phase behavior of ethylene/low-density polyethylene

68
PHASE BEHAVIOR OF ETHYLENE/LOW-DENSITY POLYETHYLENE MIXTURES by STEPHEN C. HARMONY, B.S. in Ch.E. A THESIS IN CHEMICAL ENGINEERING Submitted to the Graduate Faculty of Texas Tech University in Partial Fulfillment of the Requirements for the Degree of MASTER OF SCIENCE IN CHEMICAL ENGINEERING Approved of_th^ Committee # August, 1976

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PHASE BEHAVIOR OF ETHYLENE/LOW-DENSITY

POLYETHYLENE MIXTURES

by

STEPHEN C. HARMONY, B.S. in Ch.E.

A THESIS

IN

CHEMICAL ENGINEERING

Submitted to the Graduate Faculty of Texas Tech University in Partial Fulfillment of the Requirements for

the Degree of

MASTER OF SCIENCE

IN

CHEMICAL ENGINEERING

Approved

of_th^ Committee #

August, 1976

f^Bu-i^e^

T3

ACKNOWLEDGEMENT

The author wishes to express his appreciation to the members

of his committee for their advice and constructive criticism through­

out both the project and the writing of this thesis.

Also, the author acknowledges the National Science Foundation

for financial support of the project through grant ENG 74-09662.

11

TABLE OF CONTENTS

Page

ACKNOWLEDGEMENT ii

LIST OF TABLES v

LIST OF FIGURES vi

INTRODUCTION 1

Literature Cited 2

CHAPTER I CALCULATION OF PHASE EQUILIBRIA FOR ETHYLENE/LOW-

DENSITY POLYETHYLENE MIXTURES 3

Introduction 3

Polymer Solution Theory 6

Binary Mixtures 10

Chemical Potential 12

Determination of Characteristic Parameters 13

Calculations for Polydisperse Polymer Systems 21

Equilibrium Equations 21

Mass Balance 23

Algorithm for Solution of Simultaneous Mass Balance

and Equilibrium 25

Results 25

Conclusion 33

Recommendation 33

Literature Cited 34

CHAPTER II DESIGN OF A HIGH-PRESSURE PVT APPARATUS FOR POLYMERS 36

Introduction 36 iii

Page

Review of E:q)erimental Techniques 36

A PVT Apparatus for Liquid Polymers 42

Tenperature Control 45

Pressure System 45

LVDT and Micrometer Slide 45

Measurement of Volume Change 46

Data Correlation 47

Summary 49

Literature Cited 50

LIST OF REFERENCES 52

APPENDIX 55

The Determination of Characteristic Parameters 56

Specific Hard-Core Volume, v* 56

Characteristic Pressure, p* 56

Characteristic Tenperature, T* 57

Characteristic Parameters for Gases 57

Binary Interaction Parameter, p A 58

Literature Cited 58

IV

LIST OF TABLES

Table Page

CHAPTER I

I Pure-Component Characteristic Parameters 17

II Phase Equilibrium at Design Conditions 28

III Conparison of Results of This Study with Results of Bonner et al. (5) 29

IV Comparison of the Calculated Resi4ts of This Study w i ^ the Data of Cheng ( 6 ) . . . . . . ". . . . . . . . 31

••?«-.

LIST OF FIGURES

Figure Page

CHAPTER I

1 Flow Diagram of Low-Density Polyethylene Manufac­turing Process 4

2 Ethylene/Polyethylene Binary Coexistence Curve. . . 5

3 Thermal Expansion Coefficient vs. Tenperature for Low-Density Polyethylene 14

4 Theimal Pressure Coefficient vs. Tenperature for Low-Density Polyethylene 15

5 Calculated Temperature vs. Tenperature for Low-Density Polyethylene 16

6 Thermal Expansion Coefficient vs. Todperature for Ethylene 18

7 Thermal Pressure Coefficient vs. Tenperature for Ethylene 19

8 Calculated Tenperature vs. Tenperature for Ethylene 20

9 Algorithm for the Solution of Simultaneous Mass-Balance and Phase-Equilibrium Equations 26

10 Log-Normal Molecular Weight Distribution 27

CHAPTER II

1 A Typical Fluid-Displacement Apparatus 38

2 A Typical Piston-Displacement Apparatus 40

3 A Typical Bellows Apparatus 41

4 Modified Bellows End Piece 44

VI

INTRODUCTION

Mixtures of polydisperse low-density polyethylene and ethylene

are encountered over a wide range of pressures and tenperatures in

the low-density polyethylene manufacturing process. At pressures

below 1,000 atm, these mixtures will form two phases, one primarily

ethylene, the other primarily polyethylene. Since experimental data

on the compositions of these phases are limited, it is desirable to

develop a procedure for predicting the equilibrium conpositions.

In Chapter I we present an algorithm which can be used to predict

the conpositions of equilibrium phases in mixtures containing ethylene

and polydisperse low-density polyethylene. The use of the algorithm

requires pressure-volume-tenperature (PVT) data for the pure conponents

and limited interaction data for the mixture. Accurate PVT data exist

for many gases. Cheng (1) recently introduced an experimental tech­

nique which can be used to obtain the necessary interaction data.

In Chapter II we present the design of an apparatus which can be

used to obtain the polymer PVT data.

Literature Cited

1. Cheng, Y. L., Ph.D. Thesis, Texas Tech University, (1976).

CHAPTER I

CALCULATION OF PHASE EQUILIBRIA FOR ETHYLENE/ LOW-DENSITY POLYETFIYLENE MIXTURES

Introduction

Low-density polyethylene is manufactured at tenperatures and

pressures as great as 260°C and 3,000 atm (18). Figure 1 is a flow

diagram of a typical low-density polyethylene-manufacturing process.

The mixture leaving the reactor, which typically contains 20 weight

percent polyethylene, is deconpressed to approximately 50 atm to separate

the unreacted ethylene from the polyethylene. Figure 2 is a typical

phase diagram for ethylene in equilibrium with low-density polyethylene

of a particular molecular weight. At sufficiently low pressures, the

mixture forms two phases, one primarily ethylene, the other primarily

polyethylene. In the manufacturing process, the ethylene phase is

purified to remove the low-molecular-weight polyethylene "waxes" and

"oils", conpressed, and recycled into the reactor.

Significant energy savings could be realized if the separation

step were accomplished at a higher pressure, reducing the energy

needed to recompress the recycled ethylene. At the higher pressures,

however, a sig^iificant amount of polyethylene will be present in the

ethylene-rich phase, and a significant amount of ethylene will be pre­

sent in the polyethylene-rich phase. For the rational design of

energy-saving separation processes, the design engineer must be able

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of the two equilibrium phases.

In this work we show how the recently developed Cheng free-

volume theory of polymer solutions (6) can be used to predict phase

equilibrium between the polyethylene-rich phase (a) and the ethylene-

rich phase ($). The Cheng theory, unlike earlier free-volume theories

(10, 11, 12, 14, 19, 20) can be applied to gaseous as well as

dense liquid phases. We make use of the conputational algorithm of

Bonner et al. (5), which simultaneously solves equilibrium and mass-

balance equations, taking into account the molecular-weight distri­

bution of the polymer. Sanple calculations are performed to illustrate

the use of the algorithm at design conditions.

