performance test procedure roller gate.pdf
TRANSCRIPT
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PROJECT
SUB ITEM
PACKAGE 2 : SEMARANG PUMPING STATION
SCREEN FACILITIES & ROLLER GATES
OWNER
MAIN CONTRACTOR
MANUFACTURER
LINGKUNGAN PERMUKIMAN JAWA TENGAH
PT. GRUNDFOSS POMPA - PT. BRANTAS ABIPRAYA
P.T. AZYMUTH CITRA PERKASA
PROCEDURENO.:J001/PR001
Prepared PT.AzymuthCitraP TjahjotoAriW
Knowledge GrundfosBrantas
JV Didiet
A
Raharjo
OrientalConsultant MitsuoMiura
Representative Signature DatePreparedBy Company
SatkerPPLP SuharsonoA.B.
pprove
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PERFORMANCE TEST PROCEDURE
FOR ROLLER GATE AT WORKSHOP
J-001-ACP-12
J-001-PR-001 Revision 0 Page 1 of 4
TABLE OF CONTENT
1 PURPOSE2 APPLICATION3 REFERENCES4 DEFINITION5 RESPONSIBILITIES6 PROCEDURE
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PERFORMANCE TEST PROCEDURE
FOR ROLLER GATE AT WORKSHOP
Q-019-ACP-11J-001-PR-001 Revision 0 Page 2 of 4
1. PURPOSE
This procedure covers the test for Roller Gates at PT Azymuth workshop before installingon site Package C2 Semarang Pumping Station and Retarding Pond.
2. APPLICATION
Applies to the all 5 units Roller Gate including motor actuator exclude rubber sealand
3. DEFINITIONS
PPLP : (Satker PPLP) Satker Pengembangan PenyehatanLingkungan Pemukiman shall mean the owner of this Project
OC : (Oriental Consultant) shall mean Consultant for this project,and on behalf Satker PPLP
GBJV : (Grundfos Brantas Joint Venture) shall mean Main Contractor
ACP : (PT. Azymuth Citra Perkasa) shall mean Manufacturer
4. RESPONSIBILITIES
PPLP : Review of report
OC : Check, review and Approved report of inspection test
GBJV : Witness, review and approval inspection test report
ACP : - Perform fabrication and test as per scope of work- Prepare report of fabrication and test and submit to GBJV
for approval
5. PROCEDURE
5.1. Preparation for test
Prepare the equipment and tools to be completed and ready for use
Roller gate shall be marked RG A or RG B until RG E on the skin plateprior test.
Review report test inspection
5.2. Support frame
Support frame are the finished fabricate material item RG-04
Support frame will be used for hanging the actuator and roller gate withadditional stiffener for supported frame.
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PERFORMANCE TEST PROCEDURE
FOR ROLLER GATE AT WORKSHOP
Q-019-ACP-11J-001-PR-001 Revision 0 Page 3 of 4
5.3. Motor Actuator
The approved specification of motor actuator :Brand : AUMAType : SA 14.6Power : 3ph / 380 VAC / 50 Hz / 1,6 kwGear Box : GK 16.2 Ratio 4 : 1
specification of test motor actuator shall be same with approvedspecification, and its will be used for performance testing for all five RollerGate in workshop before shipment.
If the test motor specification different with approved specification, the testmotor will be used for performance testing for only 2 roller gate at firstshipment, the remaining 3 roller gates shall use the test motor with
specification as approved by OC.
