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SLS - SCALABLE LAB SYSTEMTM
• Ability to alternate between five milling solutions in seconds
• Utilizes Smart-Detect, a unique lab equipment feature that automatically ensures the appropriate scalable speed range is fixed by recognizing the head being installed
• PSD and capacity scalable with simple operating parameters transfer from small sample R&D tests, to full-scale production machines
• Suitable for dry milling and/or wet material conditioning, as stand-alone or to complement lab-scale wet granulation systems
• Process samples as small as 5 grams with minimal loss or product retention, or as large as +100 kg/hr for certain products & models
• 95%+ product recovery
QUADRO® COMIL® U5 AND U5 HIGH-EFFICIENCY
• In-line, spacerless design
• Tight particle granulometry
• Wide range of scalable screens/impellers
• Low heat, fines, dust and overs
FITZMILL L1A
• Same process advantages of larger scale FitzMill comminutors – fully scalable
• Available metered feed system (VFS) for complete process repeatability
QUADRO® FLEXSIFT S5
• In-line security screener
• High capacity (typical 500 kg/hr)
• Standard deagglomeration spoiler arm
QUADRO® H5 HIGH ENERGY COMIL®
• Primarily APIs, fine chemical and cosmetic applications
• Narrow PSDs with 30-70% more on-target
• Integrated feed system for optimized containment and predictability
SPECIFICATIONS COMIL® U5
CAPACITIES 50 g to 150+ kg/hr
RPM up to 6500
MOTOR ¾ HP (0.5kW)
PSDsd50 150-300 µm
d90 300-2000+ µm
SPECIFICATIONS FITZMILL L1A
CAPACITIES 5 g to 50+ kg/hr
RPM up to 15000
MOTOR ¾ HP (0.5kW)
PSDsd50 20-150 µm
d90 60-2000 µm
SPECIFICATIONS FLEXSIFT S5
CAPACITIES <125-2500+ kg/hr
RPM up to 2200
MOTOR ¾ HP (0.5kW)
MESH SIZEmin 150 µm (100 mesh)
max 6.4 mm (0.25")
SPECIFICATIONS COMIL® H5
CAPACITIES <1 kg to 100 kg/hr
RPM up to 12800
MOTOR ¾ HP (0.5kW)
PSDsd50 20-150 µm
d90 60-300 µm
MPT PHARMA PROCESSING
Nutraceutical, Food & Flavours Process Equipment
MPT PHARMA PROCESSING
Nutraceuticals | Food | FlavoursMPT PHARMA PROCESSING
SLS - Scalable Lab SystemTM
High Efficiency Size Reduction, Milling and Powder Processing
High Capacity Security Screening and Deagglomeration
Nutraceuticals 2016
ABOUT QUADRO & FITZPATRICK
With Quadro and Fitzpatrick products, you can rely on superior engineering and manufacturing quality for maximum uptime and yield. Our products are backed by the highest level of application, technical support, and experience.
613 Colby Drive, Waterloo, ON, CA N2V [email protected] [email protected] www.fitzmill.com MATERIAL PROCESSING
SPECIFICATIONS UNDERDRIVEN COMIL®
MODEL U3 U5 U10 U20 U30
CAPACITIES* lb/hrkg/hr
from 25 gm
425 195
850 390
4250 1950
8500 3900
MINIMUM INLET TO OUTLET HEIGHT
inches mm
9 229
11 179
10.5 267
14.5 368
19.5 495
SCREEN DIAMETER inches mm
2.55 65
3.25 83
5 127
8 203
12 305
POWER Hp kW
0.33 0.246
0.5 0.375
2 1.5
5 4
10 7.5
SCALE-UP FACTOR 0.5 1 2 10 20
*Results are product dependant.
SPECIFICATIONS OVERDRIVEN COMIL®
MODEL 197 194 196 198 199
CAPACITIES* lb/hrkg/hr
800 360
4000 1800
8000 3600
16,000 7200
32,000 14,400
SCREEN DIAMETER inches mm
5 127
8 203
12 305
24 609
30 761
POWER Hp kW
2 1.5
5 4
10 7.5
20 15
30 22
SCALE-UP FACTOR 1 5 10 20 40
*Results are product dependant.
