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Peripherals

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Prefeeder 4PreFeeder 1000 MX 4PreFeeder 1000 5PreFeeder 1100 6PreFeeder 60 7PreFeeder 2200 8PreFeeder 2500 9PreFeeder 3300 10PreFeeder 4300 11PreFeeder 4650 12

Printing | Marking | Labeling 16Inkjet Printer 16HotStamp 4140 17HotStamp 4500 18TTP 4000 19Brady Wraptor 20

Cable Coiler 24CableCoiler 500 24CableCoiler 1300 25CableCoiler 1400 26CableCoiler 4000 27

Wire Stacker 30WireStacker 1000 30WireStacker 3150 31

Table of Contents

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Turn your CrimpCenter or your automatic cut & strip machine into a fully automatic processing system with accessories for prefeeding, printing/marking/labeling, wire stacking and cable coiling. From basic to high-end, Schleuniger offers solutions tailored to your production needs.

PreFeeder 1000 MXPrefeeding Machine Dereeler Type

Your Benefits � Specifically designed for actively dereeling

micro-coaxial cables � Suitable for dereeling thin cables � Optimal cable transport due to adjustable

dereeling motor

Technical DataMaximum Cable Diameter 3.5 mm (0.14”)

Reel Diameter 300 – 500 mm (11.81” - 19.69”)

Reel Width 240 mm (9.52”)

Reel Weight 20 kg (44 lbs)

The PreFeeder 1000 MX works as an active cable dereeler and is designed for constant and tension free dereeling of thin cables.

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PreFeeder 1000Prefeeding Machine Dereeler Type

Your Benefits � Accepts both reels and loose wire coils � Suitable for a wide variety of wires, cables and

tubing � Optimal cable transport due to variable speed

dereeling motor

Technical DataMaximum Cable Diameter 8 mm (0.31”)

Reel Diameter 300 – 500 mm (11.81” - 19.69”)



The universal benchtop PreFeeder 1000 is designed for constant and tension free dereeling of a wide variety of cable. The integrated dancer arm allows stress and tension free feeding of cable.

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PreFeeder 1100Prefeeding Machine Puller Type

Your Benefits � Belt drive with adjustable feed belt pressure

prevents damage to the cable during transport � Quick lock cam mechanism for easy cable

loading and fast changeover � Pulls cables from racks or barrels


Reel Diameter 457 mm (18.0”)



The PreFeeder 1100 is a solid and reliable electric benchtop prefeeding unit for cable reels. The belt drive system allows cables to be pulled from racks or barrels.

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The highly dynamic PreFeeder 60 prefeeding machine has been specially designed for use with fully automatic crimping machines, such as the Schleuniger CrimpCenter models. It feeds wire and cable up to 6 mm² (10 AWG).

Your Benefits � Gentle feeding method for CrimpCenter � Controlled driving system for a max. feeding

rate of 9 m/s (29.5 ft/s) � Wire storage based on swivel-arm principle � Wire deflection and pulley unit

Technical DataMaximum Cable Diameter 6 mm² (10 AWG)

Max. Wire Feed Rate 9 m/s (29.5 ft/s)

Active Wire Storage Capacity 6.4 m (21ft.) for wires up to 4 mm² (12 AWG) 4.8 m (16 ft.) for wires up to 4 – 6 mm² (12 – 10 AWG)

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Your Benefits � Front-loading operating head for quick, tool-

less cable changeovers � Wide belts can pull cables up to 15 mm (0.60”)

in diameter � Universally adjustable cable guide eliminates

individual guides that can be misplaced � High maximum speed of 2.5 m/s (8.2 ft/s)

keeps up with most most cut & strip machines

Technical Data

Maximum Cable Diameter 15 mm (0.60”)




The PreFeeder 2200 is a free-standing, electric-demand prefeeding machine designed to pull wire and cable. A moveable dancer pulley allows the PreFeeder 2200 to easily respond to typical intermittent starting and stopping actions associated with wire processing machines.

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The PreFeeder 2500 is an active dereeler and the ideal feeding system for wire, small cables and tubing on spools weighing 40 or 80 kg (88 or 176 lbs.). It is a simple solution for large production output and offers an excellent price / performance ratio.

Your Benefits � The PreFeeder 2500 is the perfect accessory

for feeding material to downstream processing machines

� The PreFeeder 2500 feeds material at variable speeds while minimizing stress to the material being fed

� This Allows the material to be processed with the highest possible precision by downstream processing units




Reel Weight 40 or 80 kg (88 or 176 lbs)

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Your Benefits � For cable reels weighing up to 150 kg (330 lbs) � Shaftless design for easy loading and unloading

of reels � Motorized axes for fast changeovers and simple

operation � High feeding dynamic allows higher production

rates and increases the economic efficiency of the processing line

The PreFeeder 3300 is a powerful cable feeding system for cable reeels weighing up to 150 kg (330 lbs). The system distinguishes itself through its simple design and ease of use. All axes are electrically driven.

