pcra –an integrated energy solution provider 1 3 rd international summit on food processing,...

PCRA –An Integrated Energy Solution Provider1

3rd International Summit on Food

Processing, Agribusiness & Dairy 14th September 2011 New Delhi

Presentation by: Lt. Col. Satish Sharma, Jt. Director


About PCRA

Need of Energy Conservation

Successful Energy Audit Case Study

Structure of Presentation


1973 : Oil crisis world over

Study team : Engineers from IOCL, NPC, DGTD estimated huge oil conservation potential in industries & STUs

Study results

: Conservation potential of 20 - 30%

6th Jan ’76 : Petroleum Conservation Action Group (PCAG) formed

10th Aug’78 : PCAG reconstituted as “Petroleum Conservation Research Association” (PCRA) and registered as a society under MOP&NG, Government of India

Emergence of PCRA


Field Activities

Industrial Sector / Commercial Bldg Sector

Energy Audit

I.T.P.

Fuel Oil Diagnostic Study

Walk Through Audits-SSI

Transport Sector

Driver Training Programme

Model Depot Study

Agriculture Sector

Demonstration Centre

L.I.P. Rectification

Kisan MelasSeminars/Technical Meets / Workshops

Follow up Studies

Domestic Sector

Youth Programmes

Save LPG Clinics

Domestic Workshop

Other Activities

International Networking

OGCF Awards

Empanelment of Auditors

Promote replication of PCRA efforts in Clusters

Field Activities

Common to all Sectors


Strengths of PCRA

34 Nos of Energy Auditors Certified by Bureau of Energy Efficiency (BEE), Ministry of Power

87 Nos of Energy Auditing firms Empanelled by PCRA who function as extended arms

India’s largest Organization promoting Energy & Petroleum conservation .

India’s Largest Energy Auditing organization. Wide Experience of Energy Audits (more than 21000) in all types of industries.

Networking with over 40 Research organizations Vast experience of conducting Fuel Efficiency programs in Transport

sector in all types of fleet. Close coordination with Various Govt. Depts. at State & Central Level.


Need for Energy Conservation

PCRA –An Integrated Energy Solution Provider7Source : *BP statistical Review, end 2010

Energy Mix Pattern- India


Transport22%

Residential10%

Industry49%

Others14% Agriculture

5%

Sector-wise Total Energy Consumption in India


Industrial14%

Agriculture4%

Others13%

Domestic18%

Transport51%

Sector-wise Consumption of Petroleum Products in India


SECTOR CONSERVATION POTENTIAL

Transport 20%

Domestic 20%

Industrial 25%

Agricultural 25%

Commercial 25%

SECTORWISE CONSERVATION POTENTIAL


Energy Efficiency Scenario : Global

Japanese primary energy consumption per unit GDP is the lowest in the world owing to various energy conservation measures taken for the respective sectors.

Energy Consumption per unit GDP

1 1.7 23.2 3.2

6 6

8.7 9.28.1

18

0

2

4

6

8

10

12

14

16

18

20

Source: IEA


Successful Energy AuditCase Study

Case Study of Energy Audit

A Prominent Bakers

In NCR


Salient Features

Product Biscuits

Production 1100MT/ Month

Major Equipments Studied

Air Compressors, Illumination, DG Sets, Motors & Ovens

Power Consumption 5,11,348kVAh, 4,92,418 kWh

Average PF 0.963

Average Cost of Energy Rs 5.18/ kVAh (Rs 5.38 / kWh )


Area Covered During The Audit

• Review of Electricity Bills, Contract Demand & Power Factor

• Loading Pattern of Induction Motors• Study of Air Compressor• Study of DG Set • Study of Ovens • Study of Illumination


Load Management

Sl.No

Observation Recommendation Potential Savings Investment

(Rs)

Payback Period

(Months)kVAh Rs

1 Low Power Factor (average PF maintained is 0.963 )

-Install capacitors of lower rating

-Inspect capacitors periodically

-Replace faulty capacitors

18,930 98,057 15,000 2 Months


Air Compressor

Sl.No


(Rs.)

Payback Period

(Months)Kwh Rs.

1 Poor Efficiency

(78%)

-Get the compressor inspected and overhauled

10,250 55,145 10,000 2 Months


DG Set

Sl.No


(Rs)

Payback Period

(Months)KL Rs

1 Low Specific Power Generation 3.4 kWh/ liter

-Get the DG serviced and tuned

-Improve air supply to DG Set

3.5 KL HSD

Rs1.23 Lakhs

Rs10,000 One Month


Ovens

Sl.No


(Rs)

Payback Period

(Months)KL

HSDRs

(Lac)

1 Poor Burner

Efficiency

Get burners tuned 55 19.21 NA NA


Ovens

Sl.No


(Rs)

Payback Period

(Months)kVAh/

KL HSD

Rs

(Lac)

2 Idle running of Burners and Fans

-Stop Burners and Fans when the production line is idle

24,500 kWh & 22KL HSD

8.99 NA NA


Illumination

Sl.No


(Rs)

Payback Period

(Months)kWh Rs

1 Use of energy efficient lights

-Replace existing 150 tube lights with 28W T/L having electronic chokes.

-Replace Halogen lamps and incandescent lamps with CFL

16,050 86,350 Rs 1 Lakh 14 Months


Total Saving

1. Total Saving Identified :

Power : 69,730 kWh

HSD : 80 KL

2. Savings Identified in Terms of Rupees : 31,82,000

3. Expected Capital Investment in Rs: 1,25,000


Thank You

Lt Col Satish Sharma

Joint Director

[email protected]

pcra –an integrated energy solution provider 1 3 rd international summit on food processing,...

Documents

energy conservation

energy petroleum conservation

energy efficiency scenario

nos of energy auditors

strengths of pcra

nos of energy auditing

ncr slide

director slide