pfisterer presentation

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Thorne and Derrick 14 th May 2015 Jon Rhodes & Steve Cooper Pfisterer Ltd.

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Page 1: Pfisterer   presentation

Thorne and Derrick 14th May 2015

Jon Rhodes & Steve CooperPfisterer Ltd.

Page 2: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

History

Page 3: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

1927 moving into a bigger factory building

History

Page 4: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

1927 moving into a bigger factory building

1946 second factory in Germany: Gussenstadt

History

Page 5: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

1927 moving into a bigger factory building

1946 second factory in Germany: Gussenstadt

1954 third factory in Germany: Stuttgart

History

Page 6: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

1927 moving into a bigger factory building

1946 second factory in Germany: Gussenstadt

1954 third factory in Germany: Stuttgart

1957 first subsidiary outside Germany:

SEFAG in Switzerland

History

1967

1985

Page 7: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

1927 moving into a bigger factory building

1946 second factory in Germany: Gussenstadt

1954 third factory in Germany: Stuttgart

1957 first subsidiary outside Germany:

SEFAG in Switzerland

1962 fourth factory in Germany: Winterbach

History

Page 8: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

1927 moving into a bigger factory building

1946 second factory in Germany: Gussenstadt

1954 third factory in Germany: Stuttgart

1957 first subsidiary outside Germany:

SEFAG in Switzerland

1962 fourth factory in Germany: Winterbach

1968 patent on clamps, type SCK

History

Page 9: Pfisterer   presentation

1921 founded in Stuttgart, Germany

by Karl Pfisterer,

production of LV terminals

1927 moving into a bigger factory building

1946 second factory in Germany:

Gussenstadt

1954 third factory in Germany: Stuttgart

1957 first subsidiary outside Germany:

