partslistfor dx450red-d-arc parts manual.pdf9 5522 dx450red-d-arc controlpanelasbly,includes:...

26
P-582 P-582 PARTS LIST FOR DX450 Red-D-Arc RETURN TO MAIN INDEX Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies DX450 RED-D-ARC

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Page 1: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

P-582P-582

PARTS LIST FORDX450 Red-D-Arc

RETURN TO MAIN INDEX

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DX450 RED-D-ARC

Page 2: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-AP-582-A

ILLUSTRATION OF SUB-ASSEMBLIES

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88

44

22

11

55

66

77

33

DX450 RED-D-ARC

Page 3: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

09-24-2008

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

P-582-A.1P-582-A.1

DX450 Red-D-Arc

For Code: 11512

CODE NO.

11512 1 1 1 1 1 1 1 1

11561 1 2 1 1 1 2 1 2

Enclo

sure

Components

P-582-K

8

Case

Back

&Ra

diatorA

sbly

P-582-J

7

Engin

eAssem

bly

P-582-H

6

Base,F

uelTan

k&Ba

ttery

Assembly

P-582-G

5

Generator&

RotorA

ssem

blyP-582-F

4

Powe

rModule

PanelA

ssem

bly

P-582-E

3

Output

PanelA

ssem

bly

P-582-D

2

Case

Front&

ControlP

anel

Assembly

P-582-C

1Op

tionalE

quipm

ent

P-582-B.1

SUB ASSEMBLYPAGE NAME

PAGE NO.

Sub Assembly ItemNo.

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DX450 RED-D-ARC

Page 4: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Accessory Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K704Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K899-150 Amp, 240V Power Plug (3-Phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order T12153-102 Wheel Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2636-1Fender & Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2639-1Cable Storage Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2640-1

Air Cleaner Service Indicator Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1858-14 Wheel Yard Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2641-2Cold Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2735-1

05-19-2008

Miscellaneous Options Available for your machine are listed below:# Indicates a change this printing.

P-582-B.1P-582-B.1 OPTIONAL EQUIPMENT LISTING

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DX450 RED-D-ARC

Page 5: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

DX450 RED-D-ARC

NOTES

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Page 6: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-CP-582-C

