pavement design report rev2!15!11 2011

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Concessionaire Navayuga Devanahalli Tollway Private Limited Prepared BY Sheladia Associates Inc., USA Traffic Assessment Report for “Upgradation, Operation and Maintenance of Km. 534.720 to Km. 556.840 of Hyderabad to Bangalore Section of NH7 in Karnataka under NHDP Phase – VII (Package No. NS-2/BOT/KNT-2)”. PAVEMENTDESIGNREPORT NOVEMBER 2011 (REV 02)

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  • ConcessionaireNavayuga Devanahalli Tollway Private Limited

    Prepared BY Sheladia Associates Inc., USA

    Traffic Assessment Report for Upgradation, Operation and Maintenance of Km. 534.720 to Km. 556.840 of Hyderabad to Bangalore Section of NH7 in Karnataka under NHDP Phase VII (Package No. NS-2/BOT/KNT-2).

    PAVEMENTDESIGNREPORT

    NOVEMBER 2011

    (REV 02)

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Sheladia Associates Inc., USA Page 1

    Pavement Design Report Rev 02

    Pavement Design Proposals 1.1 General The general design procedure has been based on the prevalent practices in the country. The attempt has been made to work out the design of pavement structure as per IRC Guide lines and RFP. The design of new and overlays on existing pavement has been based on IRC-37:2001 and IRC-81: 1997 based on considerations of pavement evaluation and materials investigation done in the previous chapter. Flexible pavement with asphalt surfacing has been proposed for rehabilitation of the Project Road; due to predominance of flexible type of pavement. Detailed design methodology adopted for the Project Road has been discussed later in this Chapter.

    1.2 Construction and Maintenance Standards Construction of the proposed alignment would generally conform to the Specifications for the project work as per the contract specification / Concession Agreement to ensure higher level of services with minimum construction and maintenance interference to the project road traffic. Modifications in respect of several aspects including sub-grade compaction, pavement materials, shoulder, quality control etc would however be required to suit the requirements of the proposed pavement and shoulder constructions. The construction standard would include proper equipment, plant and machinery for achieving quality and efficiency.

    1.3 Sub-grade Support Strength The additional widening / lanes of the project road are proposed to be on embankment with adequate freeboard, and therefore, the sub-grade is not expected either to be water logged or submerged. Uniform sub-grade support strength 10 % CBR has been considered for the design of road pavement. 1.4 Materials Characteristics The project road pavement is proposed to have granular base and sub-bases with asphalt binder and surfacing courses. To determine the strength characteristics, preliminary material investigation and analysis of laboratory test results have been done and has been presented in the martial testing reports. These materials shall comply with the requirement of MoSRTH specifications modified as per the project Specification. 1.5 Design Traffic The expected commercial traffic loading along the project road has been worked out on the basis of the traffic studies carried out by the consultant and with due cognizance to CA. 1.6 Design Life & Existing Crust The design life pavement has been considered in accordance with CA and IRC guide lines. Project concession period is 23 years (2011-2032) including 2 years for construction. The year of opening for the traffic has been considered as 2012. Average existing crust composition of the project road section is given below:

    BC: 50 DBM 150 WMM: 250 Natural GSB: 200

    1.7 Annual Average Daily Traffic The base-year (2010) average annual daily classified commercial traffic volumes based on the classified traffic volume count surveys carried out and summarised in Traffic Studies report, has been considered for the analysis. For this purpose the project road section has been considered as single homogeneous section and traffic numbers in AADT (more than 3 tones) for pavement design is given below:

    Table 1. 1: Base Year Traffic in Year 2010 (AADT)

    Project Road Section Bus LCV Two Axle TruckThree Axle

    VehicleMulti Axle Vehicles

    Km 534.720 to Km 556.840 1769 2175 2068 895 298

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    Pavement Design Report Rev 02

    Growth Rate: As per clause 4.4.2 Six lane manual Pavement of the main highway shall be designed for the cumulative number of standard axles of 8.16 tones over the design life of 20 years for the concession period 15 years and above and the design life of 15 years for the concession period of less than 15 years. Base year traffic, axle load distribution and vehicle damage factor for design shell be determined on the basis of survey and investigations to be carried out by the concession in accordance with the section 3 of the manual.

    The cumulative axle load for the purpose of design shall less than the number of standard axles obtained if the base year traffic is cumulated at a rate of growth, which is the highest of the following in the initial 5 years.

    1. 5% per annum for all vehicles 2. Trend growth of various vehicle categories 3. Projected growth rate of revenue assumed in the concessionaires cash flow 4. Growth determined from secondary socio economic data and elasticity factors. and then

    reduces by 2 (two) percentage points for every 5 year subject to a minimum rate of growth of 5 % at any period of time.

    Growth Rates computed from the vehicle registration data for last 10 years (2000 to 2010) are given below;

    Table 1. 1(a): Growth Rate from Vehicle Registration Data

    Year Motor Cycle Auto All Cars Bus Goods Carriage 2000 2403683 142914 328349 56577 447303 2001 2650855 152809 367003 63925 483473 2002 2868595 160954 401739 74037 507466 2003 3245652 174151 452469 80600 547903 2004 3556741 188591 495182 89491 589947 2005 3957760 202300 571110 97660 653210 2006 4512910 213721 674601 104670 724263 2007 5269000 249000 877000 329000 618000 2008 5914000 276000 1018000 387000 798000 2009 6242000 288000 1091000 399000 852000 2010 6665000 293000 1231000 526000 849000

    Average Growth Rate 10.78% 7.51% 14.28% 13.06% 7.12%

    Projected growth rate of revenue is not available for this project hence it is included for growth rate computations. Projected growth rate of revenue is not available for this project hence it is not included for growth rate computations. Growth rates further computed based on the Karnataka State Economics like NSDP, Population and Per capita Income. The data collected from State economics from 2005 is given below: Table 1.1(b): State Economic Data and Growth Year NSDP (Lakhs) Population (Lakhs) Per capita Income (Rs)2005 10977521 553270 198412006 12483568 559920 222952007 13380628 566470 236212008 15202721 572920 265362009 15945232 579270 275262010 16802239 585520 28696Average Growth Rate 8.96% 1.14% 7.73%

    NSDP at constant process year 1999-00, Based on the econometric model the Elasticity values along with the regression values have been developed with respective to the vehicle registration data and the above economic indicators and are

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    given below in Table 1.1(c). Table 1.1(c): Elasticity Values Year NSDP Population Per capita Income Bus 1.12 (0.99) 7.33 (0.90) 1.31 (0.99) Car/Van/Jeep 1.80 (0.98) 13.74 (0.97) 2.07 (0.97) 2 & 3 Wheeler 1.22 (0.99) 9.25 (0.97) 1.40 (0.99) All Trucks 0.69 (0.67) 5.16 (0.64) 0.79 (0.68)

    Values in brackets are Regression coefficients. From the above elasticity values and regression coefficients values the growth rates were computed for passenger vehicles with the per capita income and for the commercial vehicles from NSDP is further considered to compute the growth rates and are given in Table 1.1(d). Table 1. 1(d): Growth Rates From Karnataka State Economic Indicators. Type of Vehicle 2011-2016 2016-

    2021 2021-2026 2026-2031

    Bus 6.51% 5.00% 5.00% 5.00% Car/Van/Jeep 10.46% 8.46% 6.46% 5.00% 2 & 3 Wheeler

    7.07% 5.07% 5.00% 5.00% All Trucks (LCV, 2 Axle Truck, 3 Axle truck, 3-6 Axle truck & HME) 5.00% 5.00% 5.00% 5.00% 2 Axle Trucks

    5.00% 5.00% 5.00% 5.00% Due to economic global slow down growth rates for factored by 0.75 for the first 5 years followed by reducing by 2% for every five years. For two axle trucks a minimum of 5% growth has been recommended due to negative growth observed Growth rates are further estimated with the elasticity values which was recommended by IRC through Road Development Plan: Vision 2021 was adopted is given in Table 1.1(e). Growth rate computed by multiplying the elasticity value with GDP is given in Table 1.1(f). Table 1.1(e): Values suggested by IRC (Road Development Plan: Vision 2021). Type of Vehicle 2011 -

    20162016-2021

    2021- 2026

    2026- 2031

    Car/Van/Jeep 1.5 1.4 1.3 1.2 Bus 1.2 1.1 1.05 1.0 All Trucks (LCV, 2 Axle Truck, 3 Axle truck, 3-6 Axle truck & HME)

    1.2 1.1 1.05 1.0

    GDP Projected 8.0% 8.0% 8.0% 8.0% (Note: * since no elasticity values were available for years after 2021, 0.1% reduction in elasticity for every five year has been adopted for future years). Table 1.1(f): Growth Rates from Road Development Plan: Vision 2021.