5.4. Overhead crane condition at workhop
Height span : 4.5 meters
Overhead Crane max load : 14 tons
Open closed for test will be : 1.5 meters
5.5. Performance Test.Performance Test for gate will shop operated from fully closed to the openedposition under a no-flow condition, to demonstate that the gate leaf isworkable. The test shall cover followings :
5.4.1. Document Inspection- ML (Material List)- Installation Plan- Performance Test Procedure
5.4.2. Visual Inspection- All gates are to be visually inspected- Painting Judgment for actuator and base frame- Evaluation of visual inspection result
5.4.3. Measurement Inspection- Major dimension to be measurement and compared to drawing- Evaluation
5.4.4. Actuation Inspection
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ATTACHMENT
Page 4 of 4
1. Material List (ML)2. Installation Plan3. Performance Test Data Report
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PT AZYMUTH CITRA PERKASA
MATERIAL LIST DETAIL
Doc. No. : 001/PLD/RG/J-001-ACP-12 Date
Title : ROLLER GATE "A" Revision
Qty : 1 UNITS Prepared by
Job No. : J-001/ACP/12
Project : Package C2 Semarang Pumping Station
No. Name of Good Part No. Size Qty
Dwg No. PN (1) (2) (3) (4) (5) (6) 2 unit
70 Bush Oilles bush roller RG-12 2 80 50 4
71 Round bar Shaft Roller RG-12 4 75 364 L 4
72 Plate Key Plate RG-12 5 5.00 30 100 4
73 Plate Hanger Rib RG-13 1 10.00 40 130 8
74 Plate Hanger Plate RG-13 2 12.00 150 160 2
75 Plate Base Plate Pedestal RG-14 1 12.00 300 400 2
76 Pipe Pipe Pedestal RG-14 2 4 SCH 40 860 2
77 Plate Stiffener Plate Pedestal RG-14 3 10.00 143 860 2
78 Plate Stiffener Plate Pedestal RG-14 4 10.00 93 860 2
79 Plate Flange RG-14 5 10.00 210 210 2
Empty
C:\My document\Engineering\Master\Test Procedure for Roller Gate.xls
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Item : Roller Gate "A" Gate Leaf : 2400 x 4200
Ref drawing : RG - 01 To RG - 12 Actuator : SA. 14.6
Date : 8 Oktober 2012 Stem : dia 63 x 4330
Owner :Satker PPLP Connection Shaft
:
dia 50mmConsultant : Oriental Consultant Main Wheel : dia 430 mm (No assembly for the test)
Main Contractor : Grundfos - Brantas JV :
Manufacturer : PT. Azymuth Citra Perkasa :
Project : Package C2 Semarang Pumping Station
DIMENSION & DATADESCRIPTION
PERFORMANCE TEST
INSTALLATION PLAN
2400
2400
420
0
1500
MaxCranespan:4500
RG"A"OPENPOSITION
RG"A"CLOSEDPOSITION
EL+0.7Closedposition
EL+1.9Openposition
travelling distancefortestonly,duetocrane span
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Item : Roller Gate "A" Gate Leaf : 2400 x 4200
Ref drawing : RG - 01 To RG - 12 Actuator : SA. 14.6
Date : 8 Oktober 2012 Stem : dia 63 x 4330
Owner : Satker PPLP Connection Shaft : dia 50mm
Consultant : Oriental Consultant Main Wheel : dia 430 mm
Main Contractor : Grundfos - Brantas JV :Manufacturer : PT. Azymuth Citra Perkasa :
Project : Package C2 Semarang Pumping Station
Visual Check :
Main Dimension Check Reference Drawing Result
( mm )
1- Gate Leaf
- Width
- Height
1 2 3
4200
2400
4
Actual Measurement
PERFORMANCE TEST
DATA REPORT
DESCRIPTION DIMENSION & DATA
- Thickness
2- Frame
- Frame spacing on Left
- Frame spacing on Right
- Base frame width (detail II)
- Base frame lengthh (detail II)
3- Main Wheel (diameter)
4- Shaft of Main Wheel
Actuti on Inspectio n Result
1- Closed Position
2- Open Position
Approved by, Witness by, Prepared by,
Oriental Consultant Grundfos - Brantas JV PT. Azymuth Citra Perkasa
on behalf of Satker PPLP
190.46 mm/min
190.46 mm/min
Hoisting speed
350
450
450
232
4000
430
Actual Measurement
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