Technical Data


Reel Diameter 300 – 600 mm (11.81 – 23.62”)

Reel Width 270 – 370 mm (10.63 – 14.57”)


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Your Benefits � For cable reels weighing up to 400 kg (880 lbs) � Shaftless design for easy loading and unloading

of reels � Motorized axes for fast changeovers and simple

operation � High feeding dynamic allows higher production

rates and increases the economic efficiency of the processing line

The PreFeeder 4300 is a powerful cable feeding system for cable reels weighing up to 400 kg (880 lbs). The system distinguishes itself through its simple design and ease of use. All axes are electrically driven.

Technical Data


Reel Diameter 400 – 900 mm (15.75 – 35.43”)

Reel Width 280 – 660 mm (11.02 – 26.0”)


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PreFeeder 4650Prefeeding Machine, Dereeler Type

The PreFeeder 4650 is the ideal feeding system for high performance cable processing lines with reels weighing up to 600 kg. The system is available in two versions. One version can feed fairly flexible cables up to 18 mm (0.71”) in diameter. Another version can feed less flexible cables up to 35 mm (1.38”) in diameter. The system is characterized by rugged construction and a powerful drive. For easy reel handling, all axes are motorized. They can be easily controlled by a simple remote control.

Technical DataMaximum Cable Diameter 18 mm or 35 mm (0.71” or 1.38”)

Reel Diameter 1,050 mm (41.34”)


Reel Weight 600 kg (1,323 lbs)

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Your Benefits � A powerful, highly reliable cable feeding system for spools up to 600 kg (1,323 lbs)

that improves the flexibility and quality of the whole production line � Fast reel changeovers thanks to the simple handling and motorized axes � Minimized space requirements, a benefit mainly when using heavy reels

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Inkjet Printer

Your Benefits � Wire runs non-stop resulting in high production

speeds � Offers complete flexibility (any quantity of

marks on any position on the wire) � Efficiently produces both large runs and single

pieces � Versatile and reliable � Easily programmable

Industry proven, non-contact inkjet printers create durable, easy to read dot matrix characters on most wire and cable jackets. The programmable, non-stop wire inkjet printers automatically mark the most complexly engineered harnesses at high speed. All wire lengths, strip lengths, speed and marking text locations are automatically set, cost effectively producing one or a thousand pieces without tooling changeovers.

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HotStamp 4140Hot Stamp Marking Machine

Your Benefits � The characters of the character wheel can be

changed quickly with the indexing system, contributing to the high economic efficiency

� Supports up to 25 character wheels

The HotStamp 4140 is designed for economical, high quality marking of wires, cables and tubing. The combination of characters and character size can be selected freely within the specific range. Although primarily used for marking wires and cables, the HotStamp 4140 is suitable for marking all sorts of thermoplastic materials.


Max. # Of Wheels 25 (requires custom width foil) or 2 x 16 for end marking

Characters Per Wheel 40 characters per wheel (all alphanumeric characters)

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HotStamp 4500Hot Stamp Marking Machine

Your Benefits � Wide carriage for end marking applications � Stroke adjustment to ensure maximum

production rate based on wire size � Large selection of character sizes and foils � Closed loop integral temperature controller


Max. # Of Wheels 38 (requires custom width foil) or 2 x 16 for end marking

Characters Per Wheel 40 (uses same wheels as the HotStamp 4140)

The HotStamp 4500 marks wires and cables for a variety of insulation types including PVC, Teflon®, Tefzel®, Cross-linked, SXL and GXL. Its wide carriage enables this compact unit to mark each end of the wire and cable with a different alphanumeric string up to 16 characters long.

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TTP 4000Thermal Transfer Printer

Your Benefits � Marking of cables with texts, barcode

and graphics (e.g. logos) � Circumferential marking possible � Can be operated as stand-alone bench-

top unit or be integrated into automat-ic processing lines

The TTP 4000 is a programmable thermal transfer printer for high precision wire marking and meets even the most demanding quality requirements. The thermal transfer printing process of the TTP 4000 opens up a whole range of wire marking possibilities: from texts to barcode and graphics such as logos – all in excellent resolution for maximum readability.

