pc4000 presentation_64536 (1)

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    PC 4000PC 4000

    01

    ProductiveProductive

    ReliableReliableDurableDurable

    ComfortableComfortable

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    2

    Komatsu Overview

    • Consolidated• U.S. dollar amounts are converted and rounded off only for reference at a rate of 118 Japanese yen = US$1.00,

    the prevailing rate announced y the !ederal "eserve #an of %e& 'or on (arch )1, *00+.

    1,8),)-) (illion yenUS$ 1/,0- (illion

    %et Sales2

    (ay 1), 1*13stalishment of 4omatsu 5td.2

    )),8/)%umer of 3mployees2

    1,/+,+*) (illion yenConstruction and (ining 36uipment2

    !or the !iscal 'ear ended (arch )1, *00+

    7s of (arch )1, *00+

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    3

    Basic Management Policies

    • Constantly provide environment-friendly, safe and innovative

    products/services and systems from the viewpoint of ourcustomers.

    • Constantly promote self-initiated innovations in technology andmanagement.

    • Promote consolidated management from a global perspective.

    • Work for the community as a good corporate citien.

    !he Cornerstone of "omatsu#s $anagement%

    Commitment to &'uality and (eliability&

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    4

    Product Line

    Mining Equipment

    (anufacturing #ases of(ining 36uipment

    Products

    Wheel loaderHydraulic excavatorBulldozer

    Dump truck Mine fleet management system

     vaila!le models ma" var" !" region or countr"#

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    $

    %et &ales'en in illions

    • Consolidated• 'ears ended (arch )1

    1,000

    *00) *00- *00 *00/ *00+

    0

    00

    Japan

    9utsideJapan

    "atio of Salesoutside Japan

    *,000

    1,027 1,127

    1,356

    1,612

    US$ 1/.0 illion1,893

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    '

    -/,--8

    ),0*+-*,/0*

    ( ) * E+penses

    R & D !"e#$e$

    'en in millions

    • Consolidated• 'ears ended (arch )1

    0,000

    *00) *00- *00 *00/0

    *00+

    --,/0US$ )* million-/,)0/

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    P-4000 .eneral &peci/ications

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    %ec#ical '"ecificatio#$ ( )*draulic +i#i# 'ovel$

    02a

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    PC 4000 ( -"erator .i$ibilit*

    KOM& 30 E

    320 sort tons

    KOM& 30 E

    2$$ sort tons

    KOM& ,30 E

    20$ sort tons

    KOM& '30 E

    10 sort tons

    KOM& 5* 1$00

    1'$ sort tons

    e"e level

       l  o  a   d   i  n  g     e   i  g      t

    6 &K753$$8040'

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    PC 4000 ( /""er$tructure a*out

      1 *iesel Engine

      2 Pump *rive .ear!o+

      3 5"draulic Pumps

      4 Oil an9

      $ Oil -ooler  

      ' Engine (adiator, &wing nits

    Main (otating :oint

    -ontrol ;alves

    10 Level

    pper>Level?al9wa"s

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    PC 4000 ( Productio# a#d ""licatio# #formatio#

    29 cu*d ro#t 'ovel ttacme#t

    0

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    PC 4000 ( ro#t 'ovel ttacme#t

    Komatsu ,30E 20$ s t

    6 400'0$12

    ucet Ca"acit* 290 cu*d

    ear Pacae 'P3

    +aterial De#$it* 3,050 lbcu*d

    Cro:d orce 299,000 lb

    reaout orce 281,000 lb

    oom 23;6<

    'tic 16;1<

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    PC 4000 ( ro#t 'ovel %ruc +atc

    ucet 290 cu*d

    De#$it* 3050 lbcu*d

    +%RC

     %-='

    =umber of Pa$$e$

    ')-R%

    %-='

    272

    227

    181

    136

    91

    45

       %   R   /   C   >

       '   2   ?   

    830

    730

    )D 1500630

    13

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    Productio# $timatio#

    $timated Productio#ctual "roductio# varie$ b* a""licatio#

    PC 4000 ( ro#t 'ovel ttacme#t

    14

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    ro#t 'ovel ""licatio#

    Po$$ible C*cle %ime$ of >omat$u +i#i# 'ovel$

    o# 'ta#dard ""licatio#$

    04

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    PC 4000 ro#t 'ovel ttacme#t

    ucet Ca"acit* '@ 275 cu*d

    De#$it* 3,050 lbcu*d

    ""licatio#@ -verburde# Removal

    PC 4000 ( ro#t 'ovel ucet ttacme#t

    1,

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    PC 4000PC 4000De$i#ed for De$i#ed for 

    +a!imum Reliabilit*+a!imum Reliabilit*

    #d Productivit*#d Productivit*

    01

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    Comfortable mi#i# cab :it i#terated -P'$*$tem

