petrochem systemguide 2-12

PETROCHEMICAL

S Y S T E M G U I D E

Coatings - Linings - Fireproofing

Customer Service: 888-227-2654 Technical Service: 800-848-4645 www.carboline.com

2Atmospheric Exposures Clean to Bare Steel Substrates

Atmospheric Exposures Systems over Existing Coatings*

Prep Primer Choices DescriptionMid-Coat Choices Description

TopcoatChoices Description

Structural Steel, Piping, and Equipment Carbon Steel Applications - Pipe Racks, reactors, process vessel exteriors, columns, drums, storage tanks, compressors, and other equipment operating up to 250F (121C)

SP 6

Carbozinc11 Series

-or-Carbozinc 858 or 859

Series

Inorganic zinc primer for maximum corrosion

protection-or-

Organic zinc for quick topcoating and additional chemical

resistance

Carboguard 890 Series

-or-Carboguard

690-or-

Carboguard60

High chemicalresistant epoxy

-or-Moisture tolerant, low

temp cure epoxy-or-

Epoxy polyamide for general purpose

Carbothane134 Series

-orCarbothane133 Series

-or-Carboxane2000 Series

High gloss weatherable acrylic urethane

-or-Satin finish; high build

urethane hybrid-or-

Ultra-weatherable siloxane

SP 3

Carbomastic 15 Series

-or-Carbomastic

94-or-

Carbomastic 615

Surface tolerant aluminum epoxy

-or-Surface tolerant epoxy in colors

-or-Inert-flake filled,

moisture tolerant, low temp cure epoxy


-or-Carboguard

690-or-

Carboguard60



temp cure epoxy-or-







urethane hybrid-or-


Prep Overcoat Sealer DescriptionSpot Primer

Choices DescriptionTopcoat Choices Description

Structural Steel, Piping, and Equipment Carbon Steel Applications - Pipe Racks, reactors, process vessel exteriors,columns, drums, storage tanks, compressors, and other equipment operating up to 250F (121C)

SP 1 and/

orSP 7

Rustbond Series

Penetrating epoxy sealer


-or-Carboguard

635-or-

Carboguard60


-or-Moisture tolerant, low temp fast cure epoxy

-or-Epoxy polyamide for

general purpose






urethane hybrid-or-


*Always determine suitability for overcoating prior to application (see Notes section).

3High Heat Applications - Atmospheric Exposures

Prep Primer Choices DescriptionTopcoat Choices Description

Uninsulated Piping and Equipment Steel operating to 300F(148C) Applications - Piping, heaters, furnaces, boilers, stacks, columns, drums, vessels, heat exchangers, mufflers, valves, pumps and equipment operating up to 300F (148C).

SP3 Carbomastic15 Series Surface tolerant aluminum epoxyCarbomastic

15 Series Surface tolerant aluminum epoxy

SP10

Carboguard890 Series

-or-Carboguard

690


-or-Moisture tolerant,

low temp cure epoxy


-or-Carboguard

690


-or-Moisture tolerant,

low temp cure epoxy


Optional Third Coat Description

Uninsulated Piping and Equipment Steel operating to 450F(232C) Applications - Piping, heaters, furnaces, boilers, stacks, columns, drums, vessels, heat exchangers, mufflers, valves and pumps and equipment operating at 250-450F (121-232C) ... color specific restrictions.

SP10 Carbozinc11 Series


protection

Thermaline 4000-or-

Thermaline 4900

Inorganic silicate; no heat cure requirement

-or-Silicone acrylic

Thermaline4000-or-

Thermaline4900

Inorganic silicate; no heat cure

requirement-or-

Silicone acrylic

Uninsulated Piping and Equipment Steel operating up to 1000F/538C Applications - Piping, heaters, furnaces, boilers, stacks, columns, drums, vessels, heat exchangers, mufflers, valves and pumps and equipment operating at 450-1000F (232-538C) ... color specific restrictions.