    Type of Vehicle 2011 - 2016

    2016-2021

    2021-2026

    2026-2031

    Car/Van/Jeep 9.00% 7.00% 5.00% 5.00% Bus 7.20% 5.20% 5.00% 5.00% All Trucks (LCV, 2 Axle Truck, 3 Axle truck, 3-6 Axle truck & HME) 7.20% 5.20% 5.00% 5.00% Two Axle Trucks 5.00% 5.00% 5.00% 5.00%

    Due to economic global slow down growth rates for factored by 0.75 for the first 5 years followed by reducing 2% for every five years. For two axle trucks a minimum of 5% growth has been recommended due to negative growth observed. Based on 4th point from above computed growth rates from Karnataka State Registration Vehicle data

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    for the passenger vehicles are higher and in the order of 13 and 14 for bus and car and growth rates from the Karnataka state economic indicators the growth rates arrived is seems to be very less hence growth rates arrived from Road Development Plan: Vision 2021 is recommended. Growth rates for two and wheelers are considered from the Table 1.21 and for slow moving a minimum growth of 2% is considered based on the previous projects. Where as for the Agriculture vehicles like tractor and tractor trailer the same growth rates for the commercial vehicles is considered in the analysis. The summary of recommended growth rates are given in Table 1.1(g).

    Table 1.1(g): Recommended Growth Rates.

    Type of Vehicle 2011 - 2016 2016-

    20212021-2026 2026-

    2031 Car/Van/Jeep 9.00% 7.00% 5.00% 5.00% Bus 7.20% 5.20% 5.00% 5.00% All Trucks (LCV, 2 Axle Truck, 3 Axle truck, 3-6 Axle truck & HME and)

    7.20% 5.20% 5.00% 5.00% Two Axle trucks 5.00% 5.00% 5.00% 5.00% 2 & 3 Wheelers 7.07% 5.07% 5.00% 5.00% Tractor and Tractor Trailer 7.20% 5.20% 5.00% 5.00% Slow Moving Vehicles 2.00% 2.00% 2.00% 2.00%

    Lane Distribution Factor: The lane distribution factors adopted for the project are given under: For dual three-lane carriageway, the distribution factor 60 per cent of the number of vehicles in

    each direction is adopted.

    Directional Distribution Factor: The value of 0.50 has been adopted as the directional distribution factor. This has been established from volume count data that split of vehicle distribution in either direction is more or less equal (45 to 55%) Vehicle Damage Factor (VDF) The objective of analysis is to estimate the Vehicle Damage Factor (Mode wise) in either direction as well as a weighted value for both directions. The Equivalency factor derived from the fourth power rule to achieve the Equivalent Standard Axle Load for the respective vehicle type.

    1.8 Axle Load Survey and Analysis Axle load surveys was conducted to estimate the cumulative number of equivalent standard axles based on the survey of goods vehicles flows and axle weight distribution. Axle load survey carried out at the Km 532+100 on 4th December 2010.

    Axle load survey was carried out using portable axle load pad by stopping all categories of goods vehicles randomly, which are more than 3 tonnes in weight per axle (both full and empty). The vehicles in both directions were stopped and weighing done. Police assistance was taken during survey to stop the commercial vehicles for each direction 24 hours. It has been observed that there has been distinct variation of loadings and thus established Vehicle Damage Factors in either direction.

    Standard axle loads weights are from IRC: 3-1983 guidelines are considered for further analysis. The standard axle loads for single axle, i.e. Rear Axle and for Tandem Axle group considered are as given below:

    Single wheel, single axle (Front & Rear Axle) 06.000 tones Dual wheel, per rear axle 08.160 tones Dual wheel, per tandem axle group 14.968 tones Dual wheel, per three axel group 22.900 tones

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    The load equivalency factors were calculated using the 4th power rule, i.e (Axle load/Standard Axle load)4 for the each axle load individually to estimate the realistic values of Vehicle Damage Factors. Along with axle load survey classified traffic volume count has been carried out to establish the percentage of sample captured.

    Vehicle Damage Factor (VDF) The objective of analysis is to estimate the Vehicle Damage Factor (Mode wise) in either direction as well as a weighted value for both directions. The Equivalency factor derived from the fourth power rule to achieve the Equivalent Standard Axle Load for the respective vehicle type.

    Table 1.3 Vehicle Damage Factor (VDF) Near Km 532+100.

    S. No Vehicle Type Direction: Bangalore Hyderabad Direction:

    Hyderabad Bangalore 2 LCV 0.96 0.63 3 2 Axle Trucks 4.38 5.50 4 3 Axle Trucks 8.95 10.80 5 MAV 10.53 10.60

    VDF for buses are not collected due to problem in the site, for the analysis VDF for LCV is recommended for bus. As there is no much variation is observed VDF in each direction the higher VDF values for each type of vehicle is recommended for further computations of million standard axles (CMSA). The same data directional wise has been used in while arriving at the cumulative loadings that would be accruing during the design life of the pavement. The survey data along with the analysis for VDF is given in Annexure 1.1.

    1.9 Design Traffic Loading: Cumulative Number of Standard Axles The traffic loading in terms of the cumulative number of standard axles for the given period has been computed using the following relationship:

    DL n 365*ADTi [(1+GRi)DL-1] * VDFi Ns = (GRi ) i i where, Ns is cumulative number of standard axles for the period under consideration. ADTi is average daily traffic for vehicle category "i" in the initial year. GRi is growth rate for vehicle category, "i". VDFi is vehicle damage factor in terms of equivalent number standard axles for vehicle

    category, "i". DL is design life in year. The CMSA for a period of 10 years and 23 years computed by assuming that the project road will be open to traffic in the year 2012 (Two years construction period from 2010 and 2011). The VDF values form the Table 1.3 has been considered for the CMSA computations. The computed CMSA fro the design period is given below:

    Table 1.4 CMSA for 20 Years Period.

