pengantar teknik industri -pendahuluan.pptx
TRANSCRIPT
Pengantar Teknik Industri
Tim Ketua Laboratorium Teknik Industri
Definisi Teknik industri
• Simak dengan baik video ini Video PTI\INDUSTRIAL ENGINEERING - INTO EVERYTHING.MP4Industrial engineer is synonymous with systems integrator
( a big picture thinker, in other words).
It’s an employee who takes what exists today and conceptualizes what exist in the future.
IEs spend most of their time out in the real operating environment, coming up with scientific approaches to
problems rather than seat-of-the pants, temporary solutions
• (The Institute of Industrial Engineers, 2001) Sumber : Kompetensi Insinyur TI/Sritomo W.Soebroto
Definisi Teknik Industri Disiplin ilmu yang mempelajari tentang desain (perancangan), pengembangan (improvement) dan instalasi dari sistim terintegrasi yang meliputi manusia, peralatan/fasilitas produksi, material, energi dan informasi. Keilmuan Teknik Industri membutuhkan pengetahuan dan ketrampilan dalam bidang matematika, fisika dan Ilmu Sosial yang dipadukan dengan prinsip dan metode dalam analisa teknis dan perancangan sehingga dapat mendefinisikan, memprediksi, dan mengevaluasi serta memperbaiki suatu sistem.
Definisi Teknik Industri
04/18/2023 Kompetensi Insinyur TI/Sritomo W.Soebroto 4
Specify - Predict - Evaluate
Engineering Analysis & Design(Mathematical - Physical - Social)
Materials Information
People
Machines &Equipment
Energy
Design - Improvement - Installation
System
04/18/2023 Kompetensi Insinyur TI/Sritomo W.Soebroto 6
7
Proses Produksi“Black Box”
- Formulasi Problem yang Menjadi Tanggung-Jawab Profesi
Teknik Industri- Proses Transformasi (Fisik &
Non-Fisik)- Proses Nilai Tambah (Fungsi &
Ekonomis)- Aktivitas Produktif >< Non-Produktif
Inputs
Finished Goods Output
Waste
Sistem Input-Output Proses Produksi
8
Finished Goods
Products
Waste,Defects, etc
Diagram Sistem Input-Output Proses Produksi
Proses Produksi* Factory* Hospital* Bank/Insurance* Transportation/Distribution* Dan Lain-Lain
Value Added (Functional & Economical)
Services
. Material
. Human
. Machines/ Equipment. Information. Energy
Transformation Process(Fisik & Non-Fisik)
9
Finished Goods Products
Waste,Defects, etc
“Diagram Sistem Industri”
Services
. Material
. Human
. Machines/ Equipment. Information. Energy
Proses Manajemen
Environment
StandardPerformance* Quality* Costs* Time Delivery
Proses Produksi
PERAN INDUSTRIAL ENGINEERS
Engineering role : (1) Design (production system, service system, methods/work, facilities,
product, etc); (2) Operation (productivity, quality, reliability, maintenance, etc).
Business Role (Development) : system, culture, organization, entrepreneurial, R & D, etc.
Financial Role : financial structuring. Strategic Role : product development/diversification,
marketing strategy, alliance/partnership/collaboration, human development, etc.
10
Ruang Lingkup ProfesiTeknik Industri Human Activity System Design
Berkaitan dengan area kerja fisik dimana kegiatan produksi (interaksi sistem manusia-mesin) dilaksa nakan. Perancangan fasilitas produksi (layout), manufacturing processes, methods engineering, ergonomics, etc.
Management Control System Design Berkaitan dengan prosedur perencanaan, pengu kuran dan pengendalian produksi, cost analysis &
control, management information system, etc.
11
Phase-Phase PerkembanganAktivitas Produksi di Industri
12
Phase-PhasePerkembangan
Job Order
MassCustomization
MassProduction
MassMarketing
Macam &Volume Produk
Area LokasiPemasaran
Sifat PerubahanTerjadi
Periode
Customized,kecil, terbatas
LokalTersendat,
trial & error
Sebelumrevolusiindustri
Standard, seri,batch, massal
Diversifikasi, banyak model
Sangat terdiver sifikasi & masal
Regional
Nasional
Global/Internasional
Lambat,Scientific Method
Cepat
Turbulent
1930 - 1950
1950 - Skg
RevolusiIndustri - 1930
Kronologis PerkembanganDisiplin Teknik Industri
13
Phase Perkembangan
Revolusi Industri(1750-1900-an)
Scientific Management
(1890 - 1930-an)
Industrial Engineering(1930-1950-an)
OperationsResearch
(1945-1970-an)
Industrial & System Engineering
Problematik, Kasus, Konsep, atau Pengembangan Teori
Mekanisasi Proses-2 Produksi, Interchange-abilityParts, Standardisasi Produk (awal Mass Production)
Time & Motion Studies, Organization (Functional) Design, Production Planning & Scheduling, Inventory
Model (EOQ), Statistical QC, Line Balancing, etc.
Control Theory, Large-Scale System, Total SystemDesign, Social System, Cybernetics, Behavioral Theory
Tool Design, Engineering Economy, Human Engineering(Ergonomics), Facilities Location & Layout, Queuing
Theory, Analyzing Productivity, Management Controls, etc
Digital Computer, Mathematical Programming, ReliabilityAnalysis, Decision/Optimization Theory, System
Engineering, Automation, Mgmt Information System, etc.
SkalaPandang
MIKRO
MIKRO&
MAKRO
The Role of the Industrial Engineers in Integrating New Technologies(1960 - 1980)
14
0%1960 1965 1970 1975 1980
100%
50%
Perbaikan Metodedan
PenyederhanaanKerja
Tata Letak Pabrik(Layout)
Standard-2Tenaga Kerja
Langsung(Waktu, Output,
Upah, dll)
Standard-2Tenaga Kerja
Langsung
Standard-2Tenaga Kerja
LangsungStandard-2
TK Langsung
Std TK Tak Langsung
Tata Letak Pabrik
RekayasaProyek
Perbaikan Metoda &Penyederhanaan Kerja
Standard-2Tenaga KerjaTak Langsung
Std TK Tak Langsung
RekayasaProyek
Rancangan Fasilitas
RekayasaProyek
Manajemen Persediaan
Perenc.Sistem Non-Mfg
Analisa Finansial
Desain SIMPersediaan
Sumber : Pritsker, AB. Defining the Role of the Industrial Engineer in Integrating New Technologies. Journal of Industrial Engineering, December 1985.
The Role of the Industrial Engineers in Integrating New Technologies(1980 - 2000)
15
0%1980 1985 1990 1995 2000
100%
50%
ManagementControl
StrategicPlanning
StrategicPlanning
Sumber : Pritsker, AB. Defining the Role of the Industrial Engineer in Integrating New Technologies. Journal of Industrial Engineering, December 1985.
ManagementControl
Operational
Control
ManagementControl
Operational Control Operational
ControlOperational
Control
ManagementControl
Strategic PlanningStrategic Planning
Terima Kasih