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INITIAL SAMPLE INSPECTION REPORTPART NAME: MSH-Oberteil V2 LOT SIZE: 03 Nos.
PART NO. 89852-01 03 NosINVOICE No. NIL DATE: 26.08.2014
S.No. PARAMETER SPECIFICATION OBSERVATION REMARKS1 2 3 4 51 OUTER DIA 29.02/ 29.05 OD MIC. 29.031 29.030 29.032 OK
2 GROOVE DIA 27.0 +/-0.05 V.CALIPER 27.00 27.01 27.01 OK
3 INNER DIA 24.5 -0.05 V.CALIPER 24.48 24.49 24.47 OK
4 DEPTH 9.1 +0.10 HEIGHT GAUGE 9.15 9.15 9.16 OK
5 LENGTH 14.0 +/-0.10 HEIGHT GAUGE 14.01 14.02 14.03 OK
6 LENGTH 18.0 +0.05 HEIGHT GAUGE 18.02 18.03 18.02 OK
7 TOTAL LENGTH 65.0 -0.10 HEIGHT GAUGE 64.94 64.96 64.94 OK
8 RADIUS R 0.3 P.P 0.20 0.21 0.20 OK
9 ANGLE 13.4° +/-0.2° P.P 13.4° 13.4° 13.4° OK
10 ANGLE 15° P.P 15° 15° 15° OK
11 ANGLE 5° P.P 5° 5° 5° OK
12 GROOVE WIDTH 1.5 -0.20 P.P 1.42 1.41 1.40 OK
13 GROOVE WIDTH 1.6 P.P 1.60 1.60 1.58 OK
14 LENGTH 8.3 +/-0.10 HEIGHT GAUGE 8.31 8.30 8.31 OK
15 0.3 P.P 0.22 0.22 0.24 OK
16 ANGLE 15° P.P 15° 15° 15° OK
17 CHAMFER LENGTH 2.0 ±0.10 P.P 2.04 2.00 2.02 OK
18 DRILL DIA 8.15 +0.05 V.CALIPER 8.16 8.17 8.18 OK
19 DRILL DIA 8.0 ±0.10 STD PIN 8.00 8.00 8.00 OK
20 DRILL DEPTH 20.0 ±0.15 20.08 20.10 20.02 OK
21 DRILL DEPTH 45.0 ±0.20 45.02 45.01 45.04 OK
22 OUTER DIA 30.0 -0.052 OD MIC. 29.99 29.97 29.96 OK
23 GROOVE DIA 14.0 ±0.10 V.CALIPER 13.98 14.00 14.00 OK
24 GROOVE WIDTH 3.6 +/-0.10 P.P 3.62 3.64 3.67 OK
25 DRILL DIA 7.0 ±0.10 V.CALIPER 6.94 6.95 7.02 OK
26 DIA 20.0 ±0.10 V.CALIPER 20.02 20.01 20.02 OK
27 DIA 24.7 +/-0.10 P.P 24.73 24.74 24.74 OK
CHECKED BY APPROVED BY
PRECI TURN PVT. LTD. SAMPLE
SIZE:
MODE OF INSPECTION
ALL CORNER'S RADIUS
STD PIN & HEIGHT GAUGE
STD PIN & HEIGHT GAUGE
INITIAL SAMPLE INSPECTION REPORTPART NAME: MSH-Oberteil V2 LOT SIZE: 03 Nos.
PART NO. 89852-01 SAMPLE SIZE: 03 Nos
INVOICE No. NIL DATE: 03.09.2014
S.No. PARAMETER SPECIFICATIONOBSERVATION
REMARKS1 2 3 4 5
1 OUTER DIA 29.02/ 29.05 OD MIC. OK
2 GROOVE DIA 27.0 +/-0.05 V.CALIPER OK
3 INNER DIA 24.5 -0.05 V.CALIPER OK
4 DEPTH 9.1 +0.10 HEIGHT GAUGE OK
5 LENGTH 14.0 +/-0.10 HEIGHT GAUGE OK
6 LENGTH 18.0 +0.05 HEIGHT GAUGE OK
7 TOTAL LENGTH 65.0 -0.10 HEIGHT GAUGE OK
8 RADIUS R 0.3 P.P OK
9 ANGLE 13.4° +/-0.2° P.P OK
10 ANGLE 15° P.P OK
11 ANGLE 5° P.P OK
12 GROOVE WIDTH 1.5 -0.20 P.P OK
13 GROOVE WIDTH 1.6 P.P OK
14 LENGTH 8.3 +/-0.10 HEIGHT GAUGE OK
15 0.3 P.P OK
16 ANGLE 15° P.P OK
17 CHAMFER LENGTH 2.0 ±0.10 P.P OK
18 DRILL DIA 8.15 +0.05 V.CALIPER OK
19 DRILL DIA 8.0 ±0.10 STD PIN OK
20 DRILL DEPTH 20.0 ±0.15 OK
21 DRILL DEPTH 45.0 ±0.20 OK
22 OUTER DIA 30.0 -0.052 OD MIC. OK
23 GROOVE DIA 14.0 ±0.10 V.CALIPER OK
24 GROOVE WIDTH 3.6 +/-0.10 P.P OK
25 DRILL DIA 7.0 ±0.10 V.CALIPER OK
26 DIA 20.0 ±0.10 V.CALIPER OK
27 DIA 24.7 +/-0.10 P.P OK
PRECI TURN PVT. LTD.
MODE OF INSPECTION
ALL CORNER'S RADIUS
STD PIN & HEIGHT GAUGE
STD PIN & HEIGHT GAUGE
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 300 Nos.
CUSTOMER NAME: PART NO. 426373 05 NosINVOICE No. 01 DATE: 18.04.2013
S.No. PARAMETER SPECIFICATION OBSERVATION REMARKS1 2 3 4 51 OUTER DIA (TWO INNER LAND) 49.16/49.20 OD MIC. 49.17 49.17 49.17 49.16 49.16 OK
2 INNER DIA 28.75/29.25 DIAL CALIPER 29.02 29.03 29.05 29.05 29.07 OK
3 INNER RADIUS 0.75/1.25 P.P 1.02 1.00 1.04 1.05 1.04 OK
4 ID LENGTH 3.75/4.25 P.P 4.06 4.06 4.08 4.06 4.10 OK
5 OUTER RADIUS BOTH SIDE 0.75/1.25 P.P 1.00 1.02 0.98 1.00 1.03 OK6 TOTAL LENGTH 42.75/43.25 43.03 43.04 43.02 43.02 43.00 43.03 OK7 OD ANGLE 45 ° P.P 45 ° 45 ° 45 ° 45 ° 45 ° OK
8 LENGTH 8.25/8.75 P.P 8.40 8.42 8.39 8.42 8.41 OK
9 ID CHAMFER 1.0X45° P.P 1.0X45° 1.0X45° 1.0X45° 1.0X45° 1.0X45° OK
10 OUTER DIA (TWO OUTER LAND) 48.96/49.00 OD MIC. 48.97 48.97 48.97 48.96 48.96 OK
11 OUTER DIA 46.75/47.25 V.CALIPER 46.97 46.99 46.98 46.99 46.98 OK
12 GROOVE ID 34.80/34.90 DIAL CALIPER 34.86 34.85 34.88 34.87 34.87 OK
13 BORE DIA 30.02/30.07 PLUG GAUGE 30.04 30.04 30.05 30.04 30.05 OK
14 GROOVE WIDTH 3.70/3.90 3.82 3.81 3.84 3.81 3.79 OK
15 HEIGHT 7.60/8.00 7.84 7.81 7.82 7.84 7.83 OK
16 HEIGHT 15.75/16.25 V.CALIPER 16.06 16.04 16.05 16.10 16.10 OK
17 HEIGHT 37.75/38.25 38.01 38.01 37.98 37.99 38.02 OK
18 BORE DIA 8.75/ 9.25 V.CALIPER 9.04 9.03 9.02 9.04 9.04 OK
19 A/F LENGTH 40.75/41.00 V.CALIPER 40.91 40.90 40.90 40.91 40.91 OK
20 GROOVE OD (TWO PLACE) 44.96/45.00 BLADE MIC. 44.98 44.97 44.98 44.96 44.97 OK
21 MILLED FLATS LENGTH 5.75/6.25 6.06 6.08 6.07 6.07 6.09 OK
22 GROOVE WIDTH (TWO PLACE) 5.60/5.80 5.68 5.68 5.60 5.69 5.70 OK
23 LENGTH 34.25/34.75 34.55 35.58 34.57 34.44 34.58 OK
24 LENGTH 25.00/25.50 25.35 25.37 25.36 25.34 25.35 OK
25 THREAD M 28 X2.0 OK OK OK OK OK OK
26 GROOVE WIDTH 4.20/4.40 4.30 4.30 4.29 4.29 4.29 OK
27 LENGTH 17.25/17.75 17.56 17.57 17.56 17.48 17.54 OK
28 GROOVE DIA 38.94/39.00 SNAP GAUGE 38.98 38.98 38.99 38.96 38.98 OK
29 MINOR DIA 25.935/26.210 26.03 26.01 26.02 26.02 26.01 OK
30 THREAD CHAMFER P.P OK
31 FINISH IN GROOVE ID 1.6 OK OK OK OK OK OK
32 GROOVE CORNER RADIUS R 0.4 MAX TYP P.P 0.37 0.37 0.38 0.38 0.37 OK
33 UNSPECIFED M/C FINISH 6.4 Ra OK OK OK OK OK OK
34 UNSPECIFED CORNERS RADIUS 0.25/0.50 P.P 0.26 0.28 0.27 0.28 0.28 OK35 UNSPECIFED CORNERS CHAMFER 0.25/0.50 P.P 0.30 0.28 0.30 0.32 0.32 OK
36 r wrt Ø 44.96/45.00 0.10 0.01 0.01 0.01 0.02 0.01 OK
37 FINISH 3.2 Ra OK OK OK OK OK OK
PRECI TURN PVT. LTD.