    Year

    Bus

    Vehicles (AADT) MSA CMSA LCV 2 Axle Truck 3 Axle Truck MAV

    2010 1769 2175 2068 895 298 2.77 2011 1896 2332 2217 959 319 2.97 2012 2033 2500 2377 1028 342 3.19 3.19 2013 2179 2680 2548 1102 367 3.42 6.60 2014 2336 2873 2731 1181 393 3.66 10.27 2015 2504 3080 2928 1266 421 3.93 14.19 2016 2684 3302 3139 1357 451 4.21 18.40

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    Year

    Bus

    Vehicles (AADT) MSA CMSA LCV 2 Axle Truck 3 Axle Truck MAV

    2017 2818 3467 3296 1425 474 4.42 22.82 2018 2959 3640 3461 1496 498 4.64 27.46 2019 3107 3822 3634 1571 523 4.87 32.33 2020 3262 4013 3816 1650 549 5.12 37.45 2021 3425 4214 4007 1733 576 5.37 42.82 2022 3596 4425 4207 1820 605 5.64 48.46 2023 3776 4646 4417 1911 635 5.92 54.39 2024 3965 4878 4638 2007 667 6.22 60.61 2025 4163 5122 4870 2107 700 6.53 67.14 2026 4371 5378 5114 2212 735 6.86 73.99 2027 4590 5647 5370 2323 772 7.20 81.20 2028 4820 5929 5639 2439 811 7.56 88.76 2029 5061 6225 5921 2561 852 7.94 96.70 2030 5314 6536 6217 2689 895 8.34 105.03 2031 5580 6863 6528 2823 940 8.75 113.79

    From the above table it can be observed that the CMSA is 42.82 (Say 45.0), 73.99 (Say 75) and 113.79 (say 115) for 10 (2021), 15 (2026) and 20 (2031) years respectively. The Detailed calculations are annexed with the report in Annexure-1.2

    1.10 Pavement Design Pavement design has been carried out for two options including Flexible pavement and Rigid Pavement; the subsequent paragraphs will describe each of the design. Flexible pavement for main carriageway as well as for service road and where as Rigid pavement is for Toll Plaza location.

    1.10.1 Scope The scope of pavement improvement envisaged for the project includes:

    Rehabilitation of the Existing 6-lane carriageway + paved Shoulder pavement; and, Widening and New pavement carriageway.

    The overlays/ reconstruction for the existing pavement and new pavement for the new/ widening of carriageway have been designed for flexible option as per the CA provisions. [ 1.10.2 Design Parameters and Approach The performance of pavements is affected by several factors. These factors include:

    Environment; Design Life; Design Traffic Loading Overloading Pattern; Sub-grade Type and Characteristics; Road Construction Material Type and their Characteristics; Construction Technology; Construction and Maintenance Standards Available Pavement Management System

    The methodology and the values adopted for the different design parameters are described in paragraphs that follow.

    Special Considerations for Rehabilitation:

    Continuity of Cross Pavement Drainage: At least half (minimum 100mm) of the design granular subbase thickness shall be extended throughout the formation width on the

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    0.000

    0.200

    0.400

    0.600

    0.800

    1.000

    1.200

    535-536

    536-537

    537-538

    538-539

    539-540

    540-541

    541-542

    543-544

    544-545

    545-546

    546-547

    547-548

    548-549

    550-551

    555-556

    Kerb Lane Middle Lane Outer Lane

    0.000

    0.200

    0.400

    0.600

    0.800

    1.000

    1.200

    1.400

    535-536

    536-537

    537-538

    538-539

    539-540

    540-541

    541-542

    543-544

    544-545

    545-546

    546-547

    547-548

    548-549

    550-551

    555-556

    Kerb Lane Middle Lane Outer Lane

    newly built / widened part of the existing pavement top and full thickness shall be provided on the widening portion as per cross section details and pavement schedule.

    Longitudinal Drainage: Adequate deeper (At least 0.60m on either side) longitudinal

    surface drain on either side of the toe shall be provided and shoulder shall be hard to avoid the direct entry of water.

    Transition Zones of Pavement Layer Thickness: Longitudinal and Transverse joints shall

    be properly constructed and interlaced with the existing pavement. Non-Uniformity in Subgrade Support: The variability in existing embankment soil support

    (500mm below the bottom of subgrade layer) shall be arrested by replacing the existing unsuitable/poor/marshy soil low CBR values by a good soil with CBR values of design CBR of 10 %.

    1.10.3 Design of Pavement (As per IRC Guidelines) & Project Schedules Rehabilitation of Existing Pavement: The basis for the overlay design was the Benkelman Beam testing carried out in April 2010. Benkelman Beam Survey has been carried out on each lane including Kerb lane, Middle Lane, Outer Lane on both sides. In addition to this same survey has been carried out on the service road on RHS only where it is existing.

    The Characteristic Deflection and Curvature for each section was taken as the Mean + 2 Standard Deviations in accordance with IRC: 81 for major arterial roads. Statistically, this means that approximately 97.5% of results will be less than the characteristic value. Graphical representation of characteristic deflection on each lane on both sides and on the service road is shown below Figure from 1.1(a) to 1.1(c) and the detailed BBD survey results and analysis are provided in Annexure-1.3. Figure 1.1(a). Summary of Characteristic Deflection values on LHS

    Figure 1.1(b). Summary of Characteristic Deflection values on RHS

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    0.00

    0.20

    0.40

    0.60

    0.80

    1.00

    1.20

    1.40

    1.60

    538-539

    539-540

    540-541

    541-542

    542-543

    543-544

    544-545

    547-548

    548-549

    549-550

    550-551

    552-553

    553-554

    554-555

    555-556

    Figure 1.1(c). Summary of Characteristic Deflection values on Service Road on RHS

    From the above two figures, the characteristic deflections are in the range from 0.4 to 1.0 on LHS and 0.4 to 1.3 on RHS on main carriageway from the kerb lane, middle lane and outer lane. For the service road it is varying in between 0.4 to 1.4.

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

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    (a) Overlay Thickness: As there is no much difference in the characteristic deflections on the three lanes on either side, the maximum characteristic deflection for each homogeneous section which is in between VUP (kerb lane, Middle lane, and outer lane) on each direction are considered to compute the required overlay thickness. The summary of characteristic deflections on each lane and overlay thickness for maximum deflection values for each direction and for service road is given in below tables;

    Table 1.5(a) Overlay Thickness on Left Carriageway. Chainage (Km)

    Characteristic Deflections (mm) As Per IRC: 81-1997

    Overlay Thickness

    Kerb Lane Middle Lane Outer Lane Maximum BM DBM BC 535-540.5 0.803 0.721 0.760 0.803 70 Nil 50

    541.2-544.9 0.763 0.838 0.780 0.838 70 Nil 50 546.1-547.5 0.721 0.723 0.813 0.813 70 Nil 50

    550-551 0.750 0 0.988 0.988 90 50 50 555-556 0.858 1.011 0.915 1.011 90 50 50

    Table 1.5(b) Overlay Thickness on Right Carriageway. Chainage (Km)

    Characteristic Deflections (mm) As Per IRC: 81-1997

    Overlay Thickness

    Kerb Lane Middle Lane Outer Lane Maximum BM DBM BC 535-540.5 1.101 0.983 1.134 1.134 100 50 50

    541.2-544.9 0.832 0.741 0.690 0.832 70 Nil 50 546.1-547.5 0.854 0.825 0.844 0.854 70 Nil 50

    550-551 1.059 0.950 0.915 1.059 90 50 50 555-556 0.858 1.018 0.628 1.018 90 50 50

    Note: Where ever overlay is proposed with BC, PCC will be with the same material. Overlay thickness for the carriageway under the elevated corridor from Km 551+720 to Km 554+850 is designed with a minimum CMSA of 10 as the commercial traffic will be using the elevated section and the local traffic will only be using this section. Overlay is designed with maximum deflection from the both directions and all the lanes from the above two tables which is 1.134. From IRC: 81-1997 the required BM is 70 mm and in terms of BC it is 49 mm, hence 50 mm BC is recommended. Table 1.5(c) Overlay Thickness on Service Road on RHS. Chainage (Km)

    Characteristic Deflections (mm)

    Overlay ThicknessBM DBM BC

    538-539 0.571 0 0 50 539-540 0.855 0 0 50 540-541 0.886 0 0 50 541-542 0.789 0 0 50 542-543 1.094 60 0 50 543-544 1.102 60 0 50 544-545 1.371 100 50 50 547-548 1.167 70 0 50 548-549 0.914 0 0 50 549-550 1.068 65 0 50 550-551 0.451 0 0 50 552-553 0.749 0 0 60 553-554 0.833 0 0 50 554-555 0.853 0 0 60 555-556 0.908 0 0 60

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    Vehicle Under Pass sections are given below: CUP 540+560 - 541+100 FO 542+010 - 542+870 VUP 544+550 - 545+580 VUP 547+220 - 547+820 PUP&FO 548+200 - 549+940 EXISTING FO 549+940 - 550+470 ELEVATED 551+210 - 555+160

    (b) New Pavement Thickness: Pavement Design has been carried out adopting 23 years design life (as per clause 4.4.2 Schedule D) including the construction period of 3 years with a structural overlay in 0th Year. CMSA for 20 years is 115 and for service road with 10 CMSA has been adopted.

