pfc 2010_08 expanding facilities knowledge session v_ valves

109
V alve Training Seminar Speaker: Ed Pearson Manager Engineering [email protected] August 2010

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Page 1: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Valve Training Seminara e a g Se a

Speaker: Ed PearsonManager [email protected]

August 2010

Page 2: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Training Agenda

•Safety moment•Brief Cameron Overview•General Valve Trainingg•Ball Valves:

FloatingTrunnionRising StemRising Stem

•Gate Valves:SlabExpanding Gate

•Check ValvesSwingPistonNozzleNozzleDual Plate

•Plug ValvesSuper GGeneral Twin Seal

Page 3: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

C OCameron Overview

Page 4: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Cameron is a leading provider of flow equipment products, systems and g p q p p , yservices to worldwide oil, gas and process industries

Company

OperatingGroups

Drilling & ProductionSystems (DPS)

Valves & Measurement(V&M)

CompressionSystems (CS)

OperatingDivisions

ProductBrands

DistributedValves(DSV)

DEMCO®NAVCO®

EngineeredValves(EGV)

CAMERON®ENTECH™

ProcessValves(PRV)

GENERALVALVE®

MeasurementSystems

(FLO)

BARTON®CALDON®

ReciprocatingCompression

(RC)

AJAX®COOPER-

CentrifugalCompression

(CC)

MSG®TURBO-AIR®

ProcessSystems

(PRS)

CAMERON®CONSEPT™

FlowControl(FLC)

CAMERON®DYNATORQUE™

SubseaSystems

(SUB)

CAMERON®MARS™

SurfaceSystems(SUR)

CAMERON®CAMROD™

DrillingSystems

(DRL)

CAMERON®GUIBERSON®Brands NAVCO®

NUTRON®TECHNO™TEXSTEAM™THORNHILLCRAVER®

WHEATLEY®WKM®

ENTECHGROVE®RING-O®TK®TOM

WHEATLEY™

VALVE®ORBIT®TBV™WKM®

CALDON®CLIF MOCK™JISKOOT™LINCO™NUFLO™PAAI™

COOPERBESSEMER®

CSI™ENTERPRISE®SUPERIOR®TEXCENTRIC™TSI™

TURBO AIR®JOY™

CONSEPTCYNARA®HYDROMATION®KCC™KREBS™METROL®MOZLEY™NATCO®PETRECO®PORTA-TEST®

DYNATORQUELEDEEN®MAXTORQUE™TEST™WILLIS®

MARSMcEVOY®WILLIS®

CAMRODIC™McEVOY®PRECISION™SBS™TUNDRA™WILLIS®WKM®

GUIBERSON®H & H™MELCO™TOWNSEND™

AfterMarket

Services

UNICEL™VORTOIL®WEMCO®

Cam eron Afte rm arketServices

• Parts• Service

• Repair• Remanufacturing

• AssetManagement

Page 5: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

V&MCorporate Master Brand

V&M

Group

Valves &Measurement

(V&M)

DistributedValves(DSV)

MeasurementSystems

(FLO)

DEMCO® BARTON®

Divisions

CAMERON®

Engineered & ProcessValves(EPV)

Flow ManagementSolutions

(FMS)

DEMCO®NAVCO®NEWMANSNUTRON®TECHNO™TXT™

BARTON®CALDON®CLIF MOCK™JISKOOT™LINCO™NUFLO™

ProductBrands

CAMERON®ENTECH™GROVE®RINGO®TK®TOM

GENERALVALVE®

ORBIT®TBV™ TRIAX™ WKM®

PVMALLIANCE MGMT.IND. SOLUTIONSBRIC SALES & OPsAFM SERVICES

TXTT.CRAVER WHEATLEY®WKM®

NUFLOPAAI™

Aftermarket

TOMWHEATLEY™

TEXSTEAM

WKM®

Services

Page 6: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Cameron Geographic Regionsg p g

Worldwide – 16,000 Employees275 Manufacturing, Sales & Service Locations

Page 7: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Global Manufacturing & SupportGlobal Manufacturing & Support

