patrol 12h-up.pdf
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8/19/2019 patrol 12h-up.pdf
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ComponentL ocation
Component SchematicLocationMachineLocation Component
SchematicLocation
MachineLocation
Alarm - Action B-8 C Resistor - Panel Lamp Dimmer E-9 B Alarm - Backup F-15 1 Sender - Articulation C-12 23 Alternator (35A STD) D-14 2 Sender - Engine Coolant Temp A-14 24 Arc - Suppressor E-14 3 Sender-Fuel Level A-13 25
Battery C-14 5, 6 Sensor -Engine Speed B-14 26B ea c on C - 10 7 S e ns o r - T r an sm i ss i on O i l Tem p E - 15 27B ea c on A - 12 7 S e ns o r - T r an sm i ss i on S pe e d D - 15 2 8
B re ak er - Al te rn at or ( 35 A) D -1 3 8 S ol en oi d - A/ C C lu tc h A -1 3 2 2Br eake r- Conv er tor (15A ) F -11 13 S olen oid - C ent er shif t B- 3 29B re ak er - He ad la mp (1 5A ) D -1 0 B S ol en oi d - D if fe re nt ia l U nl oc k E -1 4 4Br eake r- Li ght bar (15A) D -10 B S olen oid - Dual H or sepow er A- 13 22
C on tr ol - AI H T im er D -8 B S ol en oi d - D ua l H P/ Sh ut do wn A -1 2 2 2Control - Engine Shutdown E-13 9 Solenoid - Engine Shutdown D-13 22C on tr ol - N eu tr al S ta rt A -6 1 0 S ol en oi d- F or wa rd Ho rn F -3 1 0
C on tr ol - S up pl em en t S te er E -1 3 9 S ol en oi d - Pa rk B ra ke B -1 1 1 0Control - Transmission A-7 11 Solenoid - Start Aid A-13 25Converter - Voltage F-8,F-10 12 Solenoids -Blade Cushion E-2 30
Converter - Voltage F-12 13 Solenoids - Transmission Valve (8) D-15, E-15 27F las her E- 10 B S wit ch - A/ C R ef rig erat ion A- 13 2 2Fuses D-9 B Switch - Air Dryer F-14 31Fuses E-10 B Switch - Autoshift A-9 C
Fuses (10A) B-5 C Switch - Beacon B-5 CGauge - Articulation F-5 A Switch - Beacon B-10 CGauge - Engine Coolant Temperature F-5 A Switch - Blower (A/C) B-10 C
Gauge -Fuel Level E-5 A S witch - Blower (Heater) A-10 CGauge - Speedometer F-5 A Switch - Brake Air Pressure A-2 11Gauge - System Air Pressure (Left) E-5 A Switch - Brake Air Pressure A-2 11Gauge - System Air Pressure (Right) E-5 A Switch - Centershift Indicator B-3 29
Gauge - Tachometer E-5 A S witch - Centershift Pin B-9 CL am p - A IH I nd ic at or D -5 A S wi tc h - C us hi on B la de B -9 CLamp - C Shift Pin E-5 A Switch - Defroster (Front) A-5 C
Lamp - Cold Temperature E-5 A Switch - Defroster (Rear) B-5 CLamp - Diff Unlock E-5 A Switch - Differential Unlock D-9 BL am p - H i gh B e am I n di c at o r D - 6 A S w it c h - D i sc o nn ec t C - 14 6Lamp - Master Action E-5 A Switch - Engine Coolant Temp (Monitor) B-14 24
Lamp - Transmission A/M D-6 A Switch - Engine Coolant Temp (Start Aid) A-14 24Lamp - Turn Indicator (Left) E-5 A Switch - Engine Oil Pressure C-13 32Lamp - Turn Indicator (Right) E-4 A Switch - Flood Lamps D-8 B
Meter - Service E-10 B Switch - Forward Horn E-9 BMonitor-ElectronicMonitoring System(EMS) E-6 A Switch - Fuel Pressure B-13 24Motor - Blower A-12 15 Switch - Head/Tail Lamp E-8 BM ot or - Bl ow er (A /C g ro up ) B -1 0 1 4 S wi tc h - H ea dl am p D im me r D -9 B