SEFAG in Switzerland

1962 fourth factory in Germany: Winterbach

1968 patent on clamps, type SCK

1969 patent on fuse-rails, introduction of

distribution cabinets made of polyester

History

Page 10: Pfisterer   presentation

1970 PFISTERER supplies the joints for the

transparent tiles of the olympic stadium‘s roof

in Munich

History

Page 11: Pfisterer   presentation

1970 PFISTERER supplies the joints for the

transparent tiles of the olympic stadium‘s roof

in Munich

1975 patent on MV CONNEX

History

Page 12: Pfisterer   presentation

1970 PFISTERER supplies the joints for the

transparent tiles of the olympic stadium‘s roof

in Munich

1975 patent on MV CONNEX

1985 SILCOSIL-Insulators made of silicone

History

Page 13: Pfisterer   presentation

1970 PFISTERER supplies the joints for the

transparent tiles of the olympic stadium‘s roof

in Munich

1975 patent on MV CONNEX

1985 SILCOSIL-Insulators made of silicone

1992 refurbishment and extension of the

factory in Gussenstadt

History

Page 14: Pfisterer   presentation

1970 PFISTERER supplies the joints for the

transparent tiles of the olympic stadium‘s roof

in Munich

1975 patent on MV CONNEX

1985 SILCOSIL-Insulators made of silicone

1992 refurbishment and extension of the factory in

Gussenstadt

2000 expansion of the activities to the field of

transportation: PLUG-System

History

Page 15: Pfisterer   presentation

1970 PFISTERER supplies the joints for the

transparent tiles of the olympic stadium‘s

roof in Munich

1975 patent on MV CONNEX

1985 SILCOSIL-Insulators made of silicone

1992 refurbishment and extension of the factory in

Gussenstadt

2000 expansion of the activities to the field of

transportation: PLUG-System

2001 Winterbach becomes headquarter

History

Page 16: Pfisterer   presentation

2003 introduction of HV CONNEX

History

Page 17: Pfisterer   presentation

2003 introduction of HV CONNEX

2005 SICON

the first stepless shear bolt connector

History

Page 18: Pfisterer   presentation

2003 introduction of HV CONNEX

2005 SICON

the first stepless shear bolt connector

2007 ISICOMPACT

the revolutionary tap connector

History

Page 19: Pfisterer   presentation

2003 introduction of HV CONNEX

2005 SICON

the first stepless shear bolt connector

2007 ISICOMPACT

the revolutionary tap connector

2011 Pluggable surge arrester for power

transfomers

History

Page 20: Pfisterer   presentation

Production SitesWinterbach, Germany

CONNEX pluggable cable connectors

Altdorf, Switzerland

IXOSIL cable accessories

Gussenstadt, Germany

SICON

ISICOMPACT

2DIREKT

PLUG

Safety Equipment

Malters, Switzerland

High Voltage Insulators

Insulator Strings

Customised Connection Elements

Substation Clamps

Pietermaritzburg, South Africa

Medium Voltage Insulators

Cut-Outs

Barcelona, Spain

Catenary Wire Connectors

Buenos Aires, Argentina

Distribution components for local

markets

Rotherham, United Kingdom

TENSOREX catenary tensioning

devices

Page 21: Pfisterer   presentation

Cable Systems

Safety & Components

Overhead Lines

Railway Catenary Systems

Product Range

Page 22: Pfisterer   presentation

MV Connex

HV Connex

IXOSIL Cable Terminations

IXOSIL Cable Joints

IXOLINE Fully Tested Cable Jumpers

Cable Systems

Page 23: Pfisterer   presentation

MV-CONNEX Cable Termination System 6 – 52 kV

A Contact System

1 contact ring

2 tension cone

3 thrust piece

B Insulating and

field-controlling part

C Housing

4 bell flange

5 pressure sleeve

6 pressure spring

7 heat-shrink tubing

8 test lead

9 cable screen

Separable ConnectorBushing D Bushing

10 female contact part

11 insulating bushing

12 housing (switchgear,

transformer, ...)

Page 24: Pfisterer   presentation

Transformer

GIS

Air

Straight

Elbow

Multiple

OHL

MV Connex – Bushings/Sockets

Page 25: Pfisterer   presentation

MV-CONNEX bushings meet the requirements

of DIN EN 50180/50181

size 0 1 2 3

U [kV] 12-24-36 12-24-36 12-24-36

- 42

12-24-36

52

I [A] 250 400 - 630 800 1250

L [mm] 205 205 205 240

D [mm] 88 95 102 130

for equipment installation: switchgears, HV motors, transformers, ...

picture of size 2

Page 26: Pfisterer   presentation

MV Connex

size 0 1 2 3 3/S

IN [A] 250 630 800 1250 1250

Umax [kV] 24 36 42 42 52

Page 27: Pfisterer   presentation

MV Connex – Surge Arrester

Contact system

Insulating part

Housing

Metal oxide

resistors

Fracture membrane

Compression spring

with contact tape

Page 28: Pfisterer   presentation

All part number in catalogue based on standard cable

Class 2 conductor

XLPE insulation

Bonded semi-con

Cu wire screen

Additional parts required for other cable types

Cu tape (Earth Kit A-D)

Armoured (Earth Kit E)

Easy peel cables (Earth Kit F)

Variants to standard part numbers

Greater voltage class cable being used

Super flexible cables (compression tools required)

Offshore/direct burial

MV Connex – Part Numbering System

Page 29: Pfisterer   presentation

Assembly accessories (tools)

Hydraulic Hand Operated Compression Tool

Compression Head

Impact Device

Hex Drive – 6mm

Chain

Assembly Lever

Hole Bar

Assembly Bushings

Blind Cap

Dummy Plug

Protection Cap

MV Connex - Accessories

Page 30: Pfisterer   presentation

Test Adapters

Current Testing Connectors

Cable Testing Socket

Test Lead

Dummy Plugs

Blind Caps

MV Connex - Testing

Page 31: Pfisterer   presentation

Connectors

Bushings/Sockets

MV Connex – Earthing

Page 32: Pfisterer   presentation

Straight

Branch

Up to 52kV

Bronze Bell for Direct Burial

Provided Excellent Range Taking

MV Connex – Cable Joints

Page 33: Pfisterer   presentation

Continuous Voltage Indicators

Intergrated Voltage Detection Systems

Phase Comparators

MV Connex – Voltage Detection/Monitoring

Page 34: Pfisterer   presentation

FLINK

Connex (Size 2)

Busbar Coupling Systems

Page 35: Pfisterer   presentation

HV Connex

GIS

Transformer

Plug in Joints

Pluggable Bushings

Surge Arresters

Page 36: Pfisterer   presentation

HV Connex - Connectors

Um

Cross Section *

Max. Diameter over

conductor /

insulation

Size 4

72,5kV

1600 mm²

50,4 mm / 75 mm

Size 6

170kV

2500 mm²

64,9 mm / 110,5mm

Size 5-S

145kV

1600 mm²

50,4 mm / 76 mm

Size 6-S

245kV

2500 mm²

64,9 mm / 110,5mm

Page 37: Pfisterer   presentation

HV Connex – Pluggable Bushings and Joints

Page 38: Pfisterer   presentation

IXOSIL HV Cable Systems

Page 39: Pfisterer   presentation

Safety and Components

Voltage Detectors (MV/HV)