Voghera, ItalyColico, Italy

Little Rock, ArkansasHouston,TexasEdmonton, Canada

Ville Platte, ,Louisiana Oklahoma City, Oklahoma

Page 8: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Cameron Products that can be Supplied in the Construction & M i t f Pi li A i t d F ilit

GROVE

Maintenance of a Pipeline or Associated Facility:

GROVETK, TEXSTEAM

TOM WHEATLEY

CAMERONGROVE

ORBITTK

CAMERONGROVEORBIT

TK

DEMCOWKM

GROVETK

TOM WHEATLEY

GROVETK

TOM WHEATLEY

ORBITGENERAL

WKMGROVERING-O

TOM WHEATLEY

ORBITTK, TBVWKM

GENERALWKM

DEMCOWKM

VALVE BRANDS & GENERAL APPLICATIONSCam eron Afte rm arketServices

Page 9: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

The Cameron Advantage – A Wide Range of Upstream Products

Ring-O, WKM & Foster Expanding & Slab Gate

Valves

Tom Wheatley Swing & Nozzle Check Valves WKM Butterfly Valves

Texsteam Manifold Plug Valve

TBV Cryogenic Ball Valve

Grove API 6D Pipeline Gate Valves

Page 10: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

The Cameron Advantage – A Wide Range of Upstream Products

Grove and Ringo Trunnion and Specialty Ball Valves

WKM & Nutron Trunnion & Floating Ball Valves

Cameron Trunnion Ball Valves

Ledeen Pneumatic & Hydraulic Ringo, Cameron and Grove Subsea Ball, Gate and yActuators, HPU’s & Controls Check Valves Orbit Valve

Page 11: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

P d t T i iProduct Training

Page 12: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Training Purpose

There are many different types of valves and the correct

Training Purpose

There are many different types of valves and the correctselection is imperative. Selection of the incorrect valve orsealing concepts may have an impact on safety, reliability,cost, and schedule.cost, and schedule.

Valves used in today’s projects are increasingly complex. Theprocess conditions material limitations and specificationprocess conditions, material limitations, and specificationregulations play into the difficulty of valve selection.Understanding the basic drivers behind valve design andmaterial selections will offer competitive advantages for allate a se ect o s o e co pet t e ad a tages o aparties of the supply chain.

Page 13: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

History

Evidence of valves can be traced back to the times of the ancient Egyptians and Greeks. It is the Romans, however, who are generally

i d th d l f ti l hi ti t d t

History

recognized as the developers of comparatively sophisticated water systems. Their plumbing was advanced enough to deliver water into individual buildings, for which they developed the plug valve, or stopcock, and there is also evidence that the Romans used check valves to prevent back flowto prevent back flow.

Page 14: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

History (cont )The basic philosophy remains the same today. Along with advances in technology, the design of the valve has become increasingly sophisticated. The dawn of the oil boom saw a large usage of simple

History (cont.)

p g g pgate and plug valves. These type of valves are still in use in many applications. Many of the large gate valves have given way to ball valves. Ball valves have a lower profile (more compact) and have overall greater cost advantages.

Page 15: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

What valves look like

In a P&ID:

What valves look like...

In engineering: In a submitted drawing:

In manufacturing: In the field:

Page 16: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Types of Valves (covered in this training)

Ball Spherical obturator used in

Types of Valves (covered in this training)

•Ball – Spherical obturator used in combination with a seat (or seats) to stop/allow flow. The ball is supported by trunnion using floating seats in a Trunnionball al e Floating ball al es se a ‘floating’ball valve. Floating ball valves use a ‘floating’ ball that seats on a stationary sealing surface.

•Plug – Similar to a ball valve, a plug valve has cylindrical or conically-tapered "plugs" which can be rotated inside the valve body tocan be rotated inside the valve body to control flow through the valve. With the absence of soft seals in the flow path, these valves are ideal for abrasive service.

Page 17: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Types of Valves (covered in this training)

•Gate - Opens by lifting a round or

Types of Valves (covered in this training)

p y grectangular gate/wedge out of the path of the fluid.

•Check – Used to prevent backflow. A ‘clapper’ is used to shut with opposing pressure (or assisted by gravity).