Motor-Blower(Heatergroup) A-10 E Switch - Hydraulic Oil Temperature B-11 33Motor - Blower/Defroster E-4 15 Switch - Inching Pedal Pressure C-15 27M ot o r - S t ar t er C - 13 1 9 S w it c h - K ey S t ar t B - 9 C
Motor - Supplemental Steer F-13 20 Switch - Light Bar Low Beam E-8 BMotor - Washer (Front Lower) F-6 16 Switch - Monitor (EMS) Test E-8 BMotor - Washer (Front Upper) F-6 16 Switch - Panel Lamp Dimmer E-9 BMotor - Washer (Rear) F-6 16 Switch - Park Brake Pressure B-11 34
M ot o r - W i pe r ( F ro nt L o we r) C - 4 1 7 S w it c h - P r im a ry S t ee r F - 10 3 5Motor - Wiper (Front Upper) D-4 17 Switch - Start Aid/Monitor Test E-10 BMotor - Wiper (Rear) B-11 18 Switch - Stoplamp Pressure A-2 11
Motors - Condenser B-11 21 Switch - Supplemental Steer T est B-8 CRelay -Condenser C-10 21 Switch - Tail Lamp D-8 BR elay - Mai n D -14 8 S wit ch - T ran smi ss ion D ir ect ion & Spee d A- 8 CRelay - Start D-13 8 Switch -Turn Signal D-9 B
R el ay - S up pl em en ta l St ee r F -1 3 2 2 S wi tc h - W ip er ( Fr on t L ow er ) A -4 CResistor - Blower Speed A-11 E Switch - Wiper (Front Upper) B-4 CResistor - Blower Speed E-4 E S witch - Wiper (Rear) A-4 C
Resistor - Blower Speed (A/C) B-11 15 Thermostat (A/C) B-11 EResistor - Blower Speed (Heater) A-11 E
Machine locations are repeated for components located close toget her. A = Operator's compartment (Dash). D = Operator's compartment (Headliner).B = Operator's compartment (Steering console). E = Operator's compartment (Under seat).C = Operator's compartment (Right side console).
Wire DescriptionWire
Number WireColor
DescriptionWire
Number WireColor
Description
1 01 R D B at ( +) 5 00 B R W ip er - F ro nt ( Pa rk )
102 BU Hd Lmp 501 GN Wiper - Front (Low)
103 YL Aux Ckt 502 OR Wiper - Front (HI)
1 0 5 B R K e y S w 5 0 3 B R W ip e r - R e ar ( P ar k )
1 0 7 W H E n g S h ut 5 0 4 Y L W ip e r - R e ar ( L ow )
108 BU Aux Ckt 505 BU Wiper - Rear (HI)
109 OR Alt Output (+) Term. 506 PU Washer - Front
112 PU Main Power Rly Output 507 WH Washer - Rear
113 OR Opr Mon Panel B+ Switched 508 PU Radio Speaker- Left
11 4 GN Wa rni ng H or n (For war d) 5 09 WH Rad io Spe ak er - Le ft (Co mmo n)
115 PK Aux Ckt 511 BR Radio Speaker - Right
116 BR Aux Ckt 512 GN Radio Speaker -Right (Common)
118 GY Aux Ckt 513 OR A/C CompresSor/Refrigerant Pressure SW
119 PK Aux Ckt 515 GY Blower Motor (HI)
122 BU Aux Ckt 516 GN Blower Motor (Medium)
124 GN A/C 517 BU Blower Motor (Low)
126 PK X msn Ctrl 521 YL A/C SW To Refrigerant SW
129 BU Aux Ckt 522 WH A/C Clutch To Thermostat SW
130 GN Aux Ckt 537 GN Turn Signal SW To Flasher
134 YL Aux Ckt 556 WH Differential Lock
135 BU Aux Ckt 570 BU Blade Cushion Sol
136 GN Suppl Ster 575 YL Wiper - Aux (Park)
141 PK Aux Ckt 576 PK Wiper - Aux (Low)