Case Front & Control Panel Assembly

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Par

tN

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ers

Par

tN

umb

ers

Par

tN

umb

ers

Par

tN

umb

ers

6B6B

191911

14A14A

13131515 1616

18A18A

17A17A

35C35C

42A42A

42D42D

35D35D

35B35B

42C42C

32A32A

37A37A

37B37B37C37C

37C37C

37F37F37E37E37D37D

6C6C

22A22A

31E31E

31F31F

6E6E6D6D1010

1212

3030

5E5E5D5D

31A31A36A36A

2626

20C20C

20A20A

39A39A

39A39A

77

88 99

5252

DX450 RED-D-ARC

Page 7: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

Control Panel Asbly, Includes: G4982-16 1 X1 Control Panel G4867-2 1 X2 Plain Washer (Not Shown) S9262-27 2 X3 #10-24 HN (Not Shown) CF000010 4 X4 Lock Washer (Not Shown) E106A-1 2 X5 Connector & Lead Asbly (Not Shown) M19685-17 1 X5D Knob T10491-1 1 X5E Knob T10491 2 X5F “O” Ring (Not Shown) T13483-7 3 X6A Connector & Lead Asbly (Not Shown), Includes: M19685-20 1 X6B Connector Receptacle S12021-70 1 X6C Connector Receptacle S12021-62 1 X6D Cap-Cable Connector S17062-6 1 X6E Cap-Cable Connector S17062-11 1 X6F Pan Head Screw (Not Shown) S8025-96 8 X7 Fuel Gauge S17585-1 1 X8 Temperature Gauge S25154 1 X8A #10-32 HN (Not Shown) CF000011 6 X9 Oil Pressure Gauge S20206 1 X9A #10-32 HN (Not Shown) CF000011 6 X10 Pilot Light - (Yellow) T13534-11 1 X11A Catch Bracket (Not Shown) S24659 1 X11B Self Tapping Screw (Not Shown) S8025-98 2 X12 Pilot Light - (Green) S24691 1 X13 Hour Meter - Miniature S17475-3 1 X14A Switch - Toggle, DPDT T10800-36 1 X14B Sealing Boot (Not Shown) S22061-4 1 X15 Switch, Pushbutton S13146-4 1 X16 Start Button S13146-1 1 X17A Switch, Toggle, SPST T10800-38 2 X17B Sealing Boot (Not Shown) S22061-4 2 X18A Toggle Switch T10800-39 1 X18B Sealing Boot (Not Shown) S22061-4 1 X19 Upper Nameplate (G6270-1) (Part of G6270) NSS 1 X20A Weld Control PC Bd Assembly G5507-[ ] 1 X20B Self Tapping Screw (Not Shown) S8025-100 4 X20C P.C. Board Mounting Bracket L11924-1 1 X20D #10-24 HLN (Not Shown) T9187-13 4 X21 Wiring Harness (Not Shown) G6304 1 X22A Diode Bridge T13637-6 1 X22B Insulating Washer (Not Shown) S10773-7 1 X22C Plain Washer (Not Shown) S9262-3 1 X22D Lock Washer (Not Shown) E106A-1 1 X22E #10-24 HN (Not Shown) CF000010 1 X25 Button Plug (Not Shown) T14659-1 1 X26 Switch T10800-39 1 X30 Pilot Light (Red) T13534-3 1 X31A Meter Housing Assembly L11160 2 X31B Meter Housing Seal (Not Shown) S24630 2 X31C Plain Washer (Not Shown) S9262-3 4 X31D #6-32 HN (Not Shown) CF000005 4 X

07-01-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-C.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-C.1

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NSS - Not Sold Separately DX450 RED-D-ARC

#

#

Page 8: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

31E Meter Bezel M19368 2 X31F Lens T14807-9 2 X31G #4-40 x .375 SS-PPNHS (Not Shown) CF000389 4 X32A OCV Indicator PCB Asbly G4407-[ ] 1 X32B #10-24 HLN (Not Shown) T9187-13 4 X33 VRD On/Off Decal (Not Shown) (G6270-5) (Part of G6270) NSS 1 X34 Connector & Lead Asbly (Not Shown) M19685-11 1 X35A Door, Decal & Latch Assembly, Includes: M21982 1 X35B Drop Down Door Assembly L12440 1 X35C Decal (G6270-2) (Part of G6270) NSS 1 X35D Door Latch S25569 1 X35E Thread Forming Screw (Not Shown) S9225-68 4 X36A Diode Bridge T13637-6 1 X36B Insulating Washer (Not Shown) S10773-7 1 X36C Plain Washer (Not Shown) S9262-3 1 X36D Lock Washer (Not Shown) E106A-1 1 X36E #10-24 HN (Not Shown) CF000010 1 X37A Resistor S10404-132 1 X37B #10-24 x 3.00 RHS CF000009 1 X37C Insulating Washer T4479-A 2 X37D Plain Washer S9262-27 1 X37E Lock Washer E106A-1 1 X37F #10-24 HN CF000010 1 X38 Relay (Supplied w/Engine) (Not Shown) M21735-8 1 X39A Circuit Breaker T12287-20 2 X39B Sealing Boot S22061-3 2 X40 Thread Forming Screw (Not Shown) S9225-68 4 X42A Case Front G4865 1 X42B Thread Forming Screw (Not Shown) S9225-68 4 X42C Case Front Insert G4870 1 X42D Thread Forming Screw S9225-68 6 X45 Instruction Tag (Not Shown) M17238 1 X52 Shield G6048 1 X53 Plug & Lead Assembly (Not Shown) M21905 1 X

07-01-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-C.2

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-C.2

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NSS - Not Sold Separately

Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposelybeen left blank so as to eliminate errors, confusion and updates.