     

    are :i#do:$ for ood arou#d vi$ibilit*

      %:o $ide $lidi# :i#do:$ 

    al:a*$ o# bot $ide$

      Pre$$uriAed to ee" du$t out

    mi# 0,5 mbar accordi# '- 102634

      re$ air blo:er filter 25 Bm

      %:o eated out$ide mirror$ :it

    remote electric adu$tme#t

      #ter#al floor area 4,2 m

      =oi$e level i# cab mea$ured accordi#

    '- 6396@ 75 dEF

    -"erator #viro#me#t

    03

      com/orta!le

    operator is aproductive operator 

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    Cab :it i#terated -P'

    -P' accordi# to '- 3449

    alli# -bect$ Protective 'tructure

    "rotect$ o"erator from i#ur*

    %e$t Procedure@ 227 E 500 lb F

    falli# from 5,3 m E 17G4H F o#to

    -P' $tructure

    ma$$ :it 

    te e#er*

    of 11600 Ioule falli#

    o#to te cab roof,

    $ould #ot cau$e

    "e#etratio# of a#* "art

    of te -P' $tructure

    %e$t re$ult@

    "o$itivel* #o "e#etratio#

    -"erator #viro#me#t

    $,

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    '"aciou$ Cab :it )i .i$ibilit*

    79 ft

       6 3   6

       f   t

       4   i  #  c   &

      e  $

    'u# vi$or$

    fro#t a#d $ide :i#do:$

    #terated -P''*$tem

    '- 3449

    -"erator #viro#me#t

    04

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    ':itc Pa#el Die$el Drive

    -"erator #viro#emt

    0'

    7

    2

    8

    4

    6

    1 mere#c* 'utDo:#2 udible larm

    3 #itio# >e* ':itc

    4 #i#e Co#trol

    Eif .)+' +o#itor i#activeF

    5 #i#e 'tart 'to"

    6 iti#

    7 'le: rae

    8 +irror )eati#

    9 ii#$ ':i# Do:# 'ervice rm

    10 Cab .e#tilatio#

    11 ubricatio#

    12 i"er a$er

    Ero#t i#do: a#d ori# it$F

    13 %ruc Cou#ter 

    14 .)+' +o#itor

    E.eicle )ealt +o#itor '*$temF

    15 u#ctio# >e*$

    16 #"ut >e* Pad

    1

    9

    12

    5

    3

    10

    11 13

    14

    16

    15

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    %ec#ical Data

    du$table lumbar $u""ort for "reve#tio# of

    bac "ai#

    'oft air $u$"e#$io# "rovide$ "rotectio# aai#$t

    $oc a#d vibratio#

    'ervo adu$tme#t for i#dividual $eat eit, fi#eadu$tme#t u" to 3<

     110 330 lb automatic :eit adu$tme#t

    acre$t a#le adu$table

    /"ol$ter* ea$il* e!ca#eable for $ervice

     %:o "oi#t $eat belt

      )eated 'eat

    Comfortable o"erator;$ $eat

    itti# all $a"e$ a#d $iAe$

    J for te be$t :ori# "o$itio#

    -"erator #viro#emt

    0,

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    .eicle )ealt.eicle )ealt

    +o#itori# '*$tem+o#itori# '*$tem

    01

     Increase Machine Availability & Utilization

     Decrease Owning and Operating Costs

    Ultimately Providing Greater Benefit To Or Csto!ers

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    R' 232 PC "lu i#

    Dia#o$tic %ool$ K

    Data flo: a#d co#trol of .)+' i#

    >omat$u +i#i# 'ovel$

    C=u$ L1

    .)+'

    Mra"ic

    Di$"la*

    .)+'

    +a$ter 

    Co#troller 

    PC

    >+M 'ovel

    Co#troller 

    lectricalCom"o#e#t$

    >+M 'ovel

    C='

    #i#e

    +o#itori#

    '*$tem

    Nua#tum

    #i#e

    Co#trol

    '*$tem

    >+M 'ovel

    'e#$oric

    C=u$ L2

    +odular +i#i#

    '*$tem Co#troller 

    Optional

    -RCommCo#troller 

    .eicle )ealt +o#itori# '*$tem

    04

    ebCRl K Dia#o$tic %ool "roram$O ComPro't @protocols and statisticsA

    O Comdit @setup o/ te+t displa"AO ComDi @update o/ PL- so/twareA

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    #te##ae -RC-++

    -RC-++ Co#troller @in ca! !aseA

    -RC-++ Data %ra#$fer to +*>omat$ucom

    .eicle )ealt +o#itori# '*$tem

    .)+' Co#troller @in ca! !aseA

    PC

     tecnical anal"sis tool!o+ 

    *ownload&o/tware 

    +*>omat$ucom

    -RC-++ 'atellite rra#eme#t

    1

    >-+%'/;' %elemetric

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    >-+%'/;' %elemetric

    %ec#olo*

    C .)+' i$ $ta#dard o# eav* eui"me#t "rimaril* u$ed i#te mi#i# i#du$tr* D +i#i# maci#e$ a#d teir com"o#e#t$ are e#erall* more e!"e#$ive

     D %o mo#itor a#d record data from eac maor com"o#e#t for futuree#i#eeri# im"roveme#t$

     D /$eful tool for dia#o$tic a#d "reve#tative "ur"o$e$

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    ;5M& is constantl" calculating data is dataF Drend @One data point ever" 20 engine O% our> per parameterA

     D

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    .)+' +aci#e Data

    e a!s can !e clic9ed>on /or more

    macine detailsF same can !e done onB o/ eac mont

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    Hours can be monitored on a daily, monthly, or yearly

    basis, so machine production can be further analyzed.