SP10Carbozinc11 Series


protection

Thermaline 4000-or-

Thermaline 4700

Inorganic silicate; no heat cure requirement

-or-Silicone

Thermaline4000-or-

Thermaline4700

Inorganic silicate; no heat cure

requirement-or-

Silicone

Prep Primer Choices DescriptionInsulative Coating Description Topcoat Description

Uninsulated Piping and Equipment Steel operating to 350F(176C) Applications - Piping, heaters, furnaces, boilers, stacks, columns, drums, vessels, heat exchangers, mufflers, valves, pumps and equipment operating up to 350F (176C).

SP10

Carbozinc11 Series

-or-Carbozinc 859

Series

Inorganic zinc primer

-or-Organic zinc

primer

Carbotherm 3300

Insulative acrylic coating

Carbocrylic 3359 Series

Weatherable acrylic finish

4High Heat Applications Under Insulation


Optional Third Coat Description

Insulated Piping and Equipment - Steel operating up to 300F(148C) Applications - Insulated piping and equipment operating at elevated temperatures.

SP3 Carbomastic15 SeriesSurface tolerant aluminum epoxy

Carbomastic15 Series


SP10


-or-Carboguard

690



temp cure epoxy


-or-Carboguard

690



temp cure epoxy

Insulated Piping and Equipment Steel operating above 300 to 450F (148-232C) Applications - Insulated piping and equipment operating at elevated temperatures.

SP10 Thermaline 400 GS

Epoxy phenolic; amine cured Thermaline 400 GS

Epoxy phenolic; amine cured Good to 400F

(204C) continuous

SP10 Thermaline450

Glass-flake epoxy

novolac

Single coat; good to 450F (232C)

non-continuous

Prep 1st Coat Description 2nd Coat Description Optional Third Coat Description

Walkways (Non-Slip Areas) - Steel Applications - For applications where non-slip walking surfaces are required.

SP10

Carbozinc 859-or-

Carboguard 893

Organic zinc for quick topcoating and additional chemical

resistance-or-

Chemical resistant epoxy primer

Carboguard 1209-or-

Carboguard 869 Non-Skid

Heavy-duty, glass-flake, non-skid epoxy

-or-Medium-duty, non-skid epoxy

Carbothane 134 Series

High gloss weatherable acrylic

urethane

5Specialty Applications

Prep 1st Coat Description 2nd Coat Description Optional Third Coat Description

Galvanized Steel Applications - Over-coating galvanized steel or other surfaces to provide color coordination and UV protection. May be used on stainless, bronze, brass, fiberglass, etc.

SP1

-or-

SP7

Galoseal WB-or-

Carboguard 60

Acrylic bonding primer-or-


Carbocrylic 3359-or-



Industrial, weatherable acrylic finish

-or-High gloss weatherable

acrylic urethane-or-

Satin finish; high build urethane hybrid

Floating Roof of Storage Tanks Steel Applications - Exterior surface of the floating roof on storage tanks where standing water might be present.

SP6

Carbozinc 859-or-


Acrylic bonding primer-or-


Carboguard 60


Carboguard 60


Buried Piping Steel Applications - External surface of buried pipelines, valves, manifolds, girth weld repair, etc.

SP10

Bitumastic 300M-or-

Plasite 4500 Series

High build, epoxy coal-tar

-or-High performance

epoxy cladding

Fireproofing Carbon Steel Applications - Structural steel, tank skirts, pipe racks, control buildings requiring passive fire protection.

SP6 Carbozinc11 Series

Inorganic zinc primer for maximum corrosion protection

Pyrocrete241-or-

Pyrocrete241 HD

Heavy-duty, cementitious fireproofing

-or-Superior compressive strength cementitious

fireproofing

Carboguard 1340and

Carbothane 133 HB

Clear epoxy sealer and

High-build satin urethane

SP6 Carboguard893 SG Epoxy PolyamideThermo-Lag

3000 Epoxy intumescent

Carboguard 1340and

Carbothane 133 HB

-or-Carbomastic

94

Clear epoxy sealer and

High-build satin urethane

-or- Epoxy topcoat

6Service Conditions Generic Type Product # of Coats Mils (m) Total

Solvent StorageCycloaliphatic Amine Epoxy Phenoline 385 2 12-15(300-375)

