pg.0.00 p-12824 c - country clipper … · country clipper "jazee", "jazee pro"...

P-12824 (9/11)

REPAIR PARTS MANUAL for

TM

TM

TM

COUN'TRY C!lPPER "JAZEE", "JAZEE PRO" & "PRO DLX" MOWER REPAIR PARTS MANUAL

COUNTRY CLIPPER "JAZEE" "JAZEE PRO"

' ' AND "PRO DLX"

ZERO TURN RADIUS MOWER

TABLE OF CONTENTS

SECTION 1 - MOWER DECKS AND RELATED PARTS

1. 48" DECK ASSEMBLY 2. 52" DECK ASSEMBLY 3. 60" DECK ASSEMBLY 4. DECK SPINDLE ASSEMBLY 5. DOUBLE IDLER & RELATED PARTS 6. LIFT HANDLE ASSEMBLY & RELATED PARTS 7. LIFT ASSEMBLY & RELATED PARTS 8. TRANSMISSION IDLERS & RELATED PARTS

SECTION 2 -TRACTOR FRAME AND RELATED PARTS

9. CASTER WHEEL ASSEMBLY 10. FRAME SIDES & RELATED PARTS- JAZEE SR225 11. FRAME SIDES & RELATED PARTS- JAZEE PRO & PRO DLX SR375 12. FENDER ASSEMBLY 13. SEAT, FOOT DECK ASSEMBLY & RELATED PARTS 14. FRONT STEP ASSEMBLY- JAZEE PRO & PRO DLX SR375

SECTION 3 - TRACTOR DRIVE AND RELATED PARTS

15. FUEL TANKASSEMBLY 16. JOYSTICK STEERING CONTROL & RELATED PARTS 17. JOYSTICK STEERING CONTROL & RELATED PARTS (CON'T) 18. TWIN STICK STEERING CONTROL & RELATED PART 19. PARKING BRAKE ASSEMBLY & RELATED PARTS - JAZEE SR225 20. PARKING BRAKE ASSEMBLY & RELATED PARTS- JAZEE PRO & PRO DLX SR375 21. MOTOR & TRANSMISSION ASS'Y & RELATED PARTS - 22HP KOHLER JAZEE SR225 22. MOTOR & TRANSMISSION ASS'Y & RELATED PARTS- 27HP KOH COURAGE SR225 & SR375 23. MOTOR & TRANSMISSION ASS'Y & RELATED PARTS- 22HP KAWASAKI JAZEE PRO SR375 24. MOTOR & TRANSMISSION ASS'Y & RELATED PARTS- 27HP KOHLER COMMAND PRO DLX SR375 25. E-6405 WIRE HARNESS ASS'Y & RELATED PARTS -KOHLER ENGINES (JOYSTICK) 26. E-6415 WIRE HARNESS ASS'Y & RELATED PARTS- KAWASAKI ENGINES (JOYSTICK) 27. E-6416 WIRE HARNESS ASS'Y & RELATED PARTS- KOHLER & KAWASAKI ENGINES (TWINSTICK) 28. E-6417 WIRE HARNESS ADAPTER & RELATED PARTS- KAWASAKI 29. E-6436 WIRE HARNESS ADAPTER & RELATED PARTS- 22HP & 27HP COURAGE KOHLER (TWINSTICK)

29

1

24

37

6

REF PART NO. NO.

1 609-183P 2 629-241W 3 643-016W

651-009W 5 660-120P

660-122A 7 660-146A

660-143A 686-080W

10 D-3775-W 11 F-1005-02 12 F-1005-03 13 F-1009-01 14 F-1 009-02 15 F-1015-15 16 F-1019-01 17 F-1019-03 18 F-1125 19 F-1158 20 F-1521 21 F-1538 22 F-1671

12

QTY.

5 1 2 2 1 1 2 1 1 1 2 22 7 5 6 5 20 9 2 9 5

20' 30

31

9

DESCRIPTION

BUSHING Baffle Wldt. 48" Hanger Weldment

15

ASTING,HANGER,WIDE BASE UTLET STIFFENER, SMALL

RUBBER CHUTE :JiS'Y, SM. ULLEY COVER w DECALS B" DECK w/DECALS PLITIER BAFFLE

BELT B-158 5/16-18 Nyloc Nut 3/B-16 Stover Nut 1/4" Flat Washer 5/16" Flat Washer 5/16-18 X 1" Capscrew 1/4" LockWasher 3/8" LOCKWASHER 5/16-18 Stover Nut 1/4-20 Stover Nut 1/2" WASHER CUSTOM 1/4-20 x 3S4" Capscrew 5 16-16 x 4" CARRIAGE

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO DLX" MOWER REPAIR PARTS MAINUAL

48" DECK ASSEMBLY

33 21

16

20

-30

40

42

25 2

19

10-o

2

REF PAIRT QTY. DESCRIPTION NO. NO. 23 F-1672 X - arra1ge o 24 F-1741 6 3/8-16 x 6" apscrew 25 F-1823 1 arriage Bolt, 1[4 X 3~4n 26 F-1898 1 1/2 x 2-3/4" Clevis in 27 F-1935 1 ARRIAGE BOLT, 1/4 X 1-1/2" 2B F-2575 1 PRING, CO,P .656 X .052 X 1.97 29 H-1948 5 Roller, 3-3 4 DIA. x 4-13/16L 30 H-2239 1/2" Rue Rln~ 31 H-2240 2 1/.2 .. X 4-1/ " Clevis Pin 32 H-2718 1 1/2 .. x 5-1/2" Clevis Pin 33 P-10935 2 Decal, WARNING 34 P-10941 1 DECAL "DANGER ROTATING BLADES" 35 P-11413 1 DECAL, HOIST POINT 36 P-11932 1 DECAL, JAZEE DECK BELT ROUTING 37 P-12496 1 DECAL, MISSING CHUTE

8 P-12496 1 ECAL, DECK SIZE 48" 39 ------- 3 PINDEL ASS'Y - SEE PAGE 4

0 ------- 1 OUBLE IDLER ASS'Y - SEE PAGE 5 1 ------- 1 RONT IDLER ASS'Y - SEE PAGE 5 2 ------- 1 EAR IDLER ~SS'Y - SEE PAGE 5 3 625-114A 1 ECK PRCF ASS Y, PIVOT FRONT JAZEE PRO SR375)

BOLT 625-115A 1 ECK PROP ASS'Y ~XED FRONT JAZEE SR225

1

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO DLX" MOWER REPAIR PARTS MAINUAL

52" DECK AS SEMEL Y

12 20

30

12

38

10--o 6

18 14

IS

> 9

IS

REF PART QTY. DESCRIPTION REF PAIRT QTY. DESCRIPTION NO. NO. NO. NO.

1 609-183P 5 BUSHING 23 F-1672 8 3/8-16 x 1-1(c4" Carraige Bolt 2 629-229W 1 DUST BAFFLE, 52" 24 F-1741 6 3/8-16 x 6" apscrew 3 643-016W 2 Hanger Weldment 25 F-1823 1 arriage Bolt, 1[4 X 3~4n

651-009W 2 ASTING,HANGER,WIDE BASE 26 F-1889 1 1/2 x 2-5/8" Clevis in 5 660-120P 1 UTLET STIFFENER, SMALL 27 F-1935 1 ARRIAGE BOLT, 1/4 X 1-1/2"

660-122A 1 RUBBER CHUTE ~S'Y, SM. 2B F-2575 1 PRING, CO,P .656 X .052 X 1.97 7 660-146A 2 ULLEY COVER w DECALS 29 H-1948 5 Roller, 3-3 4 DIA. x 4-13/16L

660-144A 1 52" DECK WhDECALS 30 H-2239 4 1/2" Rue Rln~ 686-080W 1 PLITIER BA FLE 31 H-2240 2 1/2 .. X 4-1/ " Clevis Pin

