parts manual maintenance manual - rocwin

© Robert Hydrauliques inc. Parts manual

Jun-11

345A Marion St, Le Gardeur, (PQ), J5Z 4W8, Canada

Phone: (450) 582-8701 Fax : (450) 582-8702

Website : http://www.rhaerials.com

PARTS MANUAL

&

MAINTENANCE MANUAL

Page 2


Parts manual

Base components 3

Sections components

Brackets & holders 7

Rollers & blocs 8

Bars (rungs) 12

Siderails 14

Fiber glass 15

Bucket components 16

Hydraulic components

Power Unit 19

Cylinders 23

Electric components 25

Options et accessories 29

Maintenance manual

Procedure: Dielectric Strength Test 31

Procedure to Replace Rollers with Blocks 38

OMNEX Programming Procedure 42

43

Cylinder Valve Adjustment Procedure 44

Stability Test for RH Aerial Device 45

Bucket Heater Installation and Operating Instructions 48

Centralizer Adjustment Procedure 50

Checking Valves on Power Unit 51

Hydraulic Fluid Change Procedure 52

Steel Cable Replacement Procedure 55

Problem resolution & Diagrams 57

Procedure for Reprogramming the OMNEX (Auto shut down)

Index

Page

Page 3


Base bottom

1

2006 base bottom

1

Top base

1

Standard elevation bracket

1240-00-V03

* Height of 14 7/8

110-00-V03

All 120-00-V03

* Standard model

All

110-00-V02

* Usually use on van installation (before 2010)

All

All

Base components

Qty / ladderParts numberModel

Page 4


Minus 10 degres elevation bracket

1

Rotation bearing

1

Include: MW01-02 2

MW01-03 2

MW01-04 2

MW01-05 1

Rotation wrom-gear

1

Bottom bloc collector holder

1

1

1

All MB01

RH38D

RH50D

* Not need for other model

111-00-V03

111-00-V03

RH44D 111-00-V03

All MW01

All 240-00-V04

Base components

Model Parts number Qty / ladder

* Height of 17 3/4

Page 5


Top bloc collector holder

1

1

on the base

Hydraulic fitting holder

All 121-00-V03

All 112-00-V02

Parts number

Base components

Model Qty / ladder

Page 6


Catrac holder

1

* A second could be need if the ladder options demand

the installation of two catrac

Hose holder

1

Extension cable bracket

1

Extension cylinder holding cable

2

RH44D

RH35, RH38251-00A-V02

1

RH38D1

All 213A-00-V02

All

RH41, RH44

RH47, RH50D

251-00B-V02

251-00D-V02

213-00-V04

All 225D-00R-V02

Sections components


Page 7


Roller holder (1st section)

1

Side roller holder

4

Single rear roller holder

2nd

and 3rd

section

6

Roller holder with extension cylinder attach

1

Parts number

Sections components

Qty / ladder

All 216-00-V02

214-00-V01All

235-00-V01

Model

All

All 224-00-V03

Page 8


Dual rear roller holder

2

(2nd section)

1

Steel cable

2

Ladder protector

2

Rear roller holder

All 225B-00-V02

All 225-00-V01

Model Parts number

Sections components

Qty / ladder

* Need 4 rivets (FRA04-06) for each ladder protector

installation

250-00D-V02

RH44D

2

2

250-00A-V02

RH47, RH50D

All 217A-00-V01

RH35, RH38

RH41, RH44250-00B-V02

RH38D

Page 9


Front roller assy (1st section)

4

Side roller assy

1st & 2nd section

4

Front roller assy (2nd section)

4

Grease bolt

12


All K214A-V01

Sections components

All 216A-00-V03

All K224A-V01

All 200-00-V01

Page 10


Blocs for 1st and 2nd section

10

Steel pully

4

Sections components


All 226-00-V01

All K225C-V01

Page 11


1st section bar

8

2nd section bar

10

2nd section bar (13/32 diametre)

1

3rd section bar (short)

RH35 7

RH38 9

RH38D 5

RH41 9

RH44 11

RH44D 7

RH47 11

RH50D 9

Use pop rivet: FRA04-06



Lenght: 24" 3/8


6RH38D

RH41, RH44222-00-V01 8

RH44D

All 222B-00-V01

RH35, RH38222-00-V01

RH47, RH50D 222-00-V01

Lenght: 19" 3/8

Lenght: 24" 3/8

232-00-V01

Length: 28" 5/8

212-00-V01

RH35, RH38

RH38D4

6

212-00-V01

212-00-V01

Sections components


RH41, RH44

RH44D

RH47, RH50D

Page 12


3rd section bar (long)

3rd section bar (13/32 diametre)

RH50D


4

Parts number Qty / ladder

Lenght: 20" 1/8

Lenght: 19" 5/8

RH38D, RH44D

Sections components

Model

232B-00-V01

232B-00-V01

RH41, RH44

RH44D

RH35, RH38

RH50D

232A-00-V01

4

3

RH38D

RH47

Page 13


Siderails - 1st section

2

Siderails - 2nd section

2

Siderails - 3rd section

2

2

2

2

2

2

Note: on this page the ( R) inscription means the right side is the same as the Left side,

in the goal to not duplicate the list.

