parts manual - forklift attachmentsfile/45e-pps-a001r6.pdf · for technical assistance call:...

Model

Catalog Number

PartsManual

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For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234 ORWrite: Cascade Corporation, P.O. Box 20187, Portland, OR 97220Internet: www.cascorp.com

Push/Pull

45E-PPS-A001 R6

cascadecorporation

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade®

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INSTALLATION INSTR

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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.All dealerships with an open account, please indicate quantity desired and purchase order number. All othersplease enclose a check payable to Cascade Corporation.

FAX: Mail: Phone:513-325-9270 Cascade Corporation 513-322-1199

P.O. Box 360Springfield, Ohio 45501

aster Service Manual – Part No. 673969Includes all Service manuals listed in a 3-ring binder for $140.00.

Service Literature Indexand Order Form

�cascadeCascade is a Registered Trademark of Cascade Corporation

PERATOR’S GUIDEO

PART NO. DESCRIPTION

Parts Manual686455 Service Manual684945 Operators Guide685531 Operators Pocket Guide684944 Installation Instructions680664 Servicing Cascade Cylinders-VHS679929 Tool Catalog673964 Literature Index Order Form

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade®

Decals

CAUTIONNO HAND HOLD

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C-675514-1

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C-675514-1

LOCKEDPOSITION

UNLOCKEDPOSITION

Disengaged from carriage Engaged to carriage

Quick Change Hooks

LowerCarriageBar 679059

Part No. 679150(1 Place & 1 optional )

Part No. 665595(2 Place & 2 optional )

Part No. 656038( 6 Places )

Part No. 679059(1 Place if equipped with Quick Change Hooks )

Optional Faceplate Extension

PP0060.ill

Nameplate

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

Platen Group

REF QTY PART NO. DESCRIPTION

685766 Platen Group

1 1 685767 Platen − LH

2 1 685768 Platen − RH

3 2 622907 u Pin

4 2 8007 u Rivet

5 2 622908 u Spring

6 2 622897 u Handle

u Included in Upper Hook Assembly 688386.Reference: S-3408, S-3409, S-3410.


7 2 685533 u Upper Hook

8 4 685677 Capscrew, M16 x 45

9 l 682858 Shim (.030)

10 2 682851 Lower Hook

11 4 667225 Washer

12 4 209016 Capscrew, M16 x 35

13 n 688379 Shim (.060)

l As required − 2 maximum.n As required for proper adjustment.

35E/45E

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Frame Group

45EREF QTY PART NO. DESCRIPTION

6082715 Frame Group

1 1 6050000 Frame

2 3 2453 Fitting, 6-6

3 1 686509 Tube

4 1 686510 Tube

5 2 768825 Capscrew, M12 x 20

6 1 2680 Fitting, 6-6

7 1 2375 Fitting, 6-6

8 4 682850 Stop

5

1

2

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2

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S/S Mounting Group ITA II


682833 Mounting Group - R7

1 1 682554 Anchor Bracket

2 2 671165 n Bearing Segment

3 2 768759 Setscrew, M12 x 35

4 2 6517 Cotter Pin

5 2 6234 Washer

6 2 214036 Clevis Pin

7 1 675548 Cylinder u

8 2 682814 Bearing

9 2 666984 Fitting, 4-6

10 2 675550 Restrictor Washer

11 4 7403 n Grease Fitting

u See Cylinder page for parts breakdown.Reference: SK-5385.


12 1 211757 Tube

13 1 211758 Tube

14 2 2451 Fitting, 4-4

15 1 686515 Tube

16 1 686516 Tube

17 2 2669 Fitting, 4-6

18 2 2617 Fitting, 6-6

19 1 2453 FItting, 6-6

20 1 2375 Fitting, 6-6

21 1 2680 FItting, 6-6

22 2 688387 Jam Nut

n Included in Bearing Service Kit 671423.

35E/45E

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Sideshift Cylinder


675548 Cylinder Assembly

1 1 553857 Nut

2 1 636851 n Wiper

3 1 553501 Piston

4 1 662452 n Seal

5 1 638247 n Back-up Ring

6 1 641835 n Seal

7 1 675549 Shell

8 1 553499 Rod

9 1 2785 n O-Ring

10 1 615128 n Back-up Ring

11 1 553500 Retainer

12 1 553856 Retaining Ring


553861 Service Kit

n Included in Service Kit 553861.

1 4 5 3 7 8 ! 9 0 6 @ # 2

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Mechanism Group

If eyepins in noted locations need replacement, order Service Kit 6051665. The kit includes three new pin retainers, rollpins and capscrews.