10 D-3776-W 1 BELT B-180 32 H-2718 1 1/2 .. x 5-1/2" Clevis Pin 11 F-1005-02 2 5/16-18 Nyloc Nut 33 P-10935 2 Decal, WARNING 12 F-1005-03 23 3/8-16 Stover Nut 34 P-10941 1 DECAL "DANGER ROTATING BLADES" 13 F-1009-01 7 1/4" Flat Washer 35 P-11413 1 DECAL, HOIST POINT 14 F-1 009-02 5 5/16" Flat Washer 36 P-11932 1 DECAL, JAZEE DECK BELT ROUTING 15 F-1015-15 6 5/16-18 X 1" Capscrew 37 P-11951 1 DECAL, DECK SIZE, 52 16 F-1019-01 5 1/4" LockWasher 38 P-12496 1 DECAL, MISSING CHUTE 17 F-1019-03 20 3/8" LOCKWASHER 39 ------ 3 SPINDEL ASS'Y - SEE PAGE 4 18 F-1125 8 5/16-18 Stover Nut D ------ 1 DOUBLE IDLER ASS'Y - SEE PAGE 5 19 F-1158 3 1/4-20 Stover Nut 1 ------ 1 FRONT IDLER ASS'Y - SEE PAGE 5 20 F-1521 6 1/2" WASHER CUSTOM 2 ------ 1 REAR IDLER ASS'Y - SEE PAGE 5 21 F-1538 5 1/4-20 x 3S4" Copscrew 3 625-114A 1 ECK PRCF /6S'Y, PIVOT FRONT JAZEE PRO SR375) 22 F-1671 5 16-16 x 4" CARRIAGE BOLT 625-115A 1 ECK PROP ASS'Y ~XED FRONT JAZEE SR225

2

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO DLX" MOWER REPAIR PARTS MANUAL

60" DECK ASSEMBLY

8

35 22

23 4 26

13

33

20 11

d 19

REF PART QTY. DESCRIPTION REF PART QTY. DESCRIPTION NO. NO. NO. NO.

1 609-183P 5 BUSHING 24 F-1671 3 X

2 643-016W 2 Hanger Weldment 25 F-1672 8 3/8-16 x 1-Vc4n Carraige Bolt 3 64.3-104W 1 60" OUST BAFFLE 26 F-1741 6 3/8-16 x 6n apscrew

659-139P 2 SCALPER BRACKET 27 F-1823 1 arria2e Bolt. 1/4 X 3/4" 5 660-076P 2 ROLLER 28 F-1935 1 ARRI GE BOLT, ~4 X 1-~2" 6 660-123P 1 UTLET STIFFENER, LARGE 29 F-2066 1 5/16-18 x 1" C RRIAGE B LT, 7 660-125A 1 RUBBER CHUTE A~SEMBLY, LARGE 30 F-2106 1 1/2-13 X 3-1/2" CARRIAGE BOLT

660-146A 2 ULLEY COVER w DECALS 31 F-2575 1 PRING, CO~P .656 X .052 X 1.97 660-145A 1 60" LITE DECK WELOMENT 32 H-1948 3 Roller, 3-3 4 DIA. x 4-13/16L

10 686-006W 1 SPLITIER BAFFLE 33 H-2239 1/2" Rue In~ 11 0-3776-W 1 BJ.LT B-180 34 H-2718 1 1/2" x 5-1/ " Clevis Pin 12 F-1005-02 2 5 16-18 Nyloc Nut 35 P-10935 2 Decal, WARNING 13 F-1005-03 31 3/:8-16 Stover Nut 36 P-10941 1 DECAL "DANGER ROTATING BLADES" 14 F-1009-01 1/4" Flat Washer 37 P-11413 1 DECAL, HOIST POINT 15 F-1 009-02 5 5/16" Flat Washer 38 P-11952 1 DECAL, DECK SIZE, 60 16 F-1015-15 5 5/16-18 x 1" Capscrew 39 P-12496 1 DECAL, MISSING CHUTE 17 F-1019-01 1/.4" LockWasher 0 P-12837 1 DECAL, DECK BELT ROUTING 18 F-1019-03 20 3/8" LOCKWASHER 2 ------ 3 SPINDEL ASS'Y - SEE PAGE 4 19 F-1125 5/16-18 Stover Nut 3 ------ 1 DOUBLE IDLER ASS'Y - SEE PAGE 5 20 F-1158 2 1/4-20 Stover Nut 4 ------ 1 FFRONT IDLER ASS'Y - SEE PAGE 5 21 F-1521 1/2" WASHER CUSTOM 5 ------ REAR IDLER ASSY - SEE PAGE 5 22 F-1538 1/4-20 x 3}4" Capscrew 6 625-114A DECK PROP ASSY, AVOf FRONT JAZEE PRO SR375) 23 F-1558 3 8-16 x 7 a" Ca screw 625-115A DECK PROP ASSY ~XED FRONT JAZEE SR225

3


TORQUE TO 100-120 LB-FT 1

PULLEY NOT INCLUDED "2 IN ASSEMBLY

3

5

----------- 12

BLADE NOT INCLUDED IN ASSEMBLY

REF PART

6

7

5

NO. NO. QTY.

F-2078 2 668-037P • • 668-038P • • 668-039P • 3 609-292P 4 H-2639 2 5 D-3867 2 6 609-289P 7 609-285P 8 609-288P 9 660-099P 10 F-2073 1 11 609-034P 4 12 F-1572 4 13 F-1019-03 4

4

8

9

TORQUE TO 100 LB-FT

REF PART DESCRIPTION NO. NO.

3/4-6 TOP LOCK NUT 14 F-1573

48" DECK PULLEY 15 H-2707 52" DECK PULLEY 16 H-2653

60" DECK PULLEY H-2654

CAP, BEARING H-2655

O'RING, RUBBER OPTIONAL BLADES

BEARING, #6206 H-2659

SHAFT, SPINDLE H-2660 HOUSING, SPINDLE H-2661 BLADE DRIVER H-2665 BLADE WASHER H-2666

5/8-11 X 1.5 HHCS GR. 8 H-2667

SPINDLE SPACER, WASHER 3/8-24 X 1.5 CAP SCREW 3 8 LOCK WASHER

4

QTY. 4 1

DECK SPINDLE ASSEMBLY

629FN-001A

(APPLY THIN LAYER OF CHEVRON RYKOTAC GREASE TO THE TOP SURFACES OF THE BEARING AND HOUSING PRIOR TO INSTALLING ITEM #3 (BEARING CAP}.

MOWERS ARE SHIPPED WITH 3 to 4 oz OF CHEVRON SRI NLGI2 GREASE INSIDE EACH SPINDLE HOUSING.

DESCRIPTION 3/8-24 LOCK NUT GREASE PACKET BLADE, HIGH L, 17" CUT 48" BLADE, HIGH L, 18 3/8" CUT 52" BLADE, HIGH L, 21" CUT 60"

BLADE, LOW L, 17" CUT 48"

BLADE, LOW L, 18 3/8" CUT, 52"

BLADE, LOW L, 21" CUT, 60" BLADE, GATOR, 17" CUT 48" BLADE, GATOR, 18 3/8" CUT 52" BLADE, GATOR, 21" CUT 60"


DOUBLE IDLER DRIVE BELT IDLER & RELATED PARTS

48" 52" & 60" DECKS ' '

RIGHT REAR STATIONARY

IDLER AS SEMEL Y

20

10

23

14

/\

REF PART NO. NO. DESCRIPTION

1 620-201 p ASHER, BEARING CAP 2 660-030P 1 Belt Tightner Handle 3 660-031 p 1 Belt Tightner Arm

660-081 p 1 EXTENSION FOR SPRING 660-110P 1 BELT KEEPER. B BELT 660-135P 1 MOUNTING PIN 660-138W 1 IDLER ARM WLDT. 1 /2" OFFSET 660W-003W 1 LOT. DECK 48" 668-021 p 1 PACER, BELT GUARD

10 668-029P 1 BELT GUARD 11 D-3338 1 Pulley flat idler 1£2" Bore 4" 12 D-3730 2 Flanged Bushina /8" Bore 13 D-3758 1 PULcEY V-IOLE 4.48 0.0. 3/8 14 F-1005-03 22 3/8-16 Stover Nut 15 F-1005-05 2 1/2-13 Stover Nut 16 F-1009-03 6 3/8" Flat Washer 17 F-1268 1 3/8-16 x2-1/4" Copscrew 18 F-1394 3 3 8-16 x 1" Ca screw

HOLE

14

5

21

25

-11

REF PART NO. NO. QTY. 19 F-1464 2 20 F-1489 2 21 F-1521 9 22 F-1526 1 23 F-1733 1 24 F-1822 1 25 F-1966 3 26 F-1976 2 27 F-2083 2 28 F-2102 1 29 H-2619 1 30 660-112P 1 31 700-008P 2 32 D-3774 1 33 D-3815 1 34 F-2079 1 35 F-2106 1