SAMPLE SIZE:
MODE OF INSPECTION
WIDTH GAUGEHEIGHT GAUGE
HEIGHT GAUGE
HEIGHT GAUGEWIDTH GAUGEHEIGHT GAUGEHEIGHT GAUGETHREAD PLUG GAUGEWIDTH GAUGEHEIGHT GAUGE
INSIDE CALIPER
45° 45° 45° 45° 45° 45°ROUGHNESS TESTER
ROUGHNESS TESTER
Bench Center & Dial StandROUGHNESS TESTER
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 300 Nos.
CUSTOMER NAME: PART NO. 426373 05 Nos
INVOICE No. 05 DATE: 25.07.2013
S.No. PARAMETER SPECIFICATIONOBSERVATION
REMARKS1 2 3 4 5
1 OUTER DIA (TWO INNER LAND) 49.16/49.20 OD MIC. 49.18 49.17 49.17 49.19 49.17 OK
2 INNER DIA 28.75/29.25 DIAL CALIPER 28.92 29.00 29.00 29.05 28.95 OK
3 INNER RADIUS 0.75/1.25 P.P 1.02 1.00 1.03 1.02 1.04 OK4 ID LENGTH 3.75/4.25 P.P 4.03 4.04 4.03 4.06 4.10 OK5 OUTER RADIUS BOTH SIDE 0.75/1.25 P.P 1.00 1.02 0.98 1.00 1.03 OK6 TOTAL LENGTH 42.75/43.25 43.03 43.04 43.06 43.02 43.04 43.03 OK7 OD ANGLE 45 ° P.P 45 ° 45 ° 45 ° 45 ° 45 ° OK8 LENGTH 8.25/8.75 P.P 8.50 8.42 8.51 8.50 8.47 OK9 ID CHAMFER 1.0X45° P.P 1.0X45° 1.0X45° 1.0X45° 1.0X45° 1.0X45° OK
10 OUTER DIA (TWO OUTER LAND) 48.96/49.00 OD MIC. 48.97 48.98 48.97 48.98 48.97 OK11 OUTER DIA 46.75/47.25 V.CALIPER 46.98 46.99 46.98 46.99 46.98 OK
12 GROOVE ID 34.80/34.90 DIAL CALIPER 34.86 34.85 34.88 34.87 34.88 OK
13 BORE DIA 30.02/30.07 PLUG GAUGE 30.04 30.04 30.05 30.04 30.05 OK
14 GROOVE WIDTH 3.70/3.90 3.82 3.81 3.84 3.81 3.79 OK
15 HEIGHT 7.60/8.00 7.84 7.81 7.78 7.84 7.78 OK
16 HEIGHT 15.75/16.25 V.CALIPER 16.02 16.04 16.03 16.05 16.03 OK
17 HEIGHT 37.75/38.25 38.01 38.01 38.03 37.99 38.02 OK
18 BORE DIA 8.75/ 9.25 V.CALIPER 9.04 9.03 9.02 9.04 9.04 OK19 A/F LENGTH 40.75/41.00 V.CALIPER 40.91 40.90 40.90 40.91 40.91 OK20 GROOVE OD (TWO PLACE) 44.96/45.00 BLADE MIC. 44.98 44.97 44.98 44.97 44.97 OK
21 MILLED FLATS LENGTH 5.75/6.25 6.06 6.05 6.07 6.07 6.09 OK
22 GROOVE WIDTH (TWO PLACE) 5.60/5.80 5.68 5.68 5.72 5.71 5.70 OK
23 LENGTH 34.25/34.75 34.55 35.58 34.57 34.51 34.58 OK
24 LENGTH 25.00/25.50 25.35 25.37 25.36 25.34 25.35 OK
25 THREAD M 28 X2.0 OK OK OK OK OK OK
26 GROOVE WIDTH 4.20/4.40 4.30 4.30 4.29 4.29 4.29 OK
27 LENGTH 17.25/17.75 17.52 17.51 17.52 17.52 17.51 OK
28 GROOVE DIA 38.94/39.00 SNAP GAUGE 38.97 38.96 38.95 38.95 38.96 OK
29 MINOR DIA 25.935/26.210 26.03 26.01 26.02 26.02 26.01 OK
30 THREAD CHAMFER P.P OK
31 FINISH IN GROOVE ID 1.6 1.36 1.22 1.32 1.28 1.3 OK
32 GROOVE CORNER RADIUS R 0.4 MAX TYP P.P 0.37 0.37 0.38 0.38 0.37 OK
33 UNSPECIFED M/C FINISH 6.4 Ra 0.80 0.90 1.00 0.95 0.88 OK
34 UNSPECIFED CORNERS RADIUS 0.25/0.50 P.P 0.26 0.30 0.27 0.30 0.28 OK35 UNSPECIFED CORNERS CHAMFER 0.25/0.50 P.P 0.30 0.28 0.30 0.32 0.32 OK
36 r wrt Ø 44.96/45.00 0.10 0.01 0.01 0.01 0.02 0.01 OK
37 FINISH 3.2 Ra 0.74 0.68 0.96 0.86 0.88 OK
PRECI TURN PVT. LTD.
SAMPLE SIZE:
MODE OF INSPECTION
WIDTH GAUGEHEIGHT GAUGE
HEIGHT GAUGE
HEIGHT GAUGEWIDTH GAUGEHEIGHT GAUGEHEIGHT GAUGETHREAD PLUG GAUGEWIDTH GAUGEHEIGHT GAUGE
INSIDE CALIPER
45° 45° 45° 45° 45° 45°ROUGHNESS TESTER
ROUGHNESS TESTER
Bench Center & Dial StandROUGHNESS TESTER
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 339
CUSTOMER NAME: PART NO. 426677 5 pcs.INV. No. 07/13-14 DATE: September 23, 2013
S. NO. PARAMETER OBSERVATION1 2 3 4 5 REMARKS
1 49.16/49.20 OD MIC. 49.19 49.18 49.17 49.17 49.18 OK2 INNER DIA 27.75/28.25 DIAL CALIPER 28.13 28.15 28.13 28.14 28.14 OK3 INNER RADIUS 0.75/1.25 P.P 1.00 1.02 1.02 1.00 1.02 OK4 ID LENGTH 3.75/4.25 P.P 4.10 4.08 4.10 4.12 4.09 OK5 0.75/1.25 P.P 1.00 1.00 1.00 1.00 1.00 OK
6 TOTAL LENGTH 42.75/43.25 HEIGHT GAUGE 43.09 43.09 43.09 43.09 43.10 OK
7 OD ANGLE P.P OK8 LENGTH 8.25/8.75 P.P 8.48 8.47 8.48 8.47 8.47 OK9 ID CHAMFER 1.0X45 P.P 1.0X45 1.0X45 1.0X45 1.0X45 1.0X45 OK
10 48.96/49.00 OD MIC. 48.976 48.973 48.973 48.978 48.975 OK11 OUTER DIA 46.75/47.25 V.CALIPER 47.03 47.04 47.03 47.04 47.04 OK12 GROOVE ID 32.80/32.90 DIAL CALIPER 32.87 32.86 32.88 32.86 32.87 OK13 BORE DIA 28.06/28.11 BORE GAUGE 28.07 28.08 28.07 28.09 28.08 OK14 GROOVE WIDTH 3.70/3.90 WIDTH GAUGE OK OK OK OK OK OK15 HEIGHT 7.80/8.20 HEIGHT GAUGE 8.01 8.00 8.01 8.00 8.00 OK16 HEIGHT 15.75/16.25 V.CALIPER 16.13 16.12 16.13 16.13 16.11 OK17 HEIGHT 37.75/38.25 HEIGHT GAUGE 38.02 38.03 38.03 38.04 38.03 OK18 BORE DIA 8.75/9.25 V.CALIPER 9.13 9.14 9.15 9.14 9.15 OK19 A/F LENGTH 40.75/41.00 V.CALIPER 40.98 40.98 40.97 40.98 40.99 OK
20 44.96/45.00 BLADE OD MIC 44.98 44.97 44.98 44.98 44.98 OK
21 5.75/6.25 HEIGHT GAUGE 6.09 6.08 6.08 6.09 6.08 OK
22 5.60/5.80 WIDTH GAUGE OK OK OK OK OK OK
23 LENGTH 34.25/34.75 HEIGHT GAUGE 34.54 34.57 34.56 34.58 34.57 OK
24 LENGTH 25.00/25.50 HEIGHT GAUGE 25.33 25.36 25.37 25.34 25.36 OK
25 THREAD M 27 X 2.0 OK OK OK OK OK OK26 GROOVE WIDTH 4.20/4.40 WIDTH GAUGE OK OK OK OK OK OK27 LENGTH 17.25/17.75 HEIGHT GAUGE 17.50 17.51 17.50 17.50 17.51 OK28 GROOVE DIA 38.94/39.00 BLADE OD MIC 38.96 38.97 38.96 38.97 38.97 OK29 PITCH DIA 25.701/25.924 OK OK OK OK OK OK30 MINOR DIA 24.835/25.210 P.P 25.02 25.03 25.02 25.02 25.03 OK31 P.P 0.40 0.40 0.40 0.40 0.40 OK
32 6.4 Ra 6.38 6.42 6.40 6.38 6.36 OK
33 0.25/0.50 P.P 0.30 0.30 0.28 0.30 0.30 OK
34 0.10 0.01 0.02 0.01 0.02 0.01 OK
35 FINISH 3.2 Ra 3.08 3.06 3.10 3.00 3.02 OK
PRECI TURN PVT. LTD.
SAMPLE SIZE:
SPECIFICATION
MODE OF INSPECTION
OUTER DIA (TWO INNER LAND)
OUTER RADIUS BOTH SIDE
45 . 45 . 45 . 45 . 45 . 45 .