    Soaked CBR of 10% has been considered based on the availability of borrow areas to compute the new pavement thickness and summary of new pavement is given below: Table 1.6 Summary of New Pavement Thickness (Main Carriageway) Homogeneous Sections Design

    Lane MSA Design Pavement Composition

    (mm)BC DBM WMM GSB Total

    From Km 534.720 to Km 556.840 115 50 135 250 200 635

    Service Road on Both Sides 10 40 50 250 200 540

    Note: In case if in situ sub grade CBR is less than 10% the same should be replaced.

    Typical cross section which shows the crust composition for the existing as well as proposed is set out in Appendix A. c) Rigid Pavement Thickness: Rigid pavement thickness is computed in accordance with IRC 58-2002 guide lines for 30 years design period. The computation details are given in Annexure 1.4, and the summary is given below:

    1. DLC of M10 grade is 150 mm 2. PQC of M40 grade is 340 mm 3. Reinforcement

    a. Dowel bars of 32 mm diameter and length 500 mm at spacing of 300 mm c/c. b. Deformed tie bars of 12 mm diameter and length 640 mm at a pacing of 530 m c/c.

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure-1.1

    ADT VDF No of vehicles Surveyed ADT VDFNo of vehicles

    Surveyed

    LCV 861 0.96 33 831 0.63 85

    2Axle 701 4.38 100 802 5.50 108

    3Axle 405 8.95 95 364 10.80 56

    MAV (Wtd Avg) 156 10.53 12 159 10.60 17

    Summary of VDF

    VDF ValuesBangalore to Hyderabad Hyderabad-Bangalore

    Mode

    SHELADIA Associates.,Inc USA page1of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    Direction: Bangalore to Hyderabad

    Sl.No Front Axle (one side)Rear Axle (One

    Side) Front (ESAL) Rear (ESAL)Total

    (ESAL)

    1 2.12 1.86 0.170 0.101 0.271

    2 1.55 1.12 0.049 0.013 0.062

    3 1.55 1.12 0.049 0.013 0.062

    4 1.49 1.99 0.042 0.132 0.174

    5 2.96 4.12 0.647 2.430 3.077

    6 2.26 3.19 0.220 0.873 1.093

    7 2.39 3.42 0.275 1.154 1.429

    8 0.86 0.83 0.005 0.004 0.009

    9 1.12 0.96 0.013 0.007 0.020

    10 2.12 3.19 0.170 0.873 1.044

    11 1.09 0.86 0.012 0.005 0.017

    12 1.12 0.86 0.013 0.005 0.018

    13 0.86 1.01 0.005 0.009 0.013

    14 1.16 1.5 0.015 0.043 0.058

    15 2.4 4.56 0.280 3.646 3.926

    16 1.1 0.92 0.012 0.006 0.018

    17 2.15 3.6 0.180 1.416 1.596

    18 1.19 1.01 0.017 0.009 0.026

    19 1.25 1.01 0.021 0.009 0.029

    20 0.92 0.76 0.006 0.003 0.009

    21 2.15 4.79 0.180 4.439 4.619

    22 2.5 5.15 0.329 5.932 6.261

    23 2.97 3.17 0.656 0.851 1.508

    24 2.12 3.2 0.170 0.884 1.055

    25 2.35 4.15 0.257 2.501 2.758

    26 0.92 0.88 0.006 0.005 0.011

    27 2.45 3.1 0.304 0.779 1.083

    28 0.84 1.02 0.004 0.009 0.013

    29 0.96 0.87 0.007 0.005 0.012

    on 4th of Decebmer

    Analysis for Axle load survey conducted at Km 532+100 of NH-7

    LCV

    SHELADIA Associates Inc.,USA 2 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    30 1.57 1.14 0.051 0.014 0.065

    31 1.6 1.14 0.055 0.014 0.070

    32 2.14 3.2 0.177 0.884 1.061

    33 1.55 1.12 0.049 0.013 0.062

    VDF 0.955

    Direction: Bangalore to Hyderabad

    Sl.No Front Axle (one side)Rear Axle (One

    Side) Front (ESAL) Rear (ESAL)Total

    (ESAL)

    1 4 7.19 2.159 9.644 11.803

    2 2.26 4.19 0.220 1.112 1.332

    3 3.12 4.59 0.799 1.602 2.401

    4 2.12 1.86 0.170 0.043 0.214

    5 3.15 5.12 0.830 2.480 3.310

    6 2.95 4.79 0.639 1.900 2.538

    7 2.22 1.56 0.205 0.021 0.226

    8 2.12 1.86 0.170 0.043 0.214

    9 2.95 5.72 0.639 3.863 4.502

    10 2.12 1.96 0.170 0.053 0.224

    11 2.12 1.86 0.170 0.043 0.214

    12 2.09 1.54 0.161 0.020 0.181

    13 3.15 5.15 0.830 2.539 3.369

    14 2.12 1.56 0.170 0.021 0.192

    15 2.95 5.12 0.639 2.480 3.119

    16 3.19 5.56 0.873 3.449 4.322

    17 3.15 6.12 0.830 5.063 5.893

    18 2.95 6.09 0.639 4.964 5.603

    19 3.99 6.79 2.137 7.671 9.808

    20 2.14 1.82 0.177 0.040 0.216

    21 1.96 1.72 0.124 0.032 0.156

    22 2.12 1.89 0.170 0.046 0.216

    23 3.7 7.01 1.580 8.714 10.295

    24 3.96 6.72 2.074 7.359 9.433

    25 4.1 7.02 2.383 8.764 11.147

    26 2.1 1.9 0.164 0.047 0.211

    27 4.2 7.92 2.624 14.199 16.823

    28 4.15 8.09 2.501 15.458 17.959

    29 3.5 6.2 1.265 5.332 6.598

    30 3.7 7.09 1.580 9.119 10.699

    31 2.15 2 0.180 0.058 0.238

    32 3.9 6.74 1.951 7.447 9.398

    33 2.32 2.01 0.244 0.059 0.303

    34 3.4 6.15 1.127 5.162 6.289

    2-Axle

    SHELADIA Associates Inc.,USA 3 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    35 3.73 6.4 1.632 6.055 7.687

