performance based maintenance...aircraft maintenance technician 0.5 26-23-01-900-801 no. 3 cabin...
TRANSCRIPT
© UGS Corp. 2005. All rights reserved.
Performance Based MaintenancePerformance Based Maintenance
Chris SchrandDirector, MRO Business ManagementPLM World 2006
Chris SchrandDirector, MRO Business ManagementPLM World 2006
© UGS Corp. 2005. All rights reserved.
What is the UGS MRO Solutions Set ?Teamcenter MRO Landscape
OEMs
Initial PLM
- Company Proprietary -
• Design• Develop• Test• Certify• Produce
Title TransferAsset entersservice
Supply Center
Zone: 3 Zone: 4
Field Operating
Experience
Content
Zone: 5
In-Service PLM
Knowledge Management& Repository
Assets Zone: 1Enterprise Business
Management
Zone: 2 Repair & Overhaul Repair & Overhaul Work CentersWork Centers
In-Service PLMZone: 5
In-Service
Maintenance Planning& Execution
MaterialsModule
Focus – Configuration Driven MROKey characteristics: Compelling need for configuration control,
compliance requirements, tight integration needed with product definition
MRO Foundation
Reporting & Analytics
© UGS Corp. 2005. All rights reserved.
Why Configuration Driven MRO ?Our Value Proposition for Performance based Maintenance
1. MRO Cycle Time Reductions• Removing tasks from critical path• Reducing times of tasks on critical path
2. Improved Asset Availability• Reduced MRO Cycle Times• Improved Predictive Maintenance
3. Improved Productivity• Planning & Execution resources• Reduced compliance costs
4. Improved use of Working Capital• Turns Increase• Better Tracking of what’s available and lifing information• Better usage of existing inventory• Decrease costs by eliminating excess or obsolete inventory• Better knowledge of available substitutes and alternates in the right context
Configuration Driven MRO
5
Ship
PLM Value in MRO Cycle TimeSCHEDULE
INSPECTION and/or
TEARDOWN
IDEN. CONFIG.
PLAN
BASELINE
SERVICE
SERV.
IDEN. CONFIG.
PLAN
INSPECTION and/or
TEARDOWN
Ship
PLM Enabled for Performance Based
Logistics
RECEIVE
RECEIVESCHEDULEDRAMATIC TURN AROUND TIME (TAT) IMPROVEMENT
Order Parts(RSP %)
Receive Parts
NMCS
MICAP
Depot Quantity Depot QualityDelinquent Deficiency Reports
Order Parts(RSP %)
Receive Parts
NMCS
Depot Quantity Depot QualityDelinquent Deficiency Reports
MICAP
Legend: PBL Metrics in Blue
© UGS Corp. 2005. All rights reserved.
Why Configuration Driven MRO ?Our Value Proposition for Performance based Maintenance
5. Improved Configuration Management and speed of Change• Rapid, targeted incorporations of
modifications and upgrades
6. More proactive & less reactive maintenance – learning organization• Ability to analyze what is really
effective/necessary
• Improved forecasting
Configuration Driven MRO
7. Improved Quality of next generation product (DFM)• Feedback loop, joining Engineering, Manufacturing, Logistics & Sustainment
8. Enables Service and Performance Based Contracts• Demonstrate achievement of contractual metrics (component uptime, reliability, useful life)
• Ability to adjust maintenance and materials management based on analytics and contract
• Improved information on operational performance of components & equipment
© UGS Corp. 2005. All rights reserved.
Configuration Driven MRO
Maintenance Planning
Neutral Structures
Parts
1
9
10
3
1
a
a
a
a
11 12
a a
13
a
a
b
c
Work Card LibraryRequirements
Every100,000
miles
Every5,000miles
Nextmajor
overhaul
Optional
Every3,000miles
Rework
Customer
SurfaceCrackRepairWorkCards
a
...
OilChange
WorkCards
a
...
MajorOverhaul
WorkCards
a
...
SB2WorkCards
a
...
CustomerWorkCards
a
SB1WorkCards
a
...
Op1
Op2
Op1
Op2
Op1
Op2
Op1
Op2
Op1
Op2
Op1
Op2
A/C 123XYZA/C 123XYZ
A/C 231XYAA/C 231XYA A/C 623KYZ
A/C 623KYZ
A/C 323LYZA/C 323LYZ
A/C 773XYZA/C 773XYZ
A/C 893XYZA/C 893XYZ
A/C 983XYZA/C 983XYZ
A/C 107GHJA/C 107GHJ
A/CA/C 123XYZ123XYZ
A/C 231XYAA/C 231XYA
A/C 323LYZA/C 323LYZ
A/C 623KYZA/C 623KYZ A/C 773XYZA/C 773XYZ
A/C 893XYZA/C 893XYZ
A/C 983XYZA/C 983XYZ
A/C 107GHJA/C 107GHJ
Bay Networks
Micro: Use Aircraft Specific Configuration
& Usage to Plan Maintenance Based on Fleet Trends and LimitsMicro: Use Aircraft Specific Micro: Use Aircraft Specific ConfigurationConfiguration
& Usage to Plan Maintenance Based on Fleet Trends& Usage to Plan Maintenance Based on Fleet Trends and Limitsand Limits
A/C 323LYZA/C 323LYZ
Materials Ordering
Reliability Analysis
In-Service
Maintenance Planning
Maintenance Execution
CapabilityCreates and maintains maintenance requirements
Use asset specific configuration & usage to plan maintenance based on fleet trends
Creates and maintains work cards, expected configuration impact, resources & materials needed etc.
