penyambungan pipa pe
TRANSCRIPT
Mechanical JointButt Fusion JointElectro Fusion Joint
Push the pin
POLYETHYLENE PIPE JOINTING SYSTEM
PT. RUSLI VINILON SAKTIPT. RUSLI VINILON SAKTIBy. Edward
Component of a typical Compression Fitting
Body
Locking Nut
Clinching ring
Rubber ‘O’ ring
Cut the pipe at an angle 90 To the length of pipe with a proper pipe cutter.Clean the burr at the pipe end
ASSEMBLY PROCEDURES
Insert the locking nut follow by clinching ring
ASSEMBLY PROCEDURES
Feed the 0-ring on the pipe end
ASSEMBLY PROCEDURES
Push along the pipe axis to the body of the fitting
ASSEMBLY PROCEDURES
The locking nut can be tightly fastened by hand maximum up to size 32 mm in diameter, it is advisable to use a strap wrench or other proper tools.
ASSEMBLY PROCEDURES
To ensure the fitting is fully fastened, ascertain that the locking nut exceed the last thread of the body
ASSEMBLY PROCEDURESClick here
PT. RUSLI VINILON SAKTI
Principles of butt fusion joint
Principles regarding to PTt Diagram
P r o c e d u r e s
I n f l u e n c e s
Preparation for fusion
M a c h I n e
I n s t a l l a t I o n
Butt Fusion Fittings
Principles of butt fusion joint
finished fusion pipe pipe
heater plate
pipepipe
Click here
Equalisation pressure
pressure(N/mm²)
0,01
Equalisation time Heating time
Heating pressure
Fusion and cooling and pressure
Fusion and cooling time
time
Principles regarding to PTt diagramClick here
Butt fusion procedure
Planing process
Cutting process
Butt fusion procedure
Cutting process
Butt fusion procedure
Cutting process
Butt fusion procedure
Cutting process
Butt fusion procedure
Cutting process
Butt fusion procedure
Cutting process
Butt fusion procedure
Cutting process
Butt fusion procedure
Cutting process
Butt fusion procedure
Butt fusion procedure
Butt fusion procedure
Butt fusion procedure
Butt fusion procedure
Equalisation process
Butt fusion procedure
Equalisation process
Butt fusion procedure
Equalisation process
Butt fusion procedure
Equalisation process
Equalisation time
Heating time
Heating pressure
Butt fusion procedure
Equalisation process
Equalisation time
Heating time
Heating pressure
Butt fusion procedure
Equalisation time
Heating time
Heating pressure
Heating process
Butt fusion procedure
Change over process
Butt fusion procedure
Change over process
Butt fusion procedure
Change over process
Butt fusion procedure
Change over process
Butt fusion procedure
Change over process
Butt fusion procedure
Dwelling process
Fusion and cooling pressure
Dwelling time
Fusion and cooling time
Butt fusion procedure
Fusion process
Fusion and cooling pressure
Dwelling time
Fusion and cooling time
Butt fusion procedure
Cooling processFusion and cooling pressure
Dwelling time
Fusion and cooling time
Butt fusion procedure
Positioning
Jointing and cooling
Alignment and heating
Jointing check
Butt fusion procedure
Equalisation pressure
pressure(N/mm²)
0,01
Equalisation time Heating time
Heating pressure
Fusion and cooling and pressure
Fusion and cooling time
time
0,15
Change-over time
Dwelling time
Pressure / Time diagramClick here
Butt fusion influences
Main parameters
Pressure P
Temperature T
Time t
Human factor
Fusion joint strength
Secondary parameters
Equalization pressureHeating pressureFusion and cooling pressure
Temperature of the heater plate Ambient temperature
Heating, equalisation, change over, fusion and cooling time
Pipe storage and handling, cutting, facing, pipe support, cleaning, alignment check, machine maintenance
Click here
Preparation for fusion• components to be fused have to have the same wall thickness
• PE 80 and PE 100 with same wall thicknesses can be fused. But the pipe system then can only be used with the lower pressure rating of PE 80.
e
d de
= SDR
incorrect
correct
Preparation for fusion
• it is important to plane immediatly before the fusion process• pipe and fitting have to be aligned and any gap should be less than
0.5 mm• misalignment of the pipe must be less than 10% of the wall
thickness
max. wall offset: 10% of wallthickness
max. gap: 0,5 mm
• the fusion area should be protected against weather conditions such as sun, wind, rain, snow, ect.