    36 3.2 6.1 0.884 4.997 5.881

    37 3.72 7.14 1.615 9.379 10.994

    38 3.4 6.92 1.127 8.275 9.402

    39 3.15 4.92 0.830 2.115 2.945

    40 3.25 5.54 0.941 3.399 4.340

    41 2.11 1.25 0.167 0.009 0.176

    42 3.95 5.76 2.053 3.972 6.025

    43 3.45 6.45 1.195 6.246 7.441

    44 3.92 7.02 1.991 8.764 10.755

    45 3.72 7.02 1.615 8.764 10.379

    46 3.55 6.97 1.339 8.517 9.856

    47 3.59 6.8 1.401 7.716 9.117

    48 2.12 1.96 0.170 0.053 0.224

    49 2.17 1.89 0.187 0.046 0.233

    50 2.1 1.89 0.164 0.046 0.210

    51 2.2 1.8 0.198 0.038 0.235

    52 2.15 1.54 0.180 0.020 0.200

    53 3.5 6.75 1.265 7.492 8.757

    54 1.99 1.82 0.132 0.040 0.172

    55 3.42 6.43 1.154 6.169 7.322

    56 3.46 6.95 1.209 8.420 9.628

    57 2.3 1.8 0.236 0.038 0.274

    58 3.3 6.5 1.000 6.442 7.442

    59 2.16 1.83 0.184 0.040 0.224

    60 2.93 5.73 0.621 3.890 4.512

    61 2.4 1.96 0.280 0.053 0.333

    62 2.19 1.8 0.194 0.038 0.232

    63 3.2 5.33 0.884 2.913 3.797

    64 2.12 1.86 0.170 0.043 0.214

    65 2.93 5.73 0.621 3.890 4.512

    66 3.14 4.2 0.820 1.123 1.943

    67 3.12 4.59 0.799 1.602 2.401

    68 3.17 6.18 0.851 5.264 6.115

    69 2.93 6.15 0.621 5.162 5.784

    70 2.95 5.12 0.639 2.480 3.119

    71 2.93 5.17 0.621 2.578 3.200

    72 2.14 1.5 0.177 0.018 0.195

    73 3.17 6.2 0.851 5.332 6.184

    74 2.15 1.54 0.180 0.020 0.200

    75 3.15 5.17 0.830 2.578 3.408

    76 2.22 1.58 0.205 0.022 0.227

    SHELADIA Associates Inc.,USA 4 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    77 4.11 7.15 2.406 9.432 11.838

    78 4.12 8.15 2.430 15.922 18.351

    79 3.15 5.25 0.830 2.742 3.572

    80 2.12 1.97 0.170 0.054 0.225

    81 2.11 1.89 0.167 0.046 0.213

    82 2.15 1.76 0.180 0.035 0.215

    83 3.17 5.5 0.851 3.302 4.154

    84 3.14 4.6 0.820 1.616 2.436

    85 2.14 1.98 0.177 0.055 0.232

    86 3.2 5.17 0.884 2.578 3.462

    87 3.17 6.14 0.851 5.129 5.980

    88 2.97 6.09 0.656 4.964 5.620

    89 3.19 5.56 0.873 3.449 4.322

    90 2.14 1.7 0.177 0.030 0.207

    91 2.97 5.15 0.656 2.539 3.195

    92 3.2 5.6 0.884 3.549 4.433

    93 4.05 7.2 2.269 9.698 11.967

    94 3.14 4.6 0.820 1.616 2.436

    95 2.97 4.8 0.656 1.916 2.572

    96 2.85 4.8 0.556 1.916 2.472

    97 3.2 5.54 0.884 3.399 4.284

    98 3.17 6.14 0.851 5.129 5.980

    99 3.2 5.2 0.884 2.639 3.523

    100 2.12 1.96 0.170 0.053 0.224

    VDF 4.376

    Direction: Bangalore to Hyderabad

    Sl.No Front Axle (one side)Rear Axle - 1 (One Side)

    Rear Axle - 2 (One Side) Front (ESAL)

    Tandem(ESAL)

    Total(ESAL)

    1 3.45 6.72 6.55 1.195 9.884 11.079

    2 2.99 5.72 5.96 0.674 5.932 6.6063 3.15 5.96 6.19 0.830 6.947 7.7774 3.69 6.15 6.29 1.563 7.634 9.197

    5 3.15 6.13 6.44 0.830 7.958 8.7886 3.49 6.15 6.09 1.251 7.155 8.4067 3.49 6.72 6.96 1.251 11.164 12.415

    8 3.95 7.12 6.96 2.053 12.528 14.5819 3.15 5.19 5.56 0.830 4.257 5.08710 3.12 2.12 2.22 0.799 0.113 0.912

    11 2.45 2.11 2.09 0.304 0.099 0.40312 3.49 6.72 5.99 1.251 8.319 9.57013 3.15 5.79 5.96 0.830 6.076 6.906

    3 Axle Trucks

    SHELADIA Associates Inc.,USA 5 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    14 3.19 5.12 6.09 0.873 5.034 5.90715 3.95 7.15 7.36 2.053 14.130 16.18216 3.15 6.12 7.09 0.830 9.707 10.537

    17 4 7.16 7.85 2.159 16.180 18.33918 2.95 5.76 6.12 0.639 6.349 6.98819 3.19 5.72 6.09 0.873 6.201 7.074

    20 2.95 5.96 5.99 0.639 6.500 7.13921 3.49 5.79 5.96 1.251 6.076 7.32722 4.23 7.54 7.92 2.700 18.210 20.909

    23 3.72 6.8 6.92 1.615 11.295 12.91024 3.02 2.9 2.82 0.701 0.341 1.04325 3.2 6.11 6.25 0.884 7.439 8.324

    26 3.9 7.2 7.54 1.951 15.047 16.99827 3.67 6.92 6.98 1.530 11.899 13.42928 2.9 1.92 1.8 0.596 0.061 0.657

    29 3.63 6.62 6.75 1.464 10.186 11.65030 3.2 2.15 2.03 0.884 0.097 0.98131 2.7 5.2 5.32 0.448 3.904 4.352

    32 2.9 5.7 6.11 0.596 6.201 6.79733 2.92 5.92 5.99 0.613 6.414 7.02734 3.4 5.75 5.92 1.127 5.912 7.039

    35 3.12 6.3 6.93 0.799 9.766 10.56536 4.1 7.8 7.5 2.383 17.467 19.85037 2.54 5.87 5.92 0.351 6.159 6.510

    38 4.11 7.42 7.82 2.406 17.195 19.60139 3.94 7.12 7.44 2.032 14.326 16.35840 2.82 5.4 5.73 0.533 4.892 5.425

    41 3.59 6.79 6.89 1.401 11.164 12.56442 3.2 5.33 5.63 0.884 4.599 5.48443 3.62 6.92 6.5 1.448 10.339 11.787

    44 3.7 6.92 6.5 1.580 10.339 11.91945 3.6 6.82 5.99 1.416 8.583 10.00046 2.11 2.02 2.09 0.167 0.091 0.258

    47 3.59 6.79 6.89 1.401 11.164 12.56448 3.5 6.72 6.89 1.265 10.937 12.20249 3.92 7.02 7.11 1.991 12.707 14.698

    50 3.2 2.14 2.3 0.884 0.124 1.00851 2.93 2.15 2.1 0.621 0.104 0.72552 3.2 5.33 5.7 0.884 4.718 5.602

    53 3.62 6.8 7.12 1.448 11.968 13.41654 3.5 6.2 6.19 1.265 7.512 8.77755 3.15 6.25 6.32 0.830 7.958 8.788

    SHELADIA Associates Inc.,USA 6 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    56 3.73 6.2 6.33 1.632 7.857 9.489

    57 3.55 5.83 5.97 1.339 6.180 7.51958 3.23 5.74 6.07 0.918 6.201 7.11959 3.17 6.25 6.41 0.851 8.188 9.040

    60 3.6 6.2 6.15 1.416 7.415 8.83261 3.5 6.25 6.14 1.265 7.512 8.77762 3.73 6.19 6.33 1.632 7.832 9.464

    63 3.14 2.16 2.3 0.820 0.126 0.94664 3 2.11 2.17 0.683 0.107 0.79065 3.5 6.82 5.89 1.265 8.319 9.584

    66 3.5 6.78 6.59 1.265 10.186 11.45167 3.2 6.23 6.39 0.884 8.085 8.97068 3.53 6.22 6.11 1.309 7.367 8.677

    69 3.5 6.17 6.09 1.265 7.202 8.46770 3.55 6.73 6.92 1.339 11.066 12.40571 3.15 5.2 5.57 0.830 4.289 5.119

