 x 55 ★10 4 6827712 Stop Block

11 8 684660 Lockwasher, M12

12 8 6405595 Capscrew, M12 x 60

■ See Cylinder page for parts breakdown.u Included in Common Parts Group 6813425.● Included in Restrictor Group 221732.★ Included in Lower Hook Group 6823623.

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Page 4: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Cylinder Assembly

REF QTY PART NO. DESCRIPTION

1 1 6849689 Cylinder Assembly

2 2 564406 l Rod Seal

3 2 609241 O-Ring

4 2 564408 l Rod Wiper Seal

5 2 6056530 Retainer

6 – n Rod/Piston Assembly

7 – n Cylinder Shell

6091229 Rod Seal Service Kit

l Included in Service Kit 6091229.n Not serviceable – order new Cylinder Assembly.Reference: S-24819.

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Page 5: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

High Termination Group

REF QTY PART NO. DESCRIPTION

6814191 High Termination Group

1 2 6095261 Valve Assembly

2 2 201671 Fitting, 6-6

3 4 627850 Fitting, 4-6

4 2 6814198 Hose, 290 mm (11.4 in.)

5 2 617917 Fitting, 4-4

6 2 6805080 Hose, 795 mm (31.3 in.)

7 4 604511 Fitting, 6-6 u

u Included in Fitting Group 6098404.

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Page 6: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Mechanism Assembly

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Page 7: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Mechanism Assembly

REF QTY PART NO. DESCRIPTION

6854679 Fork Positioner Assembly

1 2 6854678 Cylinder Shell s

2 2 6851469 Cylinder Rod s

3 2 6851470 Tube

4 2 — Piston Spacer

5 2 6850726 Lug

6 2 424115 Grease Fitting

7 1 6850657 Manifold H8 2 6854674 Cylinder Head End

9 1 210266 Flow Divider Cartridge H

10 8 6059383 Shim, .02 in. (1.5 mm)

11 2 6854672 Cylinder Retainer

12 8 6851189 O-Ring, Retainer OD ✖

13 2 564406 Rod Seal, Retainer ✖

14 2 564408 Rod Wiper, Retainer ✖

15 4 6851158 Half Ring

16 4 6851169 Piston Wear Ring ✖

17 2 6851166 Piston Seal ✖

18 4 6851184 Bearing, Composite

19 4 6851170 Shell Wiper

20 2 6851163 Rod Retainer Plug

21 4 6042689 Fitting, M10 to 6 mm EO-2

22 2 627850 Fitting, 4-6 JIC  l

23 4 769577 Capscrew, M16 x 50 n

24 4 678992 Lockwasher, M16 n

25 1 679992 Seal Kit H

26 2 604510 Plug, 6 H

s If cylinder shell or rod needs replacing due to bending damage, order complete Fork Positioner Assembly.

H Included in Manifold Assembly 6850658.✖ Included in Cylinder Service Kit 6854005.l Included in Fitting Group 6852291.n Included in Mounting Kit 6059460.Reference: Common Parts 6854673, SK-32672, S-24375.

Page 8: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Carrier Group

REF QTY PART NO. DESCRIPTION

6829348 Carrier Group

1 1 6829343 Carrier Arm – RH

2 1 6829344 Carrier Arm – LH

3 2 6811474 Retainer Bar

4 4 769570 Capscrew, M12 x 25

5 4 209306 Block

6 4 787386 Lockwasher, M16

7 8 768838 Capscrew, M16 x 30

8 6 6829321 u Bearing9 2 6829192 u Lower Bearing, Upper Bar

u Included in Bearing Group 6829393.

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Page 9: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Backrest Assembly

REF QTY PART NO. DESCRIPTION

6842487 Backrest Assembly

1 1 6842486 Backrest

2 8 211128 Capscrew, M16 x 30

3 8 211179 Lockwasher, M16

Reference: Fastener Group 6812504, S-56358, S-56359.

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Page 10: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Recommended Spare Parts

70L-FPS-C204 R4 Fork Positioner

PART NUMBER DESCRIPTIONUNITS SERVICED

1-5 6-19 20-50

BASE UNIT ASSEMBLY6079936 Upper Bearing 2 4 4

6812126 Lower Bearing 2 4 46088086 Lower Hook 2 4 4

SIDESHIFT CYLINDER6849689 Cylinder Assembly 0 1 16091229 Service Kit 1 2 2

HIGH TERMINATION GROUP6805080 Hose 2 4 4

CARRIER GROUP6829192 Bearing 2 4 4

6829321 Bearing 6 12 12209306 Block 2 4 4

FORK POSITIONER ASSEMBLY210266 Flow Divider Cartridge 2 4 8

PAINT678236 12 ox. Aerosol Cascade Black 1 2 2

PUBLICATIONS6833007 Service Manual 1 1 1

6814459 User Manual 1 1 1679929 Tool Catalog 1 1 1

Page 11: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

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Page 12: Parts Manual - Cascade...2 1 6829344 Carrier Arm – LH 3 2 6811474 Retainer Bar 4 4 769570 Capscrew, M12 x 25 5 4 209306 Block 6 4 787386 Lockwasher, M16 7 8 768838 Capscrew, M16

c Cascade Corporation 2014 07-2014

Do you have questions you need answered right now? Call your nearest Cascade Parts Department.Visit us online at www.cascorp.com

AMERICASCascade CorporationParts Sales2501 Sheridan Ave.Springfield, OH 45505Tel: 888-CASCADE (227-2233)Fax: 888-329-0234

Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, OntarioCanada L4W-4M6Tel: 905-629-7777Fax: 905-629-7785

Cascade do BrasilPraça Salvador Rosa,131/141-Jordanópolis, São Bernardo do Campo - SPCEP 09891-430Tel: 55-13-2105-8800Fax: 55-13-2105-8899

EUROPE-AFRICACascade Italia S.R.L.European HeadquartersVia Dell’Artigianato 137030 Vago di Lavagno (VR) ItalyTel: 39-045-8989111Fax: 39-045-8989160

Cascade (Africa) Pty. Ltd.PO Box 625, Isando 160060A Steel RoadSparton, Kempton ParkSouth AfricaTel: 27-11-975-9240Fax: 27-11-394-1147

ASIA-PACIFICCascade Japan Ltd.2-23, 2-Chome,Kukuchi NishimachiAmagasaki, Hyogo Japan, 661-0978Tel: 81-6-6420-9771Fax: 81-6-6420-9777

Cascade Korea121B 9L Namdong Ind. Complex, 691-8 Gojan-DongNamdong-KuInchon, KoreaTel: +82-32-821-2051Fax: +82-32-821-2055

Cascade-XiamenNo. 668 Yangguang Rd. Xinyang Industrial ZoneHaicang, Xiamen CityFujian ProvinceP.R. China 361026Tel: 86-592-651-2500Fax: 86-592-651-2571

Cascade India Material Handling Private LimitedNo 34, Global Trade Centre 1/1 Rambaugh ColonyLal Bahadur Shastri Road, Navi Peth, Pune 411 030(Maharashtra) IndiaPhone: +91 020 2432 5490Fax: +91 020 2433 0881

Cascade Australia Pty. Ltd.1445 Ipswich RoadRocklea, QLD 4107AustraliaTel: 1-800-227-223Fax: +61 7 3373-7333

Cascade New Zealand15 Ra Ora DriveEast Tamaki, AucklandNew ZealandTel: +64-9-273-9136Fax: +64-9-273-9137

Sunstream IndustriesPte. Ltd.18 Tuas South Street 5Singapore 637796Tel: +65-6795-7555Fax: +65-6863-1368