pennine industrial equipmentpennine.org/brochures/plastics_brochure_2020.pdf · the customer. most...

16
[email protected] +44 (0) 1484 864733 www.pennine.org Pennine Industrial Equipment Catalogue 20 Chain and Belt Guides UHMW-PE Rods & Sheets UHMW-PE Extruded Wear Strips UHMW-PE Rectangles & Slit Tape Custom Machined Plastic Components Products for the material handling industry

Upload: others

Post on 10-Jul-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

[email protected] +44 (0) 1484 864733www.pennine.org

Pennine Industrial EquipmentCatalogue 20

Chain and Belt GuidesUHMW-PE Rods & SheetsUHMW-PE Extruded Wear StripsUHMW-PE Rectangles & Slit TapeCustom Machined Plastic Components

Products for the material handling industry

Page 2: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

2

Custom Machined Plastic Components

Pennine Industrial Equipment manufactures a wide range of plastic machined components utilising a comprehensive range of materials to cover a large range of applications.

Components are manufactured on modern CNC machines using the latest direct CAD/CAM facilities to reduce cycle times and maximise component nesting to reduce overall costs.

Typical materials: UHMW-PE, HMW-PE, nylons, PTFE, acetal, PVC, PEEK, oil filled nylon and oil impregnated polyethylene materials for higher speeds.

We also work in technically advanced plastics for high temperature, low friction, high impact and anti-static applications.

Pennine Industrial Equipment also machine components in materials which are suitable for direct contact with food and are chemical resistant. A wide range of colours are available.

Components can be machined from our PremDetect metal detectable plastic to warn of potential contamination in the food, beverage and pharmaceutical industries.

Contact our sales department supported by qualified design engineers, who can advise on the correct product design and material specification.

Page 3: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

3

SheetsPennine Industrial Equipment offers UHMW-PE sheets in:1000 gradeRegenerated 1000 grade500 gradeSelf lubricated gradesAnti-static gradesMetal detectable grades

Standard sheet thicknesses range from 10mm to 100mm from stock. Other sizes are available on request.

Standard sheet sizes are:2 metre x 1 metre3 metre x 1 metre

Standard colours are:GreenBlue Black Natural

Pennine can also offer a full range of pre-cut rectangles manufactured from any of the above materials and supplied in either two or three metre lengths.A full cutting service is available for non-standard lengths, e.g. blocks and chopping boards etc.

RodsPennine Industrial Equipment can supply UHMW-PE rod in either 1000 grade, self-lubricated grades and PremDetect metal detectable. Lengths are normally one metre long, however longer lengths are available on request. White, green, black and blue are standardcolours (self-lubricated - grey only, PremDetect - blue only), other colours available on request.

Rod and Sheet

Page 4: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

4

Chain and Belt Guides

Pennine Industrial Equipment hold in stock a large standard range of both chain and belt guides, and have full machining facilities to produce any custom chain guide or belt guide required by the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and wear resistance, with self-lubricating and non water absorbing properties. All of this makes it an ideal material for the support and guidance of roller chain, belts and other steel chains. Use of these sections not only supports the chain but also prevents chain vibration and assists in reducing drag. This, therefore extends the life expectancy of the chain and reduces bearing and motor loads.

Most chain and belt guides are made from regenerated UHMW-PE to reduce cost whilst losing none of the material’s properties, the standard stock colour is green, however as with all custom made parts, we can supply in virgin (food grade), self lubricating, anti-static, and high temperature materials.

A wide range of colours are also available, for example, blue is popular in the food industry.

Page 5: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

5

Standard Chain and Belt Guides

Manufactured as standard in green regenerated 1000 grade UHMW-PE. Also available in 1000 grade, anti-static grades, self lubricated grades, high temperature grades and a range of colours. Pennine also supply a large range of metal C-Profiles in galvanised or stainless steel.

