phb references focused on coke handling inst ppt

General General PresentationPresentation

INTRODUCTION

Over 50 Year’s experience in Materials HandlingIntegrated project management – Turnkey ProjectsPH

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MANUFACTURING

DESIGN

ENGINEERING

CONSTRUCTION AND ASSEMBLY

START UP

TRAINING

QUALITY MANAGEMENT

TURNKEY SERVICE

HISTORY OF PHB

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Total: 797

High qualified andexperienced staff

involves onManagemement of

Projects, Purchasing, Quality Control,

SpecializedMaintenances and

Commissioning.

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REFERENCES IN COKE HANDLING REFERENCES IN COKE HANDLING INSTALLATIONS SINCE 2000INSTALLATIONS SINCE 2000

BP (British Petroleum) – Castellon’s Refinery (Spain)Green Coke Handling System

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Castellon Refinery, SpainPH

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•Crushing and dosing station

•Conventional Conveyors system

•Pipe conveyors

•Storage hall (warehouse)

•Portal combined stacker reclaimer

•Truck loading station and truck wheels cleaning system

•Complete electrical power and control installation

•Complete fire detection and protection installation

•Electrical and Mechanical Erection.

•CCTV and comunication system

•Access and truck management system

BP (British Petroleum) – Castellon’s Refinery (Spain)Green Coke Handling System – SCOPE OF SUPPLY

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Castellon Refinery, Spain

BP (British Petroleum) – Castellon’s Refinery (Spain)Green Coke Handling System – COKE HOPPERS AND CRUSHING UNITPHB

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BP (British Petroleum) – Castellon’s Refinery (Spain)Green Coke Handling System – CONVENTIONAL BELTS & PIPE CONVEYORS

BP – British PetroleumCastellon Refinery, Spain

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BP (British Petroleum) – Castellon’s Refinery (Spain)Green Coke Handling System – CONVENTIONAL BELTS & PIPE

CONVEYORS & TRUCKS LOADING STATIONPHB

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BP (British Petroleum) – Castellon’s Refinery (Spain)Green Coke Handling System – PORTAL STACKER RECLAIMERPH

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•Mill station and material preparation up to bunkers


•Coal / Coke Stockyard – Capacity 750.000 tons.

•Stacker and reclaimer machines


•Complete fire detection and protection installation



•Under UBC 5 earthquake clasification.

•Biomass material handling stockyard

CT Andina – Mejillones (Chile) Coal – Coke Handling System

CT Andina – Mejillones (Chile) / Coal - Coke Handling SystemSCOPE OF SUPPLYPHB

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CT Andina – Mejillones (Chile) / Coal - Coke Handling SystemCOAL / COKE STOCKYARDStacker machine STD 1200/402 Portal Reclaimers VP1 500/46


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CT Andina – Mejillones (Chile) / Coal - Coke Handling SystemCOAL / COKE STOCKYARDStacker machine STD 1200/402 Portal Reclaimers VP1 500/46PHB

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CT Andina – Mejillones (Chile) / Coal - Coke Handling SystemCOAL / COKE STOCKYARD – PORTAL ERECTIONStacker machine STD 1200/402 Portal Reclaimers VP1 500/46PHB

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CT Andina – Mejillones (Chile) / Coal - Coke Handling SystemCOAL / COKE STOCKYARD – PORTAL ERECTION1 Stacker machine STD 1200/402 Portal Reclaimers VP1 500/46PHB

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CT Andina – Mejillones (Chile) Wooden Chips Handling System

CT Andina – Mejillones (Chile) / Coal - Coke Handling SystemWOODEN CHIPS HANDLING SYSTEM1 Stacker Machine ST 375/181 Lateral Cantilever Scraper Machine SKV 150/24PHB

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CT Andina – Mejillones (Chile) / Coal - Coke Handling SystemCOAL / COKE CONVEYING SYSTEM – 1200 T/HPHB

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Toyo – Petrobras (Brazil) Coke Handling System

Toyo – Petrobras (Brazil)COKE STOCKYARD1 Stacker machine STD 150/241 Portal Reclaimer VP1 270/35PHB

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Asland Lafarge - Sagunto (Spain) Petcoke Handling System

Asland Lafarge – Sagunto (Spain)PETCOKE STOCKYARDCombined Stacker Reclaimer Machine – Portal type (45 m rail span)Stacking Capacity: 400 t/hReclaiming Capacity: 100 t/hPHB