5

14

25 2

16

3

18

15

22

FRONT STATIONARY IDLER ASSEMBLY

32

DESCRIPTION 1 2 LO KWA HER 1/2-13 Hex Jam Nut 1 /2" WASHER. CUSTOM 1/2-13 x1-1f?" C~screw 1 / 4" x 1 /2" RIVE CREW 1/2-13 X 2-l(y4" CARRIAGE BOLT 1/2-13 THIN YLOC NUT ~8-16 x 2" Carrai~e Bolt

SHER, 3/8 FENDE WASHER.4061D X 2.2500 X 7GA THK SPRING,5 X 1-1/2,TAPERED ENDS BELT KEEPER SPACER 2.00000 X .53110 X 1.375HT IDLER PULLEY 5" IDLER PULLEY 6" CARRIAGE BOLT 1{.2-13 X 3-3/4" 1/2-13 X 3-1/ " CARRIAGE BOLT

12

SEE ASSEMBLY pg. 7

ITEM PART # #

659-060P 2 659-022W 3 F-1073 4 642-061 p 5 642-041P 6 642-127P 7 642-126P 8 H-1610 9 F-1 009-03 10 F-1672 11 642-060P 12 F-1 005-05 13 F-1307 14 F-1439

2

QTY DESCRIPTION

LIFT HANDLE FRAME WELDMENT, LH. 3/8-18 X 2" GR 5

2 HANDLE LINK HANDLE PIVOT BRACKET TOP PEG LATCH PLATE TOP PEG SPACER PLATE SPRING, 1 1/2" OD. X 8"

3 FLAT WASHER, 3/8" 2 CARRIAGE BOLT, 3/8-16 X 1 2 SPRING ANCHOR PLATE 3 NUT, 1/2-13 LOCKNUT 2 3/8-16 X 1 1/4" GR. 5

1/2-13 X 3" GR. 5

COUNTRY CLIPPER "JAZEE" MOWER REPAIR PARTS MANUAL

20

LIFT HANDLE AS SEMEL Y & RELATED PARTS

'C /

12

~22

> \ 8

4 18

ITEM PART QTY DESCRIPTION # # 15 642-095P HANDLE PIVOT PIN 16 F-1005-03 6 NUT, 3/8-16 LOCKNUT (STOVER) 17 F-1889 2 CLEVIS PIN, 1/2 X 2 5/8" 18 F-1521 2 1 /2" FLAT WASHER 19 H-2239 2 RUE RING, 1/2" 20 H-2324 VINYL GRIP, 3/8 X 1 1/2" 21 H-2460 CABLE 22 F-1293 2 1/2-13 X 1 1/2" GR. 5

1/4"

6

COUNTRY CLIPPER "JAZEE" "JAZEE PRO" & "PRO DLX" MOWER REPAIR PARTS MANUAL

12- LIFT ASSEMBLY & RELATED PARTS

29/

659-171A 26 ---------=:::

RELEASE HANDLE ASSEMBLY

ITEM PART QTY DESCRIPTION ITEM PART QTY DESCRIPTION # # # #

642-063P 2 DRAG BAR TAB 19 659-171A 1 RELEASE HANDLE ASSEMBLY 2 659-399P 4 DRAG LINK BAR 20 659-140P 2 DECK HOOK 3 620-051 p 1 LIFT BAR 21 659-148W RELEASE HANDLE WELDMENT 4 642-081 p 2 LIFT SLEEVE, FRONT 22 659-145P HOOK KEEPER 5 642-082P 2 LIFT SLEEVE, REAR 23 H-2547 SPRING, TORSION 6 F-1879 1 5/16-18 X 1 1/4" GR.5 24 F-1005-03 NUT, 3/8-16, STOVER 7 F-1125 5/16-18 STOVER NUT 25 F-1 009-03 2 WASHER, FLAT, 3/8" 8 659-056P DECK LIFT PEDAL 26 F-2009 2 SPIROL ROLL PIN 1/4 X 1-1/2 9 642-177P 4 HANGER PIN 27 F-1073 CAPSCREW, 3/8-16 X 2, GR. 5 10 F-1815 2 CLEVIS PIN, 1/2 X 1 1/4" 28 H-2401 TREAD PAD 11 F-1489 4 NUT. 1 /2" JAM 29 F-1005-05 1/2" STOVER NUT 12 F-1936 4 1/2-13 X 3 1/2, 2" THREAD 30 659-146P LATCH PLATE 13 F-1521 8 WASHER, 1 /2 NARROW 31 659-170P PLATE, CATCH 14 H-2239 8 RUE RING, 1 /2" 32 F-1158 2 NUT, 1/4" STOVER 15 H-2240 2 CLEVIS PIN, 1/2 X 4 1 /2" 33 F-1823 2 CARRIAGE BOLT, 1/4-20 X 3/4" 16 F-1898 3 CLEVIS PIN, 1/2 X 2 3/4" 34 F-1828 1/2-13 x 3-1 /2" CAPSCREW 17 F-2039 4 5/16-24 x 2" HHCS 35 F-2041 4 5/16-24 JAM NUT 18 642-175P 2 ADJUSTABLE HANGER END

7

ITEM PART QTY # #

D-3768 2 D-3617 3 H-2619 4 661-090A 5 659-296W 6 F-1073 7 F-1 015-30 2 8 F-1009-03 2 9 F-1005-03 6 10 F-1966 11 659-174W 12 F-1664 13 F-1005-05 1 14 F-1 015-23 2


9

DESCRIPTION

PULLEY, 3-1/2" X 1" PULLEY, FLAT IDLER, 1 /2" BORE, 4" SPRING, 5x1-1/2, TAPPERED ENDS IDLER ARM ASSEMBLY BRACE WELDMENT 3/8-16 x 2" CAPSCREW 3/8-16 X 2-1/2" GR. 5 3/8" FLAT WASHER 3/8-16 STOVER LOCK NUT 1 /2" THIN NYLOC NUT MOTOR MOUNT WELDMENT 1/2-13 x 2-1/4" CAPSCREW 1/2-13 STOVER NUT 3/8-16 x 3/4" CAPSCREW

8

ITEM # 15 16 17

TRANSMISSION IDLERS & RELATED PARTS

12

PART #

659-239P 659-085P F-1521

QTY DESCRIPTION

BOLT ON IDLER MOUNT TAB MOUNTING PIN

2 1 /2" FLAT WASHER

ITEM PART # #

659-184W 617-375W 647-038W

2 622-121P 611-136P 647-038P

3 636-176P 4 659-004P

611-135P 5 D-3432 6 P-11384 7 D-3605

D-3574 D-3670

8 F-1129 F-1942 F-1908


NOTCH TO REAR OF MOWER

QTY

2 2 2 2 2 2 2 4 4 4 2 2 2 2 2 2 2

NUT TO INSIDE OF MOWER

5

7 VALVE STEM TO

OUTSIDE OF MOWER

DESCRIPTION

CASTER WELDMENT (JAZEE-SR225 CASTER WELDMENT (JAZEE PRO-SR375) CASTER WELDMENT (PRO DLX-SR375) BEARING SPACER {JAZEE-SR225) BEARING SPACER (JAZEE PRO-SR375) BEARING SPACER (PRO DLX-SR375) BEARING CAP, RED BEARING SHIELD (JAZEE -SR225) BEARING SHIELD (JAZEE PRO & DLX-SR375) BEARING, 5/8 ID X 1-3/8 OD DECAL, 12 PSI 1 0" TIRE W/RIM (JAZEE-SR225) 13" TIRE W/RIM (JAZEE PRO-SR375) 13-650 TIRE W/RIM (PRO DLX-SR375) 1/2-13 X 8" GR. 5 BOLT (JAZEE-SR225) 1/2-13 X 6-1 /2" GR. 5 BOLT (JAZEE PRO-SR375) 1/2-13 X 9" GR. 5 BOLT (PRO DLX-SR375)

9

6

ITEM # 9 10 11 12 13 14 15

16 17 18 19

PART #

F-1005-05 F-1456 D-2008-02 F-1009-02 F-1019-02 F-1863 659-298W 659-287W H-1056 659-185P F-2030 F-1855

CASTER WHEEL ASSEMBLY

---15

4 - JAZEE PRO-SR375 USE ASSEMBLIES

659-181A LEFT SIDE 659-182A RIGHT SIDE

QTY DESCRIPTION

2 1/2-13 LOCK NUT 2 3/16" X 2" ROLL PIN 4 BEARING, SPD SF -16-32 2 5/16" FLAT WASHER 2 5/16" LOCK WASHER 2 5/16"-18 X 1" W/NYLOC PATCH 1 FRONT AXLE (JAZEE-SR225)

