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APPLICATION OF ADVANCED OXIDATION PROCESSES TO WASTEWATER TREATMENT Dissertation presented for the Doctor of Philosophy degree in Chemistry at the University of Trás-os-Montes and Alto Douro by MARCO PAULO GOMES DE SOUSA LUCAS 2 0 0 9

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Page 1: Phd Mpgslucas

APPLICATION OF ADVANCED OXIDATION PROCESSES

TO WASTEWATER TREATMENT

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Universidade de Trás-os-Montes e Alto Douro

Dissertation presented for the

Doctor of Philosophy degree in Chemistry at the

University of Trás-os-Montes and Alto Douro by

MARCO PAULO GOMES DE SOUSA LUCAS

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2 0 0 9 0

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quarta-feira, 14 de Outubro de 2009 12:00:34

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APPLICATION OF ADVANCED OXIDATION PROCESSES TO

WASTEWATER TREATMENT

Dissertation presented for the

Doctor of Philosophy degree in Chemistry at the

University of Trás-os-Montes and Alto Douro by

MARCO PAULO GOMES DE SOUSA LUCAS

Supervisor: Prof. Dr. José Alcides Silvestre Peres

CQVR - Chemistry Centre of Vila Real

Chemistry Department

School of Life Sciences and Environment

University of Trás-os-Montes and Alto Douro

October 2009

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Acknowledgements

ACKNOWLEDGEMENTS

I will try to express my gratitude to people who made this thesis possible and

enriched my life.

I am profoundly grateful to my research Supervisor, Prof. José Alcides Silvestre

Peres for his proficient guidance, for interesting scientific discussions we had, for the

preparation of scientific papers, support and encouraging attitude during the course of this

research work. From deep inside, thank you Professor Peres for your unconditional and

invaluable support and your always opportune and heartfelt help and friendship.

I want to thank to the Chemistry Department Directors Prof. Luís Carvalho and

Prof. Verónica Bermudez and also to the CQVR Director Prof. Pedro Tavares for their

great facilities.

My acknowledgment also to Prof. Albino Dias, Dra. Carla Amaral, Prof. Ana

Sampaio, Prof. Rui Bezerra and Prof. António Pirra (University of Trás-os-Montes and

Alto Douro - UTAD) for their technical guidance and support during the work developed.

I want to thank to the technicians of the UTAD laboratories were I have worked:

Mrs. Irene Fraga, Mrs. Augusta Fraga, Mr. Luís Fernando and Mr. Carlos Matos for their

friendship and valuable help.

During my Ph.D. work I performed laboratory work at the Plataforma Solar de

Almería (PSA), Spain, under the supervision of Dr. Manuel Ignacio Maldonado and Dr.

Sixto Malato to whom I am very grateful for receiving me in their laboratories, for the

interesting scientific discussions and technical guidance during my stay and for the

preparation of scientific papers. I also would like to offer my sincere thanks and my special

recognition to all friends that I have made along my stay in Almería. They are: Elena

Guillen, Nikolaus Klamerth, Carla Sirtori, Theodora Velegraki, Ana Zapata, Elli, Agustin,

Rosa Mosteo and Gemma Raluy. Also a special thanks to Vitor Vilar for his friendship and

help during our stay in Almería… and for the delicious Paella… and also for the not so

delicious but necessary pasta with tuna!!!

In my stay in the United Kingdom, at the University of Nottingham, Department of

Chemical and Environmental Engineering, I was supervised by Prof. Gianluca Li Puma to

who I am very grateful for receiving me, for the scientific discussions and for the

preparation of scientific papers. I also would like to offer my thanks and my recognition to

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Acknowledgements

all friends that I made in Nottingham: Yan, Steve Bouzalakos, Marco Kostadinov, Aimaro,

Ana Luisa, Bin Gao, Mark, Richelieu Barranco, Maria Mediero and special thanks to

Silvana Araújo who hosted me at her home in Nottingham.

I would like to thank to all the members of the Jury for accepting being examiners

of this work.

