pcts for metal mesh - bison (eng) - 台灣格雷蒙 mesh (eng).pdftransparent conductive film touch...
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~~~~~~~~~~~~~~~~Metal Mesh Touch SensorMetal Mesh Touch SensorMetal Mesh Touch SensorMetal Mesh Touch Sensor~~~~~~~~~~~~~~~~“Bison Copper Mesh”“Bison Copper Mesh”“Bison Copper Mesh”“Bison Copper Mesh”
The way of TP The way of TP The way of TP The way of TP revolution, revolution, revolution, revolution,
we drive it ! we drive it ! we drive it ! we drive it ! HWL HWL HWL HWL ((((黃威龍黃威龍黃威龍黃威龍))))
[email protected]@[email protected]@Bisonoptronics.com
42”Metal Mesh 42”Metal Mesh 42”Metal Mesh 42”Metal Mesh TTTTouch ouch ouch ouch PPPPanelanelanelanel
Research Motivation Research Motivation Research Motivation Research Motivation
Motivation:
1. Considering the price of ITO film,
capacitive TP above 15” is no price-
advantage.
2. Size above 15”, film sensor resistive
is too high to design. Double routing
will cause the BM wider.
3. Size above 15”, IC resistive will
increase route numbers in route area.
Route width needs to be 30um /
30um.
4. Metal Mesh is developed to replace
ITO by Fuji film, Panasonic, 3M
and Atmel.
Conclusion:
Using copper-etching process can
replace ITO, solve the design issue
and develop Metal Mesh. Also, we
can use its price advantage to
compete with other companies in
US and Japan.
Metal Mesh Advantage Metal Mesh Advantage Metal Mesh Advantage Metal Mesh Advantage
Metal Mesh Advantage:
1. If choosing metal route to replace
ITO, the cost of film sensor can be
cost-down 30%. Especially for the
TP size above 15”.
2. Etching process can make traces and
Metal Mesh at one time. The process
is short and the cost is low.
3. Resistive is low, so double routing is
not necessary. The design can be
simple. Etching process can achieve
thin traces, and BM will be very thin
as well.
4. Resistive is low, so 70” is possible.
5. According to the low resistive, The
TP sensitivity is better. Touch signal
and anti-interference are better than
ITO Sensor!
~~Metal Mesh ~~Metal Mesh ~~Metal Mesh ~~Metal Mesh Projected Capacitive Touchscreen~~~~~~~~Function ConfirmedFunction ConfirmedFunction ConfirmedFunction Confirmed
Black
Treatment Copper Mesh
0.4mm
Transparent Conductive Film
(Copper (Cu) Mesh)Transparent Conductive Film Touch Panel
(Copper (Cu) Mesh)
Metal Mesh ProcessMetal Mesh ProcessMetal Mesh ProcessMetal Mesh Process
大片大片大片大片貼合貼合貼合貼合
Cu-
Sputtering
Black Oxide
Etching
Sheet
Lamination
Sheet Laser
Bonding
FPC
Cover
Lamination
Degassing
Appearance
inspection
Function
check
Shipment
Metal Mesh PCAP TP Structure Metal Mesh PCAP TP Structure Metal Mesh PCAP TP Structure Metal Mesh PCAP TP Structure
Cover Glass
OCA
Film
Film
OCA
Technical Capacity:1. Photo Image
etch(Active Area): Copper Linewidth/Line Pitch : 3~6um /200um~600um
2. Photo Image etch(Border Area): Copper Linewidth/Line Space : 30um /30um
Copper Black Copper Black Copper Black Copper Black TreatmentTreatmentTreatmentTreatment
PET
Cu
BT
Cu
BT
Cu
BT
BT: Black Treatment
Black Treatment
Black Treatment: 1. Anti-Oxidize
2. Anti-Reflection
3. Enhance Transmittance
PCAP TP StructurePCAP TP StructurePCAP TP StructurePCAP TP Structure
20132015
GFF (Copper Mesh 15um~25um )
GFF (Copper Mesh 5um~7um )
GFF (Black Treatment Copper Mesh 5um~7um )
GF2 (Black Treatment Copper 5um~7um)
GF2 (Black Treatment Copper 3um~5um)
2014
Metal Mesh Develop for Invisibility
GFF (Black Treatment Copper Mesh 3um~5um )
PET
Cu
BT
Cu
BT
Cu
BT
BT: Black Treatment
PET
Cu Cu Cu
PET
Cu
BT
Cu
BT
Cu
BT
BT: Black Treatment
Cu
BTCu
BT
Concern Concern Concern Concern and Solution for and Solution for and Solution for and Solution for Metal MeshMetal MeshMetal MeshMetal Mesh
Metal Mesh Improves Optical Issues:
1. Optical features: Optical issues can
be solved by process ability. Light
transmittance and haze are similar to
film sensor.
