partsmanual - american hydraulic compressors

PARTS MANUAL

HP60CMH

American Hydraulic CompressorPO Box 158 Palisade, CO 81526www.am-hc.com970-640-7223Book 23218621

1 - 1

TABLE OF CONTENTS

TITLE PAGE Section B - COMPRESSOR PARTS

Base and Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Base and Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Mounting with Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6Air End Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7Air End Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8Air End Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9Air End Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10Service Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11Service Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14Decal Location Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15Decal Location Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16

1 - 2

TABLE OF CONTENTS

TITLE PAGE

Section A - Parts Ordering

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine American Hydraulic Compressor parts for your compressor.

American Hydraulic Compressor can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

B - 1

Section B - COMPRESSOR PARTS

B - 2

Base and Enclosure

23218621_11/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22992598 Base 12 22992630 Right Panel 13 22992606 Rear Panel 14 22992622 Left Panel 15 22992648 Front Panel 16 22992614 Top Panel 17 22997159 Fan Shroud 18 22359491 Fan Guard 19 22781900 Access Panel 1

Continued.....

1

17

3

4

17

6

7

8

18

10

11

12

13

1415

16

12

15

15

15

15

17

17

17

17

2

5

9

18

B - 3

Base and Enclosure

23218621_11/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

10 22384184 Access Panel 111 36523306 Serial Number Plate 112 35285543 Plug 213 36898104 Nut, M6 414 36769024 Screw, M6 X 20 415 96727193 Screw, M8-1.25 X 20 3416 36843282 Rivet, .19 Dia. 217 36895746 Nutsert, M8-1.25 3418 22617666 Rubber Seal, 3 X 10MM AR

1

17

3

4

17

6

7

8

18

10

11

12

13

1415

16

12

15

15

15

15

17

17

17

17

2

5

9

18

B - 4

Mounting with Base

23218621_11/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 23073547 Airend Support 12 22999510 Motor Mounting Base 13 23009012 Belt Tensioning Plate 14 95935037 Washer 15 35273366 Nut, M10-1.5 16 36880995 Screw, M10 X 30 27 36879195 Nut, M10 28 96727193 Screw, M8-1.25 X 20 29 36889608 Screw, M8 X 25 4

10 35271162 Screw, M8 X 30 8

1

2

3

4

5

6

7

8

9

10

B - 5

Hydraulic Motor

23218621_11/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22999882 Hydraulic Motor 12 35291384 Elbow, 1-5/16-12UN 13 35294750 Elbow, 1.06SAE X -12JIC 14 35279876 Elbow, 7/16-20UN 15 35227909 Hose 16 23068778 Hose 17 35283241 Scavenge Hose 18 23002355 Taper Lock Bushing 19 23002348 Motor Sheave 1

Continued.....

To Cooler Body

1

311

5

6

7

8

9

10

2

4

12

13

14

15

16

B - 6

Hydraulic Motor

23218621_11/07_A


10 23010317 Belt 111 35279959 O-ring 112 35280528 O-ring 113 95332599 Connector 114 35369214 Cap 115 95365151 Union 116 95257333 Cap 1

To Cooler Body

1

311

5

6

7

8

9

10

2

4

12

13

14

15

16

B - 7

Air End Front View

23218621_11/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22232813 Oil Separator Stem Assy 12 95025466 O-ring 13 22388045 Separator Element 14 23091564 CE55 Air End Assy 15 39329602 Oil Filter Element 16 89243778 Air Cleaner 17 35221662 Clamp 18 35306125 Hose Assy 19 35287937 Elbow 1

10 35323799 Hose 111 95984563 Elbow 112 23004625 QD Bushing 113 23002330 Motor Sheave 1

Continued.....