     A data receiving log presents the last time data was

    updated (satellite or PC) along with the type of data that

    was transmitted (rend, !ault or Payload)

    .)+' +aci#e Data

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    .)+' Data %*"e$

    C %re#d Data

     D Ma+6Min6vg values calculated during a 20>our@&M(A period#

     D Purpose o monitor stead" canges over time incritical components#

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    .)+' Data %*"e$

    C

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    .)+' Data %*"e$

    C &napsot *ata @not sent troug satelliteA

     D &napsots are generated automaticall" during certain/aults or wen manuall" triggered#

     D (eal>time component data is recorded !e/ore anda/ter te /ault occurs#

     D Purpose o elp diagnose te root cause o/ a critical/ault#

    >330s 120s0$

    1 sample 6 10 s

    >30s

    1 sample 6 1 s

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    .)+' -"eratio#al Data

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    >C Develo"ed +*>omat$uEtt"$@:::m*omat$ucomF

    C K- as developed a new ;5M& application a/ter o!taining a live /eed /rom Kltd@?e!-(EA# is application is now released /or te customers

    C -apa!ilities > is application as /eatures suc as

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    Cu$tomer e#efit$

    C Gmprove sa/et" measures and reduce ris9

    C (educe Operating (MP and guarantee costs

    C &orten downtime and increase availa!ilit" D (emotel" diagnose macine pro!lems D (educe *B and K- response time

    C Ma+imiHe macine utiliHation D Monitor conditional trends

     D Maintain e//icienc" and productivit" D Better parts availa!ilit"

     efore ailure ECure CareF 

    >omat$u #i#e

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    +a! i#termitted out"ut 2500 " at 2100 r"m

     

    du$ted out"ut@ 1875 " at 1800 r"m

     

    16 c*li#der, 4 $troe

    %urbocared & aftercooled

    Rated fuel co#$um"tio# 200 E0,328 lbb"F

     

    lter#ator 225

     

    +eet$ P %ier 1 $ta#dard$ E%ier 2 ca"ableF

     

    ate$t electro#ic e#i#e ma#aeme#t $*$tem

     

    uel ta# ca"acit* for 3 $ift o"eratio#

    >omat$u 'D16.160 Die$el #i#e

    >omat$u #i#e

    24

    >omat$u #i#e

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    - PR''/R

    - %R R'%RC%-=

    - %+PR%/R

    -Q

    5,000 10,000 15,000 20,0000)-/R'

    +

    +

    +

    +=

    15,023

    100S

    90S

    70S

    50S

    30S

    10S

    0S

    %orue Pea

    90S70S50S 60S 80S

    'PD

    %

    -

    RN

    /

    Rated Po:er 

    D

    +-=%-R=M )M) D

    RT100 RP+

    57S

    30S

    8S

    1S

    1S

    1S

    1S

    1S

    - %R

    - .

    )M)

    .M

    -

    C--=% .-

    PR''/R

    -

    %+PR%/R

    C--=%

    PR''/R

    C--=%

    % + P R %/ R - Q

    Psi Psi*eg>< J52O*eg><

    100

    80

    60

    40

    20

    300

    250

    200

    150

    100

    100

    80

    60

    40

    20

    15

    12

    9

    6

    3

    250

    200

    150

    100

    50

    omat$u #i#e

    2$

    >omat$u #i#e

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    >omat$u +i#i# 'ovel$ -il +a#aeme#t '*$tem

     

    Combi#atio# of oil $u""l* $*$tem EHRe$erve

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    95 S to e#i#e

    'tai#le$$ $teel filter

    remove$ "article a$$mall a$ 20 Bm

    5 S bacflu$ for 

    clea#i# te filter 

    5 S

    to e#i#e oil $um"

    Ce#trifual $e"arator

    remove$ "article le$$

    ta# 2 Bm

    'ervice ever* 1000 our$

    100 S from e#i#e

    $ /low

    C/++=' H+=%-R%+H ilter 

    'elfclea#i# $tai#le$$ $teel filter $*$tem

    filter :ic la$t$ te e#i#e life

    >omat$u #i#e

    2,

    >omat$u #i#e

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    dva#tae$ of omat$u 'D16.160#terated i# >omat$u +i#i# 'ovel$

