pcc carbide 2016

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PCC carbide

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Page 1: PCC CARBIDE 2016

PCCcarbide

Page 2: PCC CARBIDE 2016

20 YEARS EXPERIENCE COMMITMENT HELPING STEEL MILLS ACHEIVE MAXIMUM PRODUCTIVITY AND EFFICIENCY

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Page 3: PCC CARBIDE 2016

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Page 4: PCC CARBIDE 2016

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GUIDED BY

CORPORATE VALUES

PASSION FOR OUR

CUSTOMERS

UNYIELDING INTEGRITY

RELIABLE AND

TRUST

PEOPLE AND

COMMUNICATION

INNOVATION

Page 5: PCC CARBIDE 2016

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MEASURING OUR SUCCESS BY THAT OF OUR CUSTOMERS...

ALWAYS SEEKS TO ADD VALUE FOR OUR CUSTOMERS THROUGH

TAILORED SOLUTIONS TO EARN AND KEEP CUSTOMER’S TRUST.

WE ARE OPEN, HONEST AND ACCOUNTABLE.

WE MAKE TRUST THE FOUNDATION OF ALL OUR

RELATIONSHIP AND TAKE PRIDE IN HONORING

OUR COMMITMENTS.

WE RECOGNIZE OUR STRENGTH IS OUR

PEOPLE. WE ENCOURAGE OPEN

COMMUNICATION TO BUILD LASTING

RELATIONSHIPS AND BE RELIABLE PARTNER FOR

CUSTOMERS AND EMPLOYEES.

WE PROMOTE AN INNOVATIVE CULTURE AND ATTITUDE.

WE THINK DIFFERENTLY AND STRIVE TO APPLY INNOVATIVE

THINKING AND CREATIVITY TO EVERYTHNG WE DO.

Page 6: PCC CARBIDE 2016

PCC ( Pengali Cementd Carbide ) has been producing carbide composite rolls &

carbide rings for the last 25 years, accounting at least 50% market share of world’s

biggest steel producer and economy.

The company is commited to the highest ethical practices when conducting its

business. Integrity and strong corporate governance practices with an emphasis

on transparency and accountability are the cornerstones of our business.

Experience, professionalism and integrity have cemented PCC’s reputation as a

reliable company with whom long term partnership can be formed.

Our growing network of skilled associates in more than 40 economies is ready to

deliver technical support and cost-effective rolling solutions to customers all over

the world.

PCC

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Page 7: PCC CARBIDE 2016

38 UNITS

2UNITS 1000 TON

4 UNITS 630 TON

4 UNITS 500 TON

10 UNITS 300 TON

3 UNITS

28 UNITS

20 UNITS

4 UNITS

ATTRITOR

MECHANICAL PRESS

COD SINTER-HIP

VACUUM SINTERING

MACHINE

CNC LATHE

CNC GRINDING MACHINE

CNC NOTCHING MACHINE

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EQUIPMENT LIST

Page 8: PCC CARBIDE 2016

PCC HAS OVER 25 YEARS OF EXPERIENCE IN THE

DEVELOPMENT AND PRODUCTION OF

CEMENTED CARBIDE POWDER.

ENGINEERINGPOWDER

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Page 9: PCC CARBIDE 2016

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Page 10: PCC CARBIDE 2016

GRADES

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GRADE WC BINDER HARDNESS ≥HRa

DENSITY (±0.15)

TRS

COBALT-NICKEL CHROME BINDER

PCR08 92 08 88.0 14.7 2800

PCR10 90 10 87.5 14.5 2750

PCR12 88 12 86.0 14.2 2700

PCR15 85 15 85.0 14.1 2650

PCR18 82 18 83.5 13.7 2600

PCR20 80 20 82.5 13.5 2550

PCR25 75 25 80.5 13.0 2450

PCR30 70 30 79.0 12.7 2350

PCR32 68 32 78.0 12.5 2200

COBALT BINDER

PCH06 94 06 89.0 14.8 2850

PCH08 92 08 88.5 14.7 2750

PCH10 90 10 88.0 14.5 2650

PCH15 85 15 85.0 14.1 2650

PCH20 80 20 83.0 13.5 2600

PCH25 85 25 81.5 13.1 2550

PCH30 70 30 80.0 12.7 2450

Page 11: PCC CARBIDE 2016

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OVAL ROUND SQUARE

DOGBONE OVAL NOTCHING

SLITTING KOCKS

PASS APPLICATIONS

Page 12: PCC CARBIDE 2016

ROUND BAR INTERMEDIATE STAND

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COMPOSITE ROLL

DIAMETER (mm)