Page 18: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Types of Valves (outside this training)

•Butterfly - A flat circular plate is positioned in the center of the pipe The plate has a rod through it

Types of Valves (outside this training)

center of the pipe. The plate has a rod through it connected to a handle on the outside of the valve. Rotating the handle turns the plate either parallel or perpendicular to the flow. Unlike a ball valve, the plate is always present within the flowthe plate is always present within the flow

•Globe - Consists of a movable disk-type element and a stationary ring seat in a generally spherical body. It has an opening in the body that forms a y p g yseat onto which a movable plug can be screwed in to close (or shut) the valve.

Page 19: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Types of Valves (outside this training)

•Double Ball Double Block and Bleed – Consisting of

Types of Valves (outside this training)

gtwo balls within the valve, this instrumentation valve is typically used on small instrumentation double block and bleed applications.

•Needle – This valve has a small orifice and a threaded, needle-like plunger. It allows precise regulation of flow, although it is generally used for, and is capable of, only relatively small flow rates.and is capable of, only relatively small flow rates.

**Relief Valves and Control Valves are not covered in**Relief Valves and Control Valves are not covered in this training session.

Page 20: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

B ll V lBall Valves

Page 21: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Floating BallValves

Page 22: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Floating Ball Valves

T i ll tili d f ll i

Floating Ball Valves

• Typically utilized for smaller size and lower pressure applications

– Flanged: ½” to 12”, ANSI 150 – 3002” to 6” ANSI 6002 to 6 ANSI 6002” ANSI 900

– Threaded / Socket Weld:¼” – 4” 285# - 6000#

• Pressure moves ball into the downstream seat

• Trims available for multipleTrims available for multiple services

• Economically Priced

Page 23: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Floating Ball Valves

• Body and trim materials include carbon steel stainless steel

Floating Ball Valves

carbon steel, stainless steel, duplex, super duplex, Inconel

• Seat materials include Teflon, Nylon PEEK metal/metalNylon, PEEK, metal/metal

• Seals are normally Teflon, Buna, Viton or HNBR

• Stem packing can be o ring type• Stem packing can be o-ring type or adjustable graphoil/teflon type

• Operators can be lever, worm gear or actuationgear or actuation

• Typically firesafe to API 607• Testing typically to API 598

Page 24: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Floating Ball Valve AnimationFloating Ball Valve Animation

Page 25: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Trunnion Ball ValvesTrunnion Ball Valves

Page 26: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Trunnion Ball Valves

• Trunnions are designed for larger sizes and higher pressureshigher pressures

• Sizes from 1-1/2” to 60”• Pressures from ANSI 150 to API 10,000

Lower torque design allows ease of• Lower torque design allows ease of operation– Lower actuation costs

• Pressure drives the upstream seat into the ball. The ball remains stationary.

• Double block and bleed design (API 6D)g ( )– Upstream and downstream seats isolate the cavity.

The pressure in the cavity can then be relieved to prove the integrity of the seats.

Page 27: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Trunnion Ball Valves

• Body and trim materials include carbon steel stainless steel

Trunnion Ball Valves

carbon steel, stainless steel, duplex, super duplex, Inconel

• Seat materials include Teflon, Nylon PEEK metal/metalNylon, PEEK, metal/metal

• Seals are normally Teflon, Buna, Viton, HNBR or lipseals

• Stem packing can be o ring type• Stem packing can be o-ring type or lipseal type

• Firesafe to API 607 or API 6FAT ti t i ll t API 598 API• Testing typically to API 598 or API 6D

Page 28: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Body Types

Sid E tSide Entry

Top EntryTop Entry

Fully Welded

Page 29: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Specialty ValvesSpecialty Valves

•TK Twin Valve

• Two individual but self contained ball valves in one compact design.• “Double Block/Double Isolation Barrier” – Total Isolation.• Simplify critical isolation requirements for facility isolation, emergency shutdown and abrasive environments which often require two valves. • Eliminates potential leak paths by removing two flanges and two body seals.• Provides weight and space reductions• Provides weight and space reductions.

