pb maxistack a4size 5c us v2 tcm11 12236

4
GEA Refrigeration Technologies Space-effective spiral freezers and chillers GEA Maxi-Stack engineering for a better world

Upload: gea-group

Post on 22-Jul-2016

222 views

Category:

Documents


2 download

DESCRIPTION

http://www.gea.com/global/en/binaries/Pb_MaxiStack_A4Size_5C_US_v2_tcm11-12236.pdf

TRANSCRIPT

GEA Refrigeration Technologies

Space-effective spiral freezers and chillers

GEA Maxi-Stack

engineering for a better world

GEA Maxi-Stack spiral freezers and chillers minimize the re-quired footprint and height as a result of their new self-stack-ing belt system. To increase the capacity of your existing freez-er lines under conditions of space constraints, the GEA Maxi-Stack represents an optimal solution that effectively in-creases your product output per unit of floor space.

GEA Maxi-Stack outlasts and outperforms all other self-stack-ing spiral freezers and chillers on the market today. The unique robustness and interlocking design of GEA Q-belt™ ensure a far more reliable stacking system.

The GEA Maxi-Stack utilizes the latest advanced features of the GEA spiral freezer range. With fully welded stainless steel floors and structures, the GEA Maxi-Stack is designed to be efficiently cleaned by a Clean-In-Place (CIP) system, which assures top qual-ity and safety for your food products.

System expansion features for reduction of defrosting times are seamlessly integrated into the freezer design, which improving efficiency and cleanability.

In touch with our technology

Conveyor belt• GEA Q-belt™: AISI 304 (1.4301) stainless steel, self-stacking conveyor belts • Improved patented interlocking to ensure robust, more stable

stacking and minimize friction between tiers of long belts

Drive system• Highly stable, proven roller drive• Low maintenance• Easy cleanability

Engineering design• Unique, superior-quality framework, infeed, and outfeed – technologically mature and custom-built at a GEA in-house engineering department – with fully welded AISI 304 (1.4301) stainless steel• Open access to all components from the unit floor level and intermediate level for simple maintenance and efficient cleaning

Insulated enclosure and floor• Extremely robust insulated freezer floors with integrated slope – fully welded by completely automatic welding systems; in-house customizing for each customer’s plant – no need for floor heating• Walls and covers in superior quality, fully welded or simply sealed – consisting of stainless steel panel modules with polyurethane foam cores• Mounting of all internal components on stud bolts, installed in the insulated floor – for complete load-relief of the interior surface and for excellent cleanability

Evaporator and fan • Evaporators with stainless steel tubes, heavily reinforced 0.6 mm-thick aluminum fins, aluminum end plates, and stainless steel water defrost drain pans• Fans and stainless steel air-routing chambers

Control system• Control cabinet made of AISI 304 (1.4301) stainless steel• Free-standing on its own frame• Programmable logic control and electrical power system by Allen-Bradley or Siemens - Color touch screen (10 – 15 “) by Allen-Bradley or Siemens - Display of refrigerant temperature, air temperature, and retention time - 24-hour event history • Possibility of remote maintenance by the manufacturer via Internet• Including complete control and power systems• Internal safety switching to protect staff, conveyor belts, and product load

Options• Automatic snow removal system (SRS) - The pneumatic SRS system continuously removes frost and ice from the heat exchangers, to extend the intervals between defrosting interruptions. - The system saves water and work - Snow removal increases uptime - SRS supersonic air blast saves energy• Clean-in-Place (CIP) - CIP systems with foaming and circulation functions operate like a giant dishwasher - Hygiene by design optimizes the cleaning cycle for superior food safety

GEA Maxi-Stack Spiral Freezer Capacity Table (kg/hour) for 3 models.Suction Temperature -40°C, outfeed equilibrated temperature product temperature -18°C.

Model MS 400 MS 600 MS 700

Number of tiers 35 tiers 30 tiers 30 tiers

Poultry

Dimensions [mm]

L x l x h

Weight [g]

Product Infeed T° [°C]

Capacity [Kg/h]

Capacity [Kg/h]

Capacity [Kg/h]

Raw chicken, 8-piece cut 130 x 80 x 40 100 4 670 1300 1700

Raw chicken filet 120 x 80 x 20 80 4 590 1200 1550

Nuggets, battered and breaded, par-fried 60 x 40 x 15 20 40 570 1250 1600

Tender, battered and breaded, par-fried 102 x 25 x 13 25 40 590 1050 1400

Filets, battered and breaded, par-fried 140 x 89 x 19 115 40 640 1400 1900

Chicken patties, battered and breaded, par-fried

102 (Dia.) x 9.5 (H) 115 40 980 1750 2500

Nuggets,battered and breaded, fully-cooked 60 x 40 x 15 20 75 530 1200 1500

Tenders,battered and breaded, fully-cooked 102 x 25 x 13 25 75 360 750 1000

Filets,battered and breaded, fully-cooked 140 x 89 x 19 115 75 460 1050 1400

Chicken Patties,battered and breaded, fully-cooked

102 (Dia.) x 9.5 (H) 115 75 740 1300 1850

Meat

Beef Patties, Raw 100 (Dia.) x 9 (H) 113 -1 1180 2650 3000

Beef Patties, Fully cooked 100 (Dia.) x 9 (H) 113 75 800 1900 2100

Meat ball, Raw Sphere 25 8 -1 1040 2000 2650

Meat ball, Fully cooked Sphere 25 8 75 590 1150 1500

Fish

Fish filets, raw 200 x 90 x 13 115 10 460 1000 1400

Fish finger, battered and breaded, par-fried 100 x 30 x 15 28 40 680 1550 2050

Fish filets, battered and breaded, par-fried 133 x 102 x 18 190 40 770 1350 1950

Dimensions MS 400 MS 600 MS 700

Usable belt width [mm] 420 620 720

Available link height [mm] 60, 80, 100, 120

© G

EA. A

ll rig

hts

rese

rved

. 03/

2013

– R

T-0

02-0

807-

US-

EU –

Sub

ject

to m

odifi

catio

n

We live our values.Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX® Europe 600 Index.

www.gea.com