SPECIFICATIONS QUADRO® FLEXSIFT
MODEL S5 S10 S20
POWER Hp (kW) 1 (0.75) 2 (1.5) 5 (4.0)
RPM 700 - 1400 700 - 1400 700 - 1400
APPROXIMATE SCREEN DIAMETER
inches mm
3.25 82.6
5.25 133.4
8.0 203.2
SCALE-UP FACTOR 1 2 4
SAMPLE PRODUCTS - FLEXSIFT S20 MODEL*SCREEN DIAMETER
inches (mm) Kg/Hr
SUGAR 0.094 (2.4) 0.125 (3.2)
10,000 15,000
LACTOSE 0.045 (1.1) 17,500
COFFEE WHITENER (50% FAT) 0.062 (1.6) 7500
COCOA POWDER 0.062 (1.6) 6300
FOOD FLAVOURING 0.039 (1.0) 5000
SODIUM BORATE 0.018 (0.5) 0.075 (1.9)
3900 16,800
GLUCOSAMINE SULFATE 0.075 (1.9) 1600
*Results are product dependant.
In-line flavours and fragrances size reduction
Model 198 powder milk bulk density fine-tuning
Dump bag security screening stations
Flavours security screening
In-line dispensing
COMIL® FEATURES AND BENEFITS
• Optimized particle size distributions with reduced generation of “fines” and dust for tight granulometry
• Lowest heat generated during milling, ideal for processing powders with low melting points
• Compact In-line design
• OEB 5 containment (<1 µg/m3)
• Sanitary, cGMP design suitable for FDA regulated processes
• Minimal product contact components for easy-maintenance and quick product changeovers
• Available in WIP, CIP and SIP configurations
FLEXSIFT FEATURES AND BENEFITS
• High capacity, in-line security screener for impurity retention
• Gentle deagglomeration of easy-to-break-apart lumps with optional Spoiler Arm attachment
• High capacity alternative to vibratory and horizontal (rotary) sifters
• Vibration-free | Dust tight
• Suitable for OEB 5 containment (<1 µg/m3)
• Optional ComilSift configuration: single drive platform, interchangeable Comil & FlexSift heads
• Lean screen basket assembly design for easy, quick and cost-effective screen mesh interchangeability
COMIL® SIZE REDUCTION, MATERIAL CONDITIONING AND BULK DENSITY TUNING
FLEXSIFT SECURITY SCREENING & DEAGGLOMERATION
QUADRO ® COMIL®
Nutraceuticals | Food | FlavoursQUADRO ® FLEXSIFT
Nutraceuticals | Food | FlavoursQUADRO ® POWDER PROCESSING SOLUTIONS
Nutraceuticals | Food | Flavours
COMIL® HIGH EFFICIENCY PARTICLE SIZE REDUCTIONQuadro® Comil® is the standard in powder size reduction mills; ideal for raw material conditioning, bulk density calibration and processing of high value nutraceuticals, protein powders, flavours and fragrances. At its core, the Comil’s cGMP design ensures a safe, sanitary and reliable operation.
FLEXSIFT SECURITY SCREENER & PARTICLE DEAGGLOMERATIONQuadro® FlexSift is the cutting edge in high- capacity security screening and deagglomeration technology. Effectively capturing and retaining impurities and foreign materials in a versatile in-line configuration, without size reducing the product itself.
APPLICATIONS & PROCESSES• Nutraceuticals | Vitamins
• Fat dispersion in baking & flavour mixes
• Deagglomerate spray dried products
• Size reduction and blending of spices
• Milling medicinal botanical herbs for active ingredient extraction
• Fine-tuning bulk density of milk powders and sizing baby cereals
Functional ingredient milling - Before/After High fat mixture dispersion - Before/After
Bio-medicinal herbs milling - Before/After
Milk powder bulk density fine-tuning - Before/After Nutraceutical powder deagglomeration - Before/After
Basket assembled in seconds Optional spoiler arm
Overdriven Comil® for hand-feeding applications
Underdriven Comil® for in-line integration
Nutraceuticals processing
Operation: rotating basket induces particles smaller than mesh hole size to pass through, impurities are retained
Hundreds of screen selections