    #i#e -il +a#aeme#t '*$tem

      #i#e oil ca#e i#terval e!te#ded u" to 4,000 our$ ba$ed o# oil a#al*$i$

    )o: C=%= cieve$ -il Nualit* 'tabili$atio#

    .er$u$ %*"ical -il Ca#e #terval$

       L  e  v  e   l  o   /   -  o  n   t  a  m   i  n  a   t   i  o  n

    Da#er ?o#e

    Cautio# ?o#e

    'afe ?o#e

    0 + 2+ 3+ 4+

    "pical E+cessive -E%G%ELOil -ange *egradation

    -il a#d ilter Ca#e #terval

    )our$ to Ca#e

    oda"s verage-ange Gnterval

    -E%G%EL-ange Gnterval

    4000

     2$0 2$0

    1000

      Oil -ange Oil omat$u #i#e

    2

    )*draulic '*$tem

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    >omat$uU$ "ate#ted omat$u +i#i#;$ )QDR-P-% acieve$@>omat$u +i#i#;$ )QDR-P-% acieve$@

    )*draulic '*$tem

    02

    )*draulic '*$tem

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    O %rou$aft de$i# allo:$ direct drive

    to be u$ed i# ta#dem :it au!iliar*

    "um"$

    'im"ler earbo! de$i#

    'im"ler tubi#

    O o:er revolvi# ma$$

    o:er force$ for co#trol over#or 

    a$ter re$"o#$e time

    m"roved co#trol ualit*

    O )i "um" deliver* volume

    )i Pre$$ure Ca$e Drai#

    'uctio# i#e Pilot Pre$$ure

    Co#trol Pre$$ure

    %e >omat$u +i#i# 'ovel$ are u#iuel* de$i#ed to ave all mai# "um"$ ide#tical # ti$ ca$efor PC 4000 to PC 8000 te* are variabledi$"laceme#t $:a$ "late "um"$

    ':a$ Plate Pum"

    PC 4000 PC 8000

    )*draulic '*$tem

    04

    )*draulic '*$tem

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    )iPre$$ure ilter$

    )i"re$$ure i#li#e filter$ "reve#t co#tami#atio#

    from e#teri# te *draulic circuit$ >omat$u +i#i#Merma#* ave $elected te $"i#o# filter$ i#$erted

    bet:ee# te *draulic "um"$ a#d te multivalve

    co#trol bloc$ %erefore, all *draulic com"o#e#t$

    after te "um"$ are "rotected from damae a#d

    "o$$ibl* i#crea$ed :ear ac filter i$ eui""ed :it a

    differe#tial "re$$ure mo#itor to $e#$e te "re$$ure

    dro" acro$$ te eleme#t $ould co#tami#atio# occurf te differe#tial "re$$ure reace$ a Eu#$afeF

    differe#ce of 128 "$i E9 barF, a vi$ualacou$tic :ar#i#

    a""ear$ o# te %+C'.)+' di$"la* i# te cab 

    1

    2

    1 )i"re$$ure filter 

    2 Differe#tial "re$$ure $:itc

    'urface filterme$

    )*draulic '*$tem

    0$

    )*draulic '*$tem

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    )*draulic '*$tem

    Retur# i#e ilter 

    %e *draulic ta# i$ de$i#ed :it a #umber of fullflo: filter$, i#cludi# o#e for te ca$edrai# efore

    e#teri# te *draulic re$ervoir, te retur#i# oil

    "a$$e$ trou a fullflo: filter :ic catce$

    co#tami#atio# do:# to 10 micro#$ 'ould te filter

    become cloed te re$ervoir i$ furter "rotected b* a

    200micro# b*"a$$ me$

    2

    1

    1 ull flo: retur# li#e filter 10 Bm

    2 *"a$$ 200 Bm for filter "rotectio# De"t filter volume media

    0'

    )*draulic$

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    )*draulic oil cooler 

      'ta#dard i ca"acit* *draulicoil cooler i$ rated for u" to 55X C E130X F

    ambie#t tem"erature

     

    Cooler fa# drive# *draulicall*

      a# $"eed co#trolled b* tem"erature

      ':i# out cooler for ea$* clea#i# a#d

    mai#te#a#ce to ee" cooli# ca"acit*

    )*draulic$

    41

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    )eav* Dut* /#dercarriae De$i# :it >omat$u %rac '*$tem

    olted arra#eme#t

    03

    /#dercarriae

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    %e curved $ectio# roller face a#d trac ru##i#

    "at, combi#ed :it lare diameter roller$,

    $"rocet$ a#d idler$ are u#iue to >+M 'ovel$

    ivi# te follo:i# adva#tae$@

     

    eve#l* di$tributed load o# te co#tact area$

      lo: "re$$ure o# ru##i# "at

     

    ood com"o#e#t matci#

     

    life time lubricated roller$

     

    fle!ibilit* of $oe$ meet$ mi#i#

    rou#d co#ditio#$

    %e trac $oe$ ca# fle!ibl* co#form to te

    $"ecific $oil co#ditio#$ to avoid "eate#$io# o#

    te trac $oe $ide$

    %rac roller$ a#d $oe$

    /#dercarriae

    0$

    /#dercarriae

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    )arde#i#

    C utomatic i#ductio# arde#i# facilitie$ uara#teete de$i# reuireme#t$

    C C*clical de$tructive te$ti# "rove$ te re$ult

    C ll co#tact $urface$ are arde#ed i# te ra#e of

    54 )RC ( 58 )RC

    %rac $oe$ :it lo#life eco#om*

    %ec#olo* a#d ualit* co#trole#$ure lo# term "erforma#ce

    )ard#e$$ De"t

    /#dercarriae

    4$

    Calculatio# a#d De$i#

    C #i#eered b* fi#ite eleme#t a#al*$i$C %e$ted b* be#di# fatiue u" to

    2 millio# load c*cle$ a#d lo#term te$t$

    Ca$ti#$C %e i ualit* ca$ti# $teel i$ #icel

    a#d crome allo*ed, $"ecificall* eat

    treated a#d tem"ered

    Nualit* Co#trol

    C Ca$ti# i$ ceced :it ultra$ou#d, !ra* a#d

    ma#aflu!

