pcts for metal mesh - bison (eng) - 台灣格雷蒙 mesh (eng).pdftransparent conductive film touch...

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1 ~~~~ ~~~~ ~~~~ ~~~~Metal Mesh Touch Sensor Metal Mesh Touch Sensor Metal Mesh Touch Sensor Metal Mesh Touch Sensor~~~~ ~~~~ ~~~~ ~~~~ “Bison Copper Mesh” “Bison Copper Mesh” “Bison Copper Mesh” “Bison Copper Mesh” The way of TP The way of TP The way of TP The way of TP revolution, revolution, revolution, revolution, we drive it ! we drive it ! we drive it ! we drive it ! HWL HWL HWL HWL ( ( (黃威龍 黃威龍 黃威龍 黃威龍) ) ) [email protected] [email protected] [email protected] [email protected]

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Page 1: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

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~~~~~~~~~~~~~~~~Metal Mesh Touch SensorMetal Mesh Touch SensorMetal Mesh Touch SensorMetal Mesh Touch Sensor~~~~~~~~~~~~~~~~“Bison Copper Mesh”“Bison Copper Mesh”“Bison Copper Mesh”“Bison Copper Mesh”

The way of TP The way of TP The way of TP The way of TP revolution, revolution, revolution, revolution,

we drive it ! we drive it ! we drive it ! we drive it ! HWL HWL HWL HWL ((((黃威龍黃威龍黃威龍黃威龍))))

[email protected]@[email protected]@Bisonoptronics.com

Page 2: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

42”Metal Mesh 42”Metal Mesh 42”Metal Mesh 42”Metal Mesh TTTTouch ouch ouch ouch PPPPanelanelanelanel

Page 3: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Research Motivation Research Motivation Research Motivation Research Motivation

Motivation:

1. Considering the price of ITO film,

capacitive TP above 15” is no price-

advantage.

2. Size above 15”, film sensor resistive

is too high to design. Double routing

will cause the BM wider.

3. Size above 15”, IC resistive will

increase route numbers in route area.

Route width needs to be 30um /

30um.

4. Metal Mesh is developed to replace

ITO by Fuji film, Panasonic, 3M

and Atmel.

Conclusion:

Using copper-etching process can

replace ITO, solve the design issue

and develop Metal Mesh. Also, we

can use its price advantage to

compete with other companies in

US and Japan.

Page 4: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Metal Mesh Advantage Metal Mesh Advantage Metal Mesh Advantage Metal Mesh Advantage

Metal Mesh Advantage:

1. If choosing metal route to replace

ITO, the cost of film sensor can be

cost-down 30%. Especially for the

TP size above 15”.

2. Etching process can make traces and

Metal Mesh at one time. The process

is short and the cost is low.

3. Resistive is low, so double routing is

not necessary. The design can be

simple. Etching process can achieve

thin traces, and BM will be very thin

as well.

4. Resistive is low, so 70” is possible.

5. According to the low resistive, The

TP sensitivity is better. Touch signal

and anti-interference are better than

ITO Sensor!

Page 5: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

~~Metal Mesh ~~Metal Mesh ~~Metal Mesh ~~Metal Mesh Projected Capacitive Touchscreen~~~~~~~~Function ConfirmedFunction ConfirmedFunction ConfirmedFunction Confirmed

Black

Treatment Copper Mesh

0.4mm

Transparent Conductive Film

(Copper (Cu) Mesh)Transparent Conductive Film Touch Panel

(Copper (Cu) Mesh)

Page 6: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Metal Mesh ProcessMetal Mesh ProcessMetal Mesh ProcessMetal Mesh Process

大片大片大片大片貼合貼合貼合貼合

Cu-

Sputtering

Black Oxide

Etching

Sheet

Lamination

Sheet Laser

Bonding

FPC

Cover

Lamination

Degassing

Appearance

inspection

Function

check

Shipment

Page 7: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Metal Mesh PCAP TP Structure Metal Mesh PCAP TP Structure Metal Mesh PCAP TP Structure Metal Mesh PCAP TP Structure

Cover Glass

OCA

Film

Film

OCA

Technical Capacity:1. Photo Image

etch(Active Area): Copper Linewidth/Line Pitch : 3~6um /200um~600um

2. Photo Image etch(Border Area): Copper Linewidth/Line Space : 30um /30um

Page 8: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Copper Black Copper Black Copper Black Copper Black TreatmentTreatmentTreatmentTreatment