DX450 RED-D-ARC

Page 9: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

NOTES

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DX450 RED-D-ARC

Page 10: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

DX450 RED-D-ARC

P-582-DP-582-D

05-19-2008

Output Panel Assembly

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11

992222

7788

5A5A

10A10A12A12A

2121

14A14A14B14B

12B12B

11A11A

13A13A13B13B

15B15B 15A15A

11B11B11C11C

5B5B

5D5D5C5C

20A20A

Page 11: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

Output Panel Assembly, Includes: G4983-14 1 X •Output Panel Assembly, Includes: G4983-18 1 • X

1 Output Panel G4866-6 1 X •1 Output Panel G4866-7 1 • X2 Plain Washer (Not Shown) S9262-27 2 X X3 #10-24 HN (Not Shown) CF000010 4 X X4 Lock Washer (Not Shown) E106A-1 2 X X5A Receptacle, Duplex S11668-2 2 X •5A Receptacle, Duplex S20184 2 • X5B Receptacle Cover S27290 2 X •5B Receptacle Cover M16996 2 • X5C GFCI Cover L13286 2 X X5D Mounting Bracket S27167 2 X X5E Thermo-Plastic Screw (Not Shown) S24738-3 4 X X5F Receptacle Gasket S21088 2 • X7 Circuit Breaker (20 Amp) T12287-38 2 X X8 Sealing Boot (Not Shown) S22061-2 2 X X9 Rating Decal (G6270-3) (Part of G6270) NSS 1 X X10A Output Stud, Includes: M13900 2 X X

Output Stud Nut T3960 2 X X10B Self Tapping Screw (Not Shown) S8025-91 4 X X11A Output Stud Cover M20007 2 X X11B Output Stud Cover Plate S25669 2 X X11C Thread Forming Screw S9225-68 4 X X12A 1/4-20 HLN T9187-1 1 X X12B 1/4-20 HN CF000017 1 X X13A Receptacle, 240V, 3 Phase S18907-3 1 X X13B Receptacle Cover M18861 1 X X13C Lock Washer (Not Shown) T9695-3 4 X X13D #8-32 HN (Not Shown) CF000042 4 X X14A Circuit Breaker M20586-1 1 X X14B Circuit Breaker Cover S24911-4 1 X X14C Sems Screw (Not Shown) T10082-30 6 X X14D Lock Washer (Not Shown) T4291-A 6 X X15A Receptacle S20229-4 1 X X15B Receptacle Cover M21891 1 X X15C Lock Washer (Not Shown) E106A-1 2 X X15D #10-24 HN (Not Shown) CF000010 2 X X15E Self Tapping Screw (Not Shown) S8025-97 4 X X15F Plain Washer (Not Shown) S9262-27 2 X X15G Thread Forming Screw (Not Shown) S9225-36 2 X X20A GFCI Module M21586 2 X X20B Flat Washer (Not Shown) S9262-3 4 X X20C Lock Washer (Not Shown) T4291-A 4 X X21 Aux & Circuit Breaker Decal (G6270-6) (Part of G6270) NSS 1 X X22 Aux & Circuit Breaker Decal (G6270-7) (Part of G6270) NSS 1 X X25 Thread Forming Screw (Not Shown) S9225-68 4 X X30 Shunt & Lead Asbly (Attaches to Output Stud) (Not Shown) S24097-2 1 X X

09-24-2008DX450 RED-D-ARC

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-D.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-D.1

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NSS - Not Sold Separately

Page 12: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-EP-582-E

Power Module Panel Assembly

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2B2B

33

2A2A

6A6A

11

5A5A

8A8A

15A15A

6B6B

6C6C7A7A7B7B

6E6E

4A4A4B4B

DX450 RED-D-ARC

Page 13: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

Power Module Panel Assembly, Includes: G5011-1 1 X1 Power Module Panel G4930-1 1 X2A Fuel Tank Front Panel G4932-1 1 X2B Thread Forming Screw S9225-68 1 X3 Bushing T12380-4 1 X4A Chopper Bracket S26006-1 2 X4B Thread Forming Screw S9225-68 4 X5A Chopper Assembly L12683-[ ] 1 X5B Torx Button Head Screw (Not Shown) S25930-6 4 X5C Lock Washer (Not Shown) E106A-2 4 X6A Resistor S10404-138 1 X6B #10-24 x 7.50 RHS CF000191 1 X6C Plain Washer S9262-27 2 X6D Lock Washer (Not Shown) E106A-1 1 X6E #10-24 HN CF000010 1 X7A Heat Sink Holder S22168 2 X7B Thread Forming Screw S9225-45 2 X8A Rectifier L11132-2 1 X8B Plain Washer (Not Shown) S9262-121 2 X8C Lock Washer (Not Shown) E106A-14 2 X10 Thread Forming Screw (Not Shown) S9225-68 4 X15A Engine Control Unit M21735-3 1 X15B #10-24 x 2.25 RHS (Not Shown) CF000046 2 X15C Plain Washer (Not Shown) S9262-27 4 X15D Lock Washer (Not Shown) T9695-1 2 X15E #10-24 HN (Not Shown) CF000010 2 X15F #10-24 HJN (Not Shown) T9187-13 2 X

07-01-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-E.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-E.1

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Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposelybeen left blank so as to eliminate errors, confusion and updates.

