paul vellacott, senthil balasundaram - honeywell process · pdf file2013 honeywell users group...
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2013 Honeywell Users Group Europe, Middle East and Africa
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Introducing Honeywell’s New Remote Terminal Unit (RTU)
Paul Vellacott, Senthil Balasundaram
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Experion’s SCADA Soltuions History
Strong DNA in SCADA
HVS6 on DPS6000 Computer
UNIX onPersonalComputer
X-Windows SCO Unix
GCOS onDPS6Computer
Windows NT
Tech
no
logy
SN60
Windows XP Windows 2003
Web Technology and DSA
DVM MobileMS WindowsOperatorStations
PC and Networking
PCOperatorStations
Minicomputers with Character graphics terminals
HMIWeb Video Analytics
Inn
ova
tio
n
Enterprise Model
Unified CMS
Windows VistaSQL2005
Windows 2000SQL2000
SoA
Win 2008 R2Windows 7SQL 2008
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82
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87
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90
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94
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98
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00
PCDM
SCAN 3000
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02
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04
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06
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08
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10
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Experion PKS
Digital Video Manager
Experion HS/LS
VMWare
Mobile AccessVirtualization
PlantScape
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Today’s Agenda
• 28 onboard Inputs/Outputs
• HART Built In
• Harsh Environment Ready
• Low Power Consumption
• Modern, Powerful Processor
• Communications & Data Logs
• RTU Builder
– IEC61131-3 Programming
– Remote Management
– Gas Flow Calculations
• Efficient Hardware Design
Perfect, 20/20 Vision with RTU2020
1. 24 Vdc Power Input
2. RS485 Ports (qty 2)
3. RS232 Ports(qty 2)
4. Ethernet Ports (qty 2)
5. Onboard IO (qty 28)
6. SD Card Slot
7. Status LEDs
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3
4
5
6
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28 Onboard Mix of Inputs and Outputs
• Analog Inputs: 8
– HART enabled
• Analog Outputs: 2
– HART enabled
• Digital Inputs: 10
• Digital Outputs: 6
• Pulse Inputs: 2
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Why Have HART?
• Better Maintenance Decisions
– Use HART diagnostics in RTU
• Issue ‘Common Alarm ‘to Experion
– Use FDM for device specific faults and methods
– Less, more productive site trips
To Help Manage 1,000’s of Dispersed Assets
Field ‘A’
x 100 ++
Field ‘C’
x 100 ++Field ‘B’
x 100 ++
Safer Cheaper
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HART Onboard
All Onboard: No Special Modules or Extra Hardware
AI
AO
CMD48CMD03
SV Logic
Common
Alarm
PID
FDM R440
Experion
HA
RT
IP
HART
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Why Have HART Onboard?
• Less Expensive:
– No extra I/O Modules for HART
– No external HART multiplexers
• Less Power Consumption
– No extra I/O Modules for HART
– No external HART multiplexers
– Save 1W of power
Save Cost, Save Power
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Harsh Environment Ready
• -40°C to 75°C -40 to 167°F
• Conformal Coating (G3)
• Hazardous Locations
– FM/CSA Class I Div 2
– ATEX Zone 2
• Vibration
– 1.0 g acceleration over 10–150 Hz;
– 0.5 g acceleration over 150–2000 Hz
75°
70°
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Low Power Consumption
• Smaller Solar Panels = Less infrastructure = $$
• Smaller Batteries = $$
• Compared to other RTUs:
– 3.8 W? 4.9 W? with HART
Lower Power = Lower Solution Cost
Includes:
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Less Component Stress
Less Power Consumption = Less Heat
Less Heat = Less Component Stress
Less Component Stress = Higher Reliability
RTU2020: Lower Power; Broader Temperature Specs; More Reliable
LED
example
Example Reference: Influence of Temperature on Microelectronics and System Reliability> Pradeep Lall (Author), Michael Pecht (Author), Edward B. Hakim (Author)
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Modern Processor
• Dual Core ARM®Cortex™-A9
• Speed: 667 MHz
• Ready for
–Expansion I/O
–Wireless I/O management
–+++ ????
• The other popular RTUs with processor speeds of:
– 32 MHz
– 256 MHz
– 33 MHz
– 150 MHz
Future Proof for Advanced Features
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Communications Is the RTU Difference
Hardware Ports:
– 2 x Ethernet (RJ45)
– 2 x RS232 (RJ45)
– 2 x RS485 (terminals)
Standard protocols
– Modus Master, Slave (Serial, Ethernet)
– DNP3 Slave (Serial, Ethernet)
– HART IP
– Honeywell (programming)
Communication Mediums
– Low bandwidth serial links
– Ethernet connections
– Radio communications
– GPS/GPRS
– VSAT Links
– Dial up modems
– Leased line
– Line modems
– Fibre Optic
– PSTN, ISDN
Flexibility for Uplinks and to Local Subsystems
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Cyber Security Like None Other
Authentication and Encryption
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RTU Builder
• IEC 61131-3 Programming
– Ladder Program
– Function block program
– Structured text
– Instruction List
– Sequential Function Chart
• Simple Bulk Replication Of RTUs
• RTU Diagnostics
• Firmware Upgrades
– In bulk, over slow networks
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Gas Flow Compensation Calculations
• Full support of API 21.1 (gas) and API 21.2 (liquids)
– Custody Transfer
vv
AGA Description
AGA 3 Orifice Meter
AGA 5 Volume to Energy Calculation
AGA 7 Turbine Meter
AGA 9 Ultrasonic Meter
AGA 8 Gas Compressibility
AGA 11 Coriolis Metering
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Efficient Field Wiring & Cabinet Assembly
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Efficient Hardware Maintenance
•Remove/Replace the RTU
- Simple to remove Processor
- Designed with hand grip
- Only a screwdriver is needed
- No loose parts
- Just unplug field terminal strip to replace IOTA (base plate)
- No major rewiring
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Efficient Installation & Repair
AFTER
5MINS
BEFORE
45MINS
PER CABINET ASSEMBLED
PER UNIT REPLACED
75MINS
90MINS
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Summary: An RTU Solution
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Wellhead Solution: Block Diagram
Cabinet Based Solution
Ethernet Switch
RTU
Radio
(802.11a/b/g)
(Optional)
Local HMI
(Optional)
TT PT
Terminal Strip
Field Equipment
Experion PKS
RC500 Panel
Field Devices
(4-20ma, HART)
Cat5E Cat5E
Cat5E
Single Mode Fibre Optic OR 802.11 a/b/g WiFi
RS485
Cat5EIP Camera
(Optional)
RS485
Cat5E
Business Data
Gateway
Asset
Management
Production
Management
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Honeywell Solution offering
RTU Controller & IOIntegrated with
Experion SCADATransmitters, Camera, Radio
Cabinet with solar, battery & radio
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Honeywell Differentiators!
• Powerful CPU for roadmap flexibility and long life
• Inbuilt HART
– Digital data available in RTU program
– HART IP support for FDM integration
• Extensive Ethernet communications
– 2 Ethernet ports : Dual links to SCADA / Single link to SCADA plus local subsystem connections.
• Efficient Wiring
• Low power consumption
– Also means less heat generated and better reliability
• Harsh Environment (-40 to 75 degree Celsius)
• Improved remote diagnostic features
– Including remote bulk firmware updates for long term support
• Liquid & Gas calculations in single product
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Come talk
to us in the
Knowledge
Centre
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