Single Pole Phase Comparators

Earthing and Short Circuiting Devices

Earth Clamps

Line Clamps

Contact Wire Earth Clamps

Earthing and Phase Fixed Points (Ball Studs etc)

SICON

ISOCOMPACT

Terminal Clamps

2DIREKT Transformer Terminals

Page 40: Pfisterer   presentation

Voltage Detectors

KP Test 5 For medium voltage applications with contact electrode

extension Nominal voltages from 1 to 36 kV, Type S

KP Test 5 Dual For medium voltage applications with contact electrode

extension and nominal voltage Range selector Nominal voltages from 3 to 36 kV, Type S

KP Test 5L Mainly for use on medium voltage overhead lines Nominal voltages from 3 to 36 kV, Type L

KP Test 5L Dual Mainly for use on medium voltage overhead lines with

nominal voltage range selector Nominal voltages from 3 to 36 kV, Type L

KP Test 5L Dual Mainly for use on medium voltage overhead lines with

nominal voltage range selector Nominal voltages from 3 to 36 kV, Type L

KP Test 5H For high voltage applications with contact electrode

extension Nominal voltages from 30 to 420 kV, Type S

KP Test 5HL

For use on high voltage overhead lines

Nominal voltages from 30 to 420 kV, Type L

KP-Test 5R DC:

For use on the catenary systems of d.c. voltage railways

Nominal voltages from 500 to 4,000 V d.c.

KP-Test 5R DC dual:

For use on the catenary systems of d.c. voltage railways,

with nominal voltage range selector

Nominal voltages from 500 to 4,000 V d.c.

KP-Test 5 DC:

For use on the catenary systems of d.c. voltage systems

and railways with a third rail

Nominal voltages from 500 to 4,000 V d.c.

KP-Test II:

For use on the catenary systems of a.c. voltage railways

Nominal voltages 15 kV 16.7 Hz and 25 kV 50 Hz

Page 41: Pfisterer   presentation

Voltage Detectors

ALL VOLTAGE DETECTORS CAN BE RETURNED FOR CALIBRATION AND

INSPECTION AS AND WHEN REQUIRED

Page 42: Pfisterer   presentation

Single Pole Phase Comparators

Available with variable voltages (Switchable)

Page 43: Pfisterer   presentation

Earthing and Short Circuiting Devices, Clamps and Studs

Single or 3 Pole

Choice of lengths

Choice of Clamps

Fully insulated

Page 44: Pfisterer   presentation

Earthing and Short Circuiting Devices, Clamps and Studs

Page 45: Pfisterer   presentation

Earthing and Short Circuiting Devices, Clamps and Studs

Page 46: Pfisterer   presentation

SICON

Worlds 1st Stepless Shear Bolt

Page 47: Pfisterer   presentation

SICON

Tap connector: 332 447 010 50-240 mm²

Connectors: 332 601 010 10-95 mm²

332 593 010 25-150 mm²

332 592 010 50-240 mm²

332 614 010 50-240+ mm²

332 602 010 95-300 mm²

332 617 010 185-500 mm²

332 603 010 300-630 mm²

Cable lug 332 604 010 10-95 mm² LB 13,0

332 599 010 25-150 mm² LB 13,0

332 595 010 50-240 mm² LB 13,0

332 595 011 50 -240 mm² LB 16,5

332 605 010 95-300 mm² LB 13,0

332 605 011 95-300 mm² LB 16,5

332 625 010 185-400 mm² LB 16,5

332 606 010 300-630 mm² LB 16,5

Page 48: Pfisterer   presentation

SICON - Accessories

Conductor holder

Art.-No. 331 901 900

Cordless Impact Wrench

Art.-No. 305 917 001

SICON cover (pack of 4 or 6)

Art.-No. 625 229 100

Page 49: Pfisterer   presentation

ISOCOMPACT

Page 50: Pfisterer   presentation

Transformer Terminals

Page 51: Pfisterer   presentation

2DIREKT

Page 52: Pfisterer   presentation

2DIREKT

Cable lugs

Page 53: Pfisterer   presentation

2DIREKT