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Asland Lafarge – Sagunto (Spain)PETCOKE HANDLING SYSTEMTRUCK UNLOADING STATION CONVENTIONAL CONVEYORS SYSTEM

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Asland Lafarge – Sagunto (Spain)PETCOKE STOCKYARD – PORTAL ERECTIONCombined Stacker Reclaimer Machine – Portal type (45 m rail span)Stacking Capacity: 400 t/hReclaiming Capacity: 100 t/hPHB

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Cemex – El Yaqui (Mexico) Coke Handling System

Cemex – El Yaqui (Mexico)COKE STOCKYARD1 Luffing Slewing Stacker machine STD 300/171 Cantilever Lateral Reclaimer SKV 250/24PHB

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Cemex – Tepeaca (Mexico) Coke Handling System

Cemex – Tepeaca (Mexico)COKE STOCKYARD1 Luffing Slewing Stacker machine STD 300/171 Cantilever Lateral Reclaimer SKV 250/24PHB

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Holcim – Almeria (Spain) Coal / Coke Handling System

Holcim – Almeria (Spain)COAL / COKE CIRCULAR STOCKYARDCircular Stockyard – Diameter 105 m90.000 tons Coal & Coke Total CapacityPHB

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Cementos Balboa - Badajoz (Spain) Coal / Coke Handling System

Cementos Balboa - Badajoz (Spain)COAL / COKE CIRCULAR STOCKYARDCircular Stockyard – Diameter 70 m35.000 tons Coal & Coke Total CapacityPHB

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Jaypee Himachal Cement Plant (India) Materials Handling System

Jaypee Himachal Cement Plan (India)MATERIALS HANDLING SYSTEM – Scope of Supply:•KHO 2188-1250 D 102 – Circular Stockyard for limestone•KHO 250-250 D 70– Circular Stockyard for coal / coke•VP1 438/35 – Longitudinal Stockyard for additivesPHB

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Endesa Prioriño Terminal (Spain) Coal Bulk Terminal

Endesa Prioriño Terminal (Spain)COAL STOCKYARD1 Luffing Slewing Stacker machine STD 5400/47Stacking Capacity: 5400 t/hBoom Length: 40 mPHB

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Cemex Andorra Cement Plant (Spain)Materials Handling System

Cemex Andorra Cement Plant (Spain)MATERIALS HANDLING SYSTEM – Scope of Supply:•KHO 600-400 D 74 – Circular Stockyard for limestone•STDSK 30-100 D 55– Circular Stockyard for coal / coke•ST 200/5 & SKV 200/17 – Longitudinal Stockyard for additivesPHB

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PORT EQUIPMENT – Musel Port

Musel Port - Gijón (Spain)ShipunloadersStacker ReclaimersShiploaderConveying systemElectrical equipment

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Bulk Terminal – Port of Santander (Spain)

Bulk Terminal – Port of Santander (Spain)MATERIALS HANDLING SYSTEM – Scope of Supply:•3 Ecological Hoppers 350 m3•2,5 Km Length Conveyors System – Capacity: 2500/1200 t/h•Truck Loading Station•Rail Wagons Loading Station

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Bulk Terminal – Port of Santander (Spain)TRUCKS LOADING STATION

4 Lines truck loading station, One weighed truck every 5 minutes

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Bulk Terminal – Port of Santander (Spain)RAIL WAGONS LOADING STATION

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Union Fenosa Coruña Port (Spain)Medusa Project – Coke Handling System

Union Fenosa – Coruña Port (Spain) – Medusa ProjectCOKE HANDLING SYSTEM – Scope of Supply

• Circular stockyard of 110.000 tons coke• Stacker machine• Complete electrical power and control

installation• Complete fire detection and protection

installation• Electrical and Mechanical Erection• CCTV and comunication system

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Union Fenosa Coruña Port (Spain)Medusa Project – Coke Handling System

Union Fenosa – Coruña Port (Spain) – Medusa ProjectCOKE CIRCULAR STOCKYARDCircular Stockyard STD 2000/24,5 – Diameter: 105 m

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Union Fenosa – Meirama (Spain)Coal Handling System

Union Fenosa – Meirama (Spain) TRAIN UNLOADING STATION• Unloading Capacity: 1100 t/h• Belt Conveyors system to existing Stockyard

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NUnion Fenosa – La Robla (Spain)