144 GN Aux Ckt 577 PU Wiper - Aux (HI)
147 PU Aux Ckt 578 BU Washer - Aux
149 PU Aux Ckt 584 YL Wiper SW Jumper
151 GN Aux Ckt 592 BU DC/DC Converter Power Output
152 BU Aux Ckt 593 GN Condensor Fan Relay To Motors
158 BR Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW
160 PU Aux Ckt A503 PK Front Defroster Fan (Low)
165 YL Aux Ckt A504 GN Rear Defroster Fan (Low)
169 PK Aux Ckt A506 OR Front Defroster Fan (HI)
173 YL Aux Ckt A507 YL Rear Defroster Fan (HI)
176 OR Aux Ckt A513 PK DC/DC Converter Memory Output
2 0 0 B K M ai n C h as s is 6 0 0 B R D a sh L a mp B a si c
2 0 1 B K O p er a to r M on i to r R et u rn 6 0 1 G Y D as h L am p H i
202 BK XMSN Ctrl 603 PK Rotary Beacon
276 BK XMSN Ctrl Ident Code 0 604 OR Stop Lamp
277 BK XMSN Ctrl Ident Code 1 605 YL Turn Lamp - Left
27 8 BK XMSN Ct rl Id en tC od e2 6 06 GY Tur n L amp - Ri gh t
6 0 8 G N F lo o d La mp - R e ar
301 BU Starter No.1 Sol 609 YL Flood Lamp - Side
3 0 4 W H S ta r te r R el a y N o .1 O u tp u t 6 1 1 P U H ea d L am p Hi
306 GN Starter Relay Coil To Neut Start SW Or Key SW 6 1 4 P U P ar k /Tai l /D a sh /L a mp
3 0 7 O R K e y S W To N e ut S ta r t S W 6 1 9 G N H ea d L am p Lo
308 YL Main PowerRelay Coil 629 PK AuxHeadLamp
310 PU StartAidSWToStartAidSol
3 1 1 W H S ta r t Ai d S ol To Tem p S W 7 2 7 G N S up p l St e r M ot o r R e la y
3 21 B R B ck pA la rm La mp Tr av el Al ar m 7 28 B U Su pp lS te r C on t S W
32 2 GY Wa rni ng Hor n( For war d) 7 51 GN XMSN Sh ift So lN o. 1Or 3
326 PU Key SW "C" Term. 752 YL XMSN Shift Sol No.2
327 PK Shutdown Sol 754 BU XMSN Shift Sol No.3 Or 1
334 BU Start Aid Sol #2 755 OR XMSN Shift Sol No.4 Or 5
373 GN Start Aid Switch To Timer 795 YL Dual Hp Sol
F 76 9 B U A WD T o In ch P ed al S W
40 3 GN Al ter nato r( R) Ter m. F77 5 BU Ce nte rs hi ft Sol en oi d
4 04 Y L O pr M on H yd O il T em p 8 92 B R S ta rt M od R ig ht ( -) P or t/ CA T D at a Li nk ( -)
405 GY OprMon Oil Press.(Low Setting) 893 GN Start Mod Right (+) Port/CAT Data Link (+)
406 PU OprMon Coolant Temp F843 YL InchingPedal
4 08 W H O pr Mo nS ys te mA ir Pr es s. G 85 8 O R AW DA gr es si ve ne ss Co nt Le ve r
4 0 9 O R O p r Mo n N e ut 9 0 0 P U X MS N Sh i ft S ol N o .4
410 WH Opr Mon Fault Alarm 901 WH XMSN Shift Sol No.6
411 PK Opr Mon Master 902 BR XMSN Shift Sol No.7
4 1 3 B R O p r Mo n F ue l P re s s. 9 0 3 G Y X MS N Sh i ft S ol N o .8
4 15 G N O pr M on T es t S W 9 21 W H X MS N So l No 1 O r 3 Re tu rn
417 GY Primary Ster SW 977 YL CST Autoshift- Auto/Manual SW 1
4 19 Y L O pr M on P ar ki ng B ra ke E 93 7 P U M G M ES H C NT L - R ed un da nt N eu tr al
43 9 YL L amp Indi cato r E93 8 O R MG MESH C NTL - Fir st Ge ar
4 41 O R E ng Co ol an t T em pG ag e E 93 9 W H MG M ESH C NT L - Se co nd G ea r
44 7 PK Fu el Lev el Gag e E94 0 BU MG MESH C NTL - Th ir d Ge ar
4 49 B U S pd om S en de r (S ig na l No .1 ) E 94 1 Y L M G M ES H C NT L - F ou rt h G ea r