To ThermalValve Block


To MinimumPressure Valve

2

3

4

5

6

7 8

9

1011

12

13

14

15

16

17

18

1924

232021

22

1

25

B - 8

Air End Front View

23218621_11/07_A


14 96742515 Screw, M6-1 X 45 315 22990659 Fan 116 36769024 Screw, M6-100 X 02 317 92490358 Nylon Tube, 6mm 118 92067933 Elbow 119 22380216 Check Valve 120 35279801 Elbow 121 35288026 Hose 122 35278571 O-ring 123 35278589 O-ring 124 22770069 Insert 225 22173538 Air Filter Element 1



To MinimumPressure Valve

2

3

4

5

6

7 8

9

1011

12

13

14

15

16

17

18

1924

232021

22

1

25

B - 9

Air End Rear View

23218621_11/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35279827 Elbow 12 35322502 Hose Assy 13 23010325 Unloader 14 35356484 Tubing 25 35369354 Elbow 26 35369347 Connector 27 95930301 Bushing 18 95946059 Nipple 1

Continued.....

1

2

4

6

5

5

7

8

9

14

4 15

16

To PressureRegulator

12

13

10

11

10

3

To BlowdownValve

6

17

B - 10

Air End Rear View

23218621_11/07_A


9 35300615 Restriction Indicator 110 39313879 Gasket 211 23073554 Baffle 112 22823199 Temperature Switch 113 39588074 Press Relief Valve 114 36889608 Screw, M8 X 25 415 35336189 Fitting 116 35321389 Cap 117 54604970 Oil Filler Plug Decal 1

1

2

4

6

5

5

7

8

9

14

4 15

16

To PressureRegulator

12

13

10

11

10

3

To BlowdownValve

6

17

B - 11

AMHC Service Air

23218621_11/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35294735 12 23410814 13 95953576 14 35576115 1

223410798

8 35114545

ElbowMinimum Pressure Valve NippleBall ValveBlowdown ValveTee

Continued.....

12

3

4

11128

1

B - 12

IR Service Air

23218621_11/07_A


10 95954293 Cross 111 36896892 Pressure Regulator 112 36766756 Orifice Muffler 113 35324839 Ball Valve 114 35367846 Connector 115 35284082 Connector 116 35379064 Diaphragm Repair Kit AR

12

3

45

6

7

8

9

10

91112

8

139

14

15

16

B - 13

Cooler

23218621_12/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22991186 Cooler 12 22305965 Union 13 35291384 Elbow 24 35231455 Hose Assy 15 35288026 Hose Assy 16 95488078 Union 17 95387924 Cap 18 36881886 Nut, M8 49 96727193 Screw, M8 4

10 35279801 Elbow 211 22362198 Thermal Valve Block 112 22282024 Thermal Control Valve 113 35296177 Tee 114 35287911 Elbow 1

1

23

4

5

6

7

8

9

10

10

11

12

13

14

B - 14

Instrumentation

23218621_12/07_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 36878361 Weatherproof Relay 12 36841245 Hourmeter 13 36891216 Pressure Gauge 14 95935599 Coupling 15 35370386 Elbow 16 35356484 Tubing 17 35369347 Connector 18 36898104 Nut, M6 19 36769024 Screw, M6 X 20 1

1

2

3

4765

8

9

B - 15

Decal Location Front View

23218621_12/07_A


Decal ISO Rotating Fan Decal Oil Fill Symbol Decal ISO LFT PT Warning Decal

54568779 REV. C

Rotating fan blade. Can cause serious

Do not operate withoutguard in place.

WARNING

injury.

22126734 REV. B

Access Hole Cover removed.Do NOT operate equipment with

Can cause serious injury or death.

WARNINGRotating Shaft.

1

2

3

4

B - 16

Decal Location Rear View

23218621_12/07_A


11

7 43215037

28 546049709 22182315

Supply and Return Decals Warning DecalImpoper Operation Decal Decal 3-Part Vertical Maximum Speed Decal Oil Filler Plug Decal Decal ISO LFT PT Swoosh Sign,

22126734 REV. B

Access Hole Cover removed.Do NOT operate equipment with

Can cause serious injury or death.

WARNINGRotating Shaft.

54568787 REV. C

Improper operation of this equipment.Can cause serious injury or death.

this machine before operation orservicing.

Read Operator's Manual supplied with

Modification or alteration of this machine.Can cause serious injury or death.Do not alter or modify this machinewithout the express written consent ofthe manufacturer.

WARNING

HYDRAULIC SUPPLYCASE DRAIN RETURN HYDRAULIC RETURN

54629944 REV. C

DANGER

Discharged air can contain carbonmonoxide or other contaminants.