Polymer Solution Theory S s

The first qualitatively correct theory of polymer solutions was ;

proposed independently in 1941 by Huggins (15) and Flory (8, 9). The

Flory-Huggins theory considers a polymer molecule as a chain of r

roughly spherical segments. By considering the number of ways the

polymer segments and solvent molecules can be arranged in a three-

dimensional lattice, the athermal entropy of mixing, also called the

combinatory entropy of mixing, is derived (8, 14)

In Equation (1), AS , is the athermal entropy of mixing, k is

Boltzmann's constant, N. is the number of molecules of conponent i,

I

'i "^i^i^^^l^l ^ ^T^^T) ^^ ^ ® volume fraction of conponent i, x. is

the mole fraction of conponent i, and v. is the molar volume of com­

ponent i at system tenperature and pressure. In this and all following

expressions the subscript "1" refers to solvent and the subscript "2"

refers to polymer.

The Flory-Huggins theory is extended to non-athermal mixtures by

adding an enpirical van Laar enthalpy of mixing to -TAS , to obtain

the Gibbs energy of mixing (8, 14). Subsequent differentiation of the

expression for Gibbs energy of mixing gives the chemical potential of

the solvent,

(|i - yJ)/RT = ln((t)^) + (1 - l/r)(|>2 + x<^\, (2)

where y, is the chemical potential of the solvent in the mixture, y,

is the chemical potential of pure solvent at system tenperature and

pressure, R is the gas constant, T is the absolute tenperature, and

X is the Flory-Huggins interaction parameter. In the original develop­

ment of the Flory-Huggins theory, x ^^s assumed to be independent of

concentration and proportional to 1/T.

The Flory-Huggins theory gives only a semi-quantitative represen­

tation of the thermodynamic activity of polymer solutions. When x is

calculated from activity data, it is found in many cases to vary with

concentration (4, 14). x often does not vary with 1/T as proposed by

the van Laar model. Since the Flory-Huggins theory is based on the

rigid-lattice model, it gives no equation of state for the mixture.

8

A more exact representation of the properties of polymer solutions

is given by the free-volume or corresponding-states theory of Prigogine

(19, 20, 21) and Flory (10, 11, 13, 14). Prigogine and co-workers (19,

20, 21) viewed a polymer molecule as a chain of r segments, each having

3c external degrees of freedom. In the free-volume approach, a suitable

partition function is fonnulated for the mixture based on the Flory-

Huggins combinatory factor and a reasonable representation for the

intermolecular potential (10, 11, 13, 14). According to statistical

mechanics, the equation of state and all of the thermodynamic pro­

perties can be derived from a partition function. Of particular interest

here are the equation of state

p(T.V3 = k T C ^ ) T , N '

and the chemical potential

0 u- " y-

kT f/9lnZ\ lim /31nz\ V 3N^ /T,V,N^ N - O V 8N^ /T,V,N^

(3)

(4)

vrfiere p(T,V3 is the pressure exerted by the N molecules at tenperature

T and volume V and Z is the canonical partition function.

The partition function proposed by Flory (10, 11, 13, 14) for

polymer solution is

Z = Z^^^(Xv*)N'^^(vl/^-l)^^^'^exp(Nrc/vT). (5)

where Z^^^^ is the combinatory factor, X is a geometric packing factor,

V* is the hard-core volume of a segment, v = v/v* = v /v is the sp sp

reduced volume, T = T/T* is the reduced temperature, v = V/Nr is the

volume per segment, v is the specific volume, v = v*N.r/M is the

specific hard-core volume, T* is the characteristic tenperature, N. is

Avagadro's number, and M is the molecular weight. Equation (5) yields

a reduced equation of state

pv _. y _ _ J.

T " W^ (6) vT

v^ere p = p/p* and p* is the characteristic pressure. The characteristic

parameters p*, v*, and T* are related by '(14) '

p*v* = ckT*. (7)

Equations (5), (6), and (7) are formally the same for pure conponents

and mixtures. When Equations (5), (6), and (7) are used for mixtures,

p*, V*, T*, c, N, and r are mixture properties which can be calculated

from the pure-conponent properties, as will be shown below.

In the derivation of the corresponding-states theory of Prigogine

and Flory, consideration was limited to dense, liquid phases. Cheng

(6) recently formulated a new partition function for pure conponents

and mixtures which overcomes this limitation. The distinguishing

feature of the Cheng partition function is based on a concept introduced

by Beret and Prausnitz (3). The contributions of the rotational,

vibrational, and electronic modes of motion to the partition function

10

vanish at the low-density limit. The partition function proposed by

Cheng is

^ = ^ c o * (Av*)'^-(vl/^-l)3Nr=(i)f^fr-« e:<p(Nrc/vT). (8)

From Equation (8) one obtains a reduced equation of state

IT re ~Zl7T~r " ^ ' ^^J (v' -1)

vdiere p, v, and T are defined as in Equation (6). The relationship

between the characteristic parameters p*, v*, and T* is given by

Equation (7). For a pure conponent. Equation (9) can be rewritten

using Equation (7) and the definition of v ,

Equation (10) reduces to the ideal-gas equation of state pMv /KT = 1 sp

at the low-density limit, making it equally applicable for dense and V

dilute phases.

Binary Mixtures

Following the development of Flory (13), Cheng (6) formulated a one-

fluid corresponding-states theory for binary mixtures of gases and liquid

polymers. The partition function remains the same as Equation (8),

with N, r, and c defined as follows:

N = N^ + N^

T p Mv (v - -1) vT

11

1 * 1 * 2 r r^ r^

^ = V l ^ V z '

* — (11)

Mihere f^ = r ^N /Crj Nj + r2N2) i s the segment fraction. The equation of

s ta te remains formally the same as Equation (9). Following Flory (13),

the character is t ic parameters for the mixture are

T* = —r-S^ iT-s- (12) *lPl/Tl * *2P2/T2

V* = v^ = V2 ,

irfiere 9. = s.r.N./(sTNTrT + s^N^r^) i s the segment fraction and s. is 1 1 1 1 ^ 1 1 1 2 2 2' ^ 1

the number of intermolecular contact s i t es per segment. The parameter

p,2 accounts for the intermoleciilar potential of binary interactions. * *

Note that the assumption v, = ^2 i s non-restr ict ive, since the size of

each segment may be a rb i t ra r i ly chosen. Due to this assumption, the

segpiKit ra t io T^/T^ i s given by

!l = ^!l!l4. (13) V2SP ^2

One must arbitrarily fix either r, or T2 to determine the other. We

have set r, equal to unity.

12

Using Eqiaations (7) and (13) , Equation (9) for the mixture be­

comes

i^ _ RP*/ ' l ^ ^ 2 \, 1 1 ....