    C %e arde#i# $urface i$ ceced :it ma#aflu!,

    ard#e$$ te$ter a#d :it routi#e de$tructive

    $am"le$

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    ':i# +eca#i$m

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    Rea$o#$ for >+M;$ e!ter#al teet $:i# ri#

    ':i# "i#io# locatio#

    arer diameter 

    a$* i#$"ectio#

    'u""ort bot e#d$ of te "i#io#

    '"ace for $ervice ce#ter "art$ lie

    mai# rotar* oi#t, $li" ri# collector of 

    electric drive, ce#tral lubricatio# a#d$o o#

    ':i# +eca#i$m

    0

    ':i# +eca#i$m

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    ':i# "i#io# locatio#':i# "i#io# locatio#

    #ter#al teet de$i#$ o#l* "ermit te $:i# drive$ to be

    "laced eiter bet:ee# te boom feet, u#der te attacme#to$e$ i# te ce#ter of te maci#e, or u$uall* u#der te

    co#trol valve$ or   ce#tral :al:a*$ # te$e locatio#$ oter

    com"o#e#t$ mu$t be removed to $ervice te $:i#

    a$$embl* # e!ter#al teet de$i# allo:$ te $:i# "i#io#

    a$$embl* to be "laced to te rit or left of te boom foot,

    :ere $ervici# ca# be do#e :itout di$turbi# oter

    com"o#e#t$

    urter $ufficie#t $"ace for "laceme#t of a# $li" ri# collector

    for electric drive i$ ive#=o oter com"o#e#t$ #eed to be removed

    to $ervice te $:i# drive$

    arer diameter arer diameter 

    Ri# diameter i$ directl* related to te $iAe of te maci#e u#der di$cu$$io# %e overall $iAe of te

    maci#e a#d te di$ta#ce bet:ee# te trac$ ultimatel* determi#e te diameter of te ri# f te bolt"atter# of t:o ri#$ i$ te $ame, but te teet are o# te out$ide of o#e a#d te i#$ide of te oter, te

    ri# :it teet o# te out$ide a$ a larer effective diameter f te teet are farter from te

    ce#terli#e of te maci#e, a meca#ical adva#tae i$ ai#ed or e!am"le te $ame force a""lied 5

    cm farter alo# te lever arm :ill e#erate more torue %i$ ma* mea# tat o#e $:i# "i#io# ca#

    do te :or of t:o $maller u#it$ E-r t:o te :or of 3 or 4F %e >omat$u PC 3000 ave o#e $:i#

    "i#io#, :ile oter$ i# tat cla$$ ave t:o

    ':i# +eca#i$m

    10

    ':i# +eca#i$m

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    ':i# +eca#i$m

    a$* i#$"ectio#a$* i#$"ectio#

    %e commo# refere#ce for te ce#ter of te car bod* i$ VelloleV %i$ date$ bac to cable cra#e

    a#d $team $ovel da*$ 'uffice it to $a* tat it i$ #ot a# area tat i$ ea$il* i#$"ected -# te otera#d, a# e!ter#al toot ri# i$ ver* ea$* to ob$erve deuate lubricatio# ca# be $ee# b* te

    o"erator, mai#te#a#ce a#d $u"ervi$or* "er$o##el, eve# from te fro#t $eat of a "icu", if $o de$ired

    # additio# to te co#ditio# of te lubrica#t, ti#$ lie ab#ormal :ear ca# ea$il* be ob$erved :ile

    tere i$ $till time for corrective actio#

    %e arro: i#dicate$ te outboard beari#,

    elimi#ati# a# overu# load :ic $orte#$

    "i#io# life

    'u""ort bot e#d$ of te "i#io#'u""ort bot e#d$ of te "i#io#

    a$t, but mo$t im"orta#tl*, >omat$u +i#i# a$ located te

    $:i# drive$ o# te maci#er* dec %i$ e#able$ a beari#

    ou$i# to be fabricated to $u""ort te outboard beari# o# te

    "i#io#, i#$tead of avi# it ca#tilevered out i# $"ace

    10

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    ro#t $ovel attacme#t

    4,

    ttacme#t De$i#

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    ro#t $ovel attacme#t

      are c*li#der ca"acitie$ "rovide$ ood bucet

    roll a#le :ic re$ult$ i# e!celle#t bucet fill

      Clo$ed bo! de$i# u$i# a# o"timum combi#atio#

    of $teel "late$ a#d ca$ti#$

      )i ualit* :eldi# al:a*$ from bot $ide$

      )i dii# force$

     