Coal Handling System

Union Fenosa – La Robla (Spain) TRAIN UNLOADING STATION• Unloading Capacity: 600 t/h• Belt Conveyors system

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NArcelor – Gijon (Spain)Coal Handling System

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Arcelor - Gijon (Spain)SNAKE SANDWICH CONVEYOR• Conveying Capacity: 250 t/h• Belt slope: 70º• Belt lift: 35 m

Chiyoda – Assaluyeh Amonia Plant (Iran)Urea Handling System

Chiyoda – Assaluyeh Amonia Plant (Iran) UREA STOCKYARD• 3 Portal Scraper Reclaimers with 3 booms (2 main & 1 auxiliar) • Reclaiming capacity: 100 – 1800 m3/h• Rail Span: 54 m

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Chiyoda – Assaluyeh Amonia Plant (Iran)Urea Handling System

Chiyoda – Assaluyeh Amonia Plant (Iran) COMBINED BULK AND BAGS SHIPLOADER• 40.000 DWT Vessels • Bulk loading capacity 1200 t/h – Bags loading capacity: 1000 bags/h• Boom length: 27 m

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Ma’aden (Saudi Arabia)MAP / DAP Granulation Plant


•Two longitudinal stockyards 2x100.000 tons

•Stacking system with trippers.

•Two VP3 Portal reclaimers

•Screening and crushing with recirculation line.

•Bucket elevators and process conveying system.

•Complete Sampling station.




•Harbour export conveyors and Jetty conveyor.

•Shiploader for 65.000 DWT PANAMAX ships

Ma’aden – Saudi Arabia MAP / DAP GRANULATION PLANT – Scope of Supply

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Ma’aden – Saudi Arabia MAP / DAP STOCKYARD• 2 Portal Scraper Reclaimers with 3 booms (2 main & 1 auxiliar) • Reclaiming capacity: 2500 m3/h• Rail Span: 52 m

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Ma’aden – Saudi Arabia MAP / DAP SHIPLOADER• Loading Capacity: 2500 t/h • Boom length: 30 m• 65.000 DWT Vessels

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Ma’aden – Saudi Arabia MAP / DAP STOCKYARD• 1 Portal Scraper Reclaimer with 2 booms (1 main & 1 auxiliar) • Reclaiming capacity: 1000 m3/h• Rail Span: 61 m

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Tecnimont Wafa Coastal Plant (Libya)Sulphur Pills Handling System

Tecnimont – Wafa Coastal Plant (Libya) SULPHUR PILLS SHIPLOADER• Loading capacity: 430 t/h• 15.000 DWT Vessels

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Toro & Betolaza – Bilbao Port (Spain)Sodium Sulphate Handling Terminal

Toro & Betolaza – Bilbao Port (Spain) SODIUM SULPHATE HANDLING TERMINAL• Trucks Unloading System• Stackers ST 250/500 – 7• Lateral Reclaimer with slewing and luffing boom SKDW 700/18PHB

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Can Power Plant (Turkey)Coal Handling System

Can Power Plant (Turkey) COAL HANDLING SYSTEM – BUCKET WHEEL STACKER RECLAIMERS• 2 Bucket-wheel stacker-reclaimers 600/600 t/h. • Boom length: 30 m

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AREAS OF ACTIVITYPH

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Port Equipment

Ecological Hoppers

Shipunloaders & Shiploaders

Port Cranes

Cement Plants

Blending & Storage Stockyards

Conveyors Systems

Transport, storage and

materials handling in

general

Longitudinal & Circular Stockyards

Conveyors Systems

Trucks and Wagons Loading & Unloading Stations

PORT EQUIPMENTEcological Hoppers Shipunloaders & Port

cranesShiploaders

60 up to 350 m3Up to 1.200 t/hWith 1 or 2 extracting dosing conveyorsOn rails or tyres

JAC (Jip Articulated Cranes)Fix or mobileUp to 40m outreachWith/without ecological hopper

With slewing or retractable boomBulk and/or bags

loadingOutreach for Panamax

vessels

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STORAGE AND BLENDING YARDS

Longitudinal Stockyards

Circular Stockyards Transport, storage and materials handling in general

For storage of homogenizationStackers with/without slewing up to 5.000 m3/hFrontal & Portal & Cantilever ReclaimersCombined Machines Stacker Reclaimers

For storage of homogenizationDiameter on external rails: Up to 120 m Stacking: Up to 3.000 m3/hReclaiming: Up to 3.000 m3/h