T ^ ^Vlsp V2sp^ ( -1) T

The reduced volume of the mixture can be obtained from the equation of

state. A good first approximation is:

V = vp v + 2^2 • (15)

Cheanical Potential

From Equations (4) and (8), the chemical potential of the solvent

is given by

0 * y. - Ui - V r - i _ A = ^,^ . (1 - r /r2)4'2 - ^

P 3—3f-

- 1/3 T V-, ' -1

ii^l-^i/r^)

^ p ,^4/3 ^ 4/3. 1 / p* 1 \ 1 P"

± * * ( W l . , ) i , ^ . , . ^ (,1/3.1)., 1/3

^ kT. ' 1 ^

* r 1 1 hi ®2

•u

V (16)

* * 1/2 * where X^2 " 1 " ^l/^2^P2 " ^^1/^2^ ^12* ^ similar expression,

given below, can be derived for the polymer chemical potential.

13

Detennination of Characteristic Parameters

The pure-component characteristic parameters can be determined

from experimental pressinre-volume-tenperature (PVT) properties (6,

10,12) by determining the best fit for the coefficient of thermal ex­

pansion a, (1/V)(8V/8T) , the thermal pressure coefficient y, (3P/3T)y,

and the tenperature T. The characteristic parameters are assumed to

be constant over the range of pressures and tenperatures used in their

determination. The details of the procedure for determining pure-com­

ponent characteristic parameters are given in the Appendix. Low-density

polyethylene parameters p*, v , and T* were determined using the data sp

of Beret and Prausnitz (2). The resulting correlations for a, Y» and

T are shown in Figures 3, 4, and 5. The derived characteristic para- F

meters are shown in Table I. Cheng (6) determined the characteristic

parameters for ethylene based on the data of Benzler and Koch (1).

The resulting correlations are shown in Figures 6, 7, and 8, and the .

characteristic parameters are listed in Table I. The poor correlation

between calculated tenperature and actual tenperature shown in Figure

8 indicates that the van der Waals intermolecular potential used in

deriving the partition function [Equation (8)] does not describe the

behavior of gases well. The correlation in Figure 8 could be inproved

by utilizing a different form for the intennolecular potential at

the e^ense of greatly increased complexity. As will be seen, the

Cheng theory using the van der Waals potential accurately models the phase behavior of the ethylene/low-density polyethylene system.

14

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TEMPERATURE, X

Figure 5. Calculated Tenperature vs. Tenperature for Low-Density Polyethylene

17

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TEMPERATURE, ^0

Figure 8. Calculated Tenperature vs Temperature for Ethylene

21

The binary-interaction parameter ip^^ ^ ^ t>e determined from

polymer-solvent phase-equilibrium data using Equation (16) for the

ethylene chemical potential. The procedure is presented in detail

in the Appendix. The parameter p, 2 was determined for the ethylene/

low-density-polyethylene system over the range 126-155*'C and 4-70

atmospheres using the ethylene sorption data of Cheng (6). The best

fit of the data was obtained using a value for p,2 of 5727 atmospheres.

Calculations for Polydisperse Polymer Systems

Figure 2 is a typical phase-equilibrium diagram for a monodisperse

polyethylene/ethylene system. A phase-equilibrium diagram such as

Figure 2 exists for each molecrular weight of polymer present in a

mixture. If the pressure is low enough, there will be two phases.

The simultaneous solution of the equilibrium and mass-balance equations

for a polymer of a given molecular-wei^t distribution yields the

conposition and molecular-weight distribution for each phase.

a

Equilibrium Equations

When leases a and 3, containing ethylene and n species of low-

density polyethylene, are at the same tenperature and pressure, phase

equilibrium can be determined by solving the n + 1 equations

IJ-a = y

3

y a 21 2 1

(17)

a 2i

= y 6 2i

22

a 3 ^2n = ^2n >

where the siperscripts refer to the a and 3 phases and the second sub­

script refers to a polymer with a particular molecular weight. Equations

(17) can be rewritten by subtracting the pure-conponent chemical poten­

tial (y?) from each side, resulting in:

(y, - y?)° = (y, - y?)^ (18a) 1 ^r 1 ^r

(y 21 O.a

U21) = • • •

O.a • • •

O.a *'2n) =

( ^ 1

(' 21

(^"211

0 , 6 • 1*215

0 , 8

0 , 8 - 1*2115 •

(18b)

(18c)

(18d)

(18)

f^2i

( 2n

Equation (16) can be used for the ethylene chemical potential if the

second term is modified to read [l-(r;j /(rPj )]'i'2» ^^®^® (^^n ^ ^ ®

number-average polymer chain length in the phase being considered.

The eciuation for the chemical potential of polymer species i of mole

cular weight M. is

1

^2i • '*2''i . i„ , . flii . l U V !2i e " *2i { r^ V 2 ^1

1 -(r,) 2-'n

^1^2i 4/3 ~ 4/3, ^ ^2 5

23

T\r573 ) • ^rn T^

(

P^1^2i - 1 ) l n ^

-1 - !|i (,i/3.„ . , 1/3, v ; ! ^21^1 V

P! ( "^2/

n (19)

viiere ^2^^ = p^ + (s2/s^)p* - 2(s2/s^)^/^p^*2, 21 is the segment fraction

of polymer species i, r2- is the chain length of polymer species i, and

n ^y - Z ^ 9-: is the total polymer segment fraction. ^ i=l ^^

We have assumed that pi, V2 * , and Tt are independent of polymer

chain length. Orwoll and Flory (17) show that this is a good assunption

provided that the polymer chain length is large. We also assume that

s^/s2 = 1. Estimates of s^/s2 based on lattice models and van der Waals

radii vary from 0.7 to 1.4, therefore the value s^/s2 = 1 provides a

reasonable estimate (5).

3

8

8

Mass Balance

The polymer molecular-weight distribution, which in fact consists

of a large number of discrete values, is commonly presented as a con­

tinuous function w(M.) where 0 < M. < «>. In addition, the set of n + 1

simultaneous equations (18) would be very difficult to solve for large

values of n. We have therefore chosen to represent the molecular-weight

24

distribution as a continuous mathematical function, normalized so that;

w(M.)dM., (20)

where nu is the total polymer mass present.

A mass balance for each polymer species of molecular weight i

gives

ni5(M.) = m2(Mp/ 1. fi^'lyi V^(M,)A^^;w5,

(21)

,3 m^(M.) = m2(M^)/ ^^2^^iH/2N/"^ ' /^2^Y:2Y:::2\ (22)

where m2(M.) is the mass of polymer species i in phase a, m2(Mp =

m^(M.) + m^(M-) is the total mass of polymer species i, and H'2(Mj ) =

^i*.. The total mass of polymer in each phase is found by integrating

Equations (21) and (22) from M^ = 0 to M^ = «>.

m a - m2(M^)/ 1 +

2 1

dM. (23)

M

a ao 99

3 m. m2(Mp/ 1 +

/^>i^/^2Y "2 \ U5(MjyV^V - mV '>i^

dM., 1

(24)

The quantity H' (M.)/'i'°'( I-) can be determined from Equations (18c) and

(19) and the quantity H'?f/'i'? can be found using Equations (18a) and 16)

25

Algorithm for Solution of Simultaneous Mass Balance and Equilibrium

The algorithm used by Bonner et al. (5) to solve the simultaneous

mass-balance and phase-equilibrium equations is shown in Figure 9.