FRONT AXLE (JAZEE PRO & PRO DLX-SR375) 2 GREASE ZERK 2 STOP TAB 4 1/4" X 5/8" SELF TAPPING SCREW 2 3/16" X 1" ROLL PIN


FRAME SIDES & RELATED PARTS FOR JAZEE SR225

20 13

10

10

17

ITEM PART QTY DESCRIPTION # # 1 659-021W FRAME SIDE RH. 2 659-D22W FRAME SIDE LH. 3 659-298W AXLE MOUNTING WELDMENT 4 7DO-D24W MOTOR MOUNT WELDMENT 5 659-209W SIDE PANEL RH. (JOYSTICK

659-253W SIDE PANEL LH. (TWINSTICK) 6 659-202P SIDE PANEL RH. (JOYSTICK

659-255P SIDE PANEL LH. (TWINSTICK) 7 659-133P ENGINE GUARD RH SIDE PANEL 8 659-164A REAR PANEL -W/DECAL (22HP JAZEE)

629-753A REAR PANEL -W/DECAL (27HP JAZEE) 9 659-134P ENGINE GUARD LH SIDE PANEL 10 642-063P 4 DRAG BAR TAB 11 D-3730 2 BUSHING, 5/B BORE (JOYSTICK ONLY) 12 F-1005-03 10 3/B-16 STOVER NUT 13 F-1009-03 10 3/8 FLAT WASHER 14 F-1759 3 1/2-13 X 1" GR.5 15 F-1005-05 17 1/2-13 LOCK NUT 16 F-1558 4 3/8-16 X 7 /8" GR.5 17 F-1293 3 1/2-13 X 2", GR.5 18 P-12097 COLORED DECAL, "COUNTRY CLIPPER" 19 F-1073 2 3/8-16 x 2" CAPSCREW 20 F-1394 4 3/8-16 x 1" CAPSCREW 21 F-1386 6 1/2-13 x 1-1/4" CAPSCREW

10

16

~

19 \ ~~ 21

~ 20

\ 21

FRAME SIDES & RELATED PARTS FOR JAZEE PRO SR375

3

25 26

2

ITEM PART QTY DESCRIPTION # # 659-021W FRAME SIDE RH.

2 659-022W FRAME SIDE LH. 3 663-094W AXLE MOUNTING WLDT. 4 659-174W MOTOR MOUNT WLDT. 5 659-209W SIDE PANEL RH. (JOYSTICK)

659-253W SIDE PANEL RH. (TWINSTICK) 6 659-202P SIDE PANEL LH. (JOYSTICK)

659-255P SIDE PANEL LH. (TWINSTICK) 7 659-133P ENGINE GUARD RH SIDE PANEL 8 629-753A REAR PANEL-W/DECAL 9 659-134P ENGINE GUARD LH SIDE PANEL

10 642-063P 2 DRAG BAR TAB 11 F-1386 2 1/2-13 x 1-1/4" CAPSCREW 12 F-1005-03 10 3/8-16 STOVER NUT 13 F-1009-03 10 3/8 FLAT WASHER 14 F-1759 12 1/2-13 X 1" GR.5

15 F-1005-05 12 1/2-13 LOCK NUT 16 F-1558 4 3/8-16 X 7 /8" GR.5 17 F-1293 3 1/2-13 X 2", GR.5

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO DLJC' MOWER REPAIR PARTS MANUAL

11

~27 l 14

10 17

ITEM PART QTY DESCRIPTION # # 18 H-2600 SEAL, SHAFT, 1.50, 2.38, 0.313 19 663-074P RING, BACKUP, STEEL 20 659-287W FRONT AXLE WLDT. 21 P-12097 COLORED DECAL, "COUNTRY CLIPPER" 22 D-3826 BRG, TAPARED, SET 23 606-303P 1" WASHER 24 F-1728 3/16 X 2" COTIER PIN 25 F-1724 1-14 SLOTIED NUT 26 H-1924 1 GREASE CAP 27 F-1073 2 3/8-16 x 2" CAPSCREW 28 F-1394 4 3/8-16 x 1" CAPSCREW 29 D-3730 2 BUSHING 5/8 BORE (JOYSTICK ONLY) 30 D-3825 BRG, TAPPERED, SET

11

20

ITEM #

PART #

659-312A 659-313A 700-065A

2 P-11626 P-12713

3 659-263P 659-257P

4 P-11382 5 659-188A 6 659-189A 7 P-11624

P-12063 P-12828

8 P-12253 9 642-129P 10 659-209W

659-253W 11 659-202P

659-255P

QTY


5

16 12

15 -I!

I 12--@

14

26

2

DESCRIPTION

13

FENDER, RH (JOYSTICK)-W/DECAL FENDER, RH (TWINSTICK)-W/DECAL FENDER, RH (JOYSTICK)-W/DECAL (22HP JA2EE) DECAL, "CONTROL PANEL" DECAL, "CONTROL PANEL" (22HP JA2EE) FENDER CAP LH. (JOYSTICK) FENDER CAP LH. (TWINSTICK) DECAL, PARK BRAKE FENDER SKIRT RH-W/DECAL FENDER SKIRT LH-W/DECAL DECAL, JAZEE DECAL, JAZEE PRO DECAL, PRO DLX MADE IN THE USA DECAL LATCH PLATE LH. SIDE PANEL RH. (JOYSTICK) SIDE PANEL RH. (TWINSTICK) SIDE PANEL LH. (JOYSTICK) SIDE PANEL LH. (TWINSTICK)

12

ITEM #

12 13 14 15 16 17 18 19 20

21 22 23 24

25 26

FENDER ASSEMBLY

PART #

F-1009-02 F-1125 F-2028 F-1546 F-1015-15 F-1860 F-1019-02 H-2228 659-31 OA 659-311A 659-325A P-12097 P-12557 642-128P P-12257 P-12039 H-1626 F-2069

11

/1 ~ 12 18 \

16

----19

17

16

21

QTY DESCRIPTION

22 5/16 FLAT WASHER 16 5/16-18 LOCK NUT

1 /2" X 3" CLEVIS PIN 4 5/16-18 X 3/4" GR. 5 18 5/16-18 X 1" GR.5 8 5/16 U-NUT 8 5/16 LOCK WASHER

CUP HOLDER JAZEE PANEL-W/DECAL JAZEE PRO PANEL-W/DECAL PRO DLX PANEL-W/DECAL

2 DECAL, "COUNTRY CLIPPER" DECAL, "CAUTION" LATCH PLATE DECAL,"CUT HEIGHT" (JAZEE-SR225) DECAL,"CUT HEIGHT" (JAZEE PRO & DLX-SR375)

"U"-CHANNEL TRIM PLASTIC LANYARD

ITEM PART # #

659-005P 659-265P

2 659-136P 3 659-051 p

659-266P 4 659-055W

659-052P 659-267P 659-268W

5 621-143A H-2615

6 659-006P 7 F-1158 8 620-051 p

9 H-2449 H-2604 H-2716

10 H-1920

11 F-1394

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO OLX' MOWER REPAIR PARTS MANUAL

3

27~ / 15 NOTE *11

MOUNT ITEM 11 IN TOP 22, HOLE IN THE DLX MODEL.