I want to thank to my family, first of all to my wife Carmen. I am immensely

grateful to who has always supported me and has believed in me. Her love, patience, help,

and understanding during the past few years have been determinant for the good

development of my work and for everything we have shared, my deepest gratitude.

Although my son has not born yet, I would like to thank to Dinis for giving quiet nights to

his mommy and to me… until now!

To my parents António Lucas and Cecília Gomes, and my brother Nuno, who have

supported me and have been willing to make considerable sacrifices for giving to me all

the possible advantages in my life. I thank them for their affection and love.

To my parents-in-law José Carneiro and Amélia Carneiro for there availability and

support along this period. Also to my brothers-in-law José Luís and Goretti for their

friendship and especially to my nephews Carolina and Francisco who are a source of

happiness and peace each time that I am with them.

My thanks to João Azevedo and his wife Isabel Guedes for their notable friendship

and valuable help whenever needed.

Also thanks to my special “Confratis” friends for their invaluable and resistant

friendship: Telmo, Francisco, Fernando and Pica which make our encounters an

opportunity to share the joys and blues of life as well as transforming our dinners in very

interesting, remarkable occasions and a place to “recharge the batteries”. Thanks to all of

them for the opportunities in celebrating life.

Finally, I would like to thank the financial support of “Fundação para a Ciência e a

Tecnologia” (FCT) and “Águas de Trás-os-Montes e Alto Douro” (with special emphasis

to Dr. Alexandre Chaves) for the grant SFRH/BDE/15576/2005, for making this thesis

possible through the financing of my scholarship.

My deepest gratitude to them all!

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Preface

PREFACE

This Ph.D. thesis structure results from different papers published and/or submitted

for publication in international journals, during the work carried out mainly at CQVR

(Centro de Química de Vila Real) in the Chemistry Department, School of Life Sciences

and Environment, University of Trás-os-Montes and Alto Douro (UTAD), throughout the

period between May 2006 and September 2009.

The main goal of this dissertation was trying to understand the application of

several Advanced Oxidation Processes (AOPs) and determine the main operational factors

that control the decomposition of the organic content present in textile and winery

wastewaters. These types of wastewaters were selected as the study target objects for two

main reasons: first, because they are an important environmental problem in the North of

Portugal. The textile industry biggest factories can be found spreading throughout Porto

and Braga districts, especially in the Ave hydrographic basin. Second, since we would like

work with a synthetic wastewater (textile effluents) and a wastewater generated by an

agricultural process characterised by the presence of natural organic matter (winery

effluents). Therefore, in the experiments where there were simulated textile wastewater

was used a model compound, a synthetic azo dye named Reactive Black 5 (RB5). Winery

wastewater experiments were performed with authentic effluent provided by some local

cellars and at other times by the dilution of wine and grape juice.

To achieve this knowledge can be a remarkable contribution in increasing the

efficiency of AOPs treatment processes when applied to textile and winery wastewaters, as

well as to acquire a more detailed understanding of the main advantages and drawbacks of

each technology.

The dissertation is organized in 9 chapters. Chapter 1 considers a general

introduction and review of the state-of-the-art focused in the textile and winery

wastewaters, and also in the treatment technologies that will be tested in this thesis -

advanced oxidation processes (Fenton’s reagent, photo-Fenton, photo-ferrioxalate,

heterogeneous photocatalysis (TiO2), ozone, ozone/UV and ozone/UV/H2O2) to the above

mentioned wastewaters.

In chapter 2 starts the study related to textile wastewaters. It is shown the treatment

of a model textile compound, the azo dye Reactive Black 5, with Fenton/UV-C and

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Preface

ferrioxalate/H2O2/solar light processes. Here the main objective was analysing the

feasibility of decolourization and mineralization of RB5 by the cited AOPs. The influences

of different operational parameters (source and intensity of light, pH, hydrogen peroxide,

ferrous iron and RB5 concentration) and the reaction kinetics of each process is also

studied. An important issue to take into account within this study is to evaluate the

treatment capacity of the ferrioxalate/H2O2/solar light process once the utilization of solar

light as a UV source clearly reduces the environmental and economical impact of the

treatment process.

