phase transitions in open source cfd - rheologic · phase transitions in the gas-phase and on...

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mollierSolver Phase transitions in open source CFD DI András Horváth, DI Dr. Markus Luisser (Rheologic GmbH) DI Dr. József Nagy (Johannes Kepler University Linz) Contact us: E [email protected] T +43 699 819 032 36 W http://rheologic.net Why Fluid dynamic simulations of many environ- mental phenomena and industrial applications are di- rectly related to phase change: from prediction of micro- climate in urban areas, to optimisation of drying processes, to elimination of unwanted condensation in car head- lights and printing processes. Only strongly integrated CFD-simulations uniting latent heat of phase change, heat conduction in solids, radiation and bouyancy into one solver can produce physically correct results over a wide range of input parameters for these complex, tran- sient phenomena. How Rheologic created a novel solver implementing phase transitions in the gas-phase and on surfaces inclu- ding condensation, evaporation and (re)sublimation for arbitrary substances for use within OpenFOAM® called mollierSolver. Conjugate heat transfer, radiation and compressible, turbulent flow are included in the solver. Results The solver was validated against an experi- ment: under rigorously monitored conditions moist air was condensed on a cooled mirror. The temperature changes in the mirror were monitored to track the con- densed mass of water on the surface of the mirror. Half way through the experimental run the inlet flow was reverted to dry air which evaporated the liquid film on the surface. The experimental setup was duplicated in a simulation and the results compared - see figure 2 and videos on our homepage: www.rheologic.net Outlook The solver works with arbitrary pure substan- ces, modeling all relevant thermodynamic effects includ- ing conjugate heat transfer and radiation. Future work will include modeling of morphological effects on sur- faces like forming of droplets, build-up and melting of ice and refinement of the related kinetic effects. Rheologic is planing to team up with research partners to get reliable input data for evapotranspiration rates of different types of vegetation and soils depending on temperature, relative humidity and radiation parame- ters. mollierSolver is our basis for future simulations and assessments of urban microclimate. This oering is not approved or endorsed by OpenCFD Limited, the producer of the OpenFOAM software and owner of the OPENFOAM® and OpenCFD® trade marks. OPENFOAM® is a registered trade mark of OpenCFD Limited, the producer of the OpenFOAM software. Fig.2: Reality check - comparison of experiment and CFD-simulation Simulation run-time: 10 hours for 560k cells at 1.5 m/s air speed Fig.1: Application examples - mollierSolver CCW from top left: windshield defogging, optimisation of industrial dryer, flow patterns and drying of photoresist in a spin-coating device Fig.3: Future development - simulation of urban microclimate Large scale city simulation © Rheologic GmbH Source: Vienna tree cadastre Tree distribution Vienna Source: geolounge.com

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  • mollierSolverPhase transitions in open source CFDDI András Horváth, DI Dr. Markus Luisser (Rheologic GmbH) DI Dr. József Nagy (Johannes Kepler University Linz)

    Contact us:E [email protected] +43 699 819 032 36 W http://rheologic.net

    Why Fluid dynamic simulations of many environ-mental phenomena and industrial applications are di-rectly related to phase change: from prediction of micro-climate in urban areas, to optimisation of drying processes, to elimination of unwanted condensation in car head-lights and printing processes. Only strongly integrated CFD-simulations uniting latent heat of phase change, heat conduction in solids, radiation and bouyancy into one solver can produce physically correct results over a wide range of input parameters for these complex, tran- sient phenomena.

    How Rheologic created a novel solver implementing phase transitions in the gas-phase and on surfaces inclu-ding condensation, evaporation and (re)sublimation for arbitrary substances for use within OpenFOAM® called mollierSolver. Conjugate heat transfer, radiation and compressible, turbulent flow are included in the solver.

    Results The solver was validated against an experi-ment: under rigorously monitored conditions moist air was condensed on a cooled mirror. The temperature changes in the mirror were monitored to track the con-densed mass of water on the surface of the mirror. Half way through the experimental run the inlet flow was reverted to dry air which evaporated the liquid film on the surface. The experimental setup was duplicated in a simulation and the results compared - see figure 2 and videos on our homepage: www.rheologic.net

    Outlook The solver works with arbitrary pure substan-ces, modeling all relevant thermodynamic effects includ-ing conjugate heat transfer and radiation. Future work will include modeling of morphological effects on sur-faces like forming of droplets, build-up and melting of ice and refinement of the related kinetic effects.Rheologic is planing to team up with research partners to get reliable input data for evapotranspiration rates of different types of vegetation and soils depending on temperature, relative humidity and radiation parame-ters. mollierSolver is our basis for future simulations and assessments of urban microclimate.

    This offering is not approved or endorsed by OpenCFD Limited, the producer of the OpenFOAM software and owner of the OPENFOAM® and OpenCFD® trade marks. OPENFOAM® is a registered trade mark of OpenCFD Limited, the producer of the OpenFOAM software.

    Fig.2: Reality check - comparison of experiment and CFD-simulationSimulation run-time: 10 hours for 560k cells at 1.5 m/s air speed

    Fig.1: Application examples - mollierSolverCCW from top left: windshield defogging, optimisation of industrial dryer,

    flow patterns and drying of photoresist in a spin-coating device

    Fig.3: Future development - simulation of urban microclimate

    Large scale city simulation © Rheologic GmbH

    Source:Vienna tree cadastre

    Tree distributionVienna

    Source: geolounge.com