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SLS - SCALABLE LAB SYSTEM TM Ability to alternate between five milling solutions in seconds Utilizes Smart-Detect, a unique lab equipment feature that automatically ensures the appropriate scalable speed range is fixed by recognizing the head being installed PSD and capacity scalable with simple operating parameters transfer from small sample R&D tests, to full-scale production machines Suitable for dry milling and/or wet material conditioning, as stand- alone or to complement lab-scale wet granulation systems Process samples as small as 5 grams with minimal loss or product retention, or as large as +100 kg/hr for certain products & models 95%+ product recovery QUADRO ® COMIL ® U5 AND U5 HIGH-EFFICIENCY In-line, spacerless design Tight particle granulometry Wide range of scalable screens/impellers Low heat, fines, dust and overs FITZMILL L1A Same process advantages of larger scale FitzMill comminutors – fully scalable Available metered feed system (VFS) for complete process repeatability QUADRO ® FLEXSIFT S5 In-line security screener High capacity (typical 500 kg/hr) Standard deagglomeration spoiler arm QUADRO ® H 5 HIGH ENERGY COMIL ® Primarily APIs, fine chemical and cosmetic applications Narrow PSDs with 30-70% more on-target Integrated feed system for optimized containment and predictability SPECIFICATIONS COMIL ® U5 CAPACITIES 50 g to 150+ kg/hr RPM up to 6500 MOTOR ¾ HP (0.5kW) PSDs d50 150-300 µm d90 300-2000+ µm SPECIFICATIONS FITZMILL L1A CAPACITIES 5 g to 50+ kg/hr RPM up to 15000 MOTOR ¾ HP (0.5kW) PSDs d50 20-150 µm d90 60-2000 µm SPECIFICATIONS FLEXSIFT S5 CAPACITIES <125-2500+ kg/hr RPM up to 2200 MOTOR ¾ HP (0.5kW) MESH SIZE min 150 µm (100 mesh) max 6.4 mm (0.25") SPECIFICATIONS COMIL ® H 5 CAPACITIES <1 kg to 100 kg/hr RPM up to 12800 MOTOR ¾ HP (0.5kW) PSDs d50 20-150 µm d90 60-300 µm MPT PHARMA PROCESSING Nutraceutical, Food & Flavours Process Equipment MPT PHARMA PROCESSING Nutraceuticals | Food | Flavours MPT PHARMA PROCESSING SLS - Scalable Lab System TM High Efficiency Size Reduction, Milling and Powder Processing High Capacity Security Screening and Deagglomeration Nutraceuticals 2016 ABOUT QUADRO & FITZPATRICK With Quadro and Fitzpatrick products, you can rely on superior engineering and manufacturing quality for maximum uptime and yield. Our products are backed by the highest level of application, technical support, and experience. 613 Colby Drive, Waterloo, ON, CA N2V 1A1 [email protected] www.quadro.com [email protected] www.fitzmill.com MATERIAL PROCESSING SPECIFICATIONS UNDERDRIVEN COMIL ® MODEL U3 U5 U10 U20 U30 CAPACITIES* lb/hr kg/hr from 25 gm 425 195 850 390 4250 1950 8500 3900 MINIMUM INLET TO OUTLET HEIGHT inches mm 9 229 11 179 10.5 267 14.5 368 19.5 495 SCREEN DIAMETER inches mm 2.55 65 3.25 83 5 127 8 203 12 305 POWER Hp kW 0.33 0.246 0.5 0.375 2 1.5 5 4 10 7.5 SCALE-UP FACTOR 0.5 1 2 10 20 *Results are product dependant. SPECIFICATIONS OVERDRIVEN COMIL ® MODEL 197 194 196 198 199 CAPACITIES* lb/hr kg/hr 800 360 4000 1800 8000 3600 16,000 7200 32,000 14,400 SCREEN DIAMETER inches mm 5 127 8 203 12 305 24 609 30 761 POWER Hp kW 2 1.5 5 4 10 7.5 20 15 30 22 SCALE-UP FACTOR 1 5 10 20 40 *Results are product dependant. SPECIFICATIONS QUADRO ® FLEXSIFT MODEL S5 S10 S20 POWER Hp (kW) 1 (0.75) 2 (1.5) 5 (4.0) RPM 700 - 1400 700 - 1400 700 - 1400 APPROXIMATE SCREEN DIAMETER inches mm 3.25 82.6 5.25 133.4 8.0 203.2 SCALE-UP FACTOR 1 2 4 SAMPLE PRODUCTS - FLEXSIFT S20 MODEL* SCREEN DIAMETER inches (mm) Kg/Hr SUGAR 0.094 (2.4) 0.125 (3.2) 10,000 15,000 LACTOSE 0.045 (1.1) 17,500 COFFEE WHITENER (50% FAT) 0.062 (1.6) 7500 COCOA POWDER 0.062 (1.6) 6300 FOOD FLAVOURING 0.039 (1.0) 5000 SODIUM BORATE 0.018 (0.5) 0.075 (1.9) 3900 16,800 GLUCOSAMINE SULFATE 0.075 (1.9) 1600 *Results are product dependant. In-line flavours and fragrances size reduction Model 198 powder milk bulk density fine-tuning Dump bag security screening stations Flavours security screening In-line dispensing