GR1 GR2 GR3 GR1C

GL1A GR1G GR1GC GL1AC

CF R/V Belt RM Round Belt

R/ Flat Belt

GL1BC GL1B-C GR2C G1BCV

GL1BC-H HR 2020 RMC Round Belt

RC/V Belt

If the profile you require is not shown above, all custom-made specials are manufactured in-house on short deliveries. Full dimensions of all the profiles are available online or by scanning the QR code.

Page 6: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

6

Standard UHMW-PE Extruded Wear Strips

1000 grade UHMW-PE wear strips with outstanding resistance to impact and wear.All UHMW-PE wear strips are FDA and USDA approved for direct contact with food. Although these profiles are supplied as standard in White 1000 grade UHMW-PE they are also available in anti-static UHMW-PE, lubricated UHMW-PE and custom colours. Standard lengths 10ft, 20ft or coils up to 500ft. Coils can be cut into multiples of 100ft upon request.

12.7

12.74

9.5

12

1013.5

612.78

9.512.7

18.510

3.5

16

12.5

6.43.3

4.8

15.2

6.4

8.4

6.4

8.6

2

6.4

3.3

8.6

7.9

3.3

12.7

3.3

12.7

3.3

12.7

3.3

12.7

12.7

15.7

19.1

4.813.2

22.9

27.7

5.3

6.44.8

15.7

19.014.2

5.1

PIE 248 •4mm Snap On

PIE 241 •6mm Snap On

PIE 242 •8mm Snap On

PIE 243 •10mm Snap On

PIE 215 •1/16” or 1.5mm Snap On

PIE 216 •3/32” or 2.3mm Snap On

PIE 217 •1/16” or 1.5mm Snap On

PIE 218 •1/8” or 3.0mm Snap On

PIE 219 •1/8” or 3.0mm Snap On

PIE 220 •3/16” or 4.8mm Snap On

PIE 221 •1/4” or 6.4mm Snap On

PIE 223 •1/2” or 12.7mm Snap On

PIE 232 •5mm Snap On

PIE 233 •5mm Snap On

3.3

25.4

25.4

PIE 227 •1” x 1” Bar

• 500 FT Coils• 20 FT Lengths• 10 FT Lengths

Page 7: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

7

UHMW-PE Extruded Wear Strips

101.6

6.8

17.5

6.25

5.25

44.25

20

6.25

5.25

76.2

44.25

20

8

17.5

62

54

27

143.5 15

5.39

4925

6.516.5

1041.5

PIE 253 • PIE 256 •40 x 6mm Bar

PIE 252 • PIE 251 • •50 x 3mm Bar

Aluminium Guide Rails and Wear Strips

PIE 640 - 08B-1 •for 1/2” Pitch Chain

PIE 640 - 10B-1 •for 5/8” Pitch Chain

PIE 640 - 12B-1 •for 3/4” Pitch Chain

36.5

34.9

8.7

7.1

1.6

10.8

8.9

36.5

34.91.6

12.7

12

36.5

34.91.6

Also available for ANSI standard chains

6.9 3.3

25.9

PIE 226 •

13.2

2.338.6

PIE 228 •

• 10 FT Lengths • 20 FT Lengths

• 10 FT Lengths

• 39 FT Lengths • 165 FT Coils

Page 8: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

8

Aluminium Guide Rails and Wear Strips

All guide rails are manufactured from high quality aluminium and are available separately or supplied with a choice of 1000 grade UHMW-PE wear strips which have outstanding resistance to impact and wear.All UHMW-PE wear strips are FDA and USDA approved for direct contact with food. Although these profiles are supplied as standard in white 1000 grade UHMW-PE they are also available in anti-static UHMW-PE, lubricated UHMW-PE and custom colours. Standard lengths 10ft and 20ft, however other lengths are available on request.