6

QTY DESCRIPTION ITEM

# SEAT MOUNTING BASE (22HP JAZEE ONLY) 12 SEAT MOUNTING BASE 13 REAR SEAT BRACE 14 ARM REST RH. (22HP JAZEE-SR225) 15 ARM REST RH. (JAZEE PRO & DLX-SR375) 16 ARM REST LH. (22HP JAZEE -SR225 JS) 17 ARM REST LH. (22HP JAZEE-SR225 TS) 18 ARM REST LH. (JAZEE PRO & DLX-SR375 TS) 19 ARM REST LH. (JAZEE PRO & DLX-SR375 JS) 20

2 ARM REST PAD (22HP JAZEE) 21 2 ARM REST PAD 22 1 FOOT PANEL 23 3 1/4" STOVER NUT 24

LIFT BAR 25 SEAT ASS'V (22HP JAZEE) 26 SEAT ASS'Y (27HP JAZEE & JAZEE PRO) 27 SEAT ASS'Y (PRO DLX) 28

3 SEAT SPRING 29 2 3/8-16 X 1 1/4" GR. 5

13

"-22

PART #

F-1005-03 F-1009-03 F-1486 F-1125 F-1009-02 H-2317 F-1015-23 F-1019-02 F-1019-03 F-1546 659-073A F-1015-15 F-1538 620-050P 647-086P 659-175P 659-272P 659-274P

SEAT, FOOTDECK & RELATED PARTS

5

18 -

20

QTY DESCRIPTION

2 3/8-16 LOCK NUT 4 3/8 FLAT WASHER

3/8-16 JAM NUT 13 5/16-18 LOCK NUT 8 5/16 FLAT WASHER

TAPERED HANDLE 4 3/8-16 X 3/4" GR. 5 4 5/16 LOCK WASHER 4 3/8 LOCK WASHER

12 5/16-18 X 3/4" GR. 5 4 T-HANDLE ASSEMBLY 5 5/16-18 X 1" GR. 5 3 1/4-20 X 3/4", GR.5 3 1" HEAVY WASHER 2 FLIP SEAT MATING TAB 2 SEAT HINGE TAB

BAR, SEAT STOP PIVOT WASHER

ITEM #

2 3 4 5 6 7 8


FRONT STEP ASSEMBLY FOR JAZEE PRO SR375

2~

PART QTY DESCRIPTION # 647-133P FRONT STEP F-1066 2 3/8-16 X 4" BOLT F-1005-03 4 3/8-16 LOCK NUT 659-241P STEP MOUNT BRACKET, RH 659-242P STEP MOUNT BRACKET, LH H-2461 2 RUBBER BUMPER BUTION F-1015-23 2 3/8-16 X 3/4" BOLT F-1009-03 4 3/8 FLAT WASHER

/ 3

14


FUEL TANK & RELATED PARTS

8

/

ITEM #

PART #

2 3 4 5 6

659-066P 659-202P H-2677

F-1 009-01 F-1015-02 F-1158

7 H-1648 8 H-1687 9 H-2697 10 H-2698 11 H-1646 12 H-1952 13 H-2678 14 H-2679 15 H-2687

7 I

8

QTY DESCRIPTION

Tonk Mount Clamp

SIDE PANEL LH Fuel Tonk (ASS'Y 659-306A)

1/ 4" Flat Washer 1/4-20 x 5/8" Copscrew 1/4-20 Stover Nut Fuel Line

2 1/2 0.0. Hose Spring Clomp VENT LINE

2 HOSE CLAMP, .406 OD

HOSE BARB 90 DEC. HOSE CLAMP REMOTE VENT

2 REMOTE VENT GROMMET

GAS CAP

2

I 5

/ ~~

~ ~ ~ '

~5

1 1

15

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO DLX'' MOWER REPAIR PARTS MANUAL

JOYSTICK STEERING CONTROL &

RELATED PARTS

NOTE; ITEM'S #2 AND #3 MUST BE REPLACED AT THE SAME TIME FOR MAXIMUM PERFORMANCE.

11~

17

16

10

"~~-9 13 a

4

5

ITEM PART QTY DESCRIPTION ITEM PART QTY DESCRIPTION # # # #

647-122A JOYSTICK ASSEMBLY 12 F-1999 2 ROLL PIN, 3/16 X 5/8 659-144P JOYSTICK YOKE 13 F-1015-05 3 1/4-20 X 1" HHCS GR. 5

2 H-1992 PIVOT SHAFT 14 F-1019-01 3 1/4" LOCK WASHER 3 H-1993 2 PIVOT BLOCK 15 F-1158 4 1/4-20 Stover Nut 4 F-1120 BALL PLUNGER 16 F-1011-03 3/8-16 NUT, JAM 5 H-1997 SNAP RING, SPIRLOCK 17 H-2317 GRIP, HANDLE 6 619-306P 2 PIVOT BLOCK PLATE 18 F-1020-01 1/2-20 X 3-1/2" GR. 5 7 F-2110 8 #6-20 x 1 /2" TAPPING, PHILLIPS 19 H-1989 6 BUSHING, BALL JOINT 8 659-129P JOYSTICK TOP PLATE 20 H-2465 2 1/4" SPACER 9 H-1947 GASKET, FOAM 21 663-049P UPPER STEERING LINKAGE 10 621-140A JOYSTICK SHAFT ASSEMBLY 22 663-050P STEERING LINKAGE 11 H-1991 BOOT, BELLOWS

16

13

4

15 17

ITEM PART QTY # # 1 F-1394 2 2 F-1609 2 3 F-1009-03 4 4 663-050P 1 5 F-1009-02 4 6 663-049P 1 7 F-1015-23 2 8 700-055P 1 9 F-1019-03 4 10 625-091A 2

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO OLX' MOWER REPAIR PARTS MANUAL

18 19

DESCRIPTION

3 8-16 X 1 CAP SCREW 1/4-20 x 3/4" F.H.C.S. 3/8" FLAT WASHER STEERING LINKAGE 5/16" FLAT WASHER UPPER STEERING LINKAGE 3/8-16 x 3/4 H.H.C.S. ROD, SHIFT CROSS 3/8" LOCKWASHER SWIVEL ARM

JOYSTICK STEERING CONTROL & RELATED PARTS

15

13

ITEM PART QTY DESCRIPTION # # 11 659-127P 1 LOWER STEERING LINKAGE 12 D-3730 2 BUSHING 13 F-1125 2 5/16-16 STOVER NUT 14 638-028P 2 DAMPER BOLT, 5/16-18 x 3/4 15 F-1610 4 E-RING FOR 1/4" SHAFT 16 H-2467 2 DUAL ACTION DAMPER 17 663-051P 2 DAMPER STUD (FEMALE) 18 F-1019-01 2 1/4" LOCKWASHER 19 F-1009-01 2 1/4" FLAT WASHER 20 659-275P 2 TRACKING ADJUSTMENT BLOCK

17

15


TWINSTICK STEERING CONTROL & RELATED PARTS (RIGHTHAND SHOWN, LEFTHAND OPPOSITE)

31

30

35 8

6

9

23

21 4

13 36 • 33 14

10

16

11 Q

12 25

ITEM PART QTY DESCRIPTION

ITEM PART QTY DESCRIPTION # # # #

1 H-2080 2 END PLUG, 15/16" BLACK 21 F-1610 4 E-RING FOR 1/4" SHAFT 2 H-2079 2 FOAM GRIP, 17" 22 638-028P 4 DAMPER BOLT, 5/16-18 X 3/4" 3 659-249W 2 ARM WELDMENT 23 H-2467 2 STEERING DAMPER 4 F-1125 4 5/16 LOCK NUT 24 638-029P 2 DAMPER BOLT 5/16-18 X 3/4" 5 F-1015-18 4 5/16-18 X 1-3/4" HHCS 25 F-2045 2 SPACER 6 F1009-02 12 5/16 FLAT WASHER 26 F-1486 2 3/8-16 JAM NUT 7 F-1015-15 4 5/16-18 x 1" HHCS 27 659-247P 2 LOWER SHIFT BLOCK 8 F-1019-02 4 5/16 LOCK WASHER 28 F-1293 2 1/2-13 X 2" HHCS 9 659-262P 2 NEUTRAL PLATE 29 F-1521 2 1/2" WASHER 10 F-2058 6 5/16-18 X 3-1/2" HHCS 30 606-151P 4 1/2 ID x 1/8 NYLOC WASHER 11 F-1158 4 1/4-20 LOCK NUT 31 F-1005-02 10 5/16-18 NYLOC WASHER 12 659-252P 6 TUBE SPACER 32 F-1005-03 2 3/8-16 LOCK NUT 13 D-3730 4 5/8 FLANGED BUSHING 33 659-243P 2 SHIFTING YOKE 14 659-253W 1 RH SIDE PANEL 34 647-242P 1 RH MOUNTING BRACKET

659-255P 1 LH SIDE PANEL 647-243P 1 RH MOUNTING BRACKET 15 F-1307 4 3/8-16 x 1-1/2" HHCS 35 E-6474 2 SWITCH, DELTA 16 F-1009-01 6 1/4" FLAT WASHER 36 F-1860 2 5/16-18 "U"-NUT 17 F-2060 2 1/2-13 FLANGED LOCK NUT 37 659-313A 1 RH FENDER CAP-W/DECALS 18 H-2465 2 1/2 x 1/4 SHOULDER WASHER 659-257P 1 LH FENDER CAP 19 663-050P 2 STEERING LINKAGE 38 F-1019-01 2 1/4" LOCK WASHER 20 F-1539 4 1 4-20 x 1-1 4" HHCS