OUTER DIA (TWO OUTER LAND)
GROOVE OD (TWO PLACE)
MILLED FLATS LENGTHGROOVE WIDTH (TWO PLACE)
THREAD PLUG GAUGE
THREAD PLUG GAUGE
GROOVE CORNER RADIUS
R 0.4 MAX TYP
UNSPECIFED M/C FINISH
ROUGHNESS TESTER
UNSPECIFED CORNERS RADIUS
r wrt Ø 44.96/45.00 Bench Center & Dial Stand
ROUGHNESS TESTER
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 300 Nos.
CUSTOMER NAME: PART NO. 426677 5 pcs.INV. No. 06/2014-15 DATE: 14.06.2014
S. NO. PARAMETER OBSERVATION1 2 3 4 5 REMARKS
1 49.16/49.20 OD MIC. 49.17 49.17 49.19 49.18 49.18 OK2 INNER DIA 27.75/28.25 DIAL CALIPER 28.13 28.14 28.13 28.14 28.15 OK3 INNER RADIUS 0.75/1.25 P.P 1.02 1.00 1.00 1.02 1.02 OK4 ID LENGTH 3.75/4.25 P.P 4.10 4.12 4.10 4.09 4.08 OK5 0.75/1.25 P.P 1.00 1.00 1.00 1.00 1.00 OK
6 TOTAL LENGTH 42.75/43.25 HEIGHT GAUGE 43.09 43.09 43.09 43.10 43.09 OK
7 OD ANGLE P.P OK8 LENGTH 8.25/8.75 P.P 8.48 8.47 8.48 8.47 8.47 OK9 ID CHAMFER 1.0X45 P.P 1.0X45 1.0X45 1.0X45 1.0X45 1.0X45 OK
10 48.96/49.00 OD MIC. 48.973 48.978 48.976 48.975 48.973 OK11 OUTER DIA 46.75/47.25 V.CALIPER 47.03 47.04 47.03 47.04 47.04 OK12 GROOVE ID 32.80/32.90 DIAL CALIPER 32.88 32.86 32.87 32.87 32.86 OK13 BORE DIA 28.06/28.11 BORE GAUGE 28.07 28.09 28.07 28.08 28.08 OK14 GROOVE WIDTH 3.70/3.90 WIDTH GAUGE OK OK OK OK OK OK15 HEIGHT 7.80/8.20 HEIGHT GAUGE 8.01 8.00 8.01 8.00 8.00 OK16 HEIGHT 15.75/16.25 V.CALIPER 16.13 16.13 16.13 16.11 16.12 OK17 HEIGHT 37.75/38.25 HEIGHT GAUGE 38.03 38.04 38.02 38.03 38.03 OK18 BORE DIA 8.75/9.25 V.CALIPER 9.15 9.14 9.13 9.15 9.14 OK19 A/F LENGTH 40.75/41.00 V.CALIPER 40.97 40.98 40.98 40.99 40.98 OK20 44.96/45.00 BLADE OD MIC 44.98 44.98 44.98 44.98 44.97 OK
21 5.75/6.25 HEIGHT GAUGE 6.08 6.09 6.09 6.08 6.08 OK
22 5.60/5.80 WIDTH GAUGE OK OK OK OK OK OK
23 LENGTH 34.25/34.75 HEIGHT GAUGE 34.56 34.58 34.54 34.57 34.57 OK
24 LENGTH 25.00/25.50 HEIGHT GAUGE 25.37 25.34 25.33 25.36 25.36 OK
25 THREAD M 27 X 2.0 OK OK OK OK OK OK26 GROOVE WIDTH 4.20/4.40 WIDTH GAUGE OK OK OK OK OK OK27 LENGTH 17.25/17.75 HEIGHT GAUGE 17.50 17.50 17.50 17.51 17.51 OK28 GROOVE DIA 38.94/39.00 BLADE OD MIC 38.96 38.97 38.96 38.97 38.97 OK29 PITCH DIA 25.701/25.924 OK OK OK OK OK OK30 MINOR DIA 24.835/25.210 P.P 25.02 25.02 25.02 25.03 25.03 OK31 P.P 0.40 0.40 0.40 0.40 0.40 OK
32 6.4 Ra 4.22 4.08 4.12 4.06 4.60 OK
33 0.25/0.50 P.P 0.28 0.30 0.30 0.30 0.30 OK
34 0.10 0.01 0.02 0.01 0.01 0.02 OK
35 FINISH 3.2 Ra 3.10 3.00 3.08 3.02 3.06 OKCHECKED BY APPROVED BY
PRECI TURN PVT. LTD.
SAMPLE SIZE:
SPECIFICATION
MODE OF INSPECTION
OUTER DIA (TWO INNER LAND)
OUTER RADIUS BOTH SIDE
45 . 45 . 45 . 45 . 45 . 45 .
OUTER DIA (TWO OUTER LAND)
GROOVE OD (TWO PLACE)MILLED FLATS LENGTHGROOVE WIDTH (TWO PLACE)
THREAD PLUG GAUGE
THREAD PLUG GAUGE
GROOVE CORNER RADIUS
R 0.4 MAX TYP
UNSPECIFED M/C FINISH
ROUGHNESS TESTER
UNSPECIFED CORNERS RADIUS
r wrt Ø 44.96/45.00 Bench Center & Dial Stand
ROUGHNESS TESTER
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 375
CUSTOMER NAME: PART NO. 426699 SAMPLE SIZE: 5 pcs.INV. No. 07/13-14 DATE: September 23, 2013
S. NO. PARAMETEROBSERVATION
1 2 3 4 5
1 49.16/49.20 SNAP GAUGE OK OK OK OK OK OK
2 INNER DIA 27.75/28.25 DIAL CALIPER 28.01 27.98 28.00 28.01 28.01 OK3 INNER RADIUS 0.75/1.25 P.P 1.00 1.00 1.00 1.00 1.00 OK4 ID LENGTH 3.75/4.25 P.P 4.00 4.01 4.03 4.00 3.99 OK
5 0.75/1.25 P.P 1.00 1.00 1.00 1.00 1.00 OK
6 TOTAL LENGTH 42.75/43.25 HEIGHT GAUGE 43.06 43.07 43.05 43.06 43.07 OK7 OD ANGLE P.P OK8 LENGTH 8.25/8.75 P.P 8.51 8.52 8.50 8.51 8.35 OK9 ID CHAMFER 1.0X45 P.P 1.0X45 1.0X45 1.0X45 1.0X45 1.0X45 OK
10 48.96/49.00 SNAP GAUGE OK OK OK OK OK OK
11 OUTER DIA 46.75/47.25 V.CALIPER 47.04 47.03 47.04 47.05 47.04 OK12 GROOVE ID 32.80/32.90 DIAL CALIPER 32.85 32.84 32.86 32.85 32.85 OK13 BORE DIA 28.06/28.11 PLUG GAUGE OK OK OK OK ok OK14 GROOVE WIDTH 3.70/3.90 WIDTH GAUGE OK OK OK OK ok OK15 HEIGHT 7.80/8.20 HEIGHT GAUGE 7.96 7.98 7.99 7.97 7.98 OK16 HEIGHT 15.75/16.25 V.CALIPER 16.05 16.07 16.06 16.06 16.07 OK17 HEIGHT 37.75/38.25 HEIGHT GAUGE 37.99 38.01 38.00 38.01 37.99 OK18 BORE DIA 15.00/15.20 V.CALIPER 15.03 15.04 15.03 15.04 15.03 OK19 A/F LENGTH 40.75/41.00 V.CALIPER 40.85 40.87 40.86 40.87 40.85 OK20 44.96/45.00 SNAP GAUGE OK OK OK OK ok OK21 MILLED FLATS LENGTH 5.75/6.25 HEIGHT GAUGE 5.98 5.99 5.98 6.00 5.99 OK
22 5.60/5.80 WIDTH GAUGE OK OK OK OK ok OK
23 LENGTH 34.25/34.75 HEIGHT GAUGE 34.52 34.51 34.53 34.51 34.52 OK24 LENGTH 25.00/25.50 HEIGHT GAUGE 25.35 25.33 25.34 25.35 25.34 OK
25 THREAD M 27 X 2.0 THREAD PLUG GAUGE OK OK OK OK ok OK
26 GROOVE WIDTH 4.20/4.40 WIDTH GAUGE OK OK OK OK ok OK27 LENGTH 17.25/17.75 HEIGHT GAUGE 17.54 17.53 17.55 17.54 17.55 OK28 GROOVE DIA 38.94/39.00 SNAP GAUGE OK OK OK OK ok OK
29 PITCH DIA 25.701/25.924 OK OK OK OK ok OK
30 MINOR DIA 24.835/25.210 V.CALIPER 25.02 25.01 25.03 25.00 25.02 OK31 THREAD CHAMFER P.P OK32 FINISH IN GROOVE ID 1.6 ROUGHNESS TESTER 1.32 1.36 1.38 1.35 1.35 OK
33 P.P 0.40 0.40 0.40 0.40 0.40 OK
34 UNSPECIFED M/C FINISH 6.4 RaROUGHNESS TESTER
2.10 1.60 1.60 1.70 1.40 OK
35 0.25/0.50 P.P 0.30 0.40 0.30 0.30 0.30 OK
0.25/0.50 P.P 0.40 0.40 0.30 0.40 0.40 OK
36 0.10 0.03 0.04 0.03 0.04 0.03 OK
37 FINISH 3.2 Ra 1.60 2.10 1.80 1.30 1.40 OK
PRECI TURN PVT. LTD.
SPECIFICATION
MODE OF INSPECTION REMARK
SOUTER DIA (TWO INNER LAND)
OUTER RADIUS BOTH SIDE
45 . 45 . 45 . 45 . 45 . 45 .