Loading & Unloading stations for trucks & wagonsFix and mobile conveyorsBelt lengths up to 9 KmBelt width up to 2.200 mm

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Storage and BlendingYards - Stackers

AtlAtláánticantica de de GranelesGranelesBilbao Port Plant Bilbao Port Plant

1.200 T/h22 m boom length

CemexCemex -- Yaqui Plant Yaqui Plant --Mexico Mexico

Limestone1.000 T/h19 m boom length

EndesaEndesa –– Andorra Andorra Power Plant Power Plant -- Spain Spain

2.250 T/h40 m boom length

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Storage and BlendingYards - Stackers

Toyo Toyo -- PetrobrasPetrobras --BrasilBrasil

Coke150 T/h24 m boom length


Coke300 T/h17 m boom length

EndesaEndesa –– PrioriPrioriññoo Port Port Terminal Terminal -- Spain Spain

Coal5.400 T/h40 m boom length

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Storage and BlendingYards - Portal Reclaimers

AtlAtláánticantica de de GranelesGranelesBilbao Port Plant Bilbao Port Plant

200 T/h30 m Rail Span

Chiyoda Chiyoda –– Bandar Bandar AssaluyehAssaluyeh Ammonia Ammonia Plant Plant -- IranIran

Urea ; 3 units1.800 m3/h54 m Rail span

Toyo Toyo -- PetrobrasPetrobras --BrasilBrasil

Coke270 T/h35 m Rail span

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Storage and BlendingYards - Portal Reclaimers

EnelEnel –– TorrevaldaligaTorrevaldaligaPlant Plant –– Italy Italy

Gypsum800 T/h31 m Rail Span

MaMa’’adenaden –– DapDapGranulationGranulation PlantPlant ––SaudiSaudi ArabiaArabia

2 units2.500 m3/h52 m Rail Span

JaypeeJaypee Himachal Himachal CementCement Project Project –– IndiaIndia

440 T/h35 m Rail Span

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Storage and BlendingYards - Frontal Reclaimers

ArcelorArcelor –– GijGijóónn Steel Steel Plant Plant -- SpainSpain

Iron Ore2.000 T/h38 m Rail Span


Limestone750 T/h29 m Rail Span

Cemex Cemex –– Balcones Balcones CementCement PlantPlant –– USA USA

Limestone570 T/h36 m Rail Span

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Storage and BlendingYards - Frontal Reclaimers

CementosCementos Balboa Balboa ––AlconeraAlconera Cement Plant Cement Plant –– Spain Spain

Additives400 T/h24 m Rail Span

EndesaEndesa –– Andorra Andorra Power Plant Power Plant –– Spain Spain

Coal1.300 t/h42 m Rail Span

SeteSete CementCement PlantPlant ––Lafarge Lafarge –– France France

Clinker150 T/h25 m Rail Span

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Storage and BlendingYards - Lateral Reclaimers

Altamira Terminal Altamira Terminal ––Mexico Mexico

Grain; 2 Units350 T/hRoof hung

Toro & Toro & BetolazaBetolaza ––Bilbao Port Terminal Bilbao Port Terminal ––Spain Spain

Sodium Sulphate700 T/hSlewing boom


Coke250 T/h2 Units

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Storage and BlendingYards - Lateral Reclaimers


Additives250 T/h

CemexCemex –– Andorra Andorra Cement Plant Cement Plant –– Spain Spain

Additives250 T/h

MejillonesMejillones –– Thermal Thermal Power Plant Power Plant –– Chile Chile

Wooden Chips250 t/h

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Storage and Blending Yards –Combined Stacker Reclaimers

Lafarge Lafarge –– Sagunto Sagunto Cement Plant Cement Plant –– Spain Spain

Portal Scraper MachineCoke400/100 T/h45 m Rail Span

BP BP BritisBritis Petroleum Petroleum ––CastellCastellóónn Refinery Refinery Plant Plant –– Spain Spain

Portal Scraper MachineCoke200/200 T/h45 m Rail Span

AlstomAlstom –– Can Power Can Power Plant Plant –– Turkey Turkey

Coal; 2 unitsBucket wheel machine600/600 T/h30 m boom length

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Storage and Blending Yards– Circular Stockyards


30.000 T Coal capacity70 m diameter300/100 T/h

CemexCemex –– San Pedro San Pedro MacorisMacoris Plant Plant ––Dominican Republic Dominican Republic