Forecasts and plans maintenance activities and dues
© UGS Corp. 2005. All rights reserved.
Maintenance Planning
Maintenance Requirements
Scheduled - Frequency Driven (Life Characteristic/ Date)
On Condition - Fault Code Driven
Driven by Part Position
Work Instructions to Satisfy Requirement (Work Cards)
© UGS Corp. 2005. All rights reserved.
Maintenance Planning
Work CardsOperations to Satisfy Requirements
Time and Cost Estimate to Complete Work
Sign off authority (Inspection Required)
Tasks Breakdown
Resource Skills
Equipment
Tools
Indirect Materials
© UGS Corp. 2005. All rights reserved.
Maintenance Planning
Maintenance ActionsRequirements Due Based on Utilization of Asset and Frequency of Requirements
Unscheduled (Discrepancies)
Deferred Maintenance
Forecasting
Work Scope Definition
Scheduling
© UGS Corp. 2005. All rights reserved.
Configuration Driven MRO
Materials Ordering
In-Service
Maintenance Planning
CapabilityMaintenance supervisors can assign work orders to technicians
Technicians can see job cards, list bills of materials, request parts, add discrepancy reports for unscheduled work, check for warranty parts.
Capturing of modification, maintenance & repair data
Maintaining accurate configuration & usage data
Repair order submittal & material disposition
External Execution Activities Management
Reliability Analysis
Maintenance Execution
© UGS Corp. 2005. All rights reserved.
External Maintenance Activities
Capture of Historical Service Events
Classification of Events
Record Service Event Actions
Who, What, When, Where, Why
Configuration Incorporation
Managing AS-Maintained Configuration
Maintenance RecordReporting
© UGS Corp. 2005. All rights reserved.
Internal Maintenance Activities
Work Scope Definition
Resource AllocationTool, Equipment, Spares, Consumables, People
Maintenance Scheduling/Tracking
Costing Estimate/Actual
Compliance Tracking
Configuration Incorporation
Managing AS-Maintained Configuration
Maintenance RecordReporting
Check In History Item Reports Bookmark Subscribe More Actions...
.
Zones (1)
Required Material Resources (1)Required Tool and Equipment Resources
Actual Labor Resources
Actual Material Resources
Actual Tool and Equipment Resources
26-23-01-900-801
Description Replace Portable Fire Extinguisher
26-23-01-900-801Job Card Number
Begin Work Suspend Work Sign Off
0.5Estimated Labor Hours
Completion Date
0.0Actual Labor Hours
InitialStatus
ChangeType
No. 3 Cabin Fire ExtinguisherPostion
LCN Indenture Code (LCN-IC): Part Remove / Install (1)
0.0Prep TIme
0.0Cure Time
LCN Indenture Code (LCN-IC): Detailed Work For (1)
Tail NumberReg NumberName (Model, Serial Number)
CL-604. 5533
Search and Add Remove
Physical AircraftClass to Add
144617
Owner
Department of National Defense
Last Actuals1578.3 Aircraft Hours1013.0 Landings
Last Actual Date
02/16/2006
Job Tasks (2)
Notes
Files (1)
Maintenance Actions (1)
Work Orders (1)
MRO Documents (1)
Required Labor Resources (1)
Discrepancies Found
Allocate Labor Resources – Work Order WO2006000875; Job Card 26-23-01-900-801Allocate Labor Resources – Work Order WO2006000875; Job Card 26-23-01-900-801
Aircraft Maintenance TechnicianAircraft Maintenance Technician
SkillNameJohn HammerHoward Gordon
Aircraft Maintenance TechnicianPhil Willard
0.0Estimated Hour
Aircraft Maintenance TechnicianTommy BrutonAircraft Maintenance TechnicianSteve Cannon
0.0
0.00.5
0.0
OK Cancel
. TechsHoursName Job Card Number AllocatedPositionAircraft Maintenance Technician 126-23-01-900-801 NoNo. 3 Cabin Fire Extinguisher0.5
Create Assignment Edit Assignment Show AssignmentSearch and Add Remove Group by Job Card
Position
Broken Gauge on Portable Fire Extinguisher
Steve Cannon
BOW
GWO
© UGS Corp. 2005. All rights reserved.
Demo
© UGS Corp. 2005. All rights reserved.
Questions and Answer