OUTER DIA (TWO OUTER LAND)
GROOVE OD (TWO PLACE)
GROOVE WIDTH (TWO PLACE)
THREAD PLUG GAUGE
45° 45° 45° 45° 45° 45°
GROOVE CORNER RADIUS
R 0.4 MAX TYP
UNSPECIFED CORNERS RADIUS UNSPECIFED CORNERS CHAMFER
r wrt Ø 44.96/45.00 Bench Center & Dial StandROUGHNESS TESTER
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 225
CUSTOMER NAME: PART NO. 426699 SAMPLE SIZE: 5 pcs.INV. No. 06/2014-15 DATE: 14.06.2014
S. NO. PARAMETEROBSERVATION
1 2 3 4 5
1 49.16/49.20 SNAP GAUGE OK OK OK OK OK OK
2 INNER DIA 27.75/28.25 DIAL CALIPER 28.00 28.01 28.01 28.01 27.98 OK3 INNER RADIUS 0.75/1.25 P.P 1.00 1.00 1.00 1.00 1.00 OK4 ID LENGTH 3.75/4.25 P.P 4.03 4.00 3.99 4.00 4.01 OK
5 0.75/1.25 P.P 1.00 1.00 1.00 1.00 1.00 OK
6 TOTAL LENGTH 42.75/43.25 HEIGHT GAUGE 43.05 43.06 43.07 43.06 43.07 OK7 OD ANGLE P.P OK8 LENGTH 8.25/8.75 P.P 8.50 8.51 8.35 8.51 8.52 OK9 ID CHAMFER 1.0X45 P.P 1.0X45 1.0X45 1.0X45 1.0X45 1.0X45 OK
10 48.96/49.00 SNAP GAUGE OK OK OK OK OK OK
11 OUTER DIA 46.75/47.25 V.CALIPER 47.04 47.05 47.04 47.04 47.03 OK12 GROOVE ID 32.80/32.90 DIAL CALIPER 32.86 32.85 32.85 32.85 32.84 OK13 BORE DIA 28.06/28.11 PLUG GAUGE OK OK ok OK OK OK14 GROOVE WIDTH 3.70/3.90 WIDTH GAUGE OK OK ok OK OK OK15 HEIGHT 7.80/8.20 HEIGHT GAUGE 7.99 7.97 7.98 7.96 7.98 OK16 HEIGHT 15.75/16.25 V.CALIPER 16.06 16.06 16.07 16.05 16.07 OK17 HEIGHT 37.75/38.25 HEIGHT GAUGE 38.00 38.01 37.99 37.99 38.01 OK18 BORE DIA 15.00/15.20 V.CALIPER 15.03 15.04 15.03 15.03 15.04 OK19 A/F LENGTH 40.75/41.00 V.CALIPER 40.86 40.87 40.85 40.85 40.87 OK
20 44.96/45.00 SNAP GAUGE OK OK OK OK OK OK
21 MILLED FLATS LENGTH 5.75/6.25 HEIGHT GAUGE 5.98 6.00 5.99 5.98 5.99 OK
22 5.60/5.80 WIDTH GAUGE OK OK OK OK OK OK
23 LENGTH 34.25/34.75 HEIGHT GAUGE 34.53 34.51 34.52 34.52 34.51 OK24 LENGTH 25.00/25.50 HEIGHT GAUGE 25.34 25.35 25.34 25.35 25.33 OK
25 THREAD M 27 X 2.0 THREAD PLUG GAUGE OK OK OK OK OK OK
26 GROOVE WIDTH 4.20/4.40 WIDTH GAUGE OK OK OK OK OK OK27 LENGTH 17.25/17.75 HEIGHT GAUGE 17.55 17.54 17.55 17.54 17.53 OK28 GROOVE DIA 38.94/39.00 SNAP GAUGE OK OK OK OK OK OK
29 PITCH DIA 25.701/25.924 OK OK OK OK OK OK
30 MINOR DIA 24.835/25.210 V.CALIPER 25.03 25.00 25.02 25.02 25.01 OK31 THREAD CHAMFER P.P OK32 FINISH IN GROOVE ID 1.6 ROUGHNESS TESTER 1.38 1.35 1.35 1.32 1.36 OK
33 P.P 0.40 0.40 0.40 0.40 0.40 OK
34 UNSPECIFED M/C FINISH 6.4 RaROUGHNESS TESTER
1.60 1.70 1.40 2.10 1.60 OK
35 0.25/0.50 P.P 0.30 0.30 0.30 0.30 0.40 OK
0.25/0.50 P.P 0.30 0.40 0.40 0.40 0.40 OK
36 0.10 0.03 0.04 0.03 0.03 0.04 OK
37 FINISH 3.2 Ra 1.80 1.30 1.40 1.60 2.10 OK
PRECI TURN PVT. LTD.
SPECIFICATION
MODE OF INSPECTION REMARK
SOUTER DIA (TWO INNER LAND)
OUTER RADIUS BOTH SIDE
45 . 45 . 45 . 45 . 45 . 45 .
OUTER DIA (TWO OUTER LAND)
GROOVE OD (TWO PLACE)
GROOVE WIDTH (TWO PLACE)
THREAD PLUG GAUGE
45° 45° 45° 45° 45° 45°
GROOVE CORNER RADIUS
R 0.4 MAX TYP
UNSPECIFED CORNERS RADIUS UNSPECIFED CORNERS CHAMFER
r wrt Ø 44.96/45.00 Bench Center & Dial StandROUGHNESS TESTER
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 756PART NO. 425841 SAMPLE SIZE: 5 pcs.INVOICE No. 07/13-14 DATE: September 23, 2013
S.No. Parameter Specification Check Method OBSERVATION1 2 3 4 5
1 Diameter(2 places) Φ39.35~39.40 Micrometer 39.39 39.38 39.38 39.39 39.382 Internal Diameter Φ25.00~25.25 Inner Caliper 25.10 25.06 25.07 25.11 25.093 Internal Diameter Φ11.75~12.25 Vernier Caliper 12.13 12.12 12.11 12.12 12.134 Internal Diameter Φ25.00~25.05 Bore guage 25.01 25.02 25.02 25.01 25.025 Chamfer Dia Φ27.90~28.10 Vernier Caliper 27.94 27.93 27.95 27.95 27.946 Length 1.75~2.25 Height Gauge 2.11 2.12 2.11 2.10 2.137 Length 3.75~4.25 Slip Gauge OK OK OK OK OK8 Radious R1.75~2.25 Profile Projector 2.0 2.1 2.0 2.1 2.19 Length 3.75~4.25 Height Gauge 4.01 4.00 4.01 4.00 4.0210 Angle 30º±2º Profile Projector 30º 30º 30º 30º 30º11 Angle 45º±2º Profile Projector 45º 45º 45º 45º 45º12 Radious R1.75~2.25 Profile Projector 2.0 2.0 2.0 2.1 2.013 Drill Diameter Φ5.00~5.20 Vernier Caliper 5.10 5.11 5.09 5.09 5.1014 Drill Depth 3.0~3.5 Vernier Caliper 3.43 3.43 3.42 3.43 3.4115 Angle 50º±1º Profile Projector 50º 50º 50º 50º 50º16 Length 35.80~36.20 Height Gauge 36.03 36.05 36.04 36.06 36.0517 Length 32.80~33.20 Height Gauge 32.92 32.93 32.92 32.93 32.9218 Diameter 9.90~10.10 Vernier Caliper 10.04 10.05 10.04 10.06 10.0419 Length 7.75~8.25 Vernier Caliper 8.05 8.03 8.04 8.04 8.0320 Groove Width 4.20~4.40 Vernier Caliper 4.36 4.34 4.35 4.36 4.3521 Length 12.80~13.20 Height Gauge 12.96 12.95 12.94 12.95 12.9322 Length 19.90~20.30 Height Gauge 20.07 20.08 20.09 20.08 20.0723 Groove Width 9.90~10.10 Vernier Caliper 10.05 10.06 10.05 10.07 10.05
24 Surface Roughness 1.6 Surface Ruoghness tester 1.52 1.51 1.48 1.53 1.55
25 Surface Roughness 1.6 Surface Ruoghness tester 1.56 1.53 1.55 1.48 1.50
26 Surface Roughness 3.2 Surface Ruoghness tester 3.10 3.05 3.01 3.00 2.90
27 Concentricity @ Φ25.00 0.10 wrt A Dial & Height gauge 0.04 0.03 0.03 0.04 0.0428 Concentricity @ Φ28.00 0.10 wrt A Dial & Height gauge 0.02 0.03 0.02 0.03 0.03
29 Surface Roughness 3.2 Surface Ruoghness tester 3.01 3.00 2.90 3.10 3.05
30 Thread Minor Dia 22.38~22.68 Vernier Caliper 22.55 22.54 22.53 22.54 22.5531 Inner Thread M24 X 1.5-6H Thread Plug Gauge OK OK OK OK OK
32 Concentricity @ ΦInner Thread 0.10 wrt A Dial & Height gauge 0.03 0.02 0.04 0.03 0.04
33 Surface Roughness 6.4 Surface Ruoghness tester 6.38 6.36 6.38 6.39 6.35
34 Radious 0.25~0.50 Profile Projector 0.30 0.30 0.30 0.30 0.30
35 Chamfer 0.25~0.50 x 45º Profile Projector
36 Diameter Φ39.00~38.84 Micrometer(2 places) 38.964 38.975 38.977 38.969 38.971
37 Concentricity @ Φ39.00 0.10 wrt A 0.03 0.04 0.03 0.04 0.03
38 Seal Groove Diameter Φ29.00~29.05 Micrometer 29.04 29.03 29.03 29.04 29.03
39 0.10 wrt A Dial & Height gauge 0.03 0.04 0.02 0.03 0.04
40 Radious(2 Places) 0.2 Max 0.2 0.20 0.20 0.20 0.20 0.2041 Radious(3 Places) 0.4 Max Profile Projector 0.40 0.40 0.40 0.40 0.4042 Groove Diameter Φ33.89~33.95 Micrometer 33.92 33.91 33.92 33.91 33.9243 Groove Diameter Φ33.89~33.95 Micrometer 33.93 3.93 33.94 33.93 33.94
PRECI TURN PVT. LTD.