50.000 T Limestone capacity

85 m diameter1.300/800 T/h

UniUnióón n FenosaFenosa –– La La CoruCoruññaa Port Port –– Spain Spain

110.000 Coke capacity105 m diameter2.000 T/h

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HolcimHolcim –– Almeria Almeria Cement Plant Cement Plant –– Spain Spain

90.000 T Coal & Coke capacity

105 m diameter600/150 T/h

Lafarge Lafarge –– NieblaNieblaCement Plant Cement Plant –– Spain Spain



JaypeeJaypee Group Group –– DallaDallaCement Plan Cement Plan –– India India



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CemexCemex –– MMéérida rida Cement Plant Cement Plant –– Mexico Mexico







10.000 T Coal capacity55 m diameter300/100 T/h

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TRANSPORT SYSTEMS

OCP OCP –– JorfJorf LasfarLasfar Plant Plant –– Morocco Morocco

1.200 mm width1.500 T/hOver 4 Km total length

Cemex Cemex ––Escombreras Cement Escombreras Cement Plant Plant –– Spain Spain

800 – 1.200 mm width800 T/h

AtlAtláántica de Graneles ntica de Graneles --Bilbao Port PlantBilbao Port Plant

1.200 mm width1000 T/h2 Km total length

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UniUnióón Fenosa n Fenosa –– La La CoruCoruñña Port a Port –– Spain Spain

1.400 mm width2.000 T/h

Enel Enel –– Puente Nuevo Puente Nuevo Power Plant Power Plant –– Spain Spain

Gypsum & Limestone500 mm width100 T/h

Cemex Cemex –– Andorra Andorra Cement Plant Cement Plant –– Spain Spain

Up to 1.000 mm widthUp to 600 T/h

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Arcelor Arcelor –– GijGijóón Steel n Steel Plant Plant –– Spain Spain

Snake Sandwich Conveyor

70º Slope; 35 m height250 T/h

BP British Petroleum BP British Petroleum ––CastellCastellóón Refinery n Refinery Plant Plant –– Spain Spain

3 Pipe Conveyors, one with horizontal curve

200 T/h; 250 mm dia.600 m length

Cementos Balboa Cementos Balboa --Spain Spain

Up to 1.200 mm widthUp to 1.000 T/h

Transport SystemsPH

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Port Terminals – Loading & Unloading Systems

SPL SPL -- Santander Port TerminalSantander Port Terminal4 Lines truck loading station,

one weighed truck every 5 minutesWagons loading Station

AtlAtláántica de Graneles ntica de Graneles -- Bilbao PortBilbao PortPlantPlant

Trucks loading stationPre-determined weighed load

UniUnióón Fenosa n Fenosa -- La CoruLa Coruñña Porta PortTruck and/or train loading station,

two wagons simultaneously

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Port Terminals – Loading & Unloading Systems

UniUnióón Fenosa n Fenosa -- Meirama Power Meirama Power PlantPlant

Train unloading station1.100 T/h coal capacity2 Wagons simultaneously

UniUnióón Fenosa n Fenosa -- La Robla Power La Robla Power PlantPlant

Train unloading station700 T/h coal capacityPH

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Port Terminals –Ecological Hoppers

SPL SPL -- Santander Port TerminalSantander Port Terminal3 Ecological Hoppers350 m3 Capacity each Hopper1.100 T/h each HopperMobile on tyresSelf-propelled

AtlAtláántica de Graneles ntica de Graneles -- Bilbao PortBilbao PortPlantPlant

2 Ecological Hoppers70 m3 Capacity each Hopper550 T/h each HopperMobile on rails

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CERTIFICATESCERTIFICATES

CertificatesPH

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CERTIFICATES PHB WESERHÜTTE• ISO 9001:2000• OHSAS 18001:2007

CertificatesTS

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CERTIFICATES TSK• ISO 9001:2008• ISO 14001:2004• OHSAS 18001:2007

Parque Científico y Tecnológico de Gijón C/ Luis Moya 82 - 33203 Gijón - Spain

Tel: 34/ 984 495 640Fax: 34/ 985 195 077

[email protected]

CONTACTPH

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phb references focused on coke handling inst ppt

Documents

coke handling references

coke handling installations

control installationcomplete

quality control

mechanical erection

material preparation

portal r

comunication systemaccess