DX450 RED-D-ARC

#####

Page 14: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-FP-582-F

Generator & Rotor Assembly

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2B2B2E2E

2F2F2D2D

9A9A10B10B9B9B

20B20B

20C20C

15A15A15B15B

15C15C

20H20H

2A2A

5A5A1A1A

4A4A

5B5B

3A3A4B4B

3B3B

4C4C

3C3C

DX450 RED-D-ARC

Page 15: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

Generator Assembly (L10742-15), Includes: NSS 1 X1A Stator Tie Bar Welded Assembly G3088-16 1 X2 Rotor & Coupling Disc Asbly (L13110-3), Includes: NSS 1 X2A Rotor & Shaft Assembly L10501-5 1 X2B Coupling Disc M19796 1 X2C Coupling Disc Backing Plate (Not Shown) S8042 2 X2D Coupling Clamp Ring S14233 1 X2E 7/16-14 x 1.50 HHCS T8833-2 8 X2F Lock Washer E106A-8 8 X3A Fan Couple S22657 1 X3B 3/4-10 HN CF000025 1 X3C Lock Washer E106A-7 1 X4A Fan Blade L9551 1 X4B Thread Forming Screw S9225-22 4 X4C Lock Washer E106A-14 4 X5A Bearing M9300-85 1 X5B Tolerance Ring S18044-5 1 X9A Blower Segment S11868-1 4 X9B M10 x 1.5 x 25 SHCS T14731-61 8 X9C Lock Washer (Not Shown) S17400-1 8 X10A 3/8-16 x 1.25 HHCS (Not Shown) T8833-10 8 X10B Lock Washer E106A-16 8 X15A 3/8-16 x 1.25 HHCS T8833-62 2 X15B Lock Washer E106A-16 2 X15C Plain Washer S9262-120 2 X20A Brush Holder & Bracket Asbly, Includes: M21315 1 X20B Brush Holder Bracket M18323 1 X20C Brush Holder & Brush Holder Asbly, Includes: M16158 1 X

Brush Holder Cartridge G2114 1 XBrush Assembly S19480 2 XBrush Assembly Retainer M16157 1 X

20G Self Tapping Screw (Not Shown) S8025-91 2 X20H Bushing T12380-4 1 X20J Thread Forming Screw (Not Shown) S9225-8 2 X

01-05-2009

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-F.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-F.1

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DX450 RED-D-ARC

#

Page 16: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-GP-582-G

Base, Fuel Tank, Battery Assembly

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15C15C

15D15D6A6A

3131

15E15E15F15F

15B15B

7A7A 10F10F10E10E

21A21A21B21B

15A15A

7B7B

25A25A

25E25E

25G25G25H25H25J25J

25J25J25K25K

25K25K

25D25D25F25F

25L25L25M25M

25B25B

12C12C

12D12D12E12E12F12F

12B12B

12A12A

1111

24A24A40A40A23A23A

10C10C10A10A 10B10B

3C3C 5A5A

3A3A

11

3030

27A27A

32B32B

32A32A

35A35A

10D10D10E10E

22A22A22B22B

2A2A2B2B

DX450 RED-D-ARC

Page 17: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

1 Base G4900-1 1 X2A Mounting Bracket M20610 4 X2B Thread Forming Screw S9225-64 8 X3A Support (Engine) L12454-2 1 X3B Thread Forming Screw (8 per Support) (Not Shown) S9225-68 16 X3C Support (Stator) L12454 1 X5A Rubber Mount T11991-3 4 X5B Thread Forming Screw (Not Shown) S9225-64 8 X6A Battery Cable (Negative) S8070-51 1 X7A Battery Cable (Positive) S8070-47 1 X7B Battery Terminal Cover S20191-1 1 X7C M8 X 1.25 HN (Not Shown) T14815-2 1 X9 Thread Forming Screw (Not Shown) S9225-64 1 X