0.32 x 45º
0.28x 45º
0.30 x 45º
0.28 x 45º
0.30 x 45º
Mandrel,Dial & Height gauge
Concentricity @ Φ29.00(Seal Dia)
44 0.10 wrt A Dial & Height gauge 0.03 0.04 0.03 0.03 0.04
Prepared By Approved By
Concentricity @ Φ33.00(Seal Dia)
PRE DESPATCH INSPECTION REPORT756
5 pcs.September 23, 2013
REMARKS
OKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOKOK
OK
OK
OK
OKOK
OK
OKOK
OK
OK
OK
OK
OK
OK
OK
OK
OKOKOKOK
OK
PRE DESPATCH INSPECTION REPORTPART NAME: PISTON LOT SIZE: 1728 Nos
PART NO. 00.03.0566 SAMPLE SIZE: 05 Nos
Invoice No. 08/ 2014-15 DATE: 18.08.2014
S.No. PARAMETER SPECIFICATION METHOD OBSERVATION REMARKS1 2 3 4 5
1 Φ39.00 -0.10 Micrometer 38.98 38.96 38.95 38.98 38.96 OK
2 Ø35.00 -0.05 Micrometer 34.98 34.97 34.98 34.97 34.97 OK
3 Ø20.0 +0.04 Bore Gauge 20.028 20.026 20.032 20.034 20.026 OK
4 9.7 +0.2 Vernier Caliper 9.84 9.82 9.80 9.76 9.78 OK
5 Inner Thread M18X1.5 QUALIFY BY THREAD GAUGE OK
6 Bore Chamfer 1.5x45º Profile projector 1.5x45º 1.5x45º 1.5x45º 1.5x45º 1.5x45º OK
7 Angle 25º' ±30' Profile Projector OK
8 9.0 ±0.10 Vernier Caliper 9.08 9.06 9.06 9.07 9.06 OK
9 Step Length 2.5 ±0.10 Height Gauge 2.54 2.50 2.53 2.54 2.55 OK
10 Length 12.2 ±0.10 Height Gauge 12.26 12.28 12.24 12.26 12.24 OK
11 Step Length 15.5 ±0.10 Height Gauge 15.52 15.54 15.52 15.56 15.54 OK
12 Step Length 15.8 ±0.10 Height Gauge 15.83 15.82 15.84 15.83 15.83 OK
13 Step Length 25.2 ±0.20 Height Gauge 25.26 25.24 25.28 25.26 25.28 OK
14 Total Length 28.0 ±0.10 Vernier Caliper 28.06 28.04 28.05 28.04 28.05 OK
15 Radius R1 Profile projector R1 R1 R1 R1 R1 OK
16 Ø26.50 ±0.10 Height Gauge 26.55 26.52 26.56 26.54 26..54 OK
17 Φ6.20 ±0.10 Vernier Caliper 6.26 6.24 6.24 6.26 6.28 OK
18 Drill Depth 10.00 ±0.10 Vernier Caliper 10.05 10.06 10.06 10.04 10.06 OK
19 1.6 μm max 0.78 0.82 0.62 0.88 0.82 OK
20 Step Length 2.8 ±0.10 Height Gauge 2.81 2.82 2.80 2.80 2.81 OK
21 R 0.3 Profile Projector R 0.3 R 0.3 R 0.3 R 0.3 R 0.3 OK
22 R 0.4 Profile Projector R 0.4 R 0.4 R 0.4 R 0.4 R 0.4 OK
23 Appreance Visual OK OK OK OK OK OK
PRECI TURN PVT. LTD.
Diameter (3 Places)Groove Dia (2 Places)Inner DiameterGroove Width (2 Places)
Thread Plug Gauge
25° 25° 25° 25° 25°
I.D.Step Length
Pitch Circle DiaDrill Internal Diameter
Surface Finish (3 Places)
Surface Roughness Tester
Outside Radius (5 Places)
Inside Radius (5 Places)
Burrs & Dent NOt Allowed
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: SHAFT LOT SIZE:
CUSTOMER NAME: PART NO. 24225000 SAMPLE SIZE: 05 NosDATE: 24.08.12 PAGE NO.: 01 of 01
PARAMETER OBSERVATION1 2 3 4 5
S.NO. PARAMETER CHECK METHOD OBSERVATION
1 Length 372.00 Height Gauge 371.99 372.01 371.98 371.88 371.952 Length 180.0-0.15 Height Gauge 179.97 179.94 179.97 179.98 179.953a Length Height Gauge 26.22 26.33 26.27 26.28 26.233b Length Height Gauge 28.17 27.98 27.92 27.97 28.164 Diameter Micrometer 29.37 29.36 29.37 29.37 29.36
5 Chamfer PP
6 Length PP 38.14 38.13 38.10 37.14 38.137 Length Height Gauge 76.74 76.33 76.84 77.10 77.10
8 R 6.7 PP R 6.7 R 6.7 R 6.7 R 6.7 R 6.7
9 Length Height Gauge 73.96 73.95 73.95 73.90 73.90
10 Length Height Gauge 50.72 50.74 50.77 50.78 50.70
11 Length Height Gauge 20.70 19.87 20.05 20.38 20.30
12 Tapping MX12 OK OK OK OK OK
13 Angle
14a Micrometer 35.009 35.013 35.012 35.010 35.012
14b Micrometer 35.013 35.012 35.012 35.011 35.014
15 Roughness Ra 0.8 0.76 0.72 0.68 0.76 0.73
16 Diameter 28.14-0.15 Micrometer 28.13 28.13 28.08 28.08 28.13
17 Tooth thickness 8.64-0.05 Micrometer 8.600 8.600 8.59* 8.59* 8.58*
18 Diameter 34.87-0.05 Micrometer 34.85 34.85 34.86 34.84 84.84
19 Length 30.0-0.2 Micrometer 29.93 29.95 29.94 29.96 29.9720 Keyway width 10.0+0.038 Slip Gauge 10.008 10.005 10.000 10.020 10.038
* Slightly on lower side due taper , this feature will be corrected in production
PRECI TURN PVT. LTD.
S. NO.
SPECIFICATION
(IN MM UNLESS
OTHERWISE SPECIFIED)
MODE OF INSPECTION
SPECIFICATION IN mm UNLESS OTHERWISE SPECIFIED
26.00±0.50
28.00±0.20
29.40±0.1
7X30° 7.10X30° 7.10X30° 7.06X30° 7.12X30° 7.04X30°
38.00±0.50
76.00±2.0
Radius on Spline O.D.
74.00±0.10
51.00±0.50
20.00±2.0Thread Plug Gauge
2.5º±05' Profile Projector 2º30' 2º30' 2º30' 2º30' 2º30'
Diameter(Spline Side)
35.00+0.018/+0.002
Diameter(Keyway side)
35.00+0.018/+0.002
Roughness Tester
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: KOLBEN RING LOT SIZE: 1728 Nos.
PART NO. 00.03.0570 SAMPLE SIZE: 05 Nos.
Invoice No. 08/ 2014-15 DATE: 18.08.2014
S.NO. PARAMETER METHODOBSERVATION
REMARKS1 2 3 4 5
1 Diameter Φ30.0 - 0.10 Micrometer 29.93 29.94 29.95 29.94 29.95 OK
2 Step Length 7.5 ±0.10 Height Gauge 7.49 7.5 7.49 7.48 7.49 OK
3 1.6 μm max 0.53 0.74 0.58 0.48 0.56 OK
4 R0.3 0.30 0.30 0.30 0.30 0.30 OK
5 R0.4 0.40 0.40 0.40 0.40 0.40 OK
6 R0.5 0.50 0.50 0.50 0.50 0.50 OK
7 Diameter Φ39.75-0.10 Micrometer 39.67 39.68 39.67 39.68 39.67 OK
8 Ø20.00 +0.04 Bore Gauge 20.032 20.028 20.030 20.031 20.027 OK
9 Groove Dia Ø23 ±0.10 Inner Caliper 23.03 23.01 23.03 23.04 23.03 OK
10 Step Length 3.0 ±0.10 Height Gauge 2.98 3.00 2.98 2.98 2.96 OK
11 Total Length 11.0 ±0.10 Height Gauge 11.04 11.03 11.05 11.06 11.04 OK
12 Groove Width 2.6 +0.20 Slip Gauge 2.70 2.68 2.66 2.68 2.65 OK
13 Length 5.6 ±0.10 Height Gauge 5.52 5.50 5.52 5.50 5.52 OK
14 Radius R1 R1 R1 R1 R1 R1 OK
REMARKS:-
PRECI TURN PVT. LTD.