Page 30: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

48” 900 Bolted Body Valve48 900 Bolted Body Valve

Page 31: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Side Entry Trunnion Design

Adapter Plate Stem Outer Seat Ring

Inner Seat Ring

Gland Plate

ClosureUpper Bearing RetainerRetainer

BodyBody

Ball

Page 32: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Side Entry Valve DisassemblySide Entry Valve Disassembly

Page 33: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

All Welded Trunnion Design

Adapter Plate Stem

Ball

DogEnd

Connection Dog (Seat)

Connection

Rotating Seat

Lower TrunnionLower Trunnion

Page 34: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Fully Welded Valve DisassemblyFully Welded Valve Disassembly

Page 35: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Seat Configurations:

• Self-Relieving Seats (SR)

Seat Configurations:Double Piston Effect SeatSelf Relieving Seat

• Double Piston Effect (DPE)• Dual Seat Design (DS)• Hydraulic Seats (HS)y ( )

Dual Seat

higher risk direction

platform sidehydraulic pressure

Dual SeatHydraulic Seat

firstbarrier

secondbarrier hydraulic thrust

Page 36: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Self Relieving Seat DesignSelf Relieving Seat Design

Spring

Seat Ring

S I

Seat Gasket O-Ring

Seat Insert

Page 37: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Self Relieving Seat DesignSelf Relieving Seat Design

b dpressure

resultant thrust

body pressure

(downstream seat)

Self Relieving is a design whereby the excessive internal body pressure is automatically relieved either into the upstream or

downstream line by forcing the seats away from the closure element.

Page 38: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Double Piston Effect Seat DesignDouble Piston Effect Seat Design

Spring Washer

Seat RingWasher

plastic insertSeat InsertSeat Gasket

O-Ring

Page 39: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Double Piston Effect Seat DesignDouble Piston Effect Seat Design

body pressure

pressure

resultant thrust

y p

Double Piston Effect is a design whereby pressure in the cavity energizes the downstream seat and effects a downstream seal. DPE seats result in athe downstream seat and effects a downstream seal. DPE seats result in a

double barrier within a single valve. Valves in liquid service with DPE seats must pipe-away the cavity pressure

to the upstream side of the valve to prevent damage from thermal expansionexpansion.

Page 40: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

DPE Seat Test After Maintenance

pressure

“Inside out” test checks the integrity of the seats and seals with g yvalve inline

Page 41: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Dual Seat Designhigher risk direction

platform side

Dual Seat Design

firstbarrier

secondbarrier

Self Relieving Seat Double Piston Effect Seat

lower risk direction

body pressure platform side

singlebarrier

Self Relieving Seat Double Piston Effect Seat

Page 42: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Hydraulic Seat Design

h d li

Hydraulic Seat Design

hydraulic pressure

hydraulic pressure

hydraulic thrust hydraulic thrust

Seat - Withdrawn Condition Seat - Engaged Condition

Page 43: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Double Block and Bleed

The body cavity can be vented y yor drained in the open or closed position

BenefitsBenefits• Test valve integrity• Replace stem seal

Note that API 6D DBB varies in definition from Pipeline (OSHA) Isolation

Valve Open(In certain arrangements)

Valve Closed(API 6D)

Page 44: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Seat Sealing OptionsSeat Sealing Options

• Primary Metal Seat with Secondary Soft SeatSecondary Soft Seat

• Soft Sealing

F ll M t l t M t l S li• Full Metal-to-Metal Sealing

Page 45: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Seat Face Sealing Designg g

Outer Seat Ring

O ring

SecondaryO-Ring Seal

Inner Seat Ring

O-ring

Primary Metal to Metal Seat

Primary Metal to Metal with Elastomer Back Upy p

Page 46: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Seat Face Sealing Designg g

plastic insert

Seat with Plastic Insert Seal

The plastic seal is inserted by means of a press with the interference determined according to the material. The interference prevents the extrusion of the insert during the maneuver of the ball.g

Page 47: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Seat Face Sealing Designg g

Metal to Metal Seat

The metal to metal seal is obtained by means of a flexible seat with the ball and seat sealing surfaces coated with Tungsten Carbide . Metal seats are typically used in potentially erosive or abrasiveMetal seats are typically used in potentially erosive or abrasive service caused by the presence of solids.