    >omat$u eav* dut* c*li#der de$i#

      C*li#der$ "laced i# te $ado: of te attacme#t

    to "reve#t damae

     

    Parallel i#ematic im"rove$ oriAo#tal "e#etratio#

    floor clea#i#

    4

    ttacme#t De$i#

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       &   t  r  e  s  s   L  e  v  e   l   %   6  m  m

       M

    0

       ?     o   l  e

       L   i   /  e

       &  p  e  c   i   /   i  e   d   L   i   /  e

         n  a  c  c  e  p   t  a   !   l  e

       $  m   i   l   l   i  o  n

       l  o  a   d

      w      i  c     m  e  a  n   l   i   /  e   t   i  m  e   d  e  s   i  g  n

       L  e  s  s   t     a  n   $

      m   i   l   l   i  o  n   l  o  a   d  s

    C /" to 60,000 defi#edeleme#t$

    C ma! load o# cor#ertoot

    >omat$u +i#i# Merma#* a$ te e!"erti$e a#d

    field e!"erie#ce to e#$ure trouble free $tructure$

    ro#t $ovel attacme#t de$i#

    e boom b* u$i# fi#ite eleme#t a#al*$i$

    !am"le of $tre$$ $trai# diaram

    4

    ro#t 'ovel De$i#

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    %e boom a#d $tic are of a $turd*, clo$ed bo!$ectio# de$i# %e combi#atio# of $teel

    $tructure a#d ca$ti#$ :it lare radii uara#tee$ o"timum di$tributio# a#d tra#$fer of force$ at

    te i#"ut "oi#t$ a#d i#to te mai# $tructure ll attacme#t "art$ are de$i#ed :it +

    a#al*$i$, ualified :it field e!"erie#ce

    ca$ti#

    0,

    ro#t 'ovel De$i#

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    oom a#d $tic are :elded i#$ide a#d out$ide for

    te ie$t $tructural $tre#t ac :eldi# i$

    ceced b* ultra$o#ic a#d ma#etic "article

    i#$"ectio# to ualif* te de$i# life %e i#ve$tme#t

    i# de$i# a#d ma#ufacturi# detail$ of $uc critical

    $tructure$ e#$ure a lo# lifetime a#d reduced

    o:#er$i" co$t$

    Cfavourable a#le of co##ectio#

    for e!te#ded o$e life

    Cle$$ "i"e$ a#d o$e$

    Ce!celle#t *draulic efficie#c*

    arer diameter, tic :alled, $teel

    "i"i# i$ #eatl* carried over te

    attacme#t "art$ for direct co##ectio#

    to te co#$umer u#it$@

    10

    ro#t 'ovel De$i#

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    %e o"timiAed bucet $a"e a$$ure$ a# e!celle#t bucet fill

    'ort bucet fill time

    Mood a""licatio# of "e#etratio# force$

    ucet fill$ over 100 S ca# be acieved

    4 ba$ic :ear "acae$ for mi#i# a""licatio#$

    6 &K700'820

    ttacme#t De$i#

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    bro#Ae

    bu$i#

    rea$e

    roove

    tolera#ce a"

    fle!ible

    $eali#

    $eal

    "laceme#tri#

    bro#Ae

    bu$i#

    rea$e

    roove

    ttacme#t ucet a#d i#ae

    Mrea$eMrea$e

    i $tre#t

    $teel bu$i#

    tolera#ce

    a"

    Pi# $eali#

    6 &K7LL.836B$$

    ro#t 'ovel ""licatio#

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    ear Pacae 'electio#

    11

    ttacme#t De$i#

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    $0

    'ta#dard roc bucet 22 cum ' :it '

    P3for de#$it* 1,8 tcum E3050 lbcu*dF

    ide ra#e of bucet$ to meet material a#d

    dii# co#ditio#$ o# reue$t

    4 differe#t :ear "acae$ to meet abra$ive#e$$

    of dii# material a#d mi#e co#ditio#$

    -#l* a$ !am"le

    'P4'P3

    'P2

    'P 1

    ro#t $ovel a#d :ear "acae$

    ?ear plates wit di//erent ardness and li/e time /actoron request#

    ear Pacae ( 'mall

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    ' ( P ( 2

    -#l* a$ !am"le

    =umber of :ear "art$, teet a#d

    $tri"$ varie$ :it maci#e $iAe

    a#d $ovel ca"acit*

    ear "late$ :it differe#t ard#e$$ a#d life time

    factor o# reue$t

    13

    ear Pacae ( +edium

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    ' ( P ( 3

    -#l* a$ !am"le

    =umber of :ear "art$, teet a#d

    $tri"$ varie$ :it maci#e $iAe

    a#d $ovel ca"acit*

    ear "late$ :it differe#t ard#e$$ a#d life time

    factor o# reue$t

    14

    'C- Plate i" P1 to P4

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    '110 ''R' P-'-> da"ter$

    92>) >> %i" Poi#t$

    %C1605701 &1R %-P-> 'roud$

    PC 4000 ro#t 'ovel

    1'