18

2

I

s....__

5

""" 10--

4~

12----

ITEM PART QTY # # 1 F-1546 3 2 F-1125 6 3 F-1015-17 1 4 F-1 009-01 2 5 F-1492 3 6 F-1009-02 2 7 H-1926 1 B H-2206 2 9 H-1 BOO 2 10 H-2426 2 11 H-1635 1 12 F-1748 2 13 659-013P 2 14 659-206W 1

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO Dl.X" MOWER REPAIR PARTS MANUAL

17

DESCRIPTION

5/16-1 B X 3/4" GR. 5 5/16" STOVER LOCK NUT 5/16-18 X 1-1/2" GR. 5 1/4" FLAT WASHER RUE RING, 5/16-3/B PIN 5/16" FLAT WASHER GRIP, HANDLE, 1/4" X 1" BRAKE LINK ROD ROLL PIN 3/32 OD X 3/B LONG SPRING, 3.69 X .372 10 X .064 SPRING, EXT. 3/4 X 4" OAL 1/4-20 NYLOC NUT LOWER BRAKE LINK BRAKE ROD WELDMENT

PARKING BRAKE ASSEMBLY & RELATED PARTS FOR JAZEE SR225

10-

4.._____ 12-

ITEM PART QTY DESCRIPTION # # 15 659-203P BRAKE LINK 16 F-1533 5/16 X 1-1/2" CLEVIS PIN 17 659-30BP BRAKE HANDLE

19

2

11

7

13

ITEM PART QTY

# # 1 F-1546 4 2 F-1125 6 3 F-1015-17 4 F-1015-15 5 F-1492 2 6 F-1009-02 2 7 H-1926 8 H-2452 2 9 659-206W 1 10 F-1748 2 11 H-1635 1 12 F-1 009-01 2 13 659-159P 2 14 H-1637 2

COUNTRY CLIPPER "JAZEE", "JAZEE PRO" & "PRO DLJC' MOWER REPAIR PARTS MANUAL

3

2

DESCRIPTION

5/16-18 X 3/4" H.H.C.S. 5/16" STOVER LOCK NUT 5/16-18 X 1-1/2" H.H.C.S. 5/16-18 X 1" H.H.C.S RUE RING, 5/16-3/8 PIN 5/16" FLAT WASHER HANDLE GRIP BRAKE LINK BAR, BENT BRAKE ROD WELDMENT 1/4" NYLOC LOCK NUT EXTENSION SPRING 3/4 X 4" 1/4" FLAT WASHER LOWER BRAKE LINK COMPRESSION SPRING

PARKING BRAKE ASSEMBLY & RELATED PARTS FOR

JAZEE PRO & PRO DLX SR375

9

I

8

18 /

I 2

10

ITEM PART QTY DESCRIPTION # #

15 F-1533 5/16 x 1-1/2" CLEVIS PIN 16 659-203P BRAKE LINK 17 659-308P BRAKE HANDLE 18 F-1158 2 1/4" STOVER LOCK NUT

20


MOTOR & TRANSMISSION ASS'Y & RELATED PARTS FOR 22HP KOHLER JAZEE SR225

12

26 27

CLUTCH MOUNTING FOR SERIAL #659FX1 & 659FY2

AND HIGHER.

ITEM PART QTY DESCRIPTION # # 1 M-5386 1 22 HP. KOHLER ENGINE 2 E-6317 1 CLUTCH-BRAKE 3 D-3524 1 V-BELT-A71 KEVLAR 4 700-059P 1 MUFFLER HEAT SHIELD 5 F-1015-30 1 318-16 x 2-1 12" CAPSCREW 6 F-1545 1 7116-20 X 3" 7 621-113P 1 KEY, 114 SQ. X 1-114" 8 F-1546 6 5116-18 X 314" BOLT 9 659-119P 2 FREE WHEEL ANCHOR 10 F-1005-03 2 318-16 STOVER NUT 11 H-2609 1 THROTTLE CABLE 12 P-10077-11 1 DECAL, "CLEAN" 13 F-1228 1 SETSCREW, 114" X 114" 14 659-121P 2 REAR HYDRO BRACE 15 D-3726 MOTOR PULLEY 16 D-3783-01 TRANSAXLE HYDRO (RH) 17 D-3783-02 TRANSAXLE HYDRO (LH) 18 F- 1009-01 4 1 I 4" FLAT WASHER 19 H-2694 1 MUFFLER 20 661-066P 2 FREEWHEEL CHAIN WISPRING 21 700-024W 1 MOTOR MOUNT 22 H-2539 2 FAN BLADE REPLACEMENT 23 P-11384 2 DECAL, TIRE PRESSURE, 1 2 PSI 24 F-2048 1 318-16 X 12" HEX BOLT 25 F-1820 2 5116-18 x 2-114" CAPSCREW 26 F-1009-02 14 5 16" FLAT WASHER

_36

• '-...... 30

27~ 26

' ~ I

46-~ 8.?-

16

ITEM PART # #

QTY DESCRIPTION

27 F-1125 14 5116-18 LOCK NUT 28 F-2085 4 318-1 6 x 1-1 I 4" SELF TAPPING 29 F-1015-02 4 114-20 X 518" GR. 5 30 F-1158 4 114-20 LOCK NUTS 31 D-3870 2 TIRE, 18 X 9.5-8 32 F-1499 8 LUG NUT, 1 12 X 20 33 659-296W 1 BRACE WELDMENT 34 659-116P 2 HYDRO MOUNT BRACE 35 F-1386 4 112-13 X 1-114" BOLT 36 F-1652 2 5116-18 X 6" BOLT 37 F-1005-05 4 1 12" STOVER LOCK NUT 38 659-120P 1 HYDRO BRACE 39 F-1544 4 5116-18 X 3" BOLT 40 659-156P 2 FAN SHROUD 41 F-1009-03 4 318" FLAT WASHER 42 F-1005-03 1 318-16 LOCK NUT 43 F-1019-03 4 318" LOCK WASHER 44 606-347P 2 15132" I.D. WASHER 45 F-1492 2 5116-318 RUE RING 46 700-26P CLUTCH STOP 47 F-2113 7l16-20x2-1l2" CAPSCREW, GR8

21


MOTOR & TRANSMISSION ASS'Y & RELATED PARTS FOR 27HP KOHLER COURAGE JAZEE SR225 & JAZEE PRO SR375

19

24

CLUTCH MOUNTING FOR SERIAL fi'S 659FG2, 659FH13, 659FI15,

659FJ14, 659F09, 659FP2, 659FQ45, 659FR9, 659FS57,

659F'Zl, & 659GA1 AND HIGHER.

ITEM PART QTY DESCRIPTION # # 1 M-5385 1 27 HP. KOHLER ENGINE 2 E-6247 1 CLUTCH- BRAKE 3 D-3524 1 V-BELT-A71 KEVLAR 4 H-2589 1 OIL DRAIN VALVE 5 F-1015-30 1 3/-16 x 2-1/2" CAPSCREW 6 F-1904 1 7/16-20 X 2-1 /2" CAPSCREW 7 621-113P 1 KEY, 1/4 SQ. X 1-1/4" 8 F-1546 2 5/16-18 X 3/4" BOLT 9 659-119P 2 FREE WHEEL ANCHOR 10 H-2404 1 CHOKE CABLE 11 H-261 0 1 THROTTLE CABLE 12 P-10077-11 1 DECAL, "CLEAN" 13 F-1228 1 SETSCREW, 1/4" X 1/4" 14 659-121 p 2 REAR HYDRO BRACE 15 647-036P MOTOR PULLEY (JAZEE SR225)

659-154P MOTOR PULLEY (JAZEE PRO SR375) 16 D-3783-01 TRANSAXLE HYDRO (RH) 17 D-3783-02 1 TRANSAXLE HYDRO (LH) 18 F-1009-01 4 1/4" FLAT WASHER 19 H-2513 1 MUFFLER 20 661-066P 2 FREEWHEEL CHAIN W/SPRING 21 659-174W 1 MOTOR MOUNT 22 H-2539 2 FAN BLADE REPLACEMENT 23 P-11384 2 DECAL, TIRE PRESSURE, 12 PSI 24 F-2048 1 3/8-16 X 12" HEX BOLT 25 F-1820 2 5/16-18 x 2-1/4" CAPSCREW 26 F-1009-02 14 5/16" FLAT WASHER 27 F-1125 10 5/16-18 LOCK NUT 28 659-015W 1 CLUTCH STOP WELDMENT 29 F-1015-02 6 1/4-20 X 5/8" GR. 5 30 F-1158 6 1/4-20 LOCK NUTS 31 D-3780 2 TIRE, 18 X 9.5-8 (JAZEE -SR225)

26 27

ITEM #

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

D-3353 2 TIRE, 20 X 10-10 (SR375 w/48"DECKS) 55 D-3787 2 llRE. 20 X 12-10 SR375 w 52"&60" DECKS 56

22

38

16

PART #

F-1499 659-296W 659-116P F-1386 F-1652 F-1005-05 659-120P F-1544 659-156P F-1009-03 F-1005-03 606-347P F-1492 F-1015-15 F-1019-02 F-2049 F-2055 F-1019-03 647-085P F-2045 F-2043 F-1005-03 611-143P 659-092P F-2113

_36

-26

QTY

8 1 2 2 2 2 1 4 2 4 1 2 2 4 4 4 4 4 1 4 1 2 1 2 1

26 29 ('...