Per example, The RH50D 3rd section could be read that way:

231A-00EL-C01 x 1

231A-00ER-C01 x 1

RH41, RH44211-00BL(R)-C01 2

RH44D

2


211-00DL(R)-C01

RH35, RH38

221-00BL(R)-C01 2RH44D

RH38, RH41

RH47, RH50D

211-00AL(R)-C01RH38D

Sections components

RH44D

RH44, RH47

RH35, RH38

231B-00BL(R)-C01

231A-00CL(R)-C01

231B-00DL(R)-C01

231A-00EL(R)-C01

221-00DL(R)-C01

221-00AL(R)-C01 2RH38D

RH41, RH44

RH50D

231B-00GL(R)-C01

231A-00AL(R)-C01

RH47, RH50D

RH38D

RH35

Page 14


Insulated handrail

Fiber tubing

Mini rail

2

RH50D

Sections components

231C-00L(R)-C01


RH38D

238-00-J02 2RH44D

RH50D

RH50D

RH44D

RH38D

RH38D

238A-00L(R)-J01 2RH44D

Page 15


Bucket assembly

1

Bucket assembly (with step)

1

Security string

1

Eye for security string

2

All K300-V01

Bucket components


* This bucket is use with the -10 degré option

All 850-00-V01

All K300B-V01

All FBE001

Page 16


Bucket bracket holder

1

Bucket step

1

Basket pin support plate

outside left

1

Basket pin support plate

outside right

1

Parts number

Bucket components

All 234-00-V03

All 234B-00-V01

234A-00R-V01

Qty / ladder

* This step is use with the -10 degré option

* Not use with the -10 degré option

Model

All 234A-00L-V01

* Use with the -10 degré option

All

Page 17


Bucket pin

2

Leveling cylinder pin

2

301-00-V02

Bucket components

Qty / ladder

All

All 632-00-V02

Model Parts number

Page 18


Collecteur Block

Collecteur Block (continous rotation)

Rotation Engin

Holding valve block

3

ou

1HM250-H2KSNAll

All

K650-V02



ou

1

K651-V02

* Model may be check (option)

All HBECI

* Model may be check (option)

K651-V04

K650-V03

1All

Page 19


Cartridge

3

Flow control

1

Power unit

1

Hydraulic pump

1

All HP02

All HP02-P2

Qty / ladder

(only one plug on the electric engin)

Model Parts number

* Model before 2001, Part # : HP02-M

HVF400SRH47, RH50D

* Model before 2001, Part # : KP-20

HVCBA-LHNAll


Page 20


Filter 10 microns

1

Power unit cap

1

Power unit cap filter

1

Directional valve din coil

8

Qty / ladder

All HP02-F

HP02-B-FT


Model Parts number

All HP02-B-B

All

All HD001

Page 21


Electric coil

Center close

2

Center open

2

Elevation cylinder tubing

1

Leveling cylinder tubing

1

Extension cylinder tubing

1

All HV002-ASSY

All

Qty / ladder

HV001-ASSY

1

RH35, RH38624-00A-V01

RH38D

RH41, RH44624-00B-V01

RH44D

RH47, RH50D 624-00D-V01

All 614-00-V01

Model Parts number

1


All 634-00-V01

Page 22


Elevation cylinder pin (bottom)

1

Elevation cylinder pin (rod side)

1

Leveling cylinder

2

Elevation cylinder

1610-00-J01

Qty / ladder

All

612-00-V02


Model Parts number

All 630-00-J01

All

All 611-00-V02

Page 23


Extention cylinder

1

Seals Kit

Elevation cylinder 1

Extention cylinder 1

Leveling cylinder 1

Strainer

1

620-00D-V01

HSK003

1

HSK002

RH35, RH38620-00A-V01


RH41, RH44620-00B-V01

Parts number Qty / ladderModel

All

RH38D

HSK001

RH44D

RH47, RH50D

HP02-FINT

1

Page 24


Electronic board

1

Electronic board (New generation)

1

Remote Control

RH38D

RH44D 1

RH50D

Radio control transmiter

RH38D

RH44D 1

RH50D

Qty / ladder

ER03-T1

ER03-R1

Parts number

All ES03-1

All ES03-P

Electric components

Model

Page 25


Radio control kit

RH38D

RH44D 1

RH50D

Lower Control (and bucket for non-isulated model)

RH50D

Lower control case

1

E-stop twist release

1

Qty / ladder

Electric components

Model

ES01-M3 2RH41, RH44

ES01-M2-EP6

All ES01-M2-EST4R

RH47

1

RH35, RH38

All

Parts number

ER03-1-K

RH38D, RH44DES01-M3

Page 26


Protecteur transparent simple

1

Bloc de contact

13

Bloc de contact (NC)

1

Green push botton

1

ES01-M2-KXBE-1

Model Parts number

All

Electric components

All

All ES01-M2-CBR01

All ES01-M3-10GF

Qty / ladder

ES01-M2-CBR10

Page 27


Toggle switch

1

Lower control sticker

1

1

1

AST-ES01-C-RH

Qty / ladderModel Parts number

All

All

Electric components

All

All ES01-M3-30B

Page 28


Handle

2

Bucket cover

1

Power unit cover

1

Folding walk-way

1

1

1

1

1

1

All

RH38, RH41

RH44D

Model Parts number

RH35

RH38D

All 100-00-K01

803-00-V01

RH50D

805-00-V01RHL37, RH44, RH47

806-00-V01

Options et accessories

Qty / ladder

n/d

n/d D001-PO

804-00-V01

801-00-V01

802-00-V01

All D001-FQ

Page 29


Tool box

1

Tool holders Kit (2x)

1

Bucket heater

1

Working lamp

1

1

* Possibility to have one or two lamp(s).

D018

Model

Options et accessories

Qty / ladder

All

Parts number

KD001All

All K-004-2

All D021-K

All K-004

Page 30

parts manual maintenance manual - rocwin

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