pet bottle rejection

Production Rejection And Suppliers Rejection

June Angel DionProduction SupervisorSAFI-Marilao

Production Rejection Details

(January-March, 2013 Data

DPSS 1L PET Bottle Rejection

Output Suppliers Rejects

Prod'n Rejects(pcs.)

Total Rejects

% Supplier Rejects

% Production Rejects

% Scrap Factor

474084 1349 412 1761 0.28% 0.09% 0.10%

510264 1278 878 2156 0.25% 0.17% 0.10%

483360 1379 539 1918 0.28% 0.11% 0.10%

0

200

400

600

800

1000

1200

1400

Jan Feb Mar

13491278

1379

412

878

539

Suppliers Rejects (pcs.)

Prod'n Rejectcs (pcs.)

MonthOutput (pcs.)

Suppliers Deffect

(pcs.

Prod'n Deffect (pcs.)

Total Rejects% Supplier

Rejects (pcs.)

% Production

Rejects (pcs.)

% Scrap Factor

Jan 720168 98 1254 1352 0.01% 0.17% 0.10%

Feb 623592 145 729 874 0.02% 0.12% 0.10%

Mar 480720 109 577 686 0.02% 0.12% 0.10%

DPSS 385ml PET Bottle Rejection

0

200

400

600

800

1000

1200

1400

Jan Feb Mar

98 145 109

1254

729

577



Losses Data for the Month of March (2013)DPSS 1.893L Bottle Rejection

MonthOutput (pcs.)



Total Rejects

% Supplier Rejects (pcs.)

% Production Rejects (pcs.)

% Scrap Factor

Jan 69736 138 448 586 0.20% 0.64% 0.43%

Feb 22720 236 48 284 1.03% 0.21% 0.43%

Mar 34560 383 130 513 1.10% 0.37% 0.43%

0

50

100

150

200

250

300

350

400

450

Jan Feb Mar

138

236

383

448

48

130



Losses Data for the Month of March (2013)DPSS 3.785L PET Bottle Rejection

MonthOutput (pcs.)

Suppliers Rejects (pcs.

Prod'n Rejects (pcs.)

Total Rejects



% Scrap Factor

Jan 55584 737 94 831 1.31% 0.17% 0.99%

Feb 71136 881 96 977 1.22% 0.13% 0.99%

Mar 17504 165 42 207 0.93% 0.24% 0.99%

0

100

200

300

400

500

600

700

800

900

Jan Feb Mar

737

881

16594 96

42



Losses Data for the Month of March (2013)DPV 1L PET Bottle Rejection

0

200

400

600

800

1000

1200

1400

1600

Jan Feb Mar

389

15051593

541

1289

1131



MonthOutput (pcs.)

Suppliers Rejects(pcs.)


Total Rejects



% Scrap Factor

Jan 339264 389 541 930 0.11% 0.16% 0.10%

Feb 533892 1505 1289 2794 0.28% 0.24% 0.10%

Mar 663552 1593 1131 2724 0.24% 0.17% 0.10%

Losses Data for the Month of March (2013)DPV 385L PET Bottle Rejection

0

500

1000

1500

2000

2500

Jan Feb Mar

157 145 93

2088

729 684



MonthOutput (pcs.)

Suppliers Reject (pcs.)


Total Rejects

% Supplier Rejects


% Scrap Factor

Jan 608328 157 2088 2245 0.03% 0.34% 0.10%

Feb 623592 145 729 874 0.02% 0.12% 0.10%

Mar 365592 93 684 777 0.03% 0.19% 0.10%

Losses Data for the Month of March (2013)DPV 1.893L PET Bottle Rejection

0

50

100

150

200

250

300

350

400

450

500

Jan Feb Mar

87

162

369

282238

494 Suppliers Rejects (pcs.)


MonthOutput (pcs.)



Total Rejects

% Supplier Rejects

% Production

Rejects

% Scrap Factor

Jan 608328 87 282 369 0.01% 0.05% 0.43%

Feb 41600 162 238 400 0.39% 0.57% 0.43%

Mar 150700 369 494 863 0.24% 0.33% 0.43%

Losses Data for the Month of March (2013)DPV 3.785L PET Bottle Rejection

0

200

400

600

800

1000

1200

1400

Jan Feb Mar

153 165

1336

142206

117



MonthOutput (pcs.)



Total Rejects

% Supplier Rejects


% Scrap Factor

Jan 70208 153 142 295 0.22% 0.20% 0.99%

Feb 88736 165 206 371 0.19% 0.23% 0.99%

Mar 66288 1336 117 1453 1.98% 0.18% 0.99%

0

1000

2000

3000

4000

5000

6000

7000

8000

1L PET 385ml PET 1.893L PET 3.785L PET

7493

7471375

3437

4790

6061

1640

697

Supplier Rejects

Production Rejects

SUMMARY OF Bottle Rejection

REJECTION 1L PET 385ml PET 1.893L PET 3.785L PET Total Rejects

Supplier Rejects (pcs.)

7493 747 1375 3437 13052


4790 6061 1640 697 13188

Analysis (March 2013)

Analysis:

End of Presentation

pet bottle rejection

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