Eyepins Service Kit

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Mechanism Group

35E/45EREF QTY PART NO. DESCRIPTION

204644 Mechanism Group

1 1 204691 Arm – Inner Secondary RH

2 1 204692 Arm – Secondary Outer RH

3 4 683154 Bushing n

4 l 683161 Shim (.030)

5 l 683162 Shim (.060)

6 4 205070 Roller

7 l 683163 Shim (.030)

8 l 683164 Shim (.060)

9 4 683155 Bushing n

10 1 682821 Pin – Primary/Secondary Inner

11 12 6229 Washer

12 2 685661 Capscrew, M8 x 14

13 12 6020429 Eye Pin

14 2 682822 Pin – Head

15 2 205065 Pin

16 6 683153 Bushing n

17 l 204532 Shim (.12)

18 2 204694 Arm – Outer Primary

19 4 204533 Pin – Frame

20 4 204535 Bushing n

21 4 204695 Pin – Primary Outer

22 1 204604 Arm – Inner Primary

23 1 204693 Arm – Secondary Outer LH

24 1 204690 Arm – Inner Secondary LH

25 2 204696 Pin – Outer

26 2 682823 Pin – Rod

27 2 683165 Spacer

28 10 767961 Capscrew, M8 x 16

292 6045015 Retainer u (or)

2 6050227 Retainer uH

301 6047125 Retainer u (or)

1 6050414 Retainer uH

31 3 6047151 Capscrew, M8 x 16 H

32 3 7913 Roll Pin H

l Quantity as required.n Included in Bushing Service Kit 205075.u Confirm part number cast on retainer.H Included in Service Kit 6051665.


Cylinder Assembly

35E/45EREF QTY PART NO. DESCRIPTION

582636 Cylinder Assembly

1 1 678019 Nut

2 1 564159 u Seal

3 1 671048 u Seal Loader Kit

4 1 564161 Piston

5 1 562717 Shell

6 1 558626 Rod

7 1 662448 u Seal

8 1 2787 u O-Ring

9 1 615130 u Back-Up Ring

10 1 558628 Retainer

11 1 636853 u Wiper

12 4 559697 Bearing

13 1 559698 Spacer

14 2 604510 Fitting, 6

562339 Cylinder Service Kit

u Included in Service Kit 562339.

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cascade� For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234


683178 Lower Hook Group ITA II1 2 679360 Hook2 4 667225 Washer3 4 779010 Capscrew

Bolt-On Lower Hook Group ITA II

123

PP0058.ill


Hydraulic Group - ITA Class II


6086064 Hydraulic Group

1 1 685831 Hose, Twinline, 39.60 in.

2 2 683173 u Hose, 15.50 in.

3 1 2375 u Fitting, 6-6

42 604511 u Fitting, 6-6

6 604511 Fitting, 6-6

5 1 6085925 Valve n

6 2 787373 u Capscrew, M8 x 25

n See Valve Assembly page for parts breakdown.


7 2 685978 Hose, 19.40 in.

8 2 684956 Cable Tie

9 4 605235 u Fitting, 5-6

10 1 200647 u Tube

11 2 604510 Plug

12 1 200649 u Tube

13 1 200648 u Tube

u Included in Hydraulic Components Group 200581-R6.Reference: SK-5385, 5386.

35E/45E

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Valve Assembly


6085925 Valve Assembly

1 1 6045016 Relief Valve

2 1 682170 Service Kit

3 1 6085927 Valve Body

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Faceplate Group


6019140 Faceplate Group (R3)

6020440 Gripper Jaw Assembly (R5) l

1 1 206396 Gripper Jaw

2 1 6002134 Valve

3 1 6020444 Gripper Cylinder, LH u

4 1 6020443 Gripper Cylinder, RH u

5 4 6020462 Collar

6 2 787373 Capscrew, M8 x 20

7 4 6014089 Pin

8 1 6002135 Gripper Bar

9 1 672712 Gripper Pad

10 5 680253 Lockwasher, M8

u See Gripper Cylinder page for parts breakdown.l Includes items 1-17.


11 5 787375 Capscrew, M8 x 20

12 2 604511 Fitting, 6-6

13 2 686573 Bearing

14 2 6002138 Hose, 315 mm

15 2 6002139 Hose, 450 mm

16 4 617918 Fitting, 4-4


18 4 225346 Capscrew, M16 x 60

19 4 675620 Washer

20 1 6002142 Faceplate, 40 x 40 in. n

21 2 768714 Capscrew, M16 x 60

n Width x height.

35E/45E

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For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade�


6020444 Gripper Cylinder – LH1 1 646540 ▼ Seal2 1 636850 ▼ Wiper3 1 2718 ▼ O-Ring4 1 2710 ▼ O-Ring5 1 615122 ▼ Back-Up Ring6 1 6020453 Shell7 1 6020461 Rod8 1 685664 Retainer9 1 685665 Piston10 1 563462 Nut11 1 563916 Ring12 1 3137 Ring13 1 663728 ▼ Piston Seal

▼ Included in Service Kit 684827.

Gripper CylinderLeft Hand

@!53890

# 4 7 6 1 2

PP0829.ill

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade�


6020443 Gripper Cylinder – RH1 1 646540 ▼ Seal2 1 636850 ▼ Wiper3 1 2718 ▼ O-Ring4 1 2710 ▼ O-Ring5 1 615122 ▼ Back-Up Ring6 1 6020452 Shell7 1 6020461 Rod8 1 685664 Retainer9 1 685665 Piston10 1 563462 Nut11 1 563916 Ring12 1 3137 Ring13 1 663728 ▼ Piston Seal

▼ Included in Service Kit 684827.