Page 48: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Typical Stem Sealing Arrangement

Internal Stop

Upper Stem O-Ring

Lower StemO-RingGland Plate

O-Ring

Page 49: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Options: Emergency Seat SealantOptions: Emergency Seat Sealant

Injection Fitting with CheckNote: Sealant is

for emergency usefor emergency use only and is not

required for normal

Buried Check Valve

maintenance.

Page 50: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Options: Emergency Stem SealantOptions: Emergency Stem Sealant

Injection FittingInjection Fitting

Page 51: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Options: Body Vent & Drain Feature

Seat Sealant InjectionInjection

Relief ValveValve

Drain Valve

• Body Drain used to drain, flush & clean

• Body relief fitting used to vent body pressure

Page 52: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

OrbitOrbitRising StemBall Valves

Page 53: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Orbit Design Features

• Single seat – no trapped pressure in body

g

body.

• Rising stem - easily converted from handwheel operation to rotary electric actuator or linear pneumatic & hydraulicactuator, or linear pneumatic & hydraulic actuators.

• Quarter turn – no contact between seat and ball during rotationand ball during rotation.

• Trunnion mounted – trunnion supports ball to provide alignment with seat and allows mechanical closureallows mechanical closure.

Page 54: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Orbit Design Features

•Mechanical closure, will stay in closed position under line

g

closed position under line pressure fluctuations

•Bolted bonnet in-line repairable•Bolted bonnet, in-line repairable

•Ease of operation, hands only and short stroke compared toand short stroke compared to gate valves

•No o-rings to limit service temperature or fail due to explosive decompression

Page 55: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Orbit Design Features

• Body and trim available in carbon

g

• Body and trim available in carbon steel, low alloy, stainless steel, duplex, monel, hastelloy and inconelinconel

• For liquid & gaseous services

• Temperature: -150F to + 800F

• Pressure: vacuum to 2500 Class

• Sizes: 1 to 24”

Page 56: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

#3. THE GUIDE PINS The Key – The Rocking ENGAGE THE

HELICAL GROOVE & TURN THE BALL – NO

FRICTION

e ey e oc gof the Ball

#1. THE CAM TILTS THE

#2. THE BALL ROLLS BACK ON

BALL

ITS TRUNNION

Page 57: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Typical Parts Breakdownyp

Page 58: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Orbit Seating Principle

Load applied

Orbit Seating Principle

Load applied

Initial Contact Full Compression

Li t tPrimary seal

Line contactSecondary metal seal

Page 59: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

The Orbit in Mol Sie e Dr erApplications

The Orbit in Mol Sieve Dryer

Page 60: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Orbit Valve AnimationOrbit Valve Animation

Page 61: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Gate Valves

Page 62: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

API 6A / 6DAPI 6A / 6DSlab & Expanding

Gate Valves

Page 63: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

API 6D Slab Gate Valves

• Sizes 6” to 48”

• ANSI Class 150 to 1500

• Fabricated or Cast Designs

• Self Relieving Seat• Self Relieving Seat Design (upstream sealing)

Bl k d Bl d• Block and Bleed Capability

Page 64: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Typical Fabricated Slab Gate Valve Parts ListTypical Fabricated Slab Gate Valve Parts List

Page 65: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Typical Cast Slab Gate Valve Parts ListTypical Cast Slab Gate Valve Parts List

Page 66: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Features-What you need to know

API 6D Slab Gate Valve Applications

• Mainline valves in liquids pipelines

API 6D Slab Gate Valve Applications

Mainline valves in liquids pipelines• Geothermal• Storage wells (salt domes, etc.)

Water flood• Water flood• Pipelines, wellheads, and storage domes.

Page 67: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Slab Gate Valve AnimationSlab Gate Valve Animation

Page 68: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

API 6A / 6D Double Expanding Gate Valve

Features:

• Full bore or reduced bore

• True “double block and bleed” valve with positive sealing

• Suitable for double isolation - no need to fit blind flanges or two valves

Page 69: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

API 6A / 6D Double Expanding Gate Valve

Features:Features:

• Metal to metal bonnet seal

True metal to metal seat sealing• True metal to metal seat sealing -no soft seals between seats and body

• No risk of damage from foreign particles

St d d fi ti it bl• Standard configuration suitable for 300 °C

Page 70: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Double Expanding Gate Valve Design

• The gate assembly consists of four main parts – two gate segments and two centralizing levers.