The value of (j^ in step 9 of Figure 9 can be determined from

( ^

r^v^ 1 2s

2^n '^ Vlsp

/Qw(M^)dM^

/QM">w(M^)dM.' (25)

The iteration is continued until m? from step 6 is equal to m? from

step 4 within a desired tolerance. The molecular-weight distribution

in each phase can then be calculated using Equations (21) and (22).

Results

The conputational algorithm of Bonner et al. (5) was used with

the Cheng free-volume theory to predict phase equilibria for the

ethylene/low-density polyethylene system. The molecular weight dis­

tribution used was distribution w, of Koningsveld and Staverman (16),

shown in Figure 10. To illustrate the use of the algorithm for design

calculations, equilibrium phases were determined for a system with an

overall polymer concentration of 20 weight percent at 140° and 200°C

and 70, 150, .200, and 500 atm. The results of these calculations

appear in Table II. Equilibrium calculations were also performed

at 260*'C, 200, 500, and 900 atm, and 12.5% overall polymer concentration

for conparison with the results of Bonner et al. (5). These results

and the results of Bonner et al. appear in Table III. A

final set of equilibrium calculations was made at 126° and 155°C,

h

i t

26

1. Assume a value of yl

I 2. Assume (l/r~) = 0 in

^ n Equations (10) § (18a)

J 3. Determine ^2 using

Equations (10) § (18a)

0^-1 ' y )

4. Calculate _a a ,3 .3

1'

m., nu, mr, and mz using

a ,3 »,3 2> "i i' ^2' K . 4'X. 'F:, Y^, and the characteristic

parameters from the definition of V

5. Calculate 'i'2(M^)/^2f^p using

Equation (18c)

I. Calculate m? from equation (23)

using nu from step 4

8. Calculate molecular-weight

distributions in both phases

using equations (21) § (22)

10. CalciiLate new

*2 ^°" (^n and(rp^

Calculate new

( T ^ ^ for each z n

phase using

Equation (25)

~l

Figure 9. Algorithm for the Solution of Simultaneous Mass-Balance and Phase-Equilibrium Equations

H

27

o o o lO 1 ^

O o o o lO

*•

J ^ iz o LU ^

(H < ^

33 O LJ - J o

c o

ibu

t

4-> V)

•H Q 4-)

•a •H

3

UJ

UJ

of lO LU

O Q.

(U

(30 o 1-4

• H

gOI ^ (IM)'^

28

TABLE II

PHASE EQUILIBRIUM AT DESIGN CONDITIONS

Tenperature °C

140

140

140

140

200

200

200

200

Pressure atm

70

150

200

500

70

150

200

500

B M , M„, n* n'

light heavy phase phase

0.00412 1.16

0.00403 3.04

0.00448 4.35

0.0166 14.6

0.00834 0.618

0.00752 1.71

0.0104 2.37

0.0221 9.36

50

51

55

122

72

70

83

134

13,259

13,254

13,258

13,353

13,319

13,304

13,334

13,404

(20 wt. % overall polymer concentration) A - Weight percent of total polyethylene retained in light phase B - Wei^t percent of total ethylene retained m heavy phase

o 2 2 •" C r II II

!2 ,#12^ II '"K ^ Z ^ M

i s IS Is

1

2 "O

2

CO CO <

2

27

o o o ir>~ r

O o o 0^ o

lO

000

««

lO OJ

• •

h~ zc iD ~ —

UJ ^

Q: <

" ^

o UJ

1 O 2 UJ 2 UJ

FHYL

UJ > -

_j o a.

,

c o

ibu

ti

: D

is

-a •H

^

cd

o

Mol

e

I-H

1 &

0.

Log-

1—1

(D

igur

U H

OJ

gOI ^ {IAI)M

28

Tenperature °C

140

140

140

140

200

200

200

200

TABLE II

PHASE EQUILIBRIUM AT DESIGN CONDITIONS

Pressure atm

70

150

200

500

70

150

200

500

A

0.00412

0.00403

0.00448

0.0166

0.00834

0.00752

0.0104

0.0221

B

1.16

3.04

4.35

14.6

0.618

1.71

2.37

9.36

M , n*

light phase

50

51

55

122

72

70

83

134

M , n'

heavy phase

13,259

13,254

13,258

13,353

13,319

13,304

13,334

13,404

(20 wt. % overall polymer concentration) A - Weight percent of total polyethylene retained in light phase B - Weight percent of total ethylene retained in heavy phase

29

a

LO

Cd O

PQ

O

P • M CO

0)

cd pq o o LO t

CO

to

o .LO

o 0 0

• r H

O O vO CM

o o LO

eg <^

to i H CM

o

o to

0 0 •

o i H

O OO

t o r** t o

o " ^ 'SJ-

LO i H

m •^ iH

O LO t o

m

CM "St O

VO o

0 0 vO

t o vO LO

*

to to

u <D

Bi cd CQ

o O >x CM T ^

B to

to • H X E-

tal

o 4->

t w

o +J

c <D U ^ <D

t H CD

• O

vO

i H O

• o

ined

cd

0 ^

a>

O to Cd

c .c <u i H

Pu > N 4 - >

^ ^ OO

D . 0 - H

• 4-> ^

r H

o P. c • H

tal

o tH • t H

t o O i

• o

• H

O T 3 +J

«4-l O

+-> c (U

u ^

<u

• H Cd •P 0 fH

0 to Cd

0 .C C 0

P . r H >>

• ->

^

J = +J

P H

^ cd 0

0 X

o t H i H

CM C i H

0 to Cd

JZ P H

+J

.c OO • H i H

M

i.^f=! IS

o LO t o

«k

t o i H

o o

• t o t H

0 to Cd

x: p.

& • cd 0

X •

i ^ f Is

cd

i

LO

CM

u o o vO CM II 0

Cd

0

i-0

30

11.2, 21.4, 38.4, and 52.0 atm, and 20% overall polymer concentration

for comparison with the data of Cheng (6). n,ese results appear in

Table IV with,the data of Cheng!

The results shown in Table II illustrate the equilibrium results

which can be expected when an industrial deconpression chamber is run

at various temperatures and pressures. At 70 atm, a pressure near

that used industrially, the light phase is essentially polyethylene-

free and the heavy phase contains only a small amount of the ethylene.

The number-average molecular weight in the heavy phase is nearly the

original value. As the pressure is increased to 150 and 200 atm,

the amount of polymer in the light phase remains nearly constant,

while the amount of ethylene in the heavy phase increases significantly.