SPECIFICATION
Surface Finish on (4 Places)
Surface Roughness Tester
Radius(Outside radiuses) (4 Places)
Profile Projector
Radius(Inside radiuses) (3 Places)
Profile Projector
Radius(Inside radiuses) (2 Places)
Profile Projector
Internal Diameter
Profile Projector
CHECKED BY APPROVED BY
PTPL PRE DISPATCH INSPECTION REPORTclient : EXPORT Part no: 13970B Date inspection :Reference: Part name:-Lock External Spacer Inspection qty : 05 PCS.Designation
Entretoise exterieure verrouIndice
No.OBSERVATION
3D FEC
1 MATERIAL REPORT ATTACHED
2
3 ANGLE 90° 90° 90° 90° 90° 90°
4 DIAMETER 27.98 28.01 27.96 28.00 28.04
5 POSITION 19.00 0.22 0.20 0.25 0.22
5 POSITION 0.20 0.21 0.19 0.23 0.22
6 Ø4 +/- 0.2 STD. PIN 3.98 4.02 4.03 4.00 4.02
6 Ø4 +/- 0.2 STD. PIN 3.99 4.01 4.02 4.01 3.99
7 CHANFREIN 0.7*45° 0.7*45° 0.7*45° 0.7*45° 0.7*45°
8 12 MIN. 12.50 12.60 12.48 12.52 12.55
9 THREAD OK OK OK OK OK
10 DIAMETER 16.52 16.50 16.51 16.52 16.51
11 0.07 0.08 0.06 0.07 0.07
12 17.54 17.51 17.47 17.53 17.56
13 LENGTH 14.5 14.49 14.43 14.51 14.53
14 POSITION 0.2 0.11 0.13 0.12 0.12 0.13
15 DIAMETER 34.10 34.06 34.05 34.08 34.07
CHECKED BY Pradeep APPROVED BY Mahipal
Nᵒ de rapport
PARAMETER
SPECIFICATION
INSPECTION METHOD Valeur
piece 1 Valeur piece 2
Valeur piece 3
Valeur piece 4
Valeur piece 5
S235JR/ EN 10025-2
SURFACE FINISH
CMSM 1047-2THICKNESS
MIN. 8 μ
COATING CHECKING GAUGE
12.3μ 10.8μ 9.2μ 13.1μ 11.8μ
PROFILE PROJECTOR
28.0±0.2 VERNIER CALIPER
0.4 AT Ø 4 W.R.T C/A
HEIGHT GAUGE
0.4 AT Ø4 W.R.T C/A
HEIGHT GAUGE
DIAMETER (TROU) DIAMETER (TROU)
1±0.4 * 45°±1° PROFILE PROJECTOR
THREAD LENGTH
PROFILE PROJECTOR
M22*1.5 (AFTER ZINC COATING)
THREAD RING GAUGE
Ø16.5±0.1 (AFTER ZINC COATING)
VERNIER CALIPER
CONCENTRICITY Ø/0.1/B HEIGHT
GAUGETOTAL LENGTH 17.5 ± 0.2 HEIGHT
GAUGE
14.5 ± 0.5 HEIGHT GAUGEHEIGHT GAUGE
34.0 ± 0.8 VERNIER CALIPER
REMARKS:-
PRE DESPATCH INSPECTION REPORTPART NAME: CYLINDER HEAD LOT SIZE: 1908 Nos
PART NO. 00.13.0142A SAMPLE SIZE: 05 Nos
Invoice No. 08/ 2014-15 DATE: 18.08.2014
S. NO. PARAMETER SPECIFICATION METHOD OBSERVATION REMARKS1 2 3 4 5
1 Diameter Φ39.97~39.99 Micrometer 39.979 39.978 39.975 39.974 39.975 OK
2 Diameter Micrometer 37.25 37.26 37.26 37.27 37.27 OK
3 Diameter Φ30.04~30.08 Bore Gauge 30.058 30.061 30.066 30.067 30.057 OK
4 Diameter Φ26.40~26.60 Plug gauge OK OK OK OK OK OK
5 Length 9.7~9.9 Height Gauge 9.78 9.79 9.77 9.82 9.81 OK
6 Length 2.95~3.05 Height Gauge 2.98 2.99 3.02 3.00 3.01 OK
7 Length 21.25~21.35 Height Gauge 21.30 21.28 21.32 21.30 21.29 OK
8 Length 30.95~31.05 Height Gauge 31.03 31.00 31.02 31.03 30.99 OK
9 Length 12.70~12.75 Height Gauge 12.73 12.72 12.73 12.70 12.71 OK
10 Step length 22.40~22.60 Height Gauge 22.46 22.48 22.50 22.46 22.48 OK
11 Groove Width 2.60~2.80 Slip Gauge 2.74 2.75 2.72 2.73 2.74 OK
12 Diameter Φ37.1~37.20 Profile Projector 37.14 37.16 37.15 37.14 37.13 OK
13 Diameter Φ35.90~36.00 Micrometer 35.94 35.96 35.96 35.94 35.94 OK
14 Groove Dia Φ33.0~33.10 Inside Caliper 33.05 33.06 33.06 33.04 33.06 OK
15 Inner Dia Φ31.0~31.10 Vernier Caliper 31.06 31.05 31.05 31.06 31.04 OK
16 Groove Width 4.10~4.30 Slip Gauge 4.21 4.22 4.19 4.20 4.22 OK
17 Length 5.90~6.10 Height Gauge 6.04 6.02 6.04 6.03 6.04 OK
18 Length 6.70~6.90 Height Gauge 6.85 6.84 6.86 6.85 6.86 OK
19 Length 8.90~9.10 Height Gauge 8.98 8.99 9.00 9.02 8.98 OK
20 Length 14.80~15.00 Height Gauge 14.86 14.85 14.88 14.86 14.86 OK
21 Length 1.80~2.0 Height Gauge 1.88 1.87 1.86 1.90 1.92 OK
22 Total Length 39.90~40.10 Height Gauge 40.04 40.02 40.06 40.02 39.98 OK
23 Angle 15º±30' Profile Projector 15º 15º 15º 15º 15º OK
24 Radius(3 Places) 0.5 Profile Projector 0.5 0.5 0.5 0.5 0.5 OK
25 Radius 1.4 Profile Projector 1.4 1.4 1.4 1.4 1.4 OK
26 1.6 0.84 0.92 0.76 1.14 1.12 OK
27 Radius R 1 Profile projetor R 1 R 1 R 1 R 1 R 1 OK
28 Outside Radiuses R 0.3 Profile projetor R 0.3 R 0.3 R 0.3 R 0.3 R 0.3 OK
29 Inside Radiuses R 0.4 Profile projetor R 0.4 R 0.4 R 0.4 R 0.4 R 0.4 OK
30 Length 29.50~29.70 Height gauge 29.62 29.58 29.64 29.59 29.56 OK
PRECI TURN PVT. LTD.
Φ37.20~37.30
Surface Roughness (4Places)
Surface Roughness Tester
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: CYLINDER BOTTOM LOT SIZE: 1905 Nos.PART NO. 00.05.0994-A SAMPLE SIZE: 05 Nos.Invoice No. 08/ 2014-15 DATE: 18.08.2014
S.NO. PARAMETER SPECIFICATION METHOD OBSERVATION REMARKS1 2 3 4 5
1 Angle Profile Projector 29°50' 30°10' 30°20' 30°10' 29°40' OK
2 Diameter 51.90~52.10 Vernier Caliper 51.96 51.97 51.98 51.97 51.98 OK
3 Length 12.50~12.70 Vernier Caliper 12.60 12.58 12.61 12.57 12.59 OK
4 Length 8.90-9.10 Height Gauge 9.02 9.01 9.02 9.04 9.01 OK
5 Length 6.90-7.10 Height Gauge 7.04 7.03 7.02 7.04 7.01 OK
6 Length 4.95-5.05 Height Gauge 5.02 5.02 5.03 5.03 5.02 OK
7 Outer dia 40-0.05 Micrometer 39.985 39.970 39.988 39.976 39.969 OK
8 Outer dia 41.90-42.10 Micrometer 42.00 41.99 42.00 42.00 41.99 OK
9 Radius R 0.3 Profile projector 0.30 0.30 0.32 0.29 0.30 OK10 Radius R 0.4 Profile projector 0.40 0.40 0.40 0.42 0.41 OK
11 Chamfer Profile projector OK
12 Length 49.80~50.20 Height Gauge 49.99 49.98 50.02 50.00 49.99 OK
13 Air Plug gauge 25.052 25.056 25.054 25.038 25.052 OK
14 Length 70.0 ±0.20 Height Gauge 69.90 70.00 69.96 70.04 69.98 OK
15 Roughness 1.6 max Roughness tester 1.11 0.95 1.36 1.12 0.82 OK
16 Length 7.5 ±0.10 Height Gauge 7.44 7.45 7.42 7.46 7.45 OK
17 Length 31.0 ±0.20 Height Gauge 31.02 31.00 30.94 31.06 30.98 OK
18 Total Length 85.80~86.20 Height Gauge 85.96 86.02 85.98 86.00 86.02 OK
19 Width 39.40~39.70 Vernier Caliper 39.56 39.54 39.56 39.51 39.62 OK20 Diameter Vernier Caliper 19.94 19.92 19.94 19.96 19.88 OK
21 2.0 ±0.10 Height Gauge 1.98 1.96 2.02 1.99 1.98 OK
22 Length 43.0 -0.5 4.72 42.86 42.70 42.80 42.73 OK
23 Tapping G 1/4" Thread Gauge Thread Plug Gauge Qualify OK
24 Length 34.5+1.0 34.88 35.12 35.10 35.10 35.20 OK
25 Length (C.D) Height Gauge 29.93 29.98 29.92 29.96 29.98 OK
26 Diameter Vernier Caliper 6.03 6.01 5.99 6.03 6.01 OK
27 Height Gauge 14.94 14.92 14.94 14.96 14.94 OK
PRECI TURN PVT. LTD.