20.320.3

25.4 28.7

PIE 600 • •PIE 202 • •

PIE 610 • PIE 205 •

38.1 5457.7

28.7

PIE 600 • •PIE 247 • •

PIE 600 • •PIE 254 •

PIE 630 •PIE 207 •

PIE 610 •PIE 204 •

Nylon Lubricated MoS2 Extrusions(Brown in colour as standard)

R9.2

R7.9

9.5

12.2

7.8 4.8

25.41.5

7.1 5.8

1.715.1

4

6.42.3

5.6

0.8

8.1

0.8

1.4 7.3

5.83

PIE 300 • PIE 301 • PIE 302 • PIE 303 • PIE 304 •

Impact resistant wear strips used in canning applications etc.

PIE 600 • • PIE 200 • • •

PIE 600 • • PIE 201 • • •

• 20 FT Lengths• 10 FT Lengths

• 100 FT Coils• 12 FT Lengths

• 100 FT Coils

Page 9: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

9

PIE 610 •PIE 204 •

Prem-Lube Lubricated UHMW-PE Wear Strips

UHMW-PE and a food grade fluid lubricant are blended together to produce a high speed, very low friction, wear resistant material. It is particularly useful in applications where high speeds (up to 152m/min) are involved and the effectiveness of standard UHMW Polyethylene is limited. During operation an oil film is generated on the surface of the material and this can significantly reduce friction by up to 50%. This reduction means that conveyor lengths can be increased and chain wear reduced. This material also reduces noise levels which are generated when using other grades of plastic. The material is also fully FDA and USDA approved for applications where it comes into direct contact with food. Self-lubricated UHMW-PE is grey in colour as standard. The operational temperature range for Prem-Lube material is 1 - 60°C.

22.9

27.7

5.3

6.44.8

15.7

19.014.2

5.1

18.81.5

9.7

3.3

20.3

11.9

6.4

20.3

11.9

6.4

6.4

3.3

8.6

PIE 700 •Lubricated

PIE 701 •Lubricated

PIE 702 • •Lubricated

PIE 704 •Lubricated

PIE 705 •Lubricated

PIE 706 • Lubricated

Neck Guides - Prem-Lube

8.4

6.4 12.6

6.1 2.5 6.35

12.7

2.3

126.6

2.8

Used in air blown conveyor lines for PET bottles. Prem-Lube reduces friction and is suitable for high speed applications.

PIE 703 • Lubricated

PIE 707 • Lubricated

PIE 708 • Lubricated

PIE 710 Lubricated

16.96

11

3.7

2.33

7.7

5.4

12.6

8.2 3.8

3.76.5

11 2.95

11

4 4.2

PIE 246 • Grey Bottle Guide

PIE 249 • White 1000 Grade

PIE 250 • White 1000 Grade

Other UHMW-PE extrusions for the canning and bottling industries

• 20 FT Lengths• 10 FT Lengths • 500 FT Coils• 250 FT Coils • 350 FT Coils

Page 10: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

10

Standard UHMW-PE Extruded Wear Strips

1000 Grade UHMW-PE wear strips with outstanding resistance to impact and wear.All UHMW-PE Wear Strips are FDA and USDA approved for direct contact with food. Although these profiles are supplied as standard in white 1000 grade UHMW-PE they are also available in anti-static UHMW-PE, lubricated UHMW-PE and custom colours. Standard lengths are 10ft, 20ft or coils up to 500ft, which can be cut into multiples of 100ft.

10.2 4.3

19

1.53.3

3.3

18.8

1.53.3

10.2 4.3

25.13.3 3.3

1.5 3.3

6.3

10.2

9.612.79.6

22.33.3

3.31.54.3

10.2 4.3

25.1

1.53.3

10.2

38.1

10.2 4.3

50.8

1.5 3.310.2 4.3

22.3

19.04

1.5 3.3

6.3

76.2

3.310.2 4.3

1.5

PIE 234 • PIE 235 •

PIE 236 • PIE 237 •

PIE 238 • PIE 239 • • •

PIE 240 • • PIE 244 •

PIE 255 •All the above J Leg profiles are to suit 3mm or 1/8” Steel Section

• 500 FT Coils• 20 FT Lengths• 10 FT Lengths

PIE 213 •5/8” half round

white 1000 grade UHMW-PE

PIE 213-RC-BGF •5/8” half round reverse coiled

blue glass filled UHMW-PE abrasion resistant for can twists. Reverse coiled

for ease of installation.