The molecular-weight distribution remains roughly unchanged in both

phases. Increasing the pressure to 500 atm results in a large increase

in the amount of ethylene retained in the heavy phase and a significant

increase in the amount of polymer retained in the light phase. The

number-average molecular weight in the light phase increases substan­

tially, which would have the result of changing the nature of the

secondary ethylene purification step in an industrial process. The

effect of increased tenperature on the results in Table II is an in­

crease in the amount of polymer retained in the light phase, a de­

crease in the amount of ethylene retained in the heavy phase, and an

increase in the number-average molecular weights in both phases.

31

TABLE IV

COMPARISON OF THE CALCULATED RESULTS OF THIS STUDY WITH THE DATA OF CHENG (6)

Tenp, **C

126

126

126

126

155

155

155

155

Pressure, atm

11.2

21.4

38.4

52.0

11.2

21.4

38.4

52.0

Wt. % ethylene This study

0.56

1.23

2.53

3.66

0.39

0.85

1.77

2.59

in heavy phase dieng

0.55

1.36

2.42 .

3.30

0.39

0.90

1.78

2.65

32

Conparison of the results listed in Table III shows close agree­

ment between this study and the results of Bonner et al. at 200 atm.

At the higher pressures, howevet, the results differ markedly. The

difference illustrates the extreme sensitivity of free-volume polymer

solution theories to the values chosen for the characteristic para­

meters. Bonner et al, derived the polyethylene parameters from the

low-pressure (40 atm) data of Orwoll and Flory (17). The interaction

parameter X, 2 was determined from the cloud-point data of Ehrlich (7),

vrtiich extend to 1760 atm. In contrast, the polyethylene data used

to derive the characteristic parameters used in this study extend to

900 atm (2), and the interaction data to 70 atm (6). Both studies,

then, are extrapolating much too far from the usable range of their

data in extending consideration to 900 atm. In addition, Cheng (6)

used ethylene data only up to 140 atm to determine the characteristic

parameters for ethylene. This was to assure conpatability with the

lower-pressure interaction data. The ethylene data (1) show a

marked change in the ethylene specific volume at around 300 atm. We

therefore recommend 300 atm as the maximum pressure for the use of

our characteristic parameters.

The results of the calculations below 70 atm, shown in Table IV,

show very good agreement with the data of Cheng. The maximum deviation

of calculated results from the data is 11%.

33

Conclusion

The Cheng theory of polymer solutions can be used, together with

a mass balance, to calculate phase equilibria for ethylene/low-density

polyethylene mixtures at the pressures and tenperatures used in the

separation step of the high-pressure manufacturing process. The

calculations consider the molecular-weight distribution of the polymer.

With the data considered in this study, accurate results can be ob­

tained from 126-200°C and 0-70 atm. Use of the parameters derived

in this study is not recommended above 300 atm.

Recommendation

Accurate high-pressure binary phase equilibrium data are needed

for the ethylene/low-density-polyethylene system to extend the re­

sults of this study to higher pressures.

Literature Cited

1. Benzler, H., and A. V. Koch, Chem.-Ing.-Tech., 27 , 71 (1955).

2. Beret, S., and J- M. Prausnitz, Macromolecules, 8, 536 (1975).

3. Beret, S., and J. M. Prausnitz, A.I.Ch.E. J., 21 , 1123 (1976).

4. Bonner, D. C , and J. M. Prausnitz, A.I.Ch.E. J., 1£, 943, (1973).

5. Bonner, D. C , D. P. Maloney, and J. M. Prausnitz, I E.C. Pro­cess Design and Development, 15, 91 (1974).

6. Cheng, Y. L., Ph.D. Thesis, Texas Tech University, (1976).

7. Ehrlich, P., J. Polym. Sci. Part A, _3, 131 (1965).

8. Flory, P. J., J. Chem. Phys., 9, 660 (1941).

9. Flory, P. J., J. Chem. Phys., 1£, 51 (1942).

10. Flory, P. J., R. A. Orwoll, A. Vrij, J. Amer. Chem. Soc, 86, 3507 (1964).

11. Flory, P. J., R. A. Orwoll, A. Vrij, J. Amer. Chem. Soc, 86 , 3515 (1964).

12. Flory, P. J., and A. Abe, J. Amer. Chem. Soc, 86 , 3563 (1964).

13. Flory, P. J., J. Amer. Chem. Soc, 87_, 1833 (1965).

14. Flory, P. J., Disc. Faraday Soc, 49 , 7 (1970).

15. Huggins, M. L., J. Chem. Phys., 9, 440 (1941).

16. Koningsveld, R., and A. J. Staverman, J. Polym. Sci. Part A-2, 6, 305 (1968).

17. Orwoll, R. A., and P. J. Flory, J. Amer. Chem. Soc, 89, 6814 (1967).

18. Platzer, N., Ind. Eng. Chem., 62 , 7 (1970).

19. Prigogine, I., N. Trappeniers, and V. Mathot, Disc. Faraday Soc,

15 , 93 (1953).

34

35

^^' 559^(1953) ^" * ' '' PP '' '' ' ^^ - ^ ^ ° ^ ' J. Chem. Phys., 21,

2^- ?,^j??g^^» I'* The Molecular Theory of Solutions. North Holland Publishing Co., Amsterdam (1957). ""

CHAPTER II

DESIGN OF A HIGH-PRESSURE PVT APPARATUS FOR POLYMERS

Introduction

In Chapter I we presented a procedure for the calculation of

equilibrium phases for systems containing ethylene and low-density

polyethylene, based on the Cheng theory of polymer solutions (6)

and the work of Bonner et al. (2). For calculations involving

binary mixtures, the Cheng theory requires the use of accurate pres­

sure-volume-tenperature (PVT) data for both pure conponents, as well

as interaction data for the mixture. Accurate PVT data already

exist for many gases. Cheng (6) has developed an experimental pro­

cedure for obtaining the necessary interaction data. Relatively

few polymers have been accurately characterized.

In this study we explore the methods available for the determin­

ation of PVT properties for liquid polymers. We present an experi­

mental apparatus which is a modified version of the apparatus used

by Quach and Simha (18, 19), and discuss how experimental data from

such an apparatus can be used to derive the quantities needed for

use with the Cheng theory.

Review of Experimental Techniques

Many studies have been made on the effect of pressure and

tenperature on polymer densities. Of the methods used, three can

36

37

be applied to the liquid state. These are the fluid-displacement

method ( 9 , 10, 12, 17, 28), the piston-displacement method (4, 5, 7,

8, 11, 15, 24, 27, 29, 30, 31, 32), and the bellows method (1, 3,

16, 18, 19).

Figure 1 illustrates a typical fluid-displacement apparatus.

The polymer sanple is contained within a small chamber with a single

exit which leads to a capillary. The sanple is surrounded by a con­

fining fluid, such as mercury, which fills the remainder of the chamber

and extends into the capillary. Changes in the volume of the con­

fining fluid and polymer sample are followed by observing the changes

in the height of the confining fluid column within the capillary.

Pressure is transmitted to the sample through the confining fluid, ] *

which contacts the hydraulic oil of the pressure generation and measure- ,

ment equipment at its upper interface. For temperature control the |

apparatus can be immersed in a constant-tenperature bath or surrounded I

by heating elements.