29°30'-30°30'
0.5X45° 0.5X45° 0.5X45° 0.5X45° 0.5X45° 0.5X45°
Internal Diameter
Φ25.0 +0.065/+0.025
Φ20.0 ±0.15
Counter Depth
Height Gauge & Standard Pin
Height Gauge & Thread Plug Gauge
30.0 ±0.15
Φ6.0 ±0.10
Center Distance Φ15.0 ±0.15
CHECKED BY APPROVED BY
PRE DESPATCH INSPECTION REPORTPART NAME: LOT SIZE:
CUSTOMER NAME: PART NO. '0223576 SAMPLE SIZE: 05 NosDATE: PAGE NO.: 01 of 01
S. NO. PARAMETER OBSERVATION1 2 3 4 5
S.NO. PARAMETER CHECK METHOD OBSERVATION
1Diameter Ø67.80 ~ Ø68.20 Vernier Caliper
2Step Bore Diameter Ø14.80 ~ Ø15.20 Vernier Caliper
3Bore Diameter Air Plug Gauge
4 Length 12.40~12.50 Height Gauge
5
Concentricity @ Ø34 0.10 wrt
6Chamfer on @ Ø20 1x 45° Profile Projector
7
1x 45° Profile Projector
8
1x45° Profile Projector
9Roughness @ Φ20
10Diameter Ø34.75 ~ Ø34.85 Micrometer
11Step Diameter Ø24.30 ~ Ø24.70 Vernier Caliper
12 Length 9.70 ~9.90 Height Gauge13 Total Length 17.30 ~ 17.70 Micrometer14 Length 0.80~1.20 Height Gauge15 Thickness 6.60~6.70 Micrometer
16Chamfer @ (Ø 34.0) (1.90~2.10)x 45° Profile Projector
17
Concentricity @ Ø68 0.1 wrt A
18
Perpandicularity 0.1 wrt A
19 39.40~39.80 Height Gauge
20 39.40~39.80 Height Gauge
21 Tapping M6X1.00 Thread Plug Gauge22 Diameter 6.00+0.075 Plug Gauge
23 58.10~58.50 Height Gauge
24Chamfer on (Ø 6) 05x45° Profile Projector
CHECKED BY APPROVED BY
PRECI TURN PVT. LTD. CUBO B.AGUA
MERCEDES
SPECIFICATION
(IN MM UNLESS
OTHERWISE SPECIFIED)
MODE OF INSPECTION
SPECIFICATION IN mm UNLESS OTHERWISE SPECIFIED
Ø19.933 ~ Ø19.954
Mandrel & Bench
Center /Dial
Chamfer on @ Ø68 ( Φ34.80 side)
Chamfer on @ Ø68 (bore Φ20 side)
0.8µ Roughness tester
Mandrel & Bench
Center /DialMandrel &
Bench Center /Dial
Center Distance for tapping X
Center Distance for tapping Y
Center Distance for Φ6 Hole
PRE DESPATCH INSPECTION REPORTPART NAME: CUBO B.AGUA B.M.W LOT SIZE:
CUSTOMER NAME: PART NO. 0223624 SAMPLE SIZE: 05 NosDATE: PAGE NO.: 01 of 01
S.NO. PARAMETER CHECK METHOD OBSERVATION
1Outer Diameter Ø64.90 ~ Ø65.10 Vernier Caliper
2Step Diameter Ø37.90~ Ø37.95 Vernier Caliper
3Step Diameter Ø31.90~ Ø31.95 Micrometer
4
1X45° Profile Projector
50.40 Profile Projector
60.40 Profile Projector
7 Length 8.90~9.10 Height Gauge
8 Length 15.90~16.10 Height Gauge9 Total Length 28.40 ~28.60 Height Gauge
101x 30° Profile Projector
11Angle @ Face U/C 30° Profile Projector
12Length 0.30~0.50 Profile Projector
13 Pitch Circle Dia 53.90 ~ 54.10 Height Gauge
14Bore Dia 14.926 ~ 14.953 Air Plug Gauge
15 1X45°Profile Projector
16 1X45°Profile Projector
17 Thickness 5.90~6.10 Micrometer18 Step Length 2.70~2.90 Height Gauge
19 Length 12.40~12.60 Height Gauge
20Chamfer @ Ø 38 0.5 x 45° Profile Projector
21Chamfer @ Ø 32 0.5 x 45° Profile Projector
22 Thread M24X1.50(Left Hand) Thread Ring Gauge
23Perpandicularity 0.1 wrt A
24 Concentricity @ Φ65
0.1 wrt A
25 Concentricity @ Φ38
0.1 wrt A
26 Concentricity @ Φ32
0.1 wrt A
27 TappingM6X1.00
28Roughness @ Φ20 Roughness tester
PRECI TURN PVT. LTD.
SPECIFICATION IN mm
Chamfer @ Ø14.90 (at thread side)
Radius@ Φ32
Radius@ Φ Thread Minor Dia
Chamfer o @ Ø14.90 (at flat side)
Chamfer on (Ø 65.0) at Flat side
Chamfer on (Ø 65.0) at Thread side
Mandrel & Bench Center /Dial
Mandrel & Bench Center /Dial
Mandrel & Bench Center /Dial
Mandrel & Bench Center /Dial
Thread Plug Gauge
0.8µ
29CHECKED BY APPROVED BY
No. of Tapping Holes
4 Equidistant holes
Visual & Height Gauge
PRE DESPATCH INSPECTION REPORTPART NAME: CURBO B.AGUA B.M.W LOT SIZE:
CUSTOMER NAME: PART NO. 0223559 SAMPLE SIZE: 05 Nos
DATE: PAGE NO.: 01 of 01
Sl. No. Parameter Insp. MethodObservation
1 2 3 4 5
1 OUTER DIAMETER Ø67.00 ± 0.10 MICROMETER
2 OUTER DIAMETER Ø40.00 - 0.05/-0.10 MICROMETER
3 OUTER DIAMETER Ø32.00 -0.05 /-0.10 VERNIER CALIPER
4 1X45° PROFILE PROJECTOR
5 1X45° PROFILE PROJECTOR
6 1X45° PROFILE PROJECTOR
7 STEP LENGTH 9.00 ± 0.10 HEIGHT GAUGE
8 STEP LENGTH 23.00 ± 0.10 HEIGHT GAUGE
9 TOTAL LENGTH 35.50 ± 0.10 HEIGHT GAUGE
10 1X30° PROFILE PROJECTOR
11 ANGLE @ FACE U/C 30° PROFILE PROJECTOR
12 0.40 ± 0.10 PROFILE PROJECTOR
13 CENTRE DISTANCE A 34.00 ± 0.10 HEIGHT GAUGE
14 ID Ø14.926 ~ Ø14.953 AIR PLUG GAUGE
PRECI TURN PVT. LTD.
Specification in mm unless otherwise specified
CHAMFER @ BORE ON THREAD SIDE
OD CHAMFER @ Φ67ON FLAT SIDE
OD CHAMFER @ Φ67 THREAD SIDE
CHAMFER @ BORE ON FLAT SIDE
GROOVE DEPTH @ FACE U/C
15 PERPENDICULARITY 0.10 MAX
16 CENTRE DISTANCE B 44.50 ± 0.10 HEIGHT GAUGE
17 LENGTH 6.00 ± 0.10 HEIGHT GAUGE
18 DIMN 2.80 ± 0.10 PROFILE PROJECTOR
19 LENGTH 12.50 ± 0.10 HEIGHT GAUGE
20 RADIOUS @ Φ 32 0.40 ± 0.10 PROFILE PROJECTOR
21 RADIOUS Φ 40 0.40 ± 0.10 PROFILE PROJECTOR
22 THREAD M24X1.5 LH
23 0.10 Max
24 ROUGHNESS ON OD 3.2µm Max ROUGHNESS TESTER
25 THREAD M6X1.00 RH
26 M6 THREAD POSITION 4 NOS VISUAL
27 ROUGHNESS ON BORE 0.8 µm Max ROUGHNESS TESTER
28 1X45° PROFILE PROJECTOR
29 OD CHAMFER @ Φ32 0.5X45° PROFILE PROJECTOR
30 OD CHAMFER @ Φ40 0.5X45° PROFILE PROJECTOR
Dinanath Chourasia Abhishek Kumar(Engg.QA) Anindya Chakraborty (Manager QA)
PREPARED BY CHECKED BY APPROVED BY
MANDREL & BENCH CENTRE
RING GAUGE GO & NO GO
CONCENTRICITY @ Φ67 WRT A
V BLOCK, HEIGHT GAUGE & PUPPY DIAL, MANDREL
THREAD PLUG GAUGE GO & NO GO
OD CHAMFER @ THREAD M24
PRE DESPATCH INSPECTION REPORTPART NAME: LOT SIZE:
CUSTOMER NAME: PART NO. 0223603 SAMPLE SIZE: 05 NosDATE: PAGE NO.: 01 of 01
S. NO. PARAMETER OBSERVATION1 2 3 4 5
1Diameter
Ø69.90 ~ Ø70.10Micrometer
2Step Diameter
Ø30.90 ~ Ø31.10Micrometer
3Step Height 3.45 ~ 3.55 Height Gauge
4Chamfer on @ Ø70 Profile Projector
5Radius 1.00 Radious Gauge
6Chamfer on @ Ø31 Profile Projector
7Diameter
Ø23.70 ~ Ø23.80Micrometer
8Internal Diameter Air Plug Gauge
9Flange Length 6.95 ~ 7.05
100.1
110.1
12Total Length 17.90 ~ 18.10 Micrometer
13Chamfer on (Ø 23.8) 1.0 x 30° Profile Projector
14Chamfer on (Ø 70) 1.0 x 45° Profile Projector
15Vernier Caliper
16Undecut R0.8, L 0.8, A 30° Profile Projector
17All sides except Bore Ra 3.2 μm Max
18Ra 0.8 μm Max
19Boss Height 7.45 ~ 7.55 Height Gauge
20Thread Qualification M6X1.0
2156.00 ± 0.15 Height Gauge
REMARK
PRECI TURN PVT. LTD. CUBO B. AGUA
MITSUBISHI
SPECIFICATION
(IN MM UNLESS
OTHERWISE SPECIFIED)
MODE OF INSPECTION
(0.90 ~ 1.10)x 44°30' ~ 45°30')
(0.40 ~ 0.60)x 44°30' ~ 45°30')
Ø18.933 ~ Ø18.954
Micrometer / Height Gauge
Perpendicularity wrt A
Mandrel & bench Centre & Dial Indicator
Concentricityity wrt A
Mandrel & bench Centre & Dial Indicator
Chamfer on I.D. (Ø 19 Both Sides)
(0.9~1.1 )X(29º30'~30º30')
Surface Roughness Tester
Surface Roughness on I.D.