    Co#ve#ie#ce a#d +ai#te#a#ce

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    Me#eral ( Die$el Drive

    +aci#er* )ou$e "rotected b*

    ire !ti#ui$i# '*$tem E:it after cooli#F

    O +o#itor 

    O larm

    O utomatic ctivatio#

    mere#c* $utdo:#

    +a#ual $:itc to activate

    automatic fire e!ti#ui$i#

    $*$tem E:e# fitted b* >+MF

    1 a#deld fire e!ti#ui$er

    E6 "o:derF i# cab E$ta#dardFW

    additio#al o# reue$t

    mere#c* e$ca"e ladder 

    'ervice acce$$

    O loor$ a#d :al :a*$

     a#ti$li", rid$

    O ali# maci#er* ou$e

    O lectrical cabi#et

    $

    Co#ve#ie#ce a#d +ai#te#a#ce

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    )aloe# lit$ i#$ide maci#er* ou$e

    )aloe# lit$ out$ide maci#er* ou$e

    )aloe# lit$ i# cab ba$e

    PC 4000 ( 'ervice it$ ( Die$el a#d lectric Drive

    $

    Co#ve#ie#ce a#d +ai#te#a#ce

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    )*draulic ladder for ea$* maci#e acce$$

    #clude$

    a#d rail

    a#d rail le#t u" to :al:a*

    travel a#d $:i# bloced

    ctivatio#

     

    from u""er$tructure b* "u$ bottom o# :al:a*

     

    from rou#d b* cai# #ear cou#ter:eit

    '2

    Co#ve#ie#ce a#d +ai#te#a#ce

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    /""er$tructure :al:a* allo:$

    acce$$ to te

      maci#er* ou$e

      valve bloc$

      cab "ede$tal room

      *draulic ta#

      *draulic filter$

      lubricatio# $*$tem

    +aci#e acce$$

    '3

    Co#ve#ie#ce a#d +ai#te#a#ce

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    %ra#$fer "um"

    %e tra#$fer "um" tra#$fu$e te oil from te retur# oilcollector "i"e a#d from te $uctio# oil ta# to $ecure

    e#viro#me#tal $ervice o# i "re$$ure filter$, mai#

    co#trol valve$ a#d *draulic "um"$

    -"erati# $:itc

    %ra#$fer "um"

    '4

    Co#ve#ie#ce a#d +ai#te#a#ce

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    1 2 3

    4 5 6

    7

    8

    'ervice arm do:# 'ervice arm u"

    ii#$ $:i# do:# $ervice arm

    ':i# a#d travel i$ bloced :e# $ervice arm i$ #ot i# te loced u" "o$itio#

     

    -#e $ervice "oi#t o#l*

      Comfortable refilli# a#d evacuatio#

      Reduced labour effort a#d time

      a$ter $ervici#

      Reduce of leaae$ duri# $ervice

    'ervice Refilli#, vacuatio#

    1 #,i#e -il

    2 #,i#e Coola#t

    3 Ce#ti#el +ae u" %a#

    4 -"e# Mear 0ubricatio#

    5 Ce#tral 0ubricatio# 6 ater for :a$&&a#d ba$i#

    7 )*draulic -il

    8 uel

    ''

    Co#ve#ie#ce a#d +ai#te#a#ce

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    Mrea$e Pi#io#

    #ear to te

    ':i# Drive

    Rita#d $ide

    /""er$tructure

    Ce#tral ubricatio# arrel

    efta#d $ide

    /""er$tructure

    Pi#io# Mrea$e arrel

    i#col# automatic lubricatio# $*$tem

      i#col# automatic lubricatio# $*$tem for

    attacme#t a#d $:i# roller beari#

      i#col# automatic lubricatio# $*$tem for

    $le: ear teet

      du$tme#t for lubricatio# i#terval$ a#d

    rea$e volume %o be $et accordi# to

    i#dividual a""licatio# reuireme#t$

      Re$ervoir$ refilled via ii#$ $:i#

    do:# $ervice arm

      Po:er ma$ter *draulic rea$e "um"$

    ave #o air $*$tem reuire$

     

    .i$ual fault alarm i# o"erator;$ cab

    'ould te fault #ot be corrected :iti#

    4 our$ te *draulic "ilot li#e "re$$ure

      for bucet roll :ill be i#activated  #viro#me#tall* frie#dl* rea$e$ are

    available a$ a factor* o"tio#

    '

    Co#ve#ie#ce a#d +ai#te#a#ce

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    #i#e 'ervice

    #$ide +aci#er*

    )ou$e

    lectric o!