Do not breathe this air.Will cause serious injury or death.

WARNINGCan cause seriousinjury or death.

Trapped air pressure.

Close service valve andoperate tool to venttrapped air beforeperforming any service.

WARNING

attach safety device(OSHA Valve) at source of

When using air tools

Can cause seriousDisconnected air hoses whip.

air supply for each tool.

injury or death.

3

4

1

89

7

2

B - 17

Wiring Schematic

23218621_12/07_A

21

S2TEMPERATURE

SWITCH

(N.C)

22823199

K1SHUTDOWN

RELAY

N.O.

36878361

2 5

4 1

21

12

+-

M1

HOURMETER

36841245

L1HYDRAULIC

MOTOR

SOLENOID

1 2 3

1 2 3

P1PLUG

BRN

YELL

OW

BLU

5-10

AON/OFF

SWITCH

+ -12V

DC

SPEED CONTROL

RELAY

(N.O.)

TO SPEED

CONTROL

FUNCTION

OPTIONAL

CO

UST

OM

ERPR

OVI

DED

PIG

TAIL

HAR

NES

S(F

UR

NIS

HED

)23078801

UN

IT H

ARN

ES

S23078819

B - 18

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

i - 1

22126734 ...........B-15..........................B-16

22173538 .............B-822182315 ...........B-15..........................B-16

22184261 ...........B-1622184725 ...........B-1122232813 .............B-722282024 ...........B-1322305965 ...........B-1322359491 .............B-222362198 ...........B-1322380216 .............B-822384184 .............B-322388045 .............B-722617666 .............B-322770069 .............B-822781900 .............B-222823199 ...........B-1022937783 ...........B-15..........................B-16

22990659 .............B-822991186 ...........B-1322992598 .............B-222992606 .............B-222992614 .............B-222992622 .............B-222992630 .............B-222992648 .............B-222997159 .............B-222999510 .............B-422999882 .............B-523000243 ...........B-1123002330 .............B-723002348 .............B-523002355 .............B-523004625 .............B-723009012 .............B-423010317 .............B-623010325 .............B-923068778 .............B-523073547 .............B-423073554 ...........B-1023091564 .............B-735114545 ...........B-1135221662 .............B-735227909 .............B-535231455 ...........B-1335271162 .............B-435273366 .............B-435278571 .............B-835278589 .............B-835279801 .............B-8..........................B-13

35279827 .............B-935279876 .............B-5

35279959 ............B-635280528 ............B-635283241 ............B-535284082 ..........B-1235285543 ............B-335287911 ..........B-1335287937 ............B-735288026 ............B-8..........................B-1335291384 ............B-5..........................B-1335294735 ..........B-1135294750 ............B-535296177 ..........B-1335300615 ..........B-1035306125 ............B-735321389 ..........B-1035322379 ..........B-1135322502 ............B-935323799 ............B-735324839 ..........B-1235336189 ..........B-1035356484 ............B-9..........................B-1435367846 ..........B-1235369214 ............B-635369347 ............B-9..........................B-1435369354 ............B-935370386 ..........B-1435379064 ..........B-1235576115 ..........B-1136523306 ............B-336766756 ..........B-1236769024 ............B-3............................B-8..........................B-1436786382 ..........B-1136841245 ..........B-1436843282 ............B-336878361 ..........B-1436879195 ............B-436880995 ............B-436881886 ..........B-1336889608 ............B-4..........................B-1036891216 ..........B-1436895746 ............B-336896892 ..........B-1236898104 ............B-3..........................B-1439313879 ..........B-1039329602 ............B-739588074 ..........B-1043215037 ..........B-1654568779 ..........B-15