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Page 1: PHARMA PROCESSING MPT PHARMA PROCESSING MPT …mofilco.com/communications/Quadro/2017QuadroNutraceuticalBrochure.pdfCOFFEE WHITENER (50% FAT) 0.062 (1.6) 7500 COCOA POWDER 0.062 (1.6)

SLS - SCALABLE LAB SYSTEMTM

• Ability to alternate between five milling solutions in seconds

• Utilizes Smart-Detect, a unique lab equipment feature that automatically ensures the appropriate scalable speed range is fixed by recognizing the head being installed

• PSD and capacity scalable with simple operating parameters transfer from small sample R&D tests, to full-scale production machines

• Suitable for dry milling and/or wet material conditioning, as stand-alone or to complement lab-scale wet granulation systems

• Process samples as small as 5 grams with minimal loss or product retention, or as large as +100 kg/hr for certain products & models

• 95%+ product recovery

QUADRO® COMIL® U5 AND U5 HIGH-EFFICIENCY

• In-line, spacerless design

• Tight particle granulometry

• Wide range of scalable screens/impellers

• Low heat, fines, dust and overs

FITZMILL L1A

• Same process advantages of larger scale FitzMill comminutors – fully scalable

• Available metered feed system (VFS) for complete process repeatability

QUADRO® FLEXSIFT S5

• In-line security screener

• High capacity (typical 500 kg/hr)

• Standard deagglomeration spoiler arm

QUADRO® H5 HIGH ENERGY COMIL®

• Primarily APIs, fine chemical and cosmetic applications

• Narrow PSDs with 30-70% more on-target

• Integrated feed system for optimized containment and predictability

SPECIFICATIONS COMIL® U5

CAPACITIES 50 g to 150+ kg/hr

RPM up to 6500

MOTOR ¾ HP (0.5kW)

PSDsd50 150-300 µm

d90 300-2000+ µm

SPECIFICATIONS FITZMILL L1A

CAPACITIES 5 g to 50+ kg/hr

RPM up to 15000

MOTOR ¾ HP (0.5kW)

PSDsd50 20-150 µm

d90 60-2000 µm

SPECIFICATIONS FLEXSIFT S5

CAPACITIES <125-2500+ kg/hr

RPM up to 2200

MOTOR ¾ HP (0.5kW)

MESH SIZEmin 150 µm (100 mesh)

max 6.4 mm (0.25")

SPECIFICATIONS COMIL® H5

CAPACITIES <1 kg to 100 kg/hr

RPM up to 12800

MOTOR ¾ HP (0.5kW)

PSDsd50 20-150 µm

d90 60-300 µm

MPT PHARMA PROCESSING

Nutraceutical, Food & Flavours Process Equipment

MPT PHARMA PROCESSING

Nutraceuticals | Food | FlavoursMPT PHARMA PROCESSING

SLS - Scalable Lab SystemTM

High Efficiency Size Reduction, Milling and Powder Processing

High Capacity Security Screening and Deagglomeration

Nutraceuticals 2016

ABOUT QUADRO & FITZPATRICK

With Quadro and Fitzpatrick products, you can rely on superior engineering and manufacturing quality for maximum uptime and yield. Our products are backed by the highest level of application, technical support, and experience.

613 Colby Drive, Waterloo, ON, CA N2V [email protected] [email protected] www.fitzmill.com MATERIAL PROCESSING

SPECIFICATIONS UNDERDRIVEN COMIL®

MODEL U3 U5 U10 U20 U30

CAPACITIES* lb/hrkg/hr

from 25 gm

425 195

850 390

4250 1950

8500 3900

MINIMUM INLET TO OUTLET HEIGHT

inches mm

9 229

11 179

10.5 267

14.5 368

19.5 495

SCREEN DIAMETER inches mm

2.55 65

3.25 83

5 127

8 203

12 305

POWER Hp kW

0.33 0.246

0.5 0.375

2 1.5

5 4

10 7.5

SCALE-UP FACTOR 0.5 1 2 10 20

*Results are product dependant.