• The main gate segment connects the gate assembly to the stem.

• The gate segments are connected together with two centralizing levers.

• Two gate guides are fitted inside the valve body and react with the centralizing levers.centralizing levers.

Page 71: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Double Expanding Gate Valve OperationWorking principle - valve closed

• The gate assembly is expanded g y pas result of the gate contacting on the bottom of valve body at the end of the closing stroke.

• There are two sealing barriers -the upstream and the downstream seatsseats

• There is no penetration of solid particles into the valve body cavity

• The valve cavity can be depressurized for valve diagnostic testingtesting.

Page 72: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Double Expanding Gate Valve – Common Applications

• Gathering systemsGathering systems• Mainline and manifold valves in liquids pipelines• Pump/compressor isolation valves

S l h / i l• Scraper launcher/receiver valves• Hot taps• “Dirty” service• Steam – Industrial, geothermal, steam injection• Master valves on storage wells• De-cokersDe cokers• Critical pressure barriers

Page 73: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Expanding Gate Valve AnimationExpanding Gate Valve Animation

Page 74: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Check Valves

Page 75: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Check Valves

Page 76: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Check Valves

• Check valve are used to:– Prevent backflow in pipelines

P t l k t th i t– Prevent leakage to the environment– Protect the integrity of upstream equipment– Provide additional safety to personnel

• Swing check valves are used for:– Above ground applications– Below ground applications (buried or in a vault)– Offshore applications (topside and splash zone)– Subsea applications

• Nozzle check valves are used for:– Gas compressor stations

• Piston check valves are used for:– Pulsating serviceg– Gas compressor stations

• Dual plate swing checks are used for:– Applications where weight and size are important

Page 77: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Swing Check Valves

• Sizes : 1/2” to 48”

Swing Check Valves

• End connections: Threaded, socket weld, weld end, hub end and flanged

• Pressure Classes: – Class 150 – 2500#Class 150 2500#– API 2000 - 10,000

• Operating Temperatures– -29C to +120C standard range

46C t 190 C t d d– -46C to 190+C extended range– Other temperatures ranges to suit

applications• Full open piggable design

Tom Wheatley Subsea Swing Check Valvep p gg g

Page 78: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Swing Check Valve Options

• Manual lock open lever

Swing Check Valve Options

Manual lock open lever• Gearbox lock open• Counterweight to aid fast clapper opening• Dead-weight to assist clapper closing• Dead-weight to assist clapper closing• Spring return clapper to ensure positive

shut off• Mini slam damper for pulsating flowMini slam damper for pulsating flow

applications• All valves are suitable for vertical flow up

Page 79: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Swing Check Valves – Seat Designs

Integral SeatIntegral Seat• O-Ring in clapper• Good for clean service

Removable Seat• O-Ring in seat• Good for dirty/abrasive service• Allows the use of more corrosion

resistant materials

Page 80: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Tom Wheatley Swing Check Valve Major Components

Top CoverTop Cover

Seal

Clapper

Clapper ArmBody Unit

SeatClapper Seat

Page 81: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Swing Check Valve AnimationSwing Check Valve Animation

Page 82: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Piston Check Valves

• 2”- 12” Size2 12 Size• 150 - 2500# Class• API 6D Design and Test

NACE MR 01 75 2003• NACE MR-01-75 2003• Top Entry / Field Repairable• Inconel Spring • Integral or Removable Seat• Adjustable Closing Speed• Ideal for Pulsationdea o u sa o• Compressor station service

Page 83: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Nozzle Check Valves

• Sizes : 2” - 56”• Pressure Classes :

– Class 150 – 2500#– API 2000 - 10,000

• Operating Temperatures :– -29C to +120C standard29C to +120C standard

• Standards :– API 6A/6D– NACE MR 01-75-2003

Main Characteristics:• Main Characteristics:– Short closing time– Low pressure loss– Zero leakage at any back pressure– Maintenance free– Must be “tuned” for the service

conditions

Page 84: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Nozzle Check Valves

• Non-Slam Design / Anti Slam

Nozzle Check Valves

• Low Pressure Loss (Energy Savings on Compressor & Pumps

• Maintenance Free

• Non Return Emergency Shut

Down

• Fast Acting

• API 6D & 6D4

• Weld End & Flanged

Page 85: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Nozzle Check Valves – Parts List