    72 3.54 5.92 6.12 1.324 6.698 8.02373 3.17 5.83 5.92 0.851 6.076 6.92774 3.25 5.15 6.12 0.941 5.142 6.083

    75 3.25 7.2 7.44 0.941 14.643 15.58476 3.2 6.15 6.23 0.884 7.488 8.37277 3.4 6.2 6.11 1.127 7.320 8.447

    78 3.55 6.78 6.98 1.339 11.427 12.76679 3.54 5.6 5.74 1.324 5.271 6.59680 4.2 7.8 7.92 2.624 19.466 22.090

    SHELADIA Associates Inc.,USA 7 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    81 2.97 5.77 6.13 0.656 6.392 7.04882 2.97 5.76 6.14 0.656 6.392 7.04883 3.17 6.15 7.2 0.851 10.125 10.976

    84 3.17 5.8 5.97 0.851 6.117 6.96985 3.19 5.72 6.09 0.873 6.201 7.07486 3.54 6.73 5.6 1.324 7.367 8.692

    87 3.14 2.14 2.4 0.820 0.135 0.95588 3.54 6.17 6.11 1.324 7.249 8.57389 3.6 5.8 5.89 1.416 5.953 7.369

    90 2.97 5.78 6.14 0.656 6.435 7.09191 3.2 6.15 7.11 0.884 9.855 10.73992 3.97 7.14 6.98 2.095 12.671 14.765

    93 3.5 6.78 6.98 1.265 11.427 12.69394 3.45 6.65 5.84 1.195 7.757 8.95295 3.49 6.15 6.09 1.251 7.155 8.406

    VDF 8.951

    SHELADIA Associates Inc.,USA 8 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(a)

    Direction: Bangalore to Hyderabad

    Sl.No Front Axle (one side)Rear Axle - 1 (One Side)

    Rear Axle - 2 (One Side)

    Rear Axle - 3 (One Side)

    Front(ESAL)

    Rear-1(ESAL)

    Tandem-1(ESAL)

    Total(ESAL)

    1 3.15 2.91 6.82 7.42 0.830 0.259 13.107 14.196

    2 3.14 2.92 6.81 7.51 0.820 0.262 13.404 14.486

    3 3.2 3.05 6.72 7.11 0.884 0.312 11.661 12.858

    4 3.1 2.95 6.72 7.01 0.779 0.273 11.328 12.380

    VDF 13.480

    Direction: Bangalore to Hyderabad

    Sl.No Front Axle (one side)Rear Axle - 1 (One Side)

    Rear Axle - 2 (One Side)

    Rear Axle - 3 (One Side)

    Rear Axle - 4 (One Side)

    Front(ESAL)

    Rear-1(ESAL)

    Tridem-1(ESAL)

    Total(ESAL)

    1 2.45 3.15 6.75 5.93 6.19 0.30 0.36 7.38 8.04

    2 3.19 3.19 7.12 6.13 6.63 0.87 0.37 9.09 10.33

    3 2.79 2.95 6.73 6.09 6.32 0.51 0.27 7.81 8.59

    4 2.95 3.49 7.12 7.19 7.09 0.64 0.54 12.20 13.38

    5 3.15 3.56 8.13 7.96 7.49 0.83 0.58 17.99 19.40

    6 2.95 3.49 7.12 6.79 6.96 0.64 0.54 11.04 12.21

    7 2.12 1.8 2.22 1.12 1.55 0.17 0.04 0.03 0.24

    8 2.12 1.89 2.39 1.12 1.57 0.17 0.05 0.04 0.26

    VDF 9.055

    Wtd Avg 10.53

    5 Axle Trucks

    4 Axle Trucks

    SHELADIA Associates Inc.,USA 9 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    Direction: Hyderabad to Bangalore

    Sl.No Front Axle (one side)Rear Axle (One

    Side) Front (ESAL) Rear (ESAL)Total

    (ESAL)

    1 0.63 0.52 0.001 0.001 0.002

    2 2 2.55 0.135 0.357 0.491

    3 2.12 4.12 0.170 2.430 2.600

    4 0.89 1.09 0.005 0.012 0.017

    5 2.12 4.79 0.170 4.439 4.609

    6 0.56 0.84 0.001 0.004 0.005

    7 0.84 0.7 0.004 0.002 0.006

    8 0.57 0.4 0.001 0.000 0.001

    9 0.45 0.36 0.000 0.000 0.000

    10 0.63 0.63 0.001 0.001 0.003

    11 1.89 3.15 0.108 0.830 0.938

    12 2.12 3.96 0.170 2.074 2.244

    13 1.11 0.86 0.013 0.005 0.017

    14 1.12 0.86 0.013 0.005 0.018

    15 0.86 0.81 0.005 0.004 0.008

    16 0.86 0.79 0.005 0.003 0.008

    17 2.15 3.19 0.180 0.873 1.053

    18 2.1 4 0.164 2.159 2.323

    19 0.9 0.75 0.006 0.003 0.008

    20 0.89 2.09 0.005 0.161 0.166

    21 0.7 1.1 0.002 0.012 0.014

    22 0.89 0.47 0.005 0.000 0.006

    23 0.68 0.5 0.002 0.001 0.002

    24 3.12 4.1 0.799 2.383 3.182

    25 2.1 3.95 0.164 2.053 2.217

    26 2.1 3.95 0.164 2.053 2.217

    27 2.1 4.12 0.164 2.430 2.594

    28 2.1 4.05 0.164 2.269 2.433

    29 0.52 0.67 0.001 0.002 0.002

    Analysis for Axle load survey conducted at Km 532+100 of NH-7

    LCV on 4th of Decebmer

    SHELADIA Associates Inc.,USA 10 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    30 0.96 0.87 0.007 0.005 0.012

    31 0.89 1.1 0.005 0.012 0.018

    32 0.94 0.79 0.007 0.003 0.010

    33 2.12 3.1 0.170 0.779 0.949

    34 2.27 3.2 0.224 0.884 1.108

    35 1.5 2.25 0.043 0.216 0.259

    36 0.65 0.8 0.002 0.003 0.005

    37 2.1 4.2 0.164 2.624 2.788

    38 1.9 3.95 0.110 2.053 2.163

    39 0.63 1.1 0.001 0.012 0.014

    40 0.7 0.9 0.002 0.006 0.008

    41 0.94 1.95 0.007 0.122 0.129

    42 0.78 1.1 0.003 0.012 0.015

    43 0.6 0.8 0.001 0.003 0.005

    44 0.81 0.92 0.004 0.006 0.010

    45 0.5 0.9 0.001 0.006 0.006

    46 0.82 0.75 0.004 0.003 0.006

    47 2.05 4.1 0.149 2.383 2.532

    48 1.01 1.96 0.009 0.124 0.133

    49 0.8 0.67 0.003 0.002 0.005

    50 0.63 0.63 0.001 0.001 0.003

    51 0.52 0.62 0.001 0.001 0.002

    52 0.91 2.73 0.006 0.468 0.474

    53 1.86 1.55 0.101 0.049 0.150

    54 1.7 2.95 0.070 0.639 0.709

    55 1.12 1.97 0.013 0.127 0.140

    56 1.15 0.92 0.015 0.006 0.021

    57 0.54 0.63 0.001 0.001 0.002

    58 1.97 3.12 0.127 0.799 0.926

    59 1.92 3.9 0.115 1.951 2.065

    60 1.75 2.63 0.079 0.403 0.483

    61 1.96 2.22 0.124 0.205 0.329

    62 1.16 1.86 0.015 0.101 0.116

    63 0.63 0.72 0.001 0.002 0.004

    64 0.63 2.18 0.001 0.190 0.192

    65 2.1 3.95 0.164 2.053 2.217

    66 2.18 2.27 0.190 0.224 0.414

    67 1.05 1.16 0.010 0.015 0.026

    68 1.01 1.25 0.009 0.021 0.029

    69 1.16 2.16 0.015 0.184 0.199

    70 0.73 1.05 0.002 0.010 0.013

    71 1.1 2.59 0.012 0.379 0.392

    72 0.73 0.82 0.002 0.004 0.006

    SHELADIA Associates Inc.,USA 11 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    73 2 3.15 0.135 0.830 0.965