The combination of an AOP with an aerobic biological process is studied in

chapter 3. In this study the Fenton’s reagent capacity to treat high concentrated RB5

solutions by itself is first tested and then selected the optimal ferrous iron and hydrogen

peroxide dosages. Afterwards the treatment capacity of the Candida oleophila yeast with

the same RB5 concentrations studied in the Fenton’s reagent experiments is evaluated.

Finally, the experimental work regarding the textile wastewater is concluded through the

combination of Fenton’s reagent and Candida oleophila. As additional information it is

important highlight that the application of the Candida oleophila yeast to wastewaters with

high phenolic content is protected by a Portuguese national patent (Lucas M.S., Peres J.A.,

Amaral C., Sampaio A., Dias A.A. Processo biológico aeróbio de tratamento de efluentes

agro-industriais com elevado teor em compostos aromáticos baseado na aplicação de

microrganismos da espécie Candida oleophila. Portuguese Patent nº 103 738 assigned at

13th August 2009.

In chapter 4, starts the application of advanced oxidation processes to the treatment

of winery wastewaters. In this chapter the performance of several AOPs is evaluated,

specifically the Fenton’s reagent, ferrioxalate and heterogeneous photocatalysis (TiO2)

processes combined with different UV radiation sources, in the degradation of one of the

most representative phenolic compounds present in the winery wastewaters: the gallic acid.

From this AOPs screening we tried to select the optimal process to further application to

winery wastewaters. A toxicological assessment will be carried out with the marine

bacteria Vibrio fischeri to evaluate the influence of each AOP studied in the gallic acid

detoxification.

Chapter 5 presents the work done during a research stay performed in the

Plataforma Solar de Almería (Spain) during the Ph.D. scholarship. Despite in chapter 4 the

AOP selected as best treatment option was photo-Fenton with the UV TNN 15/32 lamp, an

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Preface

attempt was made to test the application of the photo-Fenton process but using solar light

as UV radiation source in a Compound Parabolic Collector (CPC) pilot-solar plant to

winery wastewaters treatment. This study was done trying to meet the optimal conditions

in the use of solar light in the wastewater treatment once it is applied in a CPC reactor.

This work makes possible to evaluate the performance of solar photochemical AOPs, such

as heterogeneous photocatalysis (with TiO2, TiO2/H2O2 and TiO2/S2O82-) and

homogeneous photocatalysis like photo-Fenton.

Chapters 6 and 7 are addressed to the use of ozone and ozone-related processes to

the treatment of winery wastewaters. This work was carried during a research stay at the

Department of Chemical and Environmental Engineering, University of Nottingham,

United Kingdom. In chapter 6 the kinetics of ozonation of winery wastewater is studied in

detail in a pilot-scale, semi-batch bubble column reactor. The performance of both

processes was compared, as well as the effect of the most relevant operating conditions.

The study investigates the relationship between pH, ORP, COD, UV absorbance (254 nm),

total polyphenol content and ozone consumption as a function of time and the prevalent

kinetic conditions (fast, intermediate and slow kinetic regime) for the reaction of ozone

with the dissolved organic species. Furthermore, a kinetic ozonation model is presented

and used to estimate the kinetic coefficients of the ozonation of winery wastewater under

the prevailing experimental conditions. In chapter 7 the effectiveness of different ozone-

based AOP (O3, O3/UV and O3/UV/H2O2) on the treatment of winery wastewater, in a

pilot-plant scale reactor is researched. The effect of initial pH, organic load of winery

wastewater and hydrogen peroxide concentration is investigated in the same pilot scale

reactor.

Chapter 8 presents a combined treatment: long term aerated storage and Fenton’s

reagent, to winery wastewaters. The main goal is to evaluate the capacity of treating

winery wastewater in a long term biologic aerated storage, with different aeration schemes,

combined with Fenton’s reagent. This chemical oxidation process, that uses low-priced

reactants, was used as a secondary chemical treatment step for the oxidation of the

recalcitrant organic compounds or metabolites that could not be oxidized biologically.