The distortion of the fluid-displacement apparatus with pressure

can be easily compensated for by calibration with a fluid whose PVT

properties are known. When liquid-polymer densities are to be deter­

mined, provision must be made to keep the polymer sanple from escaping

the cell. There is a possibility of interactions between the sample

and the confining fluid, especially at high pressures. Since no

data exist on these interactions, they must be assumed to be negligible,

leading to errors of unknown magnitude.

38

CAPILLARY

SAMPLE CHAMBER

TO PRESSURE GAUGE

HYDRAULIC OIL

CONFINING FLUID

POLYMER SAMPLE

Figure 1. A Typical Fluid-Displacement Apparatus

39

Figure 2 shows a typical piston-displacement apparatus (5). The

polymer sample is placed in a cylindrical chamber which is mated with

a closely-fitting piston. Pressure is applied to the sanple by exerting

force on the piston. The force can be supplied by a Universal Testing

Machine (7, 15, 24, 27, 30), a system of weights (5), or a second cylinder

connected to pressure generation and measurement equipment (8, 29).

Tenperature control is achieved by surrounding the cylinder assembly

with heating elements or by submerging the assembly in a constant-

tenperature bath. The change in volume of the polymer sanple is deter­

mined from the movement of the piston.

To obtain accurate results with the piston-displacement method,

one must compensate for the conpression of the piston, the initial

slack in the system, the expansion in length and cross-sectional area

of the cylinder, and the friction between the piston and the cylinder

(11). Nfolten polymer will be extruded through the piston-cylinder

clearance, especially at high pressures. Some investigators (8, 27)

attenpt to correct for this by subtracting the mass of the extruded

polymer from the sanple mass, though this can lead to errors at the

lower pressures.

The most recently developed method for polymer density deter­

minations is the bellows method of Quach and Simha (18, 19), based

on Bridgman's apparatus for fluids (3). In the bellows apparatus,

shown in Figure 3 (18), the polymer sanple is sealed inside a flexible

metal bellows along with a confining fluid. When the bellows is ex-

40

-OftL INOlCATOft

-WClGMT

-STEEL PISTON

- S T E E L BARREL

i i i ^ -MEAT

V • J

ERS

-INSULATION

- p t u e

i >;- - POLYMER

-PLUO

\ 1 ( • «

1

Figure 2. A Typical Pis ton-Displacement Apparatus [After Chee and Rudin (5)]

41

PRESSURE

INLET

PISTON

BACK-UP RING

MICROMETER SLIDE

HIGH-PRESSURE

TUBING

PRESSURE CELL

STAINLESS-STEEL ROD

BELLOWS

END PIECE

CLAMP

O-RING

Figure 3. A Typical Bellows Apparatus [After Quach (19)]

42

posed to external hydrostatic pressure, it contracts until the pressure

of the sanple inside the bellows balances the applied pressure. Since

the effective cross-sectional area of the bellows remains constant

under isothermal conpression (3, 18, 19), the volume change of the

combined sample and confining fluid can be obtained from the change in

length of the bellows. The bellows is constrained to linear motion by

a piston moving in a closely-fitting sleeve. The length change of the

bellows is measured with a linear variable differential transformer

(LVDT). The core of the LVDT is connected to the piston by a non­

magnetic stainless-steel rod, and the coil of the LVDT, separated

from the core by non-magnetic high-pressure tubing, is connected to

the moving member of a precision micrometer slide. Tenperature con­

trol is achieved by immersing the apparatus in a constant-tenperature

bath.

The bellows method gives accurate results when the apparatus

is calibrated with fluids of known PVT properties. The primary dis­

advantage of the bellows method is the possibility of interactions

between the confining fluid and the polymer at high pressures.

A PVT Apparatus for Liquid Polymers

Our apparatus is based on the bellows apparatus of Quach and

Simha. The lower bellows end piece has been modified to allow the

polymer sample to be loaded into the bellows without the use of a

confining fluid. The closure for the pressure cell has been incor­

porated into the lower bellows head. Finally, the piston on our

43

apparatus has been designed to make minimum contact with the cylinder

wall to avoid the friction problem encountered by Quach (20).

Figure 4 shows the modified bellows end piece. The bellows end

piece incorporates a valve assembly to facilitate the evacuation of

the bellows. The valve packing assembly consists of a Teflon packing

disc with two brass followers. The valve stem has a 59° included

angle which mates with the 60° included angle of the valve seat. The

valve assembly has been leak tested at 10,000 psia.

The bellows assembly is loaded as follows:

(1) The valve stem, packing, and packing nut are

removed from the end piece (Figure 4a).

(2) The bellows is extended until the volume inside

the bellows corrugations is equal to the total volume

of the relaxed bellows.

(3) A weighed amount of polymer, calculated to fill

the relaxed bellows exactly, is loaded into the bel­

lows.

(4) The valve stem, packing, and packing nut are

installed, with the packing conpressed and the valve

stem_ retracted (Figure 4b).

(5) The bellows is evacuated through the side

opening in the end piece.

(6) The valve stem is tightened while the bellows

is evacuated.

PACKING ASSEMBLY

44

(4a)

VALVE STEM

PACKING NUT

(4b)

BELLOWS END PIECE

T

i l l

i , • • •

(4c)

Figure 4. Modified Bellows End Piece

45

(7) The bellows assembly is heated to a tenperature

above the melting point of the polymer, which flows

into the corrugations as the bellows relaxes.

Tenperature Control

The temperature of the apparatus is controlled in a constant-

tenperature oil bath, which has been described earlier (13). The

bath tenperature is controlled with a Hallikainen model 1053A Thermotrol

tenperature controller, which is capable of maintaining a constant

tenperature within ±0.01°C. Temperatures are measured with a Hewlett-

Packard model 2802A digital thermometer, with a resolution of ±0.01°C

and an accuracy of ±0.5°C.

Pressure System

Pressure is generated with a Ruska model 2426.1 hand punp and

measured with a Ruska model 2400 dead-weight piston gauge. The Ruska

gauge is supplied with two piston assemblies which give pressure

ranges of 6 - 2428 psi and 30 - 12,140 psi. When operated properly

the pressure gauge gives an accuracy of ±0.011.

LVDT and Micrometer Slide

The LVDT is a Schaevitz Engineering model 050 HR with a 0.108-

inch diameter core. It is excited by the amplifier indicator from a

Ruska model 2439 differential pressure indicator. The LVDT coil is

attached to a Gaertner Scientific model M300P precision micrometer

slide, which has an accuracy of ±1 ym.