Technical DataMaximum Cable Diameter 15 mm (0.6“)

Marking Length 80 mm (3.15”)

Marking Height 20 mm (0.79”)

Marking Colors Black, white; other colors available on request

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Brady WraptorLabel Printer


Label Length 50.8 mm (2.0”)

Label Height 76.2 mm (3.0”)

Marking Colors Black, white; other colors available on request

The Brady Wraptor is an excellent system for hard-to-mark applications. Directly applied labeling is perfect for wires and cables that cannot be marked with either ink jet or hot stamp. It prints logos, bar codes, time, date, and even sequencing serial numbers for each wire in alphanumeric, hex, octal and other formats. Wire labeling is a common application where wire identification is needed and where ink jet or hot stamp marking cannot be used. It is typically a very labor-intensive job, but now this process can be completely automated to improve accuracy and efficiency and to reduce cost. Schleuniger has teamed with Brady Corporation to create an in-line cutting, stripping and labeling system comprised of the Brady Wraptor Wire ID Printer Applicator and Schleuniger‘s latest cut and strip machines.

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Your Benefits � Perfect for hard-to-mark applications � Easily programmable � Integrated pre-and post-processing wire management

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CableCoiler 500Coiling Machine

Your Benefits � «Relative Speed» control for fully adjustable

coiling speed � «Eject Time» control for adjusting coiling time

after wire or cable is cut (only active with WS/Postfeed interface)

� Optical sensor for easy interfacing with machines which have no WS/Postfeed interface integrated or 3rd party cutting and stripping machines


Coil Inner Diameter 150 mm (6.0“)

Coil Outer Diameter 300 mm (12.0”)

Coil Weight Maximum 4 kg (8.8 Ibs)

The CableCoiler 500 is a light-duty, economical single pan coiling machine used to coil wire or cable. It is designed to interface with Schleuniger automatic Cut & Strip machines.

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CableCoiler 1300Dual Pan Coiling Machine

Your Benefits � High speed coiler for stranded wires and multi-

conductor cables as well as for fiber optic cables

� Non-productive time is minimized thanks to two stations and short changeover times between the coiling stations

� High dynamic performance and full synchronization with the processing machine

The CableCoiler 1300 is a stand-alone, fully synchronized, high performance cable coiler for Cut & Strip machines. The coiling process is performed using two separate coiling stations. While the opera-tor is unloading a completed coil from the first coiling station, the CableCoiler 1300 proceeds to coil a cable on the second station.


Coil Inner Diameter 110 mm – 310 mm (4.33“ – 12.2“)


Coil Weight Max. Maximum 10 kg (22 Ibs)

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Your Benefits � Ergonomic design for convenient handling of

the cable coils � Simple procedures for set up and programming � Synchronized process with the Cut & Strip

machine by verified interfaces

The CableCoiler 1400 is a heavy-duty single pan coiling system for in-line or stand-alone coiling of wire, cable or tubing. It features a rotary design with moveable pins to adjust for different coiling diameters.


Coil Inner Diameter 100 – 330 mm (3.93 – 13.0”)


Maximum Coil Weight 40 kg (88 Ibs)

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The CableCoiler 4000 is a heavy-duty motorized cable coiling system that coils the cable as it exits a Cut & Strip machine. It can handle a wide range of cable diameters, such as those that are processed on Schleuniger Cut & Strip machines.


Coil Inner Diameter 250 – 600 mm (10.0 – 24.0”)


Maximum Coil Weight 80 kg (176 Ibs)

Your Benefits � Seamless integration, matching the coiling

action to the cable transport (start / stop / forwards / backwards)

� Easy, menu-driven programming of the coiling parameters

� Complete system with safety equipment and 4 lockable casters

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WireStacker 1000Passive Stacking Machine


Stacking Concept Passive

Cable Length 3.0 m (10 ft.)

The WireStacker 1000 is a passive wire stacking system that guides and collects wires that have been processed with Schleuniger Cut & Strip machines.

Your Benefits � Low cost solution allowing unattended

operation � WireStacker 1000 stacks wires up to a length

of 3.0 m (10 ft.) � Passive design built for almost unlimited and

trouble free cycles � Feed through design for handling lengths

longer than 3.0 m (10 ft.)

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WireStacker 3150Active Stacking Machine

The WireStacker 3150 is a high-performance wire stacker for the precise, axial stacking of cables. The system is available for cables 2.5 m (8.20 ft), 5 m (16.4 ft), 7.5 m (24.6 ft), or 10 m (32.8 ft) in length. Built in, synchronized driven transport belts allow stacking of cables carefully and safely without wire jam even for very flimsy wires.


Stacking Concept Active

Feed Speed 4 m/s (13.1 ft/s) Cable Length 2.5 m (8.2 ft/s), 5 m (16.4 ft/s), 7.5 m (24.6 ft/s), 10 m (32.8 ft/s)

Your Benefits � Easily interface with the upstream processing

machine configurable stacking process with clearly laid out color touch screen

� High-speed stacking and unloading synchronized with the upstream wire processing machine

� No process interruption while unloading the wires

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