2. Moire effect can be avoided via
design.
3. Pattern Visible: Making thin trace
(5±2um, mask improving can
achieve 3um) via etching Process
can solve this problem.
Concern Concern Concern Concern aaaand Solution for nd Solution for nd Solution for nd Solution for MoireMoireMoireMoire Pattern Pattern Pattern Pattern
1. Moire Pattern: Overlapping Palisade
fringes cause the interference images.
2. Metal Mesh is full of untransparent traces.
The traces overlap with the LCD color
filter can cause interference images as the
upper right photo.
Ways to improve: Random pattern design
can improve this issue. We have
conquered this problem!Moire Pattern - Before
Moire Pattern - After
Specification Specification Specification Specification for for for for GredmannGredmannGredmannGredmann Copper Mesh Copper Mesh Copper Mesh Copper Mesh
Item GFF Type GF2 Type
Cu Film Structure
Line Width (Active Area) ≧ 5um ≧ 5um
Line Space (Border Area): Min. 15um/15um Min. 30um/30um
Mesh Pitch 0.1mm~1mm 0.1mm~1mm
Transmittance < 90% < 90%
Haze < 2% <2%
Moire Moire Free Moire Free
Sheet Resistance
(before Patterning)
<0.02 Ω/□ <0.02 Ω/□
Film Sensor Thinkness 0.3~0.4mm (With OCA) 0.25mm(With OCA)
PET
Cu
BT
Cu
BT
Cu
BT
BT: Black Treatment
PET
Cu
BT
Cu
BT
Cu
BT
BT: Black Treatment
Cu
BTCu
BT
Specification for Specification for Specification for Specification for GredmannGredmannGredmannGredmann Copper Mesh Copper Mesh Copper Mesh Copper Mesh
Item Electrode
Formation
Line Width
(um)
Sheet
Resistance
(ΩΩΩΩ)
TP Max.
Size
(in)
Transmittance
/Haze(%)
Tracing Process
ITO Film /ITO Glass Printing
Resist
/Etching
Transparen
ce
Film:150
Glass:60
20 88%/ 2% Another Process
Printing Mesh(Korea TP Company)
Ag Paste
Printing
10~20 0.02 50 85%/3% Make by Sensor
Patterning (One
Process)
Ag –nano Wiring(TPK&Cambrios /Carestream)
Etch Transparen
ce
(Ag Haze)
60~100 20 88%/5% Another Process
Ag-halide Wiring(Fuji Film)
Photographic
5~10 50 20 88%/2% Make by Sensor
Patterning (One
Process)
Bison Copper Mesh Photo imageEtcging
5~7 0.02 70 88%/2% Make by Sensor
Patterning (One
Process)
Our Business ModelOur Business ModelOur Business ModelOur Business Model
Model I : Mesh TP Module
Material
Pattern Design
Etching
FF Lamination
Cover Lamination
Model II: Mesh FF Sensor
Material
Pattern Design
Etching
FF Lamination
Model III: Mesh Film
Material
Pattern Design
Etching
CustomerCustomerCustomerCustomerController Connection
and Adjustment
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Thank you !