46

Measurement of Volume Change

The operational procedure for our apparatus is the same as the

procedure used by Quach and Simha (18, 19). The volume change is

measured by a combination of the micrometer slide reading and the LVDT

output. At constant tenperature and atmospheric pressure, the micro­

meter slide is adjusted until the anplifier indicator reads zero, in­

dicating that the LVDT core is centered within the coil. The initial

reading M . of the micrometer slide is noted. When pressure is appliedj

causing the bellows to contract, the core moves in relation to the

coil, causing a non-zero reading on the anplifier indicator. The

micrometer slide is adjusted to obtain another zero reading and an­

other micrometer reading M is taken. The absolute value of the dif­

ference between the micrometer readings is given by the equation

|M - MQI = AL + AJl , (1)

where AL is the change in length of the bellows and M is the change

in length of the other parts of the apparatus. The total volume

change of the polymer with respect to the volume at atmospheric pres­

sure is

where W is the mass of polymer in the bellows, v ^ is the specific

volume of the polymer at atmospheric pressure and system temperature,

V is the specific volume of the polymer at system pressure and

47

tenperature, and A is the effective cross-sectional area of the bellows.

Substitution of Equation (1) into Equation (2) yields

A(|M - M^I - A£) ^spo - ^sp = :^ (3)

The quantities A and A£ can be obtained from calibration using mercury

and benzene (18). The tenperature dependence of A is obtained from

the theimal expansion coefficient of the bellows material (18, 19).

Since the foregoing method measures only the quantity v ^-v ,

V Q must be obtained as a function of tenperature. The bellows appara­

tus can be used to obtain the value of v ^ relative to the specific

volume at a reference tenperature (18, 19). The specific volume at

the reference tenperature must be obtained by an independent method.

Data Correlation

To determine the characteristic parameters for the Cheng free-

volume theory, the specific volume v , the thermal expansion coefficient

a, (1/V)(3V/3T) , and the thermal pressure coefficient y , (9P/3T)^,

must be known for the polymer as functions of tenperature and pres­

sure. These properties can be determined by fitting the PVT data to

an appropriate equation of state and differentiating the equation of

state.

The Tait equation (25, 26) has been shown to give a very accurate

representation of the PVT behavior of polymers at high pressure (14).

The Tait equation gives the quantity v /v Q as

48

V ^ = 1 - C ln(l + p/B), (4) spO

where C is a constant, p is the pressure, and B is a function of tem­

perature. Simha et al. (19, 23) have shown that the tenperature

dependence of B can be expressed by

B = b^ exp (-b2T), (5)

where b, and by are constants and T is the tenperature. The quantities

C, b,, and b2 can be determined from a non-linear regression fit of

the specific-volume data. Simha et al. (21, 22) have shown that the

tenperature dependence of the specific volume at atmospheric pressure

can be given by an expression of the form:

^ ^ p O = J"^^^ * E • (6>

where D and E are constants. The values of D and E can be determined

3/2 from a linear least-squares regression fit of In v Q VS . T

The differentiation of Equation (4) gives

a = aQ + ^ ^ [1 - C ln(l + p/B)]'^ (7)

and

Y = ap (E^)[l - C ln(l * p/B)] * p ^ , (8)

where a« is the coefficient of thermal expansion at atmospheric

49

pressure and system temperature. The differentiation of Equation (5)

yields

dlnB , •Ifr = -^2 • C9)

The value of a^ can be determined from differentiation of Equation (6)

% = |DT^^^- (10)

Substitution of Equations (9) and (10) into Equations (7) and (8)

yields

T 1/0 pCb^ ^

and

Y = |nr^/^(2;?.)[l - C ln(l + p/B)] - pb^. (12)

Summary

A higji-pressure apparatus is now available at Texas Tech

University for determination of densities of liquid polymers. The

design of the apparatus is based on the bellows apparatus of Quach

and Simha, modified so that the use of a confining fluid is no longer

required. The operating range of the apparatus is 0 - 10,000 psia

and 25 - 250°C.

TEXAS TECH LibhARY

Literature Cited

1. Beret, S., and J. M. Prausnitz, Macromolecules, 8 , 536 (1975).

2. Bonner, D. C , D. P. Maloney, and J. M. Prausnitz, Ind. Eng. Chem. Process Design and Development, 13, 91 (1974).

3. Bridgman, P. W., Proc. Am. Acad. Arts § Sci.. 66 , 185 (1930).

4. Bridgman, P. W,, Proc. Am. Acad. Arts ^ Sci., 76, 71 (1948).

5. Chee, K. K., and A. Rudin, Ind. Eng. Chem. Fund., 9, 177 (1970).

6. Cheng. Y. L., Ph.D. Thesis, Texas Tech University (1976).

7. Chung, C. I., J. Appl. Polym. Sci., 15 , 1277 (1971).

8. Foster, G. N. Ill, and R. G. Griskey, J. Sci. Instrum., 41, 759 (1964).

9. Gubler, M. G., and A. J. Kovacs, J. Polym. Sci., 34., 551 (1959).

10. ffellwege. Von K. H., W. Khappe and P. Lehmann, Kolloid Z. U. Z. Polym., 183, 110 (1962).

11. Heydemann, P. L. M., and J. C. Houck, J. Polym. Sci. Part A-2, 10, 1631 (1972).

12. Rmter, E., and W. G. Oakes, Trans. Faraday Soc, 41 , 49 (1944).

13. Lawrence, R. G., M. S. Thesis, Texas Tech University (1970).

14. Maloney, D. P., and J. M. Prausnitz, J. Appl. Polym. Sci., 18, 2703 (1974).

15. I^tsuoka, S., and B. Maxwell, J. Polym. Sci., 32 , 131 (1958).

16. Olabisi, 0., and R. Simha, Macromolecules, 8, 206 (1975).

17. Parks, R. W. and R. B. Richards, Trans. Faraday Soc, 45 , 203 (1949).

18. Quach, A., Ph.D. Thesis, Case Western Reserve University (1971).

19. Quach, A., and R. Simha, J. Appl. Phys., 42, 4592 (1971).

20. Quach, A., Comments on the Operation of Bellows-Type PVT Apparatus, Personal Communication to S. C. Harmony, Lubbock, Texas (1975).

50

51

21. Simha, R., and A. J. Havlik, J. Amer. Chem. Soc, 86 , 197 (1964).

22. Simha, R., and C. E. Weil, J. Macromol. Sci. - Phys., B4. 215 (1970). ^— —

23. Simha, R., P. S. Wilson, and 0. Olabisi, Kolloid Z. U. Z. Polym., 251, 402 (1973). ^—

24. Spencer, R. S., and G. D. Gilmore, J. Appl. Phys., 21., 523 (1950).

25. Tait, P. G., Voyage of the H. M. S. Challenger, 2, Part 4.1, H. M. Stat. Office, London (1889). ~

26. Tait, P. G., Scientific Papers, 2 , Papers 61 and 107, Cambridge Univ. Press (1900).

27. Terry, B. S., and K. Yang, SPE J., 20_, 540 (1964).

28. Tsujita, Y., T. Nose, and T. Hata, Polym. J., 3 , 581 (1972).

29. Waldman, N., G. H. Beyer, and R. G. Griskey, J. Appl. Polym. Sci., 14, 1507 (1970).

30. Warfield, R. W., J. Appl. Chem., 17_, 263 (1967).

31. Weir, C. E., J. Res. Nat. Bur. Stand., 46 , 207 (1951).

32. Weir, C. E., J. Res. Nat. Bur. Stand., 53 , 245 (1945).

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Beret, S., and J. M. Prausnitz, A.I.Ch.E. J., 21 , 1123 (1976).