Finally, in chapter 9, the main conclusions are summarized and future research

developments are proposed.

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ix

CONTENTS

Abstract xv

Resumo xix

Nomenclature xxiii

Figure Caption xxvii

Table Captions xxxv

1. INTRODUCTION 1

1.1. The water resource 1

1.2. Textile industry 2

1.2.1. Dyes 4

1.2.2. Dyes and the environment 6

1.2.3. Textile wastewater treatment processes 7

1.3. Winery wastewater 10

1.3.1. Production process and sources of wastes 11

1.3.2. Winery wastewater treatment processes 14

1.4. Advanced oxidation processes 17

1.4.1. Fenton’s reagent 19

1.4.2. Photo-Fenton system 20

1.4.3. Photo-ferrioxalate 22

1.4.4. Heterogeneous photocatalysis 23

1.4.5. Ozonation 25

1.4.6. Ozone/UV 27

1.4.7. Ozone/UV/H2O2 28

REFERENCES 29

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x

2. DEGRADATION OF REACTIVE BLACK 5 BY FENTON/UV-C AND

FERRIOXALATE/H2O2/SOLAR LIGHT PROCESSES 39

ABSTRACT 39

2.1. Introduction 40

2.2. Experimental 42

2.2.1. Material 42

2.2.2. Photoreactor 42

2.2.3. Analysis 43

2.3. Results and Discussion 44

2.3.1. Photochemical decolorization of Reactive Black 5 44

2.3.2. Kinetic analysis of ferrioxalate processes 47

2.3.3. Effect of pH 48

2.3.4. Effect of H2O2 dosage 49

2.3.5. Effect of iron dosage 51

2.3.6. Effect of dye concentration 53

2.3.7. Effect of solar light intensity 55

2.3.8. Mineralization study 55

2.4. Conclusions 57

REFERENCES 57

3. DEGRADATION OF A TEXTILE REACTIVE AZO DYE BY A COMBINED CHEMICAL-BIOLOGICAL PROCESS: FENTON’S REAGENT-YEAST 61

ABSTRACT 61

3.1. Introduction 62

3.2. Experimental 63

3.2.1. Reagents and microbiological media 63

3.2.2. Fenton’s reagent experiments 64

3.2.3. Yeast (Candida oleophila) experiments 64

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xi

3.2.4. Other analytical procedures 65

3.3. Results and discussion 65

3.3.1. Reactive Black 5 decolorization with Fenton’s reagent 65

3.3.2. Reactive Black 5 decolorization with Candida oleophila 66

3.3.3. Kinetic analysis 67

3.3.4. Fenton’s reagent process 67

3.3.5. Candida oleophila process 68

3.3.6. Optimization of Reactive Black 5 decolorization by Fenton’s reagent 69

3.3.7. Combining Fenton’s reagent and Candida oleophila on RB5 decolorization 70

3.4. Conclusions 72

REFERENCES 72

4. GALLIC ACID PHOTOCHEMICAL OXIDATION AS A MODEL COMPOUND OF WINERY

WASTEWATER 75

ABSTRACT 75

4.1. Introduction 78

4.2. Materials and methods 78

4.2.1. Chemicals 78

4.2.2. Experiments and analysis 78

4.2.3. TiO2 characterization 80

4.3. Results and discussion 80

4.3.1. Gallic acid photoxidation 80

4.3.2. Influence of H2O2 on gallic acid photoxidation 82

4.3.3. Influence of Fenton’s processes on gallic acid photoxidation 85

4.3.4. Influence of TiO2 on gallic acid photoxidation 87

4.3.5. Toxicity assessment 89

4.4. Conclusions 91

REFERENCES 91

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xii

5. SOLAR PHOTOCHEMICAL TREATMENT OF WINERY WASTEWATER IN A CPC

REACTOR 95

ABSTRACT 95

5.1. Introduction 96

5.2. Material and methods 97