~'~ JO

28

DESCRIPTION

LUG NUT, 1 /2 X 20 BRACE WELDMENT HYDRO MOUNT BRACE 1/2-13 X 1-1/4" BOLT 5/16-18 X 6" BOLT 1 /2" STOVER LOCK NUT HYDRO BRACE 5/16-18 X 3" BOLT FAN SHROUD 3/8" FLAT WASHER 3/8-16 LOCK NUT 15/32" I.D. WASHER 5/16-3/8 RUE ~NG 5/16-18 x 1" CAPSCREW 5/16" LOCK WASHER M-6 x 1 .0 x 20 H.F. FORM SCREW 3/8-16 x 1 -3/ 4" CAPSCREW 3/8" LOCK WASHER GROUND STRAP SPACER SPACER 3/8-16 STOVER NUT 1-3/16" 1 OGA WASHER WHEEL BACKING PLATE (JAZEE PRO SR375) 7/16-20x2-1/2" CAPSC, CAPSCREW, GRB


MOTOR & TRANSMISSION ASS'Y & RELATED PARTS FOR 22HP KAWASAKI JAZEE PRO SR375

11 /

/ 24

CLUTCH MOUNTING FOR SERIAL #'S 659FK1, 659FL14,

659FM13, & 659FN59 AND HIGHER.

ITEM PART QTY DESCRIPTION # # 1 M-5375 22HP KAWASAKI ENGINE 2 E-6247 CLUTCH-BRAKE 3 D-3524 V-BELT-A71 KEVLAR 4 H-2590 OIL DRAIN VALVE 5 E-6307 1 OIL PRESSURE SWITCH 6 F-1904 1 7/16-20 X 3" CAPSCREW 7 621-113P 1 KEY, 1/4 SQ. X 1-1/4" 8 F-1546 2 5/16-18 X 3/4" BOLT 9 659-119P 1 FREE WHEEL ANCHOR 10 H-2235 1 CHOKE CABLE 11 H-2610 1 THROTTLE CABLE 12 P-10077-11 1 DECAL, "CLEAN" 13 F-1228 1 SETSCREW, 1/4" X 1/4" 14 659-121P 2 REAR HYDRO BRACE 15 659-154P MOTOR PULLEY 16 D-3788-01 TRANSAXLE ZT-3100 (RH) 17 D-3788-02 1 TRANSAXLE ZT-3100 (LH) 18 F-1009-01 4 1/4" FLAT WASHER 19 H-2607 1 MUFFLER 20 659-066P 2 FREEWHEEL CHAIN W/SPRING 21 659-174W 1 MOTOR MOUNT 22 H-2539 2 FAN BLADE REPLACEMENT 23 P-11384 2 DECAL, TIRE PRESSURE, 12 PSI 24 F-2007 1 3/8-16 X 12-1/2" HEX BOLT 25 F-1005-05 2 1/2-13 STOVER NUT 26 F-1009-02 14 5/16" FLAT WASHER 27 F-1125 10 5/16-1 B LOCK NUT 28 659-015W 1 CLUTCH STOP WELDMENT 29 F-1015-02 8 1/4-20 X 5/8" GR. 5 30 F-1158 8 1/4-20 LOCK NUTS 31 D-3353 2 TIRE, 20"x1 0-10 (W/48" DECKS)

38

ITEM #

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

D-3787 2 TIRE, 20"x12-10 (W/52"& 60" DECKS) 57 32 F-1499 8 LUG NUT, 1/2 X 20 58 33 659-296W 1 BRACE WELDMENT 59 34 659-116P 2 HYDRO MOUNT BRACE 60 35 F-1386 2 1/2-1.3 X 1-1/4" BOLT 61 36 F-1652 2 5 16-18 X 6" BOLT 62

23

-36

- 26

16

PART #

QTY

F-1005-05 2 659-173P 1 F-1544 4 659-156P 2 F-1009-03 4 F-1005-03 1 606-347P 2 F-1492 2 F-1015-15 3 F-1019-12 2 F-2049 2 F-2055 4 F-1019-03 4 647-085P 1 F-2045 4 F-2043 1 H-2567 2 H-2535 4 H-2549 2 D-3791 2 659-092P 2 H-2517 2 F-1015-30 1 F-1820 2 611-143P F-2113

26 29

.~ '" r30\ 2B

DESCRIPTION

1/2" STOVER LOCK NUT HYDRO BRACE 5/16-18 X 3" BOLT FAN SHROUD .3/8" FLAT WASHER .3/8-16 LOCK NUT 15/32" I.D. WASHER 5/16-3/8 RUE RING 5/16-18 x 1" CAPSCREW 5/16• LOCK WASHER M-6 x 1.0 x 20 H.F. FORM SCREW .3/8-16 x 1 -3/ 4" CAP SCREW .3/8" LOCK WASHER GROUND STRAP SPACER SPACER TRANSAXLE OIL FILTER HOSE CLAMP HOSE 5" LONG SMALL HYDRO TANK WHEEL BACKING PLATE VENT TUBE ADAPTER .3/8-16 x 2-1/2" CAPSCREW 5/16-18 x 2-1/4" CAPSCREW 1-.3/16" 1 OGA WASHER 7/16-20x2-1/2" CAPSCREW, GR8


MOTOR & TRANSMISSION ASS'Y & RELATED PARTS FOR 27HP KOHLER COMMAND PRO DLX SR375

~ n "2 ~---55

/ 24

41

CLUTCH MOUNTING FOR SERIAL #'S 659FV12 & 659FW53 AND HIGHER.

ITEM #

1 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART #

M-5335 E-6247 D-3524 H-2589 H-2517 F-1545 621-11 3P F-1 546 659-1 1 9P H-2404 H-2610 P-10077-11 F-1228 659-121P 659-154P D-3788-01 D-3788-02 F-1009-01 611-143P 659-066P 659-174W H-2539 P-11384 F-2007

F-1820 F-1009-02 F-1125 659-015W F-1015-02 F-1158 D-3787

QTY DESCRIPTION

1 27HP KOHLER COMMAND ENGINE 1 CLUTCH-BRAKE 1 V-BELT -A71 KEVLAR 1 OIL DRAIN VALVE 2 VENT TUBE ADAPTER 1 7/16-20 X 2-1/2" CAPSCREW 1 KEY, 1/4 SQ. X 1-1/4" 2 5/16-18 X 3/4" BOLT 1 FREE WHEEL ANCHOR 1 CHOKE CABLE 1 THROTTLE CABLE 1 DECAL, "CLEAN" 1 SETSCREW, 1/4" X 1/4" 2 REAR HYDRO BRACE

MOTOR PULLEY TRANSAXLE ZT-3100 (RH)

1 TRANSAXLE ZT-3100 (LH) 4 1/4" FLAT WASHER 1 1-3/16" 1 OGA WASHER 2 FREEWHEEL CHAIN W/SPRING 1 MOTOR MOUNT 24HP KOHLER 2 FAN BLADE REPLACEMENT 2 DECAL, TIRE PRESSURE, 1 2 PSI 1 3/8-16 X 12-1/2" HEX BOLT 2 5/16-18 x 2-1/4" CAPSCREW