• equal temperature level at the pipe ends
• working area temperatures from 5° to 40° C
• close pipe ends against ambient influences e.g. wind
Preparation for fusion
• set welding temperature at temperature control
• check temperature at the heater plate
• clean heater plate always with lint free tissue before every fusion
• set fusion force according to operating manual
set value min. max.
PP 210°C 200°C 220°CPE 210°C 200°C 220°CPVDF 240°C 232°C 248°C
Preparation for fusion
Pipe outside diameter 90 110 125 140 160 180 200 225 250 280 315Wall thickness mm 8.2 10 11.4 12.7 14.6 16.4 18.2 20.5 22.8 25.5 28.7Fusion surface mm2
2107 3141 4068 5078 6669 8429 10394 13170 16273 20387 25812S 5 Equalization / fusion pressure Bar 6 9 12 15 20 25 31 39 48 60 76
Bead height mm 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.5 2.5 2.5 3.0SDR 11 Heating pressure Bar 1 1 2 2 3 3 4 5 6 8 10
Heat soak time sec 82 100 114 127 146 164 182 205 228 255 287Change-over time sec 6 7 8 8 9 9 10 10 11 12 13Pressure build-up time sec 6 7 8 8 9 10 11 12 13 14 15Cooling time min 11 14 15 17 19 21 23 26 28 31 35
Heating Element butt fusion of HD-PETime / Pressure table according to DVS 2207 / 1
• Equalisation and fusion pressures from operating manual
Example fusion table
• German Association of Welding Technology (DVS)
• guidelines of DVS 2207
• double bead has to be regular and visible over the whole circumference
K
fusion quality control
GuidelinesClick here
Plastic Welding Technology
With high product quality standard
Machine types, DELTA 160
Pipe Diameter 40 mm up to 160 mm
Machine types, DELTA 250
Pipe Diameter 75mm up to 250 mm
Machine types, DELTA 315
Pipe Diameter 90 mm up to 315 mm
Machine types, DELTA 500Click here
Pipe Diameter 200 mm up to 500 mm
• INJECTION MOULDINGINJECTION MOULDING
• SDR 11 until SDR 17SDR 11 until SDR 17
• Diameter 63 mm up to diameter Diameter 63 mm up to diameter 500 mm500 mm
• PE 100PE 100
BUTT FUSION FITTING
Click here BUTT FUSION FITTING
SEGMENTED FITTING * PE 100
* diameter 40 mm up to 500 mm
* SDR 11 until SDR 21
Click here
• Main parameters Subordinate parameters
PressureFitting tolerancesPipe tolerancesFusion zone design of the fittingShrinkage behaviour of the fitting
Temperature Initial temperatureSupplied energy
Time
Human Factors
Fusion joint strength
Heating timeCooling time
Maintenance of machinesPipe preparation
PE pipe joints (electrofusion)
Fitting identificationPE 100/SDR
Fusion indicator
4 mm terminal
Integrated pipefixation
Centre stop(removable)
Cold centrezone
Smoothfusion surfaces
Optimisedmarginalzones
Structuredsurface
Electro Fusion Coupler
melt indicator protection hood
conical entrance
fusion zone(dynamic thread)
cold zone centre stop
winding preform
“Mage Mate”connection
d 4 mm pin terminal
Technical Features
Modern electro fusion fitting
Screw cap orElectro fusioncap
360° rotatableoutlet
Large tappingdiameter
One top saddle formany applications
Heating wire not in contact withmedium; optimized fusion zone
PE 100
4 mm pin
Extra-longfusion outlet
Integrated cutter,leaktight in end position
Electro Fusion Tapping saddles
Printing of joint data
How do you overcome this problem?
Tapping tools designed for use with PE
Many possibilities...
Manufacturer
Info. for manual fusion
Traceabilitybar code
Fitting can be fused with pipes SDR 9 -11
Cooling time in minutes Recycling symbol
Magnetic card no.
Serial no..
Fusion code
Product symbol
Product symbolTrade name
ELECTRO FUSION EQUIPMENT
Polyweld Manual
Polyweld 2230
ELECTRO FUSION EQUIPMENT
Quality of fusion joint
We are your preferred partner for high quality PE piping system