5.2.1. Winery wastewater 97

5.2.2. Chemicals 98

5.2.3. Analytical determinations 98

5.2.4. Toxicity measurements 99

5.2.5. Experimental set-up 99

5.3. Results and Discussions 101

5.3.1. Degradation of winery wastewaters by TiO2 101

5.3.2. Degradation of winery wastewaters by TiO2/H2O2 and TiO2/S2O82- 102

5.3.3. Degradation of winery wastewaters by photo-Fenton oxidation 103

5.3.3.1. Influence of ferrous iron concentration 104

5.3.3.2. Influence of the winery wastewater composition 106

5.3.3.3. Influence of the ethanol presence in winery wastewaters 107

5.3.3.4. COD, total polyphenols and toxicity evolution in photo-Fenton process 108

5.4. Conclusions 110

REFERENCES 110

6. OZONATION KINETICS OF WINERY WASTEWATER IN A PILOT-SCALE BUBBLE

COLUMN REACTOR 115

ABSTRACT 115

6.1. Introduction 116

6.2. Material and methods 117

6.2.1. Winery wastewater 117

6.2.2. Ozonation 118

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xiii

6.2.3. Analytical methods 119

6.2.4. Ozone consumption 119

6.2.5. Stoichiometric ratio 120

6.3. Results and Discussions 120

6.3.1. Ozonation kinetics of winery wastewater 120

6.3.2. Ozone consumption 125

6.3.3. Ozonation kinetics model 128

6.3.4. Estimation of reaction rate coefficient and kinetic regimes 131

6.4. Conclusions 135

REFERENCES 136

7. APPLICATION OF O3/UV AND O3/UV/H2O2 PROCESSES TO WINERY WASTEWATER

IN A PILOT BUBBLE COLUMN REACTOR 141

ABSTRACT 141

7.1. Introduction 142

7.2. Material and methods 143

7.2.1. Winery wastewater 143

7.2.2. Ozonation 144

7.2.3. Analytical methods 146

7.3. Results and Discussions 146

7.3.1. AOP comparison 146

7.3.2. Ozone/UV 149

7.3.3. Ozone/UV/H2O2 150

7.3.4. Ozone consumption 152

7.3.5. Reaction kinetics 153

7.3.6. Effect of initial hydrogen peroxide concentration and organic load 154

7.3.7. Operating costs 156

7.4. Conclusions 158

REFERENCES 158

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xiv

8. WINERY WASTEWATER TREATMENT BY A COMBINED PROCESS: LONG TERM

AERATED STORAGE AND FENTON’S REAGENT 161

ABSTRACT 161

8.1. Introduction 162

8.2. Material and methods 163

8.2.1. Winery wastewater 163

8.2.2. Chemicals 163

8.2.3. Analytical determinations 164

8.2.4. Aerobic biodegradation 164

8.2.5. Oxidation by Fenton’s reagent 165

8.3. Results and discussions 165

8.3.1. Aerobic biodegradation 165

8.3.1.1. Lab scale 165

8.3.1.2. Pilot scale 168

8.3.2. Oxidation by Fenton’s reagent 171

8.4. Conclusions 172

REFERENCES 173

9. CONCLUSIONS AND SUGGESTIONS OF FUTURE WORK 175

9.1 Conclusions 175

9.2 Suggestions of future work 179

PUBLICATIONS RELATED WITH THIS WORK 183

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Abstract

xv

ABSTRACT

This research contributes to the study and development of advanced oxidation

technologies applied to two different problematic wastewaters: textile and winery

wastewaters. In this dissertation the factors that influence the oxidation of the model

compound of textile wastewaters, the azo dye Reactive Black 5 (RB5), and of the winery

wastewaters were investigated.