    74 1.1 2.5 0.012 0.329 0.342

    75 0.96 0.87 0.007 0.005 0.012

    VDF 0.634

    Direction: Hyderabad to Bangalore

    Sl.No Front Axle (one side)Rear Axle (One

    Side) Front (ESAL) Rear (ESAL)Total

    (ESAL)

    1 3.45 2.45 1.195 0.130 1.325

    2 3.05 2.55 0.730 0.153 0.882

    3 2.25 6.45 0.216 6.246 6.462

    4 2.12 1.86 0.170 0.043 0.214

    5 3.35 6.75 1.062 7.492 8.554

    6 3.45 6.75 1.195 7.492 8.686

    7 3.95 6.75 2.053 7.492 9.544

    8 3.79 5.97 1.740 4.584 6.324

    9 3.11 6.11 0.789 5.029 5.818

    10 3.59 5.75 1.401 3.945 5.345

    11 3.56 6.72 1.354 7.359 8.714

    12 2.45 4.16 0.304 1.081 1.385

    13 3.57 6.79 1.370 7.671 9.040

    14 3.76 6.97 1.685 8.517 10.202

    15 3.76 6.97 1.685 8.517 10.202

    16 2.16 4 0.184 0.924 1.107

    17 2.12 1.86 0.170 0.043 0.214

    18 2.12 1.96 0.170 0.053 0.224

    19 3.75 6.76 1.668 7.536 9.204

    20 3.15 6.95 0.830 8.420 9.250

    21 2 4.55 0.135 1.547 1.682

    22 2.15 1.86 0.180 0.043 0.223

    23 3.2 6.5 0.884 6.442 7.326

    24 3.15 6.1 0.830 4.997 5.827

    25 3.45 6.3 1.195 5.685 6.879

    26 2.97 6.27 0.656 5.577 6.233

    27 2.1 1.96 0.164 0.053 0.217

    28 3.6 6.5 1.416 6.442 7.858

    29 3.25 6.2 0.941 5.332 6.273

    30 3.4 6.15 1.127 5.162 6.289

    31 2.1 1.8 0.164 0.038 0.202

    32 3.4 6.25 1.127 5.507 6.633

    33 3.11 6.8 0.789 7.716 8.505

    34 2.45 1.8 0.304 0.038 0.342

    35 3.4 6.4 1.127 6.055 7.181

    36 3.33 6.25 1.037 5.507 6.543

    2-Axle

    SHELADIA Associates Inc.,USA 12 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    37 2.12 1.86 0.170 0.043 0.214

    38 2.1 1.8 0.164 0.038 0.202

    39 3.4 6.3 1.127 5.685 6.812

    40 3.25 6.3 0.941 5.685 6.626

    41 3.34 6 1.049 4.677 5.726

    42 3.11 6.4 0.789 6.055 6.843

    43 2.12 1.86 0.170 0.043 0.214

    44 3.45 6.45 1.195 6.246 7.441

    45 3.3 6.5 1.000 6.442 7.442

    46 3.45 6.2 1.195 5.332 6.527

    47 3.45 6.6 1.195 6.848 8.042

    48 3.4 6.25 1.127 5.507 6.633

    49 3.1 6.3 0.779 5.685 6.464

    50 2.14 3.15 0.177 0.355 0.532

    51 3.2 6.1 0.884 4.997 5.881

    52 3.6 6.5 1.416 6.442 7.858

    53 3.55 6.4 1.339 6.055 7.394

    54 2.95 5.01 0.639 2.274 2.912

    55 2.25 2.01 0.216 0.059 0.275

    56 4 5.9 2.159 4.373 6.532

    57 2.1 1.8 0.164 0.038 0.202

    58 2 4.15 0.135 1.070 1.205

    59 2.25 1.8 0.216 0.038 0.254

    60 2.9 5.9 0.596 4.373 4.969

    61 3.46 6.65 1.209 7.057 8.266

    62 2.9 5.5 0.596 3.302 3.899

    63 3.46 6.65 1.209 7.057 8.266

    64 2.9 5.5 0.596 3.302 3.899

    65 3.35 6.3 1.062 5.685 6.747

    66 2.9 5.18 0.596 2.598 3.195

    67 3.95 6.01 2.053 4.708 6.761

    68 1.9 2.1 0.110 0.070 0.180

    69 3 5.9 0.683 4.373 5.056

    70 3.11 6.55 0.789 6.642 7.431

    71 3.4 7 1.127 8.665 9.791

    72 3.32 6.9 1.024 8.180 9.205

    73 3.5 6.6 1.265 6.848 8.113

    74 3.2 6.5 0.884 6.442 7.326

    75 3.29 6.3 0.988 5.685 6.673

    76 3.5 6.4 1.265 6.055 7.320

    77 2.9 5.8 0.596 4.084 4.680

    78 1.89 1.1 0.108 0.005 0.113

    79 3.4 6.2 1.127 5.332 6.459

    SHELADIA Associates Inc.,USA 13 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    80 3.38 6.2 1.101 5.332 6.433

    81 3.95 6.41 2.053 6.092 8.145

    82 3.8 6.25 1.758 5.507 7.265

    83 3.8 6.95 1.758 8.420 10.178

    84 2.12 4.09 0.170 1.010 1.180

    85 3.95 6.96 2.053 8.468 10.521

    86 4 6.85 2.159 7.946 10.104

    87 3.33 6.7 1.037 7.272 8.309

    88 3.6 6.8 1.416 7.716 9.132

    89 3.8 6.95 1.758 8.420 10.178

    90 3.5 6.25 1.265 5.507 6.772

    91 2.1 3.95 0.164 0.879 1.043

    92 3.6 6.75 1.416 7.492 8.908

    93 3.92 6.04 1.991 4.803 6.794

    94 2.1 6.42 0.164 6.131 6.295

    95 2.12 1.86 0.170 0.043 0.214

    96 3.95 6.85 2.053 7.946 9.998

    97 3.2 6.09 0.884 4.964 5.848

    98 2.57 4 0.368 0.924 1.292

    99 3.14 6.66 0.820 7.100 7.920

    100 2.5 6.5 0.329 6.442 6.771

    101 2.2 4.72 0.198 1.791 1.989

    102 3.96 6.2 2.074 5.332 7.406

    103 3.73 6.92 1.632 8.275 9.908

    104 2.2 1.94 0.198 0.051 0.249

    105 4.2 6.89 2.624 8.133 10.757

    106 2.4 1.9 0.280 0.047 0.327

    107 4.2 6.9 2.624 8.180 10.804

    108 2.1 1.86 0.164 0.043 0.207

    109 3.54 6.71 1.324 7.316 8.640

    110 3.45 6.67 1.195 7.143 8.337

    111 2.1 1.87 0.164 0.044 0.208

    112 2.12 4.12 0.170 1.040 1.210

    113 3.5 6.45 1.265 6.246 7.511

    114 3.4 6.25 1.127 5.507 6.633

    115 3.2 6.26 0.884 5.542 6.426

    116 3.21 6.35 0.895 5.868 6.763

    117 2.1 1.87 0.164 0.044 0.208

    118 3.2 6.47 0.884 6.324 7.208

    SHELADIA Associates Inc.,USA 14 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    VDF 5.505

    Direction: Hyderabad to Bangalore

    Sl.No Front Axle (one side)Rear Axle - 1 (One Side)

    Rear Axle - 2 (One Side) Front (ESAL)

    Tandem(ESAL)