PET

Cu

BT

Cu

BT

Cu

BT

BT: Black Treatment

Black Treatment

Black Treatment: 1. Anti-Oxidize

2. Anti-Reflection

3. Enhance Transmittance

Page 9: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

PCAP TP StructurePCAP TP StructurePCAP TP StructurePCAP TP Structure

Page 10: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

20132015

GFF (Copper Mesh 15um~25um )

GFF (Copper Mesh 5um~7um )

GFF (Black Treatment Copper Mesh 5um~7um )

GF2 (Black Treatment Copper 5um~7um)

GF2 (Black Treatment Copper 3um~5um)

2014

Metal Mesh Develop for Invisibility

GFF (Black Treatment Copper Mesh 3um~5um )

PET

Cu

BT

Cu

BT

Cu

BT

BT: Black Treatment

PET

Cu Cu Cu

PET

Cu

BT

Cu

BT

Cu

BT

BT: Black Treatment

Cu

BTCu

BT

Page 11: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Concern Concern Concern Concern and Solution for and Solution for and Solution for and Solution for Metal MeshMetal MeshMetal MeshMetal Mesh

Metal Mesh Improves Optical Issues:

1. Optical features: Optical issues can

be solved by process ability. Light

transmittance and haze are similar to

film sensor.

2. Moire effect can be avoided via

design.

3. Pattern Visible: Making thin trace

(5±2um, mask improving can

achieve 3um) via etching Process

can solve this problem.

Page 12: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Concern Concern Concern Concern aaaand Solution for nd Solution for nd Solution for nd Solution for MoireMoireMoireMoire Pattern Pattern Pattern Pattern

1. Moire Pattern: Overlapping Palisade

fringes cause the interference images.

2. Metal Mesh is full of untransparent traces.

The traces overlap with the LCD color

filter can cause interference images as the

upper right photo.

Ways to improve: Random pattern design

can improve this issue. We have

conquered this problem!Moire Pattern - Before

Moire Pattern - After

Page 13: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Specification Specification Specification Specification for for for for GredmannGredmannGredmannGredmann Copper Mesh Copper Mesh Copper Mesh Copper Mesh

Item GFF Type GF2 Type

Cu Film Structure

Line Width (Active Area) ≧ 5um ≧ 5um

Line Space (Border Area): Min. 15um/15um Min. 30um/30um

Mesh Pitch 0.1mm~1mm 0.1mm~1mm

Transmittance < 90% < 90%

Haze < 2% <2%

Moire Moire Free Moire Free

Sheet Resistance

(before Patterning)

<0.02 Ω/□ <0.02 Ω/□

Film Sensor Thinkness 0.3~0.4mm (With OCA) 0.25mm(With OCA)

PET

Cu

BT

Cu

BT

Cu

BT

BT: Black Treatment

PET

Cu

BT

Cu

BT

Cu

BT

BT: Black Treatment

Cu

BTCu

BT

Page 14: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Specification for Specification for Specification for Specification for GredmannGredmannGredmannGredmann Copper Mesh Copper Mesh Copper Mesh Copper Mesh

Item Electrode

Formation

Line Width

(um)

Sheet

Resistance

(ΩΩΩΩ)

TP Max.

Size

(in)

Transmittance

/Haze(%)

Tracing Process

ITO Film /ITO Glass Printing

Resist

/Etching

Transparen

ce

Film:150

Glass:60

20 88%/ 2% Another Process

Printing Mesh(Korea TP Company)

Ag Paste

Printing

10~20 0.02 50 85%/3% Make by Sensor

Patterning (One

Process)

Ag –nano Wiring(TPK&Cambrios /Carestream)

Etch Transparen

ce

(Ag Haze)

60~100 20 88%/5% Another Process

Ag-halide Wiring(Fuji Film)

Photographic

5~10 50 20 88%/2% Make by Sensor

Patterning (One

Process)

Bison Copper Mesh Photo imageEtcging

5~7 0.02 70 88%/2% Make by Sensor

Patterning (One

Process)

Page 15: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

Our Business ModelOur Business ModelOur Business ModelOur Business Model

Model I : Mesh TP Module

Material

Pattern Design

Etching

FF Lamination

Cover Lamination

Model II: Mesh FF Sensor

Material

Pattern Design

Etching

FF Lamination

Model III: Mesh Film

Material

Pattern Design

Etching

CustomerCustomerCustomerCustomerController Connection

and Adjustment

Page 16: PCTS for Metal Mesh - Bison (ENG) - 台灣格雷蒙 Mesh (ENG).pdfTransparent Conductive Film Touch Panel (Copper (Cu) Mesh) Metal Mesh Process 大片 貼合 Cu-Sputtering Black Oxide

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Thank you !