Fuel Tank Assembly, Includes: G6071 1 X10A Fuel Tank NSS 1 X10B Fuel Cap S20541 1 X10C Fuel Sender L12505 1 X10D Fuel Fitting S19564-1 1 X10E Rubber Plug S19563 2 X10F Fuel Fitting, (Return) S19564-5 1 X11 Fuel Tank Tray L13304 1 X12 Choke & Bracket Asbly, Includes: M21314 1 X12A Choke M19416-2 1 X12B Choke Bracket M20547 1 X12C 5/16-18 x 2.75 HHCS CF000187 2 X12D Plain Washer S9262-121 2 X12E Lock Washer E106A-14 2 X12F 5/16-18 HN CF000029 2 X12G Thread Forming Screw (Not Shown) S9225-68 4 X15 Battery & Hold Down Asbly, Includes: L8904-5 1 X15A Battery Tray M20535 1 X15B Battery Bracket S22018 1 X15C Carriage Bolt T11827-31 2 X15D 1/4-20 HLN T9187-6 2 X15E Battery (12V) (M9399-11) NSS 1 X15F Cap T14654 1 X15G Thread Forming Screw (Not Shown) S9225-68 4 X21A Fuel Line (Return) T10642-276 1 X21B Hose Clamp S10888-35 2 X22A Fuel Hose (Supply Tank to Water Separator) T10642-107 1 X22B Hose Clamp T13777-1 2 X23A Lift Bale Frame G6084 1 X23B 1/2-13x1.25 HHCS (Not Shown) T8833-24 4 X23C Lock Washer (Not Shown) E106A-15 4 X23D 1/2-13 HN (Not Shown) CF000027 4 X24A Lift Bale S10227-61 1 X24B 1/2-13x1.25 HHCS (Not Shown) T8833-24 4 X24C Lock Washer (Not Shown) E106A-15 4 X24D 1/2-13 HN (Not Shown) CF000027 4 X

07-01-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-G.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-G.1

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NSS - Not Sold Separately DX450 RED-D-ARC

##

Page 18: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

25 Stator Fan Guard & Shroud Assembly, Includes: L13119 1 X25A Stator Fan Guard L12458-1 1 X25B Stator Fan Shroud L12485 1 X25C Thread Forming Screw (Not Shown) S9225-68 8 X25D Bypass/Stabilizer P.C. Board Assembly L10121-[ ] 1 X25E Expansion Nut S14020-3 3 X25F Self Tapping Screw S8025-97 3 X25G 1/4-20 x .75 HHCS CF000014 2 X25H Plain Washer S9262-98 2 X25J Lock Washer E106A-2 2 X25K 1/4-20 HN CF000017 2 X25L Filter Capacitor S13490-171A 1 X25M Capacitor Bracket Assembly S22747 1 X25N Thread Forming Screw (Not Shown) S9225-68 1 X25P Set Screw (Not Shown) S11604-65 2 X25Q Output Stud Cover (Not Shown) M20007 1 X25R Output Stud Cover Plate (Not Shown) S25669 1 X25S Thread Forming Screw (Not Shown) S9225-68 2 X25T Thread Forming Screw (Not Shown) S9225-68 4 X27A Support Rail L12457 2 X27B Thread Forming Screw (Not Shown) S9225-68 4 X30 Warning Decal M16197 1 X31 Battery Warning Decal S17851 1 X32A Container Bracket M20612 1 X32B Thread Forming Screw S9225-68 2 X33A Coolant Overflow Bottle (Supplied w/Engine) (Not Shown) M21735-17 1 X33B Coolant Bottle Bracket (Not Shown) S25514 1 X33C Thread Forming Screw (Not Shown) S9225-68 2 X35A Side Panel L12515-1 1 X35B Thread Forming Screw (SS) (Not Shown) S24739-27 3 X36 Door Bumper (Not Shown) T14882-1 2 X40A Fuel Sedimenter (Supplied w/Engine) M21735-9 1 X40B 5/16-28 x 2.75 HHCS (Not Shown) CF000073 1 X40C Lock Washer (Not Shown) E106A-14 1 X40D 5/16-18 HN (Not Shown) CF000029 1 X40E Water Separator Bracket (Not Shown) S26066 1 X40F Thread Forming Screw (Not Shown) S9225-68 2 X40G Hose Clamp (Not Shown) S10888-35 1 X45 Engine Service Item Decal (Not Shown) S27632 1 X

09-24-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-G.2

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

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Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposelybeen left blank so as to eliminate errors, confusion and updates.