Page 11: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

11

Standard UHMW-PE Extruded Wear Strips

Round Bar Cover3.3

ø7.9

3.3

ø9.4

ø12.7

3.3

ø15.7

3.3

Ø25.4Ø19.05

ø26.9

3.3

PIE 208 •5/16” or 8mm Bar

PIE 209 •3/8” or 10mm Bar

PIE 210 •1/2” or 12mm Bar

PIE 211 •5/8” or 16mm Bar

PIE 245 •3/4” or 19mm Bar

PIE 212 •1” or 25mm Bar

Half Round Bar Cover

3.3

0.8 9.7

R8.4

R10.43.3

0.8 12.7

R9.7R11.9

PIE 213 •5/8” half round

white 1000 grade UHMW-PE

PIE 214•3/4” half round

white 1000 grade UHMW-PE

3.3

0.8

9.7

R8.4

R10.4

PIE 213-RC-BGF •5/8” half round reverse coiled

blue glass filled UHMW-PE abrasion resistant for can twists. Reverse coiled

for ease of installation.

3.3

0.8

9.7

R8.4

R10.4

PIE 213-RC •5/8” half round reverse coiledwhite 1000 grade UHMW-PE.

Reverse coiled for ease of installation.

3.3

0.8

9.7

R8.4

R10.4

PIE 213-RC-PL •5/8” half round reverse coiled

grey oil filled 1000 grade UHMW-PE

3.3

0.8

9.7

R8.4

R10.4

PIE 213-RC-B •5/8” half round reverse coiled

blue 1000 grade UHMW-PE

• 20 FT Lengths• 10 FT Lengths • 500 FT Coils• 250 FT Coils

Page 12: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

12

Stainless Steel Backed UHMW-PE Guide Rails

All guide rails are of solid design and are manufactured using 14 gauge 304 stainless steel backing, with a 1000 grade UHMW-PE insert to give outstanding resistance to impact and wear.All guide rails are FDA and USDA approved for direct contact with food. Although these profiles are supplied as standard in white 1000 grade UHMW-PE, they are also available in anti-static UHMW-PE, lubricated UHMW-PE and custom colours.Standard length is 10ft, however other lengths are available on request.

17

17

17

11.9

17

17

11.9

17

25.4

20.6

17

20.6

17

31.8

20.6

17

57.2

25.4

17

17 17

20.6

19

1.45

11.2

36.9

17

20.6

42.9

17

16.3

16.8

17 17

31.8

21.2

30.7

PIE 100 • PIE 101 • PIE 102 •

PIE 103 • PIE 104 • PIE 105 •

PIE 121 • PIE 122 • PIE 123 •

PIE 124 • PIE 125 • PIE 126 •• 10 FT Lengths

Page 13: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

13

Stainless Steel Backed UHMW-PE Guide Rails with locking insert for rolling/bending

25.4

20.6

17

20.6

19

17

20.6

17

31.75

17

17

12

17

17

12

17

17

PIE 130 • PIE 131 • PIE 132 •

PIE 133 • PIE 134 • PIE 135 •

Clamps and Splicing Sleeves for Stainless Steel Backed Guide Rails

PIE 110 PIE 111PIE 106 A = 2”/50mmPIE 108 A = 4”/100mm

To view additional brackets and clamps suitable for stainless steel guide rails please scan the QR code, see the Pennine website or contact us.