54568787 .......... B-1654604970 .......... B-10.......................... B-1654629944 .......... B-1654640024 .......... B-1654640164 .......... B-1689243778 ............ B-792067933 ............ B-892490358 ............ B-893178945 .......... B-1595025466 ............ B-795242442 .......... B-1195257333 ............ B-695332599 ............ B-695365151 ............ B-695387924 .......... B-1395488078 .......... B-1395930301 ............ B-995935037 ............ B-495935599 .......... B-1495946059 ............ B-995953576 .......... B-1195954293 .......... B-1295984563 ............ B-796727193 ............ B-3............................ B-4.......................... B-1396742515 ............ B-8

i - 2

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

WORD INDEX

ii - 1

AAccess Panel . . . . . . . . . . . . . . . . . . . . . . . . B-2, B-3Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Air End Warranty Decal . . . . . . . . . . . . . . . . . . .B-16Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . .B-8Airend Support . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4

BBaffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-10Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6Belt Tensioning Plate . . . . . . . . . . . . . . . . . . . . . .B-4Blowdown Valve . . . . . . . . . . . . . . . . . . . . . . . . .B-11

CCE55 Air End Assy . . . . . . . . . . . . . . . . . . . . . . . .B-7Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-12

DDecal 3-Part Vertical . . . . . . . . . . . . . . . . . . . . . .B-16Decal ISO LFT PT . . . . . . . . . . . . . . . . . . . B-15, B-16Decal ISO Rotating Fan . . . . . . . . . . . . . . . . . . .B-15Decal Oil Fill Symbol . . . . . . . . . . . . . . . . . . . . . .B-15Diaphragm Repair Kit . . . . . . . . . . . . . . . . . . . . .B-12

EElbow

1.06SAE X -12JIC . . . . . . . . . . . . . . . . . . . . .B-51-5/16-12UN . . . . . . . . . . . . . . . . . . . . . . . . . .B-57/16-20UN . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

GGenuine Parts Decal . . . . . . . . . . . . . . . . . . . . . .B-16

HHose Assy . . . . . . . . . . . . . . . . . . . . . . B-7, B-9, B-13Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

IImpoper Operation Decal . . . . . . . . . . . . . . . . . .B-16Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8

LLeft Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

MMaximum Speed Decal . . . . . . . . . . . . . . . . . . . B-16Minimum Pressure Valve . . . . . . . . . . . . . . . . . B-11Motor Mounting Base . . . . . . . . . . . . . . . . . . . . . B-4Motor Sheave . . . . . . . . . . . . . . . . . . . . . . . .B-5, B-7

NNut

M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4M10-1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3, B-14M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

NutsertM8-1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Nylon Tube6mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

OOil Filler Plug Decal . . . . . . . . . . . . . . . . . .B-10, B-16Oil Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . B-7Oil Separator Stem Assy . . . . . . . . . . . . . . . . . . . B-7Orifice Muffler . . . . . . . . . . . . . . . . . . . . . .B-11, B-12

PParts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Press Relief Valve . . . . . . . . . . . . . . . . . . . . . . . B-10Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . B-14Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . B-12

QQD Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

RRear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Restriction Indicator . . . . . . . . . . . . . . . . . . . . . . B-10Right Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Rivet

.19 Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Rubber Seal

3 X 10MM . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

SScavenge Hose . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Screw

M10 X 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4M6 X 20 . . . . . . . . . . . . . . . . . . . . . . . .B-3, B-14M6-1 X 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8M6-100 X 02 . . . . . . . . . . . . . . . . . . . . . . . . . B-8M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11, B-13M8 X 25 . . . . . . . . . . . . . . . . . . . . . . . .B-4, B-10M8 X 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4M8-1.25 X 20 . . . . . . . . . . . . . . . . . . . . .B-3, B-4

Separator Element . . . . . . . . . . . . . . . . . . . . . . . B-7Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . B-3Supply and Return Decals . . . . . . . . . . . . . . . . . B-16

WORD INDEX

ii - 2

Swoosh Sign6.5” . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15, B-16

TTaper Lock Bushing . . . . . . . . . . . . . . . . . . . . . . .B-5Temperature Switch . . . . . . . . . . . . . . . . . . . . . .B-10Thermal Control Valve . . . . . . . . . . . . . . . . . . . .B-13Thermal Valve Block . . . . . . . . . . . . . . . . . . . . . .B-13Top Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9, B-14

UUnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6, B-13Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-9

WWarning Decal . . . . . . . . . . . . . . . . . . . . . B-15, B-16Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4Weatherproof Relay . . . . . . . . . . . . . . . . . . . . . .B-14

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