    #$ide Cab

    +ou#ti# a$e

    'le: /#it o#

    /""er$tructure

    ir ilter, ire !ti#ui$i#ui"me#t, 'ile#cer a#d

    )o$e rra#eme#t o#

    /""er$tructure

    ,0

    Com"ari$o# PC 4000 ( 3600

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    )%C) 3600>-+%'/ PC 4000

    a$ic Dime#$io#$

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    &K7400'8''

    '''0

       2   $   4   0

    ( ',0

    ''$0

       ,   ,   $   0

    ,00

       '      $   0

    42

    ',00

    '$00

    '0$

          3   0   0

       ,   '   0   0    3

       0      $

       3   0   1   ,

    PC 4000 3600

    Com"ari$o# PC 4000 ( 3600

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    >omat$u PC 4000

    cutti# eit PC 4000 Y 10 m

    cutti# eit 3600 Y 9 m

    )itaci 3600

    ;.L10382

      P- 4000 EN 3'00

    Buc9et capacit" &E 2 "d 2, "dMaterial *ensit" 30$0l!6"d 30$0l!6"d

    -rowd out

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    ro#t 'ovel ttacme#t

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    orld Po"ulatio#

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    682 >omat$u +i#i# 'ovel$ Z 150 t

     $i#ce 1980

    122

    39

    102

    99

    86

    69

    84

    48

    33

    1#02#200

    Refere#ce$ are )*draulic 'ovel$

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    C +ore ta# 680 +i#i# 'ovel$ over 150 t o"erati# :eit ave accumulated

    over 16 mill o"erati# our$ $i#ce 1980

    C %o" )our$@

      ) 185 ') 255 ' PC 3000 over 80,000 our$

      ) 285 '

    PC 4000 over 100,200 our$

      ) 455 '

    PC 5500 over 84,100 our$

      ) 485 ') 655 '

    PC 8000 over 83,500 our$Marc 200 data

    -ur !"erie#ce 'o:$

    ver* Da*

    Komatsu America Corp

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    Komatsu America Corp.

    Parts Operations

    Ripley, TN

    Logistics &upport

    https://www.mykomatsu.com/logonhttps://www.mykomatsu.com/logon

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    13,098 '>/;$

    19,

    e!i#to# N-"e#ed "rG

    40 '>/;$

    Ri"le*180,000 '>/;$

    De#ver RPDC-"e#ed =ov G05

    9,969 '>/;$

    -ct G06,000 '>/;$

    G05

    De#ver N25 '>/;$

    a$ .ea$ N100 '>/;$

    ;$

    ,

    g pp

    /' Coverae b* 7 amCa#ada Covered b* %oro#to & .a#couver De"ot$

    %otal '"ace /$ae@ 730,600 $ft ( 67,899 m

      $#4 M Gnv1211 &Ks

    12400 sq6/t

    P-R%=D

    2

    22000 sq6/t

    1$,, &Ks  ,#1 M Gnv

    +==P-'

     2

    # M Gnv2203, &Ks

    RDM.

    13$00 sq6/t  2

    3#, M Gnv40 &Ks

    =M%-= N

    $000 sq6/t  2

    30000 sq6/t

    -"e#i#

    'e"-ct2007

    ,#1 M Gnv

    Est# 1$000 &Ks

    '.==)

     2

    -urrent 6

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    our C $4000 square /eet inside storage$4000 square /eet inside storage

     @$4312 square metersA@$4312 square metersA

    C 1$0000 square /eet outside storage1$0000 square /eet outside storage @133$ square metersA@133$ square metersA

    C ,$000 square /eet o/ meHHanine,$000 square /eet o/ meHHanine @',0 square metersA@',0 square metersA 

    C 1$000 !in locations1$000 !in locations

    C $3000 rac9 locations$3000 rac9 locationsC 1$0000 square /eet /loor stac91$0000 square /eet /loor stac9 @133$ square metersA@133$ square metersA

    C 10000 part num!ers in stoc910000 part num!ers in stoc9C 32 doc9 doors32 doc9 doorsC 2$00000 lines sipped annuall"2$00000 lines sipped annuall"C '00 lines sipped dail"'00 lines sipped dail"

    C 340 unit down ) emergenc"340 unit down ) emergenc"  order linesorder linesC $,'0 stoc9 order lines$,'0 stoc9 order lines

    Ri"le* -"eratio# acilit*

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    %our C $' acre site$' acre siteC'0 in!ound6out!ound truc9s per da"'0 in!ound6out!ound truc9s per da"C Gn!ound material is prepared !" 3PPGn!ound material is prepared !" 3PPC Limited inspection capa!ilitiesLimited inspection capa!ilitiesC MaSor components trac9ed !" &%MaSor components trac9ed !" &%C (< used /or !inning pic9ing c"cle(< used /or !inning pic9ing c"cle  countingcounting

    C Multiple si/ts cover 24 oursMultiple si/ts cover 24 oursC 5uge dail" a/ternoon pea9 on5uge dail" a/ternoon pea9 on

    emergenc" ordersemergenc" ordersC &toc9 orders are pic9ed earl" M or &toc9 orders are pic9ed earl" M or   at nigtat nigt

    C Binning @put awa"A is done primaril"Binning @put awa"A is done primaril"  at nigtat nigt

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    Parts &upport -apa!ilit"C -verall +i#i# fir$t fill availabilit* from Ri"le* i$ 957S

    C - De"ot availabilit* delivered to te di$tributor b* 0700E/' o#l*F

    C /#it do:# a#d emere#c* order$C &ip same da" /rom EO *epot or (iple"

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