Bonner, D. C , and J. M. Prausnitz, A.I.Ch.E. J., 19 , 943 (1973).

Bonner, D. C , D. P. Maloney, and J. M. Prausnitz, I ^ E. C. Pro­cess Design and Development, 13, 91 (1974).

Bridgman, P. W., Proc Am. Acad. Arts and Sci., 66 , 185 (1930).

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Chee, K. K., and A. Rudin, Ind. Eng. Chem. Fund., 9, 177 (1970).

Cheng, Y. L., Ph.D. Thesis, Texas Tech University (1976).

Chung, C. I., J. Appl. Polym. Sci., 15 , 1277 (1971).

Ehrlich, P., J. Polym. Sci. Part A, 'h_, 131 (1965).

Flory, P. J., J. Chem. Phys., 9, 660 (1941).

Flory, P. J., J. Chem. Phys., 10, 51 (1942).

Flory, P. J., R. A. Orwoll, A. Vrij, J. Amer. Chem. Soc, 86 , 3507 (1964)

Flory, P. J., R. A. Orwoll, A. Vrij, J. Amer. Chem. Soc, 86_, 3515 (1964)

Flory, P. J., and A. Abe, J. Amer. Chem. Soc, 86 , 3563 (1964).

Flory, P. J., J. Amer. Chem. Soc, 87_, 1833 (1965).

Flory, P. J., Disc. Faraday Soc, 49 , 7 (1970).

Foster, G. N. Ill, and R. G. Griskey, J. Sci. Instrum., 41,, 759 (1964).

Gubler, M. G., and A. J. Kovacs, J. Polym. Sci., 34, 551 (1959).

Hellwege, Von K. H., W. Knappe and P. Lehmann, Kolloid Z. U. Z. Polym., 183, 110 (1962).

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53

Heydemann, P. L. M., and J. C. Houck, J. Polym. Sci. Part A-2, 10, 1631 (1972).

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Hunter, E., and W. G. Oakes, Trans. Faraday Soc, 41,, 49 (1944).

Koningsveld, R., and A. J. Staveiman, J. Polym. Sci. Part A-2, 6, 305 (1968).

Lawrence, R. G., M. S. Thesis, Texas Tech University (1970).

Maloney, D. P. and J. M. Prausnitz, J. Appl. Polym. Sci., 18, 2703 (1974).

Matsuoka, S., and B. Maxwell, J. Polym. Sci., 32, 131 (1958).

Olabisi, 0., and R. Simha, Macromolecules, 8, 206 (1975).

Orwoll, R. A., and P. J. Flory, J. Amer. Chem. Soc, 8£, 6814 (1967).

Parks, R. W. and R. B. Richards, Trans. Faraday Soc, 45 , 203 (1949).

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Prigogine, I., N. Trappeniers, and V. Mathot, Disc. Faraday Soc, 15 , 93 (1953).

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Prigogine, I., The Molecular Theory of Solutions, North Holland Pub­lishing Co., Amsterdam (1957).

Quach, A., Ph.D. Thesis, Case Western Reserve University (1971).

Quach, A., and R. Simha, J. Appl. Phys., 42, 4592 (1971).

Quach, A., Comments on the Operation of Bellows-Type PVT Apparatus Personal Communication to S. C. Harmony, Lubbock, Texas (1975).

Simha, R., and A. J. Havlik, J. Amer. Chem. Soc, 86, 197 (1964).

Simha, R., and C. E. Weil, J. Macromol. Sci. - Phys., B4, 215 (1970).

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Spencer, R. S., and G. D. Gilmore, J. Appl. Phys., 21,, 523 (1950).

54

Tait, P. G., Voyage of the H.M.S. Challenger, 2, Part 4.1, H. M. Stat. Office, London (1889). — ""

Tait, P. G., Scientific Papers, 2, Papers 61 and 107, Cambridge Univ. Press (1900).

Terry, B. S., and K. Yang, SPE J., 20 , 540 (1964).

Tsujita, Y., T. Nose, and T. Hata, Polym. J., 3, 581 (1972).

Waldman, N., G. H. Beyer, and R. G. Griskey, J. Appl. Polym. Sci., 14, 1507 (1970). "~

Warfield, R. W., J. Appl. Chem., 17, 263 (1967).

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Weir, C. E., J. Res. Nat. Bur. Stand., 53, 245 (1954).

Tri^ppiPflipF

APPENDIX

55

The Determination of Characteristic Parameters

Cheng (1) developed a method which can be used to determine the

pure-conponent characteristic parameters p*, v* , and T* from pressure sp

volume-tenperature (PVT) data. The procedure requires the use of

the thermal expansion coefficient a, (1/V) (3V/9T)p, and the thermal

pressure coefficient y, (3P/3T)^, which must be obtained from the

PVT properties.

Specific Hard-Core Volume, v„*

The thermal expansion coefficient is given by

« = f ' 173— • (Al) yT-p YMV - R ' '"" ' -

3 - 6 + 52— YT YM^^3P iw^)

The only unknown quantity in Equation (Al) is the specific hard-core

volume V* , which can be determined using non-linear least-squares

regression. The procedure involves a trial-and-error search for

the value of v* which minimizes the sum of the squares of the dif-sp ^

ference between the experimental and calculated values of a over the

pressure and temperature range of interest.

Characteristic Pressure, p''

The thermal pressure coefficient is given by

y = p*/v^T + p/T. (A2)

56

57

Using the previously determined value of v* , the characteristic sp

pressure p* can be deteimned from Equation (A2) using non-linear

least-squares regression.

Characteristic Temperature, T*

The following expression is given for the tenperature T:

T - PV + 1 • kr*^ ^ - T*. (A3)

Using the previously determined values of v * and p*, the characteristic sp

tenperature T* can be determined from Equation (A3) using non-linear

least-squares regression.

Characteristic Parameters for Gases

An alternate procedure is used to determine the characteristic

parameters for gases conposed of sinple molecules. The value of re

is assumed to be unity, which is equivalent to the assimption of

three external degrees of freedom. With re = 1, the equation for a

becomes

a = sr T 7 A Yl::£+ 1

(A4)

The specific hard-core volume v * can be determined from Equation

(A4) using non-linear least-squares regression.

58

The equation for the thermal pressure coefficient with re = 1 is

the same as Equation (A2). The characteristic pressure, p* can be

determined from Equation (A2) using non-linear least-squares regres­

sion.

With the value of re fixed at unity, the value of the character­

istic tenperature T* is fixed by Equation (7) in Chapter I, the re­

lationship between characteristic parameters.

Binary Interaction Parameter, p A

The characteristic interaction parameter p A is determined from

binary phase-equilibrium data using Equation (16) from Chapter I for

the ethylene chemical potential. Non-linear least-squares regression

is used to determine the value of p A which minimizes the sum of the

squares of the differences between the calculated ethylene chemical

potentials in the two phases.

Literature Cited

1. Cheng, Y. L., Ph.D. Thesis, Texas Tech University (1976).