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Dual Plate Wafer Checks

• Lightweight Design• Lightweight Design• Compact End to End Dimensions

Page 87: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Dual Plate Wafer Checks - Operation

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Pl V lPlug Valves

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Specialty Plug Valves

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Metal-to-Metal SealingMetal-to-Metal Sealing

Z Li id L k• Zero Liquid Leakage• Hard Coated Plug (70 Rc+) and

Seats Resist Damage to Solids• Maximum Service Life

Page 91: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Top Entry Inline Repairable

• Fast and Easy

p y p

Fast and Easy• Repair Does Not Require Removal

from the Line• Internals Can be Removed withoutInternals Can be Removed without

Special Tools• Teflon Encapsulated Cover for Easy

RemovalRemoval• Plug and Seats Fully Interchangeable

without Lapping

Page 92: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Emergency Sealant Injection

• Internal Sealant Path to Provide an Emergency Seal

• Sealant is Injected into a Groove in the jCenter of the Seats Resulting in an O-Ring Type Seal

• Extended Service Life• Consistent Torques

Page 93: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Anti-Taper Lock Plug

• The Stem Area is Unpressurized

Anti Taper Lock Plug

• The Stem Area is Unpressurized, Resulting in the Plug Being Pushed Out of the Taper

• Avoids Taper Lock• Avoids Taper Lock• Large Bearing Absorbs Upward

Forces, Lower Torques

Page 94: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Plug Valve AnimationPlug Valve Animation

Page 95: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

GeneralSegmented Plug

ValvesValves

Page 96: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

General Twinseal & Truseal Operationp

ROTATING POSITION• Plug at the top

• Slips withdrawn

R i i h b i• Rotation without abrasion

Page 97: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

General Twinseal & Truseal Operationp

CLOSED POSITION• Plug to the bottomPlug to the bottom

• Slips laterally displaced

• Seals compressed

•Mechanical “Double Sealing”

Page 98: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves
Page 99: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

General Manual Bleed Systemy

•Relieves cavity pressure

V ifi t l•Verifies upstream seal

•Valve bi-directional

Page 100: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

General Thermal Relief

• Cavity pressure relieved upstream

• Valve unidirectionalM l l f t• Manual valve for seat verification

Page 101: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

General Valve Animation

Page 102: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

General Seals

Over 18 seal materials available

Most frequently used:VitonNitrilePTFE

Temperature range….- 55C – 315C

Typical fluid mediums encountered:Hydrocarbons (crude to jet fuel)OxygenatesOxygenatesAmmoniaEthylene

In-house bonding expertise

Page 103: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Actuation

ELECTRIC ACTUATORS• All models can be adapted to accept

electric actuatorselectric actuators• Actuator can be set to operate valves

at various speeds. Set limit for both OPEN & CLOSED, with torque sufficient for valve operation.

• Low torque requirements

Pneumatic ActuationPneumatic Actuation• Only up thru’ 6” on Truseal

Hydraulic ActuationHi h S d• High Speed

• ESD Capabilities• NEMA 7 explosion proof

Page 104: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

ApplicationsApplications

•Fiscal Metering

•Product Segregation

•Fuel Hydrant leakage detection

•Verifiable Isolation

Page 105: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Applications – Product Segregation

Page 106: PFC 2010_08 Expanding Facilities Knowledge Session V_ Valves

Applications – Bi-Directional Meter Schematic

P roduct F low M eter

D iagran B

P ig D e tecto r

K ey

C a lib ra torM eter

K ey

C 1 & C 2 :

A & B :

D & E : P ig Launchers

V a lves

V a lves

P rover Iso la tion

M ete r Iso la tion

F :

D & E : P ig Launchers

V a lve4 W ay D iverte r

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Applications – Metering Skids

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Applications – Verifiable Isolation

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QQuestions?