DX450 RED-D-ARC

#

Page 19: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

NOTES

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DX450 RED-D-ARC

Page 20: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-HP-582-H

Engine Assembly

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6A6A

11A11A

11C11C 11

11B11B10B10B

10A10A

8A8A8C8C

8D8D

6D6D

DX450 RED-D-ARC

Page 21: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

Engine Assembly (L13830), Includes: NSS 1 X X1 Engine (Kubota) M21735 1 X X2A Oil Pressure Switch/Sender (Not Shown) S17026-3 1 X X2B Pipe Adapter (Not Shown) S25853-1 1 X X2C M4-0.7 HN (Not Shown) T14815-6 2 X X3A Fuel Filter (Supplied w/Engine) (Not Shown) M21735-6 1 X X3B Fuel Filter Bracket (Not Shown) M21735-7 1 X X3C M10-1.25 x 25mm HHS w/Lock Washer (Not Shown) M21735-10 2 X X4A Flex Tube (Separator to Fuel Filter) (Not Shown) T10642-86 1 X X4B Hose Clamp (Not Shown) T13777-1 2 X X5A Flex Tube (Fuel Filter to Pump) (Not Shown) T10642-269 1 X X5B Hose Clamp (Not Shown) T13777-1 1 X X6A Muffler L12818 1 X •6A Muffler L12818-1 1 • X6B Gasket (Supplied w/Engine) (Not Shown) M21735-1 1 X X6C M8-1.25 x 25mm HHS w/Lock Washer (Not Shown) M21735-2 4 X X6D Muffler Support Bracket M21750 1 X X6E 3/8-16 x .75 HHCS (Not Shown) CF000034 2 X X6F 3/8-16 HN (Not Shown) CF000067 2 X X6G Lock Washer (Not Shown) E106A-16 2 X X6H 1/2-13 x .75 HHCS (Not Shown) CF000020 1 X X6J Plain Washer (Not Shown) S9262-1 1 X X6K Lock Washer (Not Shown) E106A-15 1 X X7A Temperature Sender (Not Shown) S27248-1 1 X X8A Engine Mounting Foot (Left) L13732-1 1 X X8B Engine Mounting Foot (Right) (Not Shown) L13732-2 1 X X8C M12-1.25 x 35mm HHS M21735-14 6 X X8D M12 Lock Washer M21735-15 6 X X10A Oil Drain Valve S23024-2 1 X •10A Adapter Fitting S25362-4 1 • X10B Flex Hose T10642-218 1 X •10B Flex Hose T10642-264 1 • X10C Clamp (Not Shown) S10888-27 1 X •10C Clamp (Not Shown) S10888-27 2 • X10D Adapter Fitting (Not Shown) S25362-1 1 • X10E Oil Drain Valve (Not Shown) S24662 1 • X11A Upper Radiator Hose M21737 1 X X11B Lower Radiator Hose M21738 1 X X11C Clamp S1088-44 2 X X11D Air Intake Hose L13762 1 X X11E Clamp (Not Shown) S10888-33 3 X X14A Pressure Switch (Not Shown) S11446 1 X X14B Pipe Adapter (Not Shown) S25853-1 1 X X

09-24-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-H.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-H.1

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DX450 RED-D-ARCNSS - Not Sold Separately