BARREL (mm)

GROOVE TYPE

GROOVE WIDTH (mm)

ROLLING TORGUE (ton·m)

ROLLING SPEED (m/sec)

PCCGRADE

290 - 475 140 - 235OVAL

ROUND40 - 7020 - 40 1 - 4 3 - 10 PCR30

DIAMETER (mm)

BARREL (mm)

GROOVE TYPE

GROOVE WIDTH (mm)

ROLLING TORGUE (ton·m)

ROLLING SPEED (m/sec)

PCCGRADE

330 - 450 100 - 130OVAL

ROUND30 - 80 20 - 50 1 - 6 1.5 - 12 PCR30

DIAMETER (mm)

BARREL (mm)

GROOVE TYPE

GROOVE WIDTH (mm)

ROLLING TORGUE (ton·m)

ROLLING SPEED (m/sec)

PCCGRADE

350 - 500 500 - 900OVAL

ROUND50 - 8030 - 50 1.5 - 8.0 > 1.5 PCR30

CANTILEVERRINGS

ROLLRINGS

Page 13: PCC CARBIDE 2016

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WIRE ROD FINISHING STAND

DIAMETER (mm)

BARREL (mm)

PRODUCT TYPE

PRODUCT DIAMETER

(mm)

ROLLING SPEED (m/sec)

PCCGRADE

300 - 370 25 - 90OVAL

ROUND

13 - 42 5 - 20 PCR25 PCR20 PCR18

DIAMETER (mm)

BARREL (mm)

PRODUCT TYPE

PRODUCT DIAMETER

(mm)

ROLLING SPEED (m/sec)

PCCGRADE

208 - 212 60 - 72 OVAL

ROUND

5.5 - 12 10 - 20 PCR18

PCR10158 - 166 57 - 70 20 - 120

KOCKS/STRETCHREDUCERRING

ROLLRINGS

PCCGRADE

TiCCONTENT

HARDNESS(HRC)

DENSITY (g/cm3)

TRS(MPa)

PCTC 50% 69 6.5 3800

GUIDEROLLERS

Page 14: PCC CARBIDE 2016

PRECISIONCONSISTENCYACCURACY

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Page 15: PCC CARBIDE 2016

The product specification and quality control is

monitored by a highly qualified team of

metallurgist.

This ensures that the overall ring quality is

maintained and can be individually tailored to

customer’s specific mill conditions.

All rings are hardness tested using an equotip

hardness tester.

Ultrasonic testing is carried out at several stages

of manufacture. Firstly, to check the internal

soudness of the ring and to determne the

metallurgical structure of the body.

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Page 16: PCC CARBIDE 2016

PCCcarbide

Global DistributionAlgeria • Australia • Argentina

Belarus • BrazilCanada • Chile • China

Ecuador • EgyptFrance

Germany India • Indonesia

Japan • KoreaMalaysia • Mexico • Morocco

New ZealandPhilippines • Peru • Portugal

RussiaSaudi Arabia • Singapore

South Africa • Spain • SwitzerlandTaiwan • Thailand • Turkey

UK • Ukraine • USAVietnam

CORPORATE SALES HEADQUARTERPENGLAI CEMENTED CARBIDE COMPANY LIMITED

Suite 2306, 23F Marina HouseNo.68 Hing Man Road

Hong KongT 852.3955.2272F 852.3565.5682

E [email protected] www.pccarbide.com

MANUFACTURING FACILITIESBase 1. Nanwang Industrial Park,

Penglai, ShandongBase 2. Liugou Industrial Park,

Penglai, ShandongBase 3. Economic and Technological

Developement Zone, Penglai, Shandong