14 5/16" FLAT WASHER 10 5/16-18 LOCK NUT 1 CLUTCH STOP WELDMENT 8 1/4-20 X 5/8" GR. 5 8 1/4-20 LOCK NUTS 2 TIRE, 20"x12-10

ITEM #

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

24

38

16

PART #

F-1499 659-296W 659-116P F-1386 F-1652 F-1005-05 659-173P F-1544 659-156P F-1009-03 F-1005-03 606-347P F-1492 F-1015-15 F-1015-30 659-092P F-1015-17 F-1019-02 647-085P H-2567 H-2535 H-2549 D-3791 F-2113

_36

_26

30

~48

QTY DESCRIPTION

8 LUG NUT, 1/2 X 20 1 BRACE WELDMENT 2 HYDRO MOUNT BRACE 2 1/2-13 X 1-1/4" BOLT 2 5/16-18 X 6" BOLT 2 1/2" STOVER LOCK NUT 1 HYDRO BRACE 4 5/16-18 X 3" BOLT 2 FAN SHROUD 4 3/8" FLAT WASHER 1 3/8-16 LOCK NUT 2 15/32" I.D. WASHER 2 5/16-3/8 RUE RING 1 5/16-18 x 1" CAPSCREW 1 3/8-16 x 2-1/2" CAPSCREW 2 WHEEL BACKING PLATE 4 5/16-18 x 1-1/2" CAPSCREW 4 5/16" LOCK WASHER 1 GROUND STRAP 2 TRANSAXLE OIL FILTER 4 HOSE CLAMP 2 HOSE 5" LONG 2 SMALL HYDRO TANK 1 7/16-20x2-1/2" CAPSCREW, GR8


WIRE HARNESS RELATED PARTS FOR

22HP & 27HP KOHLER (JOYSTICK)

E-6405 &

TO STARTER

ITEM #

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

'"'·

PART QTY

# E-5812 E-6271 E-5878 E-6054 E-5873 E-6403 F-1011-01 2 F-1015-02 2 E-6369 1 E-6297 2 F-1858 F-1019-01 E-6207 2 F-1538 3 F-1158 5 F-1009-01 5 659-137P E-6405 E-6418 E-6419

17

ro "-'"'" "o-----fj BLK.~

DESCRIPTION

BATIERY (22HP KOHLER) BATTERY (22HP KAW & 27HP KOH) HOUR METER SOLENOID START SWITCH CLUTCH SWITCH 1/4-20 NUT 1/4-20 X 5/8" CAPS CREW RETAINER CLIP BRAKE SWITCH 1/4-20 U-NUT 1/4" LOCK WASHER FUSE, #ATC-30 1/4-20 x 3/4" CAPSCREW 1/4-20 STOVER NUT 1/4" FLAT WASHER BATIERY HOLD DOWN WIRE HARNESS CABLE, BATIERY TO SOLENOID CABLE, SOLENOID TO ENGINE

-NOT SHOWN-E-6374 1 SEAT SWITCH E-6281 KEY SWITCH

13

11 /

16~--15 ~-10

TO SEAT SWITCH

BLUE #14 ~BLUE #2A

Seat SW

'"'· ® JOYSTICK

~-9

&----5 Clutch

~ '~'" ~ ~ (') "-"' ~"" ~ Q~ Y<L

~ ~ lgni:on

~ '\2 mLOW ~ (2)BLUE~RED \ FBLK.

8 (2) RED

12

{2) RED

25


E-6415 WIRE HARNESS PARTS FOR

KAWASAKI (JOYSTICK) & RELATED 22HP

ro sr"""'

ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

20

\

BLK.

'~ >:b ,..,/ b

17

TO CWTCH

RED~ BU<.-----!i:l IJ-7

PART QTY DESCRIPTION # E-6271 BATTERY E-5878 HOUR METER E-6054 SOLENOID E-5873 START SWITCH E-6403 CLUTCH SWITCH F-1011-01 2 1/4-20 NUT F-1015-02 2 1/4-20 x 5/8" CAPSCREW E-6369 RETAINER CLIP E-6297 2 BRAKE SWITCH F-1858 1/4-20 U-NUT F-1019-01 1/4" LOCK WASHER E-6207 2 FUSE, #ATC-30 F-1538 3 1/4-20 x 3/4" CAPSCREW F-1158 5 1/4-20 STOVER NUT F-1009-01 5 1/4" FLAT WASHER 659-137P BATTERY HOLD DOWN E-6415 WIRE HARNESS E-6417 WIRE HARNESS ADAPTER E-6418 CABLE, BATTERY TO SOLENOID E-6419 CABLE, SOLENOID TO ENGINE

-NOT SHOWN-E-6374 SEAT SWITCH E-6281 KEY SWITCH

26

13

11 /

16~1-15 ~-10

TO SEAT SWITCH

BWE #14 -fi BLUE f2A

Seat SW

BLK.

® JOYSTICK

~-9 t§----5

Clutch

: BLK~•m ~ ~ (2) BLUE~ RED

~ Q~ YEL

tir ~ lgni:on

~ '\.2 """"" ~ (2)BLUE~RED '\ ~al<.

8 (2) RED

12

(2) RED


E-6416 WIRE HARNESS & RELATED PARTS FOR 22HP, 27HP KOHLER & 22HP KAWASAKI (TWINSTICK)

Left Nuetral Safety~

_24HP KAWASAKI ONLY

TO SEAT SWITCH

BWE f1~LUE f2A

Seat Safety Conn

\ 17

\

ro """"'

Clutch Connector

ITEM PART QTY DESCRIPTION # #

E-5812 BATIERY (20HP KOHLER) E-6271 BATIERY (24HP & 27HP KOHLER)

2 E-5878 HOUR METER 3 E-6054 SOLENOID 4 E-5873 START SWITCH 5 E-6403 CLUTCH SWITCH 6 E-6416 WIRE HARNESS 7 659-137P BATIERY HOLD DOWN 8 E-6369 RETAINER CLIP 9 F-1858 1/4-20 U-NUT 10 F-1019-01 1/4" LOCK WASHER 11 E-6207 2 FUSE, #ATC-30 12 F-1538 3 1/4-20 x 3/4" CAPSCREW 13 F-1158 2 1/4-20 STOVER NUT 14 F-1009-01 3 1/4" FLAT WASHER 15 E-6417 KAWASAKI HARNESS ADAPTER 16 E-6418 CABLE, BATIERY TO SOLENOID 17 E-6419 CABLE, SOLENOID TO ENGINE 18 F-1011-01 2 1/4-20 NUT 19 F-1015-02 2 1/4-20 X 5/8" CAPS CREW

-NOT SHOWN-E-6374 1 SEAT SWITCH E-6281 KEY SWITCH

27

BL.K. YB... RED

(2) ''"' =$-"" \'EL

~ 4

~/ I

~~5 I

_PTO SWITCH

Nuetral Safety

Starter Switch


E-6417 WIRE HARNESS ADAPTER & RELATED PARTS FOR & 22HP KAWASAKI

4

3

ITEM PART QTY DESCRIPTION # # F-1158 2 1/4-20 STOVER NUT

2 F-1015-02 2 1/4-20 x 5/8" CAPSCREW 3 E-6054 SOLENOID 4 E-6415 WIRE HARNESS (JOYSTICK)

E-6416 WIRE HARNESS (TWINSTICK) 5 F-1011-01 2 1/4-20 NUT 6 E-6418 CABLE, BATIERY TO SOLENOID 7 E-6419 CABLE, SOLENOID TO ENGINE 8 E-6417 KAWASAKI HARNESS ADAPTER

28

TO OIL PRESSURE SWITCH

GREEN

RED

TO BATTERY +

-1


E- 6436 WIRE HARNESS ADAPTER & RELATED PARTS FOR 22HP & 27HP COURAGE KOHLER (TWINSTICK)

TO ENGINE

I TO ENGINE STARTER

3

ITEM PART QTY DESCRIPTION # # 1 F-1158 2 1/4-20 STOVER NUT 2 F-1015-02 2 1/4-20 x 5/8" CAPSCREW 3 E-6054 SOLENOID 4 E-6416 WIRE HARNESS (TWINSTICK) 5 F-1011-01 2 1/4-20 NUT 6 E-6418 CABLE, BATIERY TO SOLENOID 7 E-6419 CABLE, SOLENOID TO ENGINE 8 E-6436 ENGINE ADAPTER

29

RED

TO BATTERY+

19-1

pg.0.00 p-12824 c - country clipper … · country clipper "jazee", "jazee pro"...

Documents