###

#

Page 22: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-JP-582-J

Case Back & Radiator Assembly

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1A1A

3B3B

14A14A

2A2A

3A3A

2C2C

1010

18181919

2020

13A13A

DX450 RED-D-ARC

Page 23: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

1 Case Back & Radiator Asbly, Includes: L13118-4 1 X1A Case Back G4901-1 1 X2A Radiator G3115-6 1 X2B Lock Washer (Not Shown) E106A-14 4 X2C Thread Forming Screw S9225-64 4 X3A Fan Shroud G4996-6 1 X3B Thread Forming Screw S9225-68 6 X7 Thread Forming Screw (Not Shown) S9225-68 4 X10 Rear Nameplate (G6270-4) (Part of G6270) NSS 1 X12 Hose Clamp (Not Shown) S10888-16 2 X13A Fan Guard G4058-7 1 X13B Thread Forming Screw (Not Shown) S9225-68 5 X14A Fan Guard G4060-7 1 X14B Thread Forming Screw (Not Shown) S9225-68 6 X15A Flex Tube (Radiator Overflow Hose) (Not Shown) T10642-235 1 X15B Hose Clamp (Not Shown) T13777-1 2 X18 Engine Service Decal S26354 1 X19 Warning Decal T13086-62 1 X20 Air Cleaner Service Decal (Supplied w/Air Cleaner) NSS 1 X21 Door Bumper (Not Shown) T14882 1 X

09-24-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-J.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

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NSS - Not Sold Separately DX450 RED-D-ARC

#

Page 24: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

05-19-2008

P-582-KP-582-K

Enclosure Components

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11

2020

66

22

10A10A

11A11A

11B11B

15B15B

15C15C

15A15A

4C4C

12A12A12B12B

12C12C

4B4B

1717 33

4D4D 4F4F

DX450 RED-D-ARC

Page 25: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

Roof Assembly, Includes: L13116 1 X X1 Roof G4902-1 1 X X2 Fuel Trough L12084 1 X X3 Fuel Warning Decal T13086-205 1 X X4A Radiator Cap Cover Assembly, Includes: M20278 1 X X4B Radiator Cap Cover S25717 1 X X4C Hinge S21250-19 1 X X4D Latch S24694 1 X X4E Rivet (Not Shown) T12584-9 2 X X4F Door Bumper T14882-1 2 X X4G Rivet (Not Shown) T12584-6 2 X X5 Door Bumper (Not Shown) T14882-1 2 X X6 Warning Decal S25896 1 X X8 Thread Forming Screw (SS) (Not Shown) S24739-27 13 X X10A Left Case Side G4903 1 X X10B Thread Forming Screw (SS) (Not Shown) S24739-27 11 X X11A Right Case Side G4904 1 X X11B Thread Forming Screw (SS) S24739-27 7 X X12A Door Slide L12516-1 1 X X12B Thread Forming Screw (SS) S24739-27 12 X X12C Edge Guard S25719-2 2 X X

Door Assembly, Includes L12514-2 1 X X15A Door L12513-1 1 X X15B Door Latch M20241 1 X X15C Rivet T12584-6 4 X X15D Bumper (Not Shown) T14882-2 2 X X15E Rivet (Not Shown) T12584-6 2 X X15F Bumper (Not Shown) T14882 2 X X15G Side Decal (Not Shown) G6283 1 X X17 Cover Seal S12934-1 1 X X20 CO Warning Decal M21436 1 X X21 Side Decal (On Left Case Side) (Not Shown) G6284 1 X X25 Trailer Adapter (Not Shown) G6286-1 1 • X26 Roll Cage (End Cap) (Not Shown) G6351 2 • X27 Roll Cage (Roof Rail) (Not Shown) G6352 2 • X28A Thread Forming Screw (Not Shown) S9225-22 8 • X28B 3/8 Plain Washer (Not Shown) S9262-120 16 • X28C 5/16 Plain Washer (Not Shown) S9262-30 8 • X28D 3/8-16 HN (Not Shown) CF000067 8 • X28E 3/8-16 x 2.00 HHCS (Not Shown) CF000071 8 • X28F 3/8 Lock Washer (Not Shown) E106A-16 8 • X28G 5/16 Lock Washer (Not Shown) E106A-3 8 • X

09-24-2008

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-582-K.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-582-K.1

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DX450 RED-D-ARCNSS - Not Sold Separately

##########

Page 26: PARTSLISTFOR DX450Red-D-Arc Parts Manual.pdf9 5522 DX450RED-D-ARC ControlPanelAsbly,Includes: G4982-16 1X 1 ControlPanel G4867-2 1X 2 PlainWasher(NotShown) S9262-27 2X 3 #10-24HN(NotShown)

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DX450 RED-D-ARC