SPECIFICATIONS OVERDRIVEN COMIL®

MODEL 197 194 196 198 199

CAPACITIES* lb/hrkg/hr

800 360

4000 1800

8000 3600

16,000 7200

32,000 14,400

SCREEN DIAMETER inches mm

5 127

8 203

12 305

24 609

30 761

POWER Hp kW

2 1.5

5 4

10 7.5

20 15

30 22

SCALE-UP FACTOR 1 5 10 20 40

*Results are product dependant.

SPECIFICATIONS QUADRO® FLEXSIFT

MODEL S5 S10 S20

POWER Hp (kW) 1 (0.75) 2 (1.5) 5 (4.0)

RPM 700 - 1400 700 - 1400 700 - 1400

APPROXIMATE SCREEN DIAMETER

inches mm

3.25 82.6

5.25 133.4

8.0 203.2

SCALE-UP FACTOR 1 2 4

SAMPLE PRODUCTS - FLEXSIFT S20 MODEL*SCREEN DIAMETER

inches (mm) Kg/Hr

SUGAR 0.094 (2.4) 0.125 (3.2)

10,000 15,000

LACTOSE 0.045 (1.1) 17,500

COFFEE WHITENER (50% FAT) 0.062 (1.6) 7500

COCOA POWDER 0.062 (1.6) 6300

FOOD FLAVOURING 0.039 (1.0) 5000

SODIUM BORATE 0.018 (0.5) 0.075 (1.9)

3900 16,800

GLUCOSAMINE SULFATE 0.075 (1.9) 1600

*Results are product dependant.

In-line flavours and fragrances size reduction

Model 198 powder milk bulk density fine-tuning

Dump bag security screening stations

Flavours security screening

In-line dispensing

Page 2: PHARMA PROCESSING MPT PHARMA PROCESSING MPT …mofilco.com/communications/Quadro/2017QuadroNutraceuticalBrochure.pdfCOFFEE WHITENER (50% FAT) 0.062 (1.6) 7500 COCOA POWDER 0.062 (1.6)

COMIL® FEATURES AND BENEFITS

• Optimized particle size distributions with reduced generation of “fines” and dust for tight granulometry

• Lowest heat generated during milling, ideal for processing powders with low melting points

• Compact In-line design

• OEB 5 containment (<1 µg/m3)

• Sanitary, cGMP design suitable for FDA regulated processes

• Minimal product contact components for easy-maintenance and quick product changeovers

• Available in WIP, CIP and SIP configurations

FLEXSIFT FEATURES AND BENEFITS

• High capacity, in-line security screener for impurity retention

• Gentle deagglomeration of easy-to-break-apart lumps with optional Spoiler Arm attachment

• High capacity alternative to vibratory and horizontal (rotary) sifters

• Vibration-free | Dust tight

• Suitable for OEB 5 containment (<1 µg/m3)

• Optional ComilSift configuration: single drive platform, interchangeable Comil & FlexSift heads

• Lean screen basket assembly design for easy, quick and cost-effective screen mesh interchangeability

COMIL® SIZE REDUCTION, MATERIAL CONDITIONING AND BULK DENSITY TUNING

FLEXSIFT SECURITY SCREENING & DEAGGLOMERATION

QUADRO ® COMIL®

Nutraceuticals | Food | FlavoursQUADRO ® FLEXSIFT

Nutraceuticals | Food | FlavoursQUADRO ® POWDER PROCESSING SOLUTIONS

Nutraceuticals | Food | Flavours

COMIL® HIGH EFFICIENCY PARTICLE SIZE REDUCTIONQuadro® Comil® is the standard in powder size reduction mills; ideal for raw material conditioning, bulk density calibration and processing of high value nutraceuticals, protein powders, flavours and fragrances. At its core, the Comil’s cGMP design ensures a safe, sanitary and reliable operation.

FLEXSIFT SECURITY SCREENER & PARTICLE DEAGGLOMERATIONQuadro® FlexSift is the cutting edge in high- capacity security screening and deagglomeration technology. Effectively capturing and retaining impurities and foreign materials in a versatile in-line configuration, without size reducing the product itself.

APPLICATIONS & PROCESSES• Nutraceuticals | Vitamins

• Fat dispersion in baking & flavour mixes

• Deagglomerate spray dried products

• Size reduction and blending of spices

• Milling medicinal botanical herbs for active ingredient extraction

• Fine-tuning bulk density of milk powders and sizing baby cereals

Functional ingredient milling - Before/After High fat mixture dispersion - Before/After

Bio-medicinal herbs milling - Before/After

Milk powder bulk density fine-tuning - Before/After Nutraceutical powder deagglomeration - Before/After

Basket assembled in seconds Optional spoiler arm

Overdriven Comil® for hand-feeding applications

Underdriven Comil® for in-line integration

Nutraceuticals processing

Operation: rotating basket induces particles smaller than mesh hole size to pass through, impurities are retained

Hundreds of screen selections