Epoxy Plasite 4500 Series 1 25-30(625-750)

Acid, Oxidizer, Alkali Storage

Flake Pigment Vinyl Ester Plasite 4300 2 35-45(875-1125)

Novolac Epoxy Plasite 4550 Series 1 40-50(1000-1250)

Amine StorageFlake Pigment Vinyl Ester Plasite 4310 2 35-45(875-1125)

Epoxy Novolac Plasite 4550 Series 1 25-30(625-750)

Brine Storage


Epoxy Phenolic Plasite 7159 2 10-12(250-300)

Glass-flake novolac Phenoline 1205 2 12-15(300-375)

Process Water Storage

210F Epoxy Phenolic Plasite 7159 2 12-15(300-375)

150F Cycloaliphatic Epoxy Phenoline 385 2 10-12(250-300)

130F Epoxy Plasite 4500 Series 1 40-50(1000-1250)

Evaporators


Novolac Epoxy Plasite 4550 Series 1 40-50(1000-1250)

Epoxy Phenolic Plasite 7122 VOC 2 12-14 (300-350)

Scrubbers Flake Pigment Vinyl Ester Plasite 4300 2 35-45(875-1125)

Heat Exchangers / Tube Bundles

Epoxy Phenolic Plasite 7122 VOC 2 12-14 (300-350)

Epoxy Phenolic Plasite 7159 2 10-12(250-300)

Fuel, Oil, DieselGasoline Storage

Cycloaliphatic Amine Epoxy Phenoline 385 2 12-14 (300-350)

Epoxy Phenalkamine Phenoline 341 1 12-14 (300-350)


Linings for Storage Tanks and VesselsAll tank lining recommendations must be reconfirmed through Carboline Technical Service Department.

7 04-46-0212-300

Linings for Storage Tanks and VesselsAll tank lining recommendations must be reconfirmed through Carboline Technical Service Department.

Service Conditions Generic Type Product # of Coats Mils (m) Total

Ethanol, Gasoline + Ethanol

Epoxy Phenoline 385 2 12-14 (300-350)

Epoxy Phenoline 353 or 353 LTE 2 12-14 (300-350)

100% Solids Novolac Epoxy Plasite 4500 Series 1 20-30 (500-750)

Waste and Potable Water Storage (NSF Approved)

Epoxy Carboguard 891 HS 2 8-12 (200-300)

Epoxy Phenalkamine Phenoline 341 1 15-20(375-500)

Glass Fiber Reinforced Laminate System

Holding Primer Flake-filled, Epoxy Novolac Phenoline 311 1 2-3(50-75)

Patching Mortar and Caulk Epoxy

Carboguard 695 PM or Carboguard 163 (spray) 1 As Needed

Glass Laminate oz. chopped strand fiberglass mat embedded between two 20-30 mil coats of Carboguard 695 CLR

Seal Coat 100% Solids Epoxy

Phenoline 341 -or- Plasite 4500 Series-or-Plasite 4550 Series

120-30 (500-750)

NOTES: 1. Carbozinc 11 Series consists of four inorganic zinc products designed to meet every need:

Carbozinc 11: Standard high performance inorganic zinc silicate. Carbozinc 11 VOC: High performance inorganic zinc silicate designed to meet local VOC limits of 3.2 lbs./gal. (389 g/l) Carbozinc 11 HS: High performance inorganic zinc silicate designed to meet local VOC limits of 2.4 lbs./gal. (288 g/l) Carbozinc 11 WB: A water-based inorganic zinc with a VOC of zero.

2. Carbothane 134 Series include several choices of high gloss acrylic urethanes to meet your needs: Carbothane 134 HG: Superior performance polyurethane exceeding the requirements of SSPC Paint 36 Level 3. Carbothane 134 VOC: Same performance as 134 HG but with a VOC limit of

petrochem systemguide 2-12

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