Gripper CylinderRight Hand

@!53890

# 4 7 6 1 2

PP0829.ill


Recommended Spare Parts List

Push/Pull 45E-PPS-A001 R6

PART NUMBER DESCRIPTIONATTACHMENTS SERVICED

1-5 6-19 20-50

PLATEN GROUP622907 Platen Pin 1 2 4

622908 Spring 1 2 4

622897 Handle 2 2 8

8007 Rivet 4 8 8

688379 Shim-Upper Hook (.06) 0 1 2

682851 Lower Platen Hook 1 2 2

209016 Capscrew – Lower Hook 1 1 2

685533 Upper Platen Hook 0 2 4685677 Capscrew – Upper Hook 2 4 4

MOUNTING GROUP671165 Upper Bearing 2 4 6682814 Lower Bearing 2 4 6

BOLT-ON LOWER HOOKS679360 Lower Hook 2 4 8779010 Capscrew 2 8 16

MECHANISM GROUP205070 Rollers 4 8 8

n Bushings (all) 2 4 6n Shims (all) 8 16 30

6020429 Eye Pin 4 8 16

PUSH/PULL CYLINDER582636 Cylinder 0 2 2562339 Cylinder Service Kit 2 4 6

HYDRAULIC GROUP604511 Fitting, 6-6 2 4 6

683173 Hose (cylinder) 2 4 6

685831 Hose (gripper) 2 4 6n Tubes (all) 1 2 4

6085925 Valve Assembly 0 1 2

FACEPLATE GROUP6020443 Gripper Cylinder RH 0 2 4

6020444 Gripper Cylinder LH 0 2 4

684827 Gripper Cylinder Service Kit 2 4 8

672712 Gripper Pad 1 2 2

787375 Capscrew (gripper pad) 5 10 10

6002138 Hose (gripper cylinder) 1 2 2

6002139 Hose (gripper cylinder) 1 2 2686573 Gripper Bearing 2 4 4

PAINT

685660 12 ox. Aerosol Heritage White 1 1 1

PUBLICATIONSParts Manual 1 1 1

686455 Service Manual 1 1 1

684945 Installation Instruction 1 1 1

685531 Operator’s Guide 1 1 1679929 Tool Catalog 1 1 1

VIDEOS680664 Servicing Cascade Cylinders 1 1 1

n See specific parts page.

c Cascade Corporation 2011 12-2011

Do you have questions you need answered right now? Call your nearest Cascade Parts Department.Visit us online at www.cascorp.com

AMERICASCascade CorporationParts Sales2501 Sheridan Ave.Springfield, OH 45505Tel: 888-CASCADE (227-2233)Fax: 888-329-0234

Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, OntarioCanada L4W-4M6Tel: 905-629-7777Fax: 905-629-7785

Cascade do BrasilRua João Guerra, 134Macuco, Santos - SPBrasil 11015-130Tel: 55-13-2105-8800Fax: 55-13-2105-8899

EUROPE-AFRICACascade Italia S.R.L.European HeadquartersVia Dell’Artigianato 137030 Vago di Lavagno (VR) ItalyTel: 39-045-8989111Fax: 39-045-8989160

Cascade (Africa) Pty. Ltd.PO Box 625, Isando 160060A Steel RoadSparton, Kempton ParkSouth AfricaTel: 27-11-975-9240Fax: 27-11-394-1147

ASIA-PACIFICCascade Japan Ltd.2-23, 2-Chome,Kukuchi NishimachiAmagasaki, Hyogo Japan, 661-0978Tel: 81-6-6420-9771Fax: 81-6-6420-9777

Cascade Korea121B 9L Namdong Ind. Complex, 691-8 Gojan-DongNamdong-KuInchon, KoreaTel: +82-32-821-2051Fax: +82-32-821-2055

Cascade-XiamenNo. 668 Yangguang Rd. Xinyang Industrial ZoneHaicang, Xiamen CityFujian ProvinceP.R. China 361026Tel: 86-592-651-2500Fax: 86-592-651-2571

Cascade India Material Handling Private LimitedNo 34, Global Trade Centre 1/1 Rambaugh ColonyLal Bahadur Shastri Road, Navi Peth, Pune 411 030(Maharashtra) IndiaPhone: +91 020 2432 5490Fax: +91 020 2433 0881

Cascade Australia Pty. Ltd.1445 Ipswich RoadRocklea, QLD 4107AustraliaTel: 1-800-227-223Fax: +61 7 3373-7333

Cascade New Zealand15 Ra Ora DriveEast Tamaki, AucklandNew ZealandTel: +64-9-273-9136Fax: +64-9-273-9137

Sunstream IndustriesPte. Ltd.18 Tuas South Street 5Singapore 637796Tel: +65-6795-7555Fax: +65-6863-1368

parts manual - forklift attachmentsfile/45e-pps-a001r6.pdf · for technical assistance call:...

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