4 5 0 Y L Ta ch S en d er ( +) E 94 2 GN M G M ES H C N TL - F if t h G e ar
4 62 Y L S up pl S te r Mo to r In di ca to r E 94 3 B R M G ME SH C NT L - S ix th G ea r
46 7 WH Sy st em Fau lt (Xms n) E94 4 GY MG MESH C NTL - Se ven th Ge ar
MonitoringCircuits
Power Distribution Circuits Accessory Circuits
Ground Circuits Lighting Circuits
BasicMachineCircuits
ControlCircuits
CodeFlashed CID -FMI Description
1 1 N /A N o d ia g no st ic s a c ti v e
1 2 N / A N o l o gg e d d i ag n os t ic c o de s2 1- 28 6 41 -6 48
F05Transmission Solenoid¹opencircuit
3 1- 38 6 41 -6 48F06
TransmissionSolenoid¹ shorttoground
4 1- 48 6 41 -6 48F03
TransmissionSolenoid¹ shorttobattery
52 637 F06 Backup alarm short to ground
58 688 F06 VHP solenoid short to ground
59 688 F03 VHP solenoid short to battery
6 1 6 8 8 F 0 2 S h if t l ev e r i np u t i nv a li d6 2 6 88 F 03 S hi ft l ev e r op en c i rc ui t/ sh or t to
+battery6 3 2 69 F 00 S en s or s up pl y vo lt ag e ab o ve
normal6 4 2 69 F 01 S en s or s u pp ly v o lt ag e b el ow
normal6 5 7 0 1 F 0 2 T r an s mi s si o n O u tp u t Sp e ed Si g na l
(TOS)incorrect6 8 1 6 8F 0 1 S y st e m v ol t ag e b e lo w n o rm a l7 1 5 2 0 F 0 2 I n va l id t r a ns m is s io n c o nf i gu r at i on
code72 268 F02 Check programmable parameters7 3 7 6 4 F 0 5 T r an s mi s si o n i n di c at o r l am p o p e n
circuit7 4 7 6 4 F 0 6 T r an s mi s si o n i nd i ca t or l a m p sh o r t
to ground7 5 7 6 4 F 0 3 T r an s mi s si o n i nd i ca t or l a m p sh o r t
to +battery7 6 1 77 F 03 T ra ns mi ss io n oi l te mp er a tu re
sender short to +battery or opencircuit
7 7 1 77 F 04 T ra ns mi ss io n oi l te mp er a tu resender short to ground
81 868 F05 Auto/Manuallamp open circuit
82 868 F06 Auto/Manual lamp short to ground8 3 8 68 F0 3 A ut o/ Ma nu al l am p sh or t to
+battery
¹ThelastdigitintheCIDnumberidentifiesthesolenoid.
DiagnosticCodeConversion
Solenoid1 is Solenoid A,Solenoid 2 is Solenoid B,etc.
Connector Location¹
ConnectorNumber SchematicLocation
MachineLocation
CONN 1 B-15 27²CONN 2 C-15 27³CONN 3 D-15 27CONN 4 D-15 27CONN 5 E-15 27CONN 6 F-14 36CONN 7 A-13 37
CONN 8 B-13 37CONN 9 B-13 37CONN10 D-13 37CONN 11 D-13 37CONN 12 B-12 10CONN 13 E-12 37CONN 14 E-12 37CONN 15 A-10 38CONN 16 C-10 33CONN 17 D-10 39CONN 18 D-10 39
RelatedElectrical ServiceManualsTitle Form No.
Alternator(6N-9294 35A): STD Cons ist No. 3T-6352 ConsistNo.7N-9720
ConsistNo. 9G-4574
SENR4978SENR2082SENR4130
Alternator(100-5047 50A):ATT SENR2082
E le ctr on ic M on ito ri ng Sy ste m SE NR 29 45
Electronic Transmission Shift Control SENR9167
Starting AndCharging Systems SENR2947Starting Motor: (106-8555) ConsistNo. 6V-5207 ConsistNo. 6V-5023 ConsistNo. 6V-5226
SENR3581SENR3536SENR4975
A
346
9 14
1513
16
B
D
E 172125
2 62 7
30
3132
3536
39
29
2012
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