• 10 FT Lengths

Page 14: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

14

Conveyor Components

Pennine Industrial Equipment offer a vast range of conveyor components to meet the needs of today’s material handling industry, conveyor builders and general machine builders.All components are either moulded or machined from quality materials to ensure high quality components which are both strong and reliable.

Guide Rails and Accessories:Aluminium and stainless steel guide rails, clamps, clips and adjusting rods.

Brackets and Positioning Components:Fixed and adjustable brackets, conveyor support heads, spacers, cross blocks, ratchet handles.

Adjustable Feet:Levellers with stainless steel and zinc plated threads, tripods and bipods, threaded tube ends.

Chain and Belt Supports:Conveyor chain and belt tracks, belt supports, return guide systems.

Page 15: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

www.pennine.org [email protected] +44 (0) 1484 864733

15

Peeled Wear Strip ST 1000 Green

H (mm) B (mm) L (m)3 - 20 25 30 35 40 50 60 70 80 90 100 544 - 20 25 30 35 40 50 60 70 80 - - 405 15 20 25 30 35 40 50 60 70 80 - - 326 15 20 25 30 35 40 50 60 70 80 - - 278 - 20 25 30 35 40 50 60 70 80 - - 22

Pennine Industrial can supply this unique and universal product. This product has all the excellent wear properties of UHMW-PE in a convenient tape with a pressure sensitive self adhesive backing.Thickness available from 0.010 inch (0.25mm) to 0.080 inch (2mm).Width 0.500 inch (12.7mm) to 6.00 inch (152mm). Standard roll 50ft.

Part NumberStandard Sizes

Thickness WidthHT-0132PS 0.25mm x 50.8mm (2”)HT-0196PS 0.25mm x 152.4mm (6”)HT-0208PS 0.5mm x 12.7mm (½”)HT-0216PS 0.5mm x 25.4mm (1”)HT-0232PS 0.5mm x 50.8mm (2”)HT-0240PS 0.5mm x 63.5mm (2½”)HT-0416PS 1.0mm x 25.4mm (1”)HT-0432PS 1.0mm x 50.8mm (2”)HT-0816PS 2.0mm x 25.4mm (1”)HT-0822PS 2.0mm x 34.9mm (1 ⅜”)

Slit Tape (In White UHMW-PE)

3 4 5 6 8

H

BL

Peeled wear strip is available in a range of widths and thicknesses and is supplied in a coil, the length of which is determined by the thickness of the strip required. It is a cost-effective option which reduces waste (off-cuts) and is easy to store and transport. Standard colour is green, however black is also available.

Page 16: Pennine Industrial Equipmentpennine.org/brochures/PLASTICS_BROCHURE_2020.pdf · the customer. Most popular guides are manufactured in UHMW-PE. This material has excellent impact and

[email protected] +44 (0) 1484 864733www.pennine.org

Technical Appendix

Properties Units 1000 GradeUHMW-PE

Self-lubricatedUHMW-PE

PTFE Nylon

Tensile Yield Strength MN/m2 23.44 18.34 31.02 80.00Ultimate Elongation % 450 360 300 100Specific Gravity @ 23°C 0.94 0.94 2.16 1.15Hardness Shore ‘D’ 64 64 54 83Impact Strength Nm/m of notch 1600 1175 1600 >4000Water Absorbtion % by weight Gain/24 hrs NIL 0.01 0.02 2.5/4.0Thermal Expansion Rate 10-4m/m/°C 2.0 2.3 2.1 0.8Operating Temp. Range °C -240/85 1/60 -240/230 -40/100Ave. Coeff. of Friction Journal 0.15/0.25 0.05/0.12 0.1 0.2Static Load Capacity KN/m2 150 87 150Max. Surface Speed m/min. 30 152 30

Material Average Wear Rate mm/minUHMW-PE 0.13Prem-Lube (lubricated UHMW-PE) 0.24Polypropylene 0.28Nylon 66 0.30Acetal 0.64H.D Polyethylene 0.81