    Total(ESAL)

    1 3.21 2.25 2.56 0.895 0.171 1.066

    2 3.15 6.45 6.55 0.830 9.104 9.9343 2.26 2.12 1.91 0.220 0.084 0.3044 3.95 8.95 8.79 2.053 31.570 33.623

    5 3.54 6.5 6.53 1.324 9.188 10.5136 1.98 2.01 2.3 0.130 0.110 0.2407 3.61 6.5 6.73 1.432 9.766 11.198

    8 2.88 9.75 8.95 0.580 38.979 39.5599 4.15 8.75 8.95 2.501 31.287 33.788

    10 1.89 1.76 1.9 0.108 0.057 0.165

    11 3.25 6.14 6.72 0.941 8.718 9.65912 3.95 9.57 9.19 2.053 39.482 41.53413 3.95 10.09 10.1 2.053 52.968 55.020

    14 2.1 1.98 1.86 0.164 0.069 0.23315 3.22 6.79 7.15 0.906 12.037 12.94316 3.42 6.45 6.59 1.154 9.217 10.370

    17 2.36 6.5 6.69 0.262 9.648 9.91018 1.97 2.12 2.01 0.127 0.093 0.22019 3.3 6.5 6.6 1.000 9.388 10.388

    20 3.5 6.7 6.8 1.265 10.588 11.85321 3.27 6.6 6.9 0.964 10.588 11.55222 2.1 1.94 1.89 0.164 0.069 0.233

    23 3.59 6.79 6.89 1.401 11.164 12.56424 2.01 2.3 2.1 0.138 0.119 0.25725 2.45 6.7 6.75 0.304 10.432 10.735

    26 3.6 6.6 6.8 1.416 10.277 11.69427 2.01 1.96 2.01 0.138 0.079 0.21728 3.33 6.7 6.8 1.037 10.588 11.625

    29 3.2 6.7 6.9 0.884 10.905 11.78930 1.98 2.01 2 0.130 0.082 0.21231 3.15 8.97 8.1 0.830 27.064 27.895

    32 4.43 8.34 8.3 3.248 24.439 27.68633 3.36 5.9 6.2 1.075 6.833 7.90834 3.33 6.7 6.75 1.037 10.432 11.469

    35 2.1 1.8 1.7 0.164 0.048 0.21236 1.95 2.25 1.5 0.122 0.063 0.18537 2 1.76 1.7 0.135 0.046 0.181

    38 3.3 6.5 6.44 1.000 8.937 9.937

    3 Axle Trucks

    SHELADIA Associates Inc.,USA 15 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    39 2.1 1.8 1.19 0.164 0.025 0.18940 3.33 7.27 6.9 1.037 12.851 13.888

    41 2.97 5.9 6.15 0.656 6.721 7.37742 1.67 1.7 1.67 0.066 0.041 0.10743 3.2 6.5 6.8 0.884 9.974 10.858

    44 2.36 1.8 1.75 0.262 0.051 0.31245 4 6.7 6.96 2.159 11.099 13.25746 3.51 6.11 6.5 1.280 8.060 9.340

    47 3.6 6.63 6.82 1.416 10.432 11.84848 3.25 6.8 6.92 0.941 11.295 12.23649 1.98 2.13 2.2 0.130 0.112 0.242

    50 3.25 6.9 6.84 0.941 11.361 12.30251 3.4 6.54 6.7 1.127 9.795 10.92252 3.7 6.94 7.15 1.580 12.563 14.144

    53 2.9 1.97 1.8 0.596 0.064 0.66154 3.59 6.7 6.59 1.401 9.944 11.34555 3.8 6.94 6.92 1.758 11.763 13.52156 2.3 2.32 2.12 0.236 0.124 0.36057 3.6 6.94 6.92 1.416 11.763 13.17958 4.56 7.17 7.92 3.646 16.528 20.17459 1.34 1.67 1.78 0.027 0.045 0.07260 3.25 6.7 6.5 0.941 9.677 10.61861 3.6 6.75 6.92 1.416 11.131 12.54762 2.3 1.96 2.01 0.236 0.079 0.31563 3.56 6.7 6.82 1.354 10.651 12.00564 3.54 6.67 6.82 1.324 10.556 11.88165 3.36 2.5 2.9 1.075 0.271 1.34666 4.15 7.5 7.92 2.501 18.022 20.52367 3.33 8 10.2 1.037 34.974 36.01168 2.12 2.3 2.12 0.170 0.122 0.29269 3.6 6.72 6.91 1.416 11.001 12.41870 2.12 1.98 2.1 0.170 0.088 0.25971 3.7 6.82 6.97 1.580 11.527 13.107

    VDF 10.796

    SHELADIA Associates Inc.,USA 16 of18

  • Up gradation of Hyderabad Bangalore Section of NH-7 from Km 534.720 to Km 556.840 in the State of Karnataka Under NHDP Phase VII

    Annexure 1.1(b)

    Direction: Hyderabad to Bangalore

    Sl.No Front Axle (one side)Rear Axle - 1 (One Side)

    Rear Axle - 2 (One Side)

    Rear Axle - 3 (One Side)

    Front(ESAL)

    Rear-1(ESAL)

    Tandem-1(ESAL)

    Total(ESAL)

    1 3 6.79 6.72 6.19 0.683 7.671 8.855 17.208

    2 3.25 6.45 6.89 6.65 0.941 6.246 10.714 17.900

    3 3.95 4.19 5.79 5.55 2.053 1.112 5.271 8.436

    4 2.27 5.79 5.71 5.72 0.224 4.056 5.441 9.720

    5 2.12 2.31 1.89 1.56 0.170 0.103 0.045 0.318

    6 2.55 5.43 5.09 5.12 0.357 3.137 3.464 6.958

    7 3.69 6.69 6.8 6.7 1.563 7.229 10.588 19.380

    8 3.12 6.12 6.1 6.09 0.799 5.063 7.038 12.900

    9 2.13 2.31 1.93 2.01 0.174 0.103 0.077 0.353

    10 2.36 2.57 5.1 5.12 0.262 0.157 3.478 3.897

    11 4.25 6.61 6.91 6.85 2.751 6.889 11.427 21.067

    12 3 6.59 6.8 6.56 0.683 6.806 10.155 17.644

    13 2.01 5.85 5.85 5.45 0.138 4.227 5.197 9.561

    14 3.4 6.56 5.26 6.25 1.127 6.683 5.595 13.404

    15 2.34 2.01 2.31 1.98 0.253 0.059 0.108 0.420

    16 3.54 6.1 6.9 6.9 1.324 4.997 11.561 17.881

    17 3.15 2.9 5.89 5.56 0.830 0.255 5.479 6.564

    18 1.69 2.05 1.98 2.1 0.069 0.064 0.088 0.221

    19 3.2 3.1 6.8 6.8 0.884 0.333 10.905 12.122

    VDF 10.314

    Direction: Hyderabad to Bangalore

    Sl.No Front Axle (one side)Rear Axle - 1 (One Side)

    Rear Axle - 2 (One Side)

    Rear Axle - 3 (One Side)

    Rear Axle - 4 (One Side)

    Front(ESAL)

    Rear-1(ESAL)

    Tridem-1(ESAL)

    Total(ESAL)

    1 3.14 8.5 6.75 6.7 7.43 0.82 18.84 11.06 30.72

    2 2.1 2.56 2.01 2.3 1.98 0.16 0.15 0.09 0.41

    3 2.45 3.33 7.01 7.5 8.2 0.30 0.44 15.48 16.22

    4 2.21 1.98 2.31 2.4 2.31 0.20 0.06 0.14 0.40

    VDF 11.937

    Wtd Avg 10.60

    5 Axle Trucks

    4 Axle Trucks

    SHELADIA Associates Inc.,USA 17 of18

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