Surface Roughness Tester
Thread Plug Gauge
Pitch Circle Diameter
CHECKED BY: DINANATH APPROVED BY: A.CHAKRABORTY
PRE DESPATCH INSPECTION REPORTPOLEA B. AGUA FIAT LOT SIZE:
CUSTOMER NAME: PART NO. 0242080 REV B SAMPLE SIZE: 05 NosDATE: PAGE NO.: 01 of 01
S. NO. PARAMETER OBSERVATION1 2 3 4 5
1 OUTER DIAMETER Ø48.00 ± 0.20 MICROMETER
2 0.10 MM MAX
3 SURFACE ROUGHNESS 3.2 µm MAX Visual
4 DIAMETER Ø43.00 ± 0.20 VERNIER CALIPER
5 STEP HEIGHT AT DOME 2.00 ± 0.20 HEIGHT GAUGE
6 DIAMETER Ø30 ± 0.20 VERNIER CALIPER
7 BORE DIMENSION AIR PLUG GAUGE
8 BORE ROUGHNESS 1.6 µm MAX
9 INSIDE DIAMETER Ø43.20 ± 0.20 VERNIER CALIPER
10 Ø42.8 ± 0.20
11 CAVITY HEIGHT 23.90 ± 0.20 HEIGHT GAUGE12 HEIGHT 36.00 ± 0.20 HEIGHT GAUGE
13 INSIDE CHAMFER @15.80 1.00 X30° TEMPLATE GAUGE
14 INSIDE RADIUS R3 RADIUS GAUGE
15 0.5 X 45°
16 0.5 X 45°
17 CHAMFER ON Ø43.20 0.5 X 45°
18 LENGTH 12± 0.20 HEIGHT GAUGEREMARKCHECKED BY: DINANATH APPROVED BY: A.CHAKRABORTY
PRECI TURN PVT. LTD. PART
NAME:SPECIFICA
TION (IN MM
UNLESS OTHERWIS
E SPECIFIED)
MODE OF INSPECTION
CONCENTRICITY OF Ø48 WRT TO AXIS
MANDREL, BENCH CENTRE, DIAL INDICATOR & HEIGHT GAUGE
Ø15.852 / Ø15.867
SURFACE ROUGHNESS TESTER
DIAMETER OF AVITY AT TAPER END
VERNIER CALIPER & HEIGHT GAUGE
CHAMFER ON Ø48 CAVITY SIDE
PROFILE PROJECTOR
CHAMFER ON Ø48 DOME SIDE
PROFILE PROJECTOR
VERNIER CALIPER & ANGLE PROTECTOR
PRE DESPATCH INSPECTION REPORTPOLEA B. AGUA FIAT LOT SIZE:
CUSTOMER NAME: PART NO. 0242080 REV B SAMPLE SIZE: 05 NosDATE: 23.02.12 PAGE NO.: 01 of 01
S. NO. PARAMETER OBSERVATION1 2 3 4 5
1 OUTER DIAMETER Ø48.00 ± 0.20 MICROMETER 48.01 48.02 47.98 48.00 48.01
2 0.10 MM MAX 0.02 0.03 0.03 0.02 0.03
3 SURFACE ROUGHNESS 3.2 µm MAX 0.98 0.64 1.24 0.96 0.84
4 DIAMETER Ø43.00 ± 0.20 VERNIER CALIPER 43.06 43.01 42.99 43.02 43.02
5 STEP HEIGHT AT DOME 2.00 ± 0.20 HEIGHT GAUGE 1.98 1.98 2 2 2.01
6 DIAMETER Ø30 ± 0.20 VERNIER CALIPER 30.04 30.02 30.06 30.01 30.06
7 BORE DIMENSION AIR PLUG GAUGE 15.855 15.86 15.858 15.857 15.858
8 LENGTH 0.25~0.35 0.28 0.31 0.28 0.29 0.3
9 INSIDE DIAMETER Ø43.20 ± 0.20 VERNIER CALIPER 43.24 43.19 43.18 43.21 43.2
10 Ø42.8 ± 0.20 42.84 42.79 42.78 42.81 42.8
11 CAVITY HEIGHT 23.90 ± 0.20 HEIGHT GAUGE 23.98 23.98 2.98 23.98 23.97
12 HEIGHT 36.00 ± 0.20 HEIGHT GAUGE 35.94 36.04 35.92 35.99 35.99
13 INSIDE CHAMFER @15.80 1.00 X30° TEMPLATE GAUGE
14 ANGLE @ Φ48.00 30° TEMPLATE GAUGE 30° 30° 30° 30° 30°
15 INSIDE RADIOUS R3 RADIUS GAUGE OK OK OK OK OK
16 0.6 X 30° 0.58X 30° 0.58X 30° 0.58X 30° 0.58X 30° 0.58X 30°
17 PERPANDICULARITY 0.10 MM MAX 0.02 0.02 0.03 0.02 0.01
18 LENGTH 12.00 ± 0.20 VERNIER CALIPER 12.02 11.92 12.02 12.06 11.92
19 ANGLE 17° 17° 17° 17° 17° 17°
REMARKCHECKED BY: DINANATH APPROVED BY: A.CHAKRABORTY
PRECI TURN PVT. LTD. PART
NAME:SPECIFICA
TION (IN MM
UNLESS OTHERWIS
E SPECIFIED)
MODE OF INSPECTION
CONCENTRICITY OF Ø48 WRT TO AXIS
MANDREL, BENCH CENTRE, DIAL INDICATOR & HEIGHT GAUGE
SURFACE ROUGHNESS TESTER
Ø15.847 / Ø15.865
SURFACE ROUGHNESS TESTER
DIAMETER OF AVITY AT TAPER END
VERNIER CALIPER & HEIGHT GAUGE
1.00 X30° 1.00 X30° 1.00 X30° 1.00 X30° 1.00 X30°
CHAMFER ON Ø48 CAVITY SIDE
PROFILE PROJECTOR
MANDREL, BENCH CENTRE, DIAL INDICATOR & HEIGHT GAUGE
PROFILE PROJECTOR
PRE DESPATCH INSPECTION REPORTPART NAME: PULLEY LOT SIZE:
CUSTOMER NAME: PART NO. 0242129 SAMPLE SIZE: 05 NosDATE: PAGE NO.: 01 of 01
S. NO. PARAMETER OBSERVATION1 2 3 4 5
1 STEP DIAMETER 43.00 ± 0.25
2 DIAMETER 30.00 ± 0.25
3 OUTER DIAMETER 47.90 ~ 48.00 MICROMETER
4 BORE DEPTH 26.50 ± 0.25 HEIGHT GAUGE
5 1.50X 45°
6 ANGLE 3º ± 1°
7 INSIDE DIAMETER 15.816 ~ 15.841 BORE GAUGE
8 LENGTH 37.00 ± 0.25 HEIGHT GAUGE
9 INNER DIAMETER 43.00 ± 0.25
10 TOTAL LENGTH 39.00 ± 0.25 HEIGHT GAUGE
11 RADIUS R3 RADIUS GAUGE
12 0.5 X 45°
13 1 ± 0.25
14 30°
15 ROUGHNESS 0.8 μm Max
16 0.1 Max
17 ROUGHNESS 3.2 Max
18 0.05 Max
CHECKED BY: DINANATH APPROVED BY: A.CHAKRABORTY
PRECI TURN PVT. LTD.
SPECIFICATION
(IN MM UNLESS
OTHERWISE SPECIFIED)
MODE OF INSPECTIO
NDIGITAL VERNIER
OUTSIDE MICROMETER
I.D. CHAMFER@ Φ43.00
PROFILE PROJECTOR
PROFILE PROJECTOR
DIGITAL VERNIER
I.D. CHAMFER@ Φ15.80
PROFILE PROJECTOR
DIMENSION @15.80 INNER SIDE
PROFILE PROJECTOR
ANGLE@ 15.80 INNER SIDE TEMPLATE GAUGE
ROUGHNESS TESTER
CONCENTRICITY@ ODBENCH CENTER,MANDREL & PUPPY DIAL
ROOGHNESS TESTER
CONCENTRICITY @ Φ43.00
BENCH CENTER,MANDREL & PUPPY DIAL
PRE DESPATCH INSPECTION REPORTBAR TURNED PULLEY HUB LOT SIZE:
CUSTOMER NAME: PART NO. 0223551 SAMPLE SIZE: 05 NosDATE: 24.02.12 PAGE NO.: 01 of 01
S. NO. PARAMETER OBSERVATION1 2 3 4 5
1Diameter
Ø58.25± 0.25
2Chamfer on Ø58.25 0.5 X 45°
33.2 μm
Visual
4Diameter
Ø26.00± 0.15
5Inner Diameter 15.84'±0.010
Air Gauge
6Length 6.00±0.25
7Total Length 12.00±0.25
8Chamfer on (Ø 58) 0.5x 45°
91X30°
10Radius 0.8
116.2 μm
12Chamfer on (Ø 26) 0.5 X 45°
130.8 max
14
Perpendicularity 0.10 max
15
Thread Qualification
M6X1
16Pitch Circle Diameter 44.00
Rec. Gauge
PRECI TURN PVT. LTD. PART
NAME:SPECIFICAT
ION (IN MM
UNLESS OTHERWIS
E SPECIFIED)
MODE OF INSPECTIO
NDigimatic Vernier CaliperDigimatic Vernier Caliper
Surface Roughness on
Digimatic Vernier Caliper
Dial Ht. Gauge
Dial Ht. Gauge
Profile projector
Chamfer on I.D. Profile projector
Profile projector
Surface Roughness on X Roughness
tester
Profile projector
Surface Roughness on ID Profile
projector
Mandrel, Bench Center, Dial Indicator & Height Gauge
Thread Plug Gauge
REMARKS:CHECKED BY: DINANATH APPROVED BY: A.CHAKRABORTY