pcc carbide 2016
TRANSCRIPT
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PCCcarbide
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20 YEARS EXPERIENCE COMMITMENT HELPING STEEL MILLS ACHEIVE MAXIMUM PRODUCTIVITY AND EFFICIENCY
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GUIDED BY
CORPORATE VALUES
PASSION FOR OUR
CUSTOMERS
UNYIELDING INTEGRITY
RELIABLE AND
TRUST
PEOPLE AND
COMMUNICATION
INNOVATION
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MEASURING OUR SUCCESS BY THAT OF OUR CUSTOMERS...
ALWAYS SEEKS TO ADD VALUE FOR OUR CUSTOMERS THROUGH
TAILORED SOLUTIONS TO EARN AND KEEP CUSTOMER’S TRUST.
WE ARE OPEN, HONEST AND ACCOUNTABLE.
WE MAKE TRUST THE FOUNDATION OF ALL OUR
RELATIONSHIP AND TAKE PRIDE IN HONORING
OUR COMMITMENTS.
WE RECOGNIZE OUR STRENGTH IS OUR
PEOPLE. WE ENCOURAGE OPEN
COMMUNICATION TO BUILD LASTING
RELATIONSHIPS AND BE RELIABLE PARTNER FOR
CUSTOMERS AND EMPLOYEES.
WE PROMOTE AN INNOVATIVE CULTURE AND ATTITUDE.
WE THINK DIFFERENTLY AND STRIVE TO APPLY INNOVATIVE
THINKING AND CREATIVITY TO EVERYTHNG WE DO.
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PCC ( Pengali Cementd Carbide ) has been producing carbide composite rolls &
carbide rings for the last 25 years, accounting at least 50% market share of world’s
biggest steel producer and economy.
The company is commited to the highest ethical practices when conducting its
business. Integrity and strong corporate governance practices with an emphasis
on transparency and accountability are the cornerstones of our business.
Experience, professionalism and integrity have cemented PCC’s reputation as a
reliable company with whom long term partnership can be formed.
Our growing network of skilled associates in more than 40 economies is ready to
deliver technical support and cost-effective rolling solutions to customers all over
the world.
PCC
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38 UNITS
2UNITS 1000 TON
4 UNITS 630 TON
4 UNITS 500 TON
10 UNITS 300 TON
3 UNITS
28 UNITS
20 UNITS
4 UNITS
ATTRITOR
MECHANICAL PRESS
COD SINTER-HIP
VACUUM SINTERING
MACHINE
CNC LATHE
CNC GRINDING MACHINE
CNC NOTCHING MACHINE
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EQUIPMENT LIST
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PCC HAS OVER 25 YEARS OF EXPERIENCE IN THE
DEVELOPMENT AND PRODUCTION OF
CEMENTED CARBIDE POWDER.
ENGINEERINGPOWDER
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GRADES
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GRADE WC BINDER HARDNESS ≥HRa
DENSITY (±0.15)
TRS
COBALT-NICKEL CHROME BINDER
PCR08 92 08 88.0 14.7 2800
PCR10 90 10 87.5 14.5 2750
PCR12 88 12 86.0 14.2 2700
PCR15 85 15 85.0 14.1 2650
PCR18 82 18 83.5 13.7 2600
PCR20 80 20 82.5 13.5 2550
PCR25 75 25 80.5 13.0 2450
PCR30 70 30 79.0 12.7 2350
PCR32 68 32 78.0 12.5 2200
COBALT BINDER
PCH06 94 06 89.0 14.8 2850
PCH08 92 08 88.5 14.7 2750
PCH10 90 10 88.0 14.5 2650
PCH15 85 15 85.0 14.1 2650
PCH20 80 20 83.0 13.5 2600
PCH25 85 25 81.5 13.1 2550
PCH30 70 30 80.0 12.7 2450
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OVAL ROUND SQUARE
DOGBONE OVAL NOTCHING
SLITTING KOCKS
PASS APPLICATIONS
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ROUND BAR INTERMEDIATE STAND
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COMPOSITE ROLL
DIAMETER (mm)
BARREL (mm)
GROOVE TYPE
GROOVE WIDTH (mm)
ROLLING TORGUE (ton·m)
ROLLING SPEED (m/sec)
PCCGRADE
290 - 475 140 - 235OVAL
ROUND40 - 7020 - 40 1 - 4 3 - 10 PCR30
DIAMETER (mm)
BARREL (mm)
GROOVE TYPE
GROOVE WIDTH (mm)
ROLLING TORGUE (ton·m)
ROLLING SPEED (m/sec)
PCCGRADE
330 - 450 100 - 130OVAL
ROUND30 - 80 20 - 50 1 - 6 1.5 - 12 PCR30
DIAMETER (mm)
BARREL (mm)
GROOVE TYPE
GROOVE WIDTH (mm)
ROLLING TORGUE (ton·m)
ROLLING SPEED (m/sec)
PCCGRADE
350 - 500 500 - 900OVAL
ROUND50 - 8030 - 50 1.5 - 8.0 > 1.5 PCR30
CANTILEVERRINGS
ROLLRINGS
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WIRE ROD FINISHING STAND
DIAMETER (mm)
BARREL (mm)
PRODUCT TYPE
PRODUCT DIAMETER
(mm)
ROLLING SPEED (m/sec)
PCCGRADE
300 - 370 25 - 90OVAL
ROUND
13 - 42 5 - 20 PCR25 PCR20 PCR18
DIAMETER (mm)
BARREL (mm)
PRODUCT TYPE
PRODUCT DIAMETER
(mm)
ROLLING SPEED (m/sec)
PCCGRADE
208 - 212 60 - 72 OVAL
ROUND
5.5 - 12 10 - 20 PCR18
PCR10158 - 166 57 - 70 20 - 120
KOCKS/STRETCHREDUCERRING
ROLLRINGS
PCCGRADE
TiCCONTENT
HARDNESS(HRC)
DENSITY (g/cm3)
TRS(MPa)
PCTC 50% 69 6.5 3800
GUIDEROLLERS
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PRECISIONCONSISTENCYACCURACY
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The product specification and quality control is
monitored by a highly qualified team of
metallurgist.
This ensures that the overall ring quality is
maintained and can be individually tailored to
customer’s specific mill conditions.
All rings are hardness tested using an equotip
hardness tester.
Ultrasonic testing is carried out at several stages
of manufacture. Firstly, to check the internal
soudness of the ring and to determne the
metallurgical structure of the body.
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PCCcarbide
Global DistributionAlgeria • Australia • Argentina
Belarus • BrazilCanada • Chile • China
Ecuador • EgyptFrance
Germany India • Indonesia
Japan • KoreaMalaysia • Mexico • Morocco
New ZealandPhilippines • Peru • Portugal
RussiaSaudi Arabia • Singapore
South Africa • Spain • SwitzerlandTaiwan • Thailand • Turkey
UK • Ukraine • USAVietnam
CORPORATE SALES HEADQUARTERPENGLAI CEMENTED CARBIDE COMPANY LIMITED
Suite 2306, 23F Marina HouseNo.68 Hing Man Road
Hong KongT 852.3955.2272F 852.3565.5682
E [email protected] www.pccarbide.com
MANUFACTURING FACILITIESBase 1. Nanwang Industrial Park,
Penglai, ShandongBase 2. Liugou Industrial Park,
Penglai, ShandongBase 3. Economic and Technological
Developement Zone, Penglai, Shandong