The first part of the thesis experimental work is dedicated to the decolorization of

RB5 solutions. The RB5 dye was selected as model molecule to represent the concerned

dye group because is widely used in the textile and paper industries, hardly biodegradable

and inexpensive. Firstly, an experimental comparison among two photoxidation systems,

Fenton/UV-C and ferrioxalate/H2O2/solar light, was performed. The variables considered

were pH, H2O2 dosage, iron dosage, RB5 concentration and source of light. The

experiments indicate that RB5 can be effectively decolorized using Fenton/UV-C and

ferrioxalate/H2O2/solar light processes with a small difference between the two processes,

98.1 and 93.2%, respectively, after 30 minutes. Although the lesser difference in dye

decolorization, significant increment in TOC removal was found with Fenton/UV-C

process (46.4% TOC removal) relative to ferrioxalate/H2O2/solar light process (29.6%

TOC removal). This fact reveals that UV-C low pressure mercury lamp although with its

small effect on dye decolorization is particularly important in dye mineralization, when

compared to solar light.

Further, it was tested the decolorization of aqueous azo dye RB5 solution

combining an Advanced Oxidation Process (Fenton’s reagent) followed by an aerobic

biological process (mediated by the yeast Candida oleophila). Fenton’s process alone, as

well as aerobic treatment by Candida oleophila alone, exhibited the capacity to

significantly decolorize azo dye solutions up to 200 mg/L, within about 1 and 24 hours

respectively. By contrast, neither Fenton’s reagent nor Candida oleophila sole treatments

showed acceptable decolorizing abilities for higher initial dye concentrations (300 and 500

mg/L). But the combination between the two processes, with Fenton’s reagent process as

primary treatment, at 1.0x10-3 mol/L H2O2 and 1.0x10-4 mol/L Fe2+, and growing yeast

cells as a secondary treatment, achieves a color removal of about 91% for an initial RB5

concentration of 500 mg/L.

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Abstract

xvi

In a second stage, is presented the experimental work done with winery

wastewaters. This study starts with the evaluation of the capacity of different Advanced

Oxidation Processes (AOP) combined with several radiation sources to degrade the

phenolic compound Gallic Acid (GA), the most representative phenolic compound present

in the winery wastewaters. From the experiments conducted it was possible to suggest that

the AOP, Fe2+ + H2O2 + UV TNN 15/32 (photo-Fenton process), was the most efficient

process thereby achieving the GA degradation value of 95.6% in 7.5 minutes and resulting

in a total elimination of toxicity.

Afterwards, the degradation of simulated winery wastewater was studied in a pilot-

scale Compound Parabolic Collector (CPC) solar reactor. Total organic carbon (TOC)

reduction with heterogeneous photocatalysis (TiO2) and homogeneous photocatalysis with

photo-Fenton is observed. Heterogeneous photocatalysis with TiO2, TiO2/H2O2 and

TiO2/S2O82- is revealed to be inefficient in removing TOC, achieving TOC degradation of

10%, 11% and 25%, respectively, at best. However, photo-Fenton experiments achieved

46% TOC degradation in simulated wastewater prepared with diluted wine (WV) and 93%

in wastewater prepared with diluted grape juice (WG), and if ethanol is previously

eliminated from mixed wine and grape juice wastewater (WW) by air stripping, it removes

96% of TOC.

Ozonation of organic substances present in winery wastewater was studied in a

pilot-scale bubble column reactor. A steady reduction of chemical oxygen demand (COD)

was observed under the action of ozone at the natural pH of the wastewater (pH 4). At

alkaline and neutral pH the degradation rate was accelerated by the formation of radical

species from the decomposition of ozone. The monitoring of pH, redox potential (ORP),

UV absorbance (254 nm), polyphenols content and ozone consumption was correlated with

the oxidation of the organic species in the water. The ozonation of winery wastewater in

the bubble column was analysed in terms of a mole balance coupled with ozonation

kinetics modeled by the two-film theory of mass transfer and chemical reaction. It was

determined that the ozonation reaction can develop both in and across different kinetic

regimes: fast, moderate and slow, depending on the experimental conditions.

Besides ozonation also the effectiveness of different ozone-based advanced

oxidation processes (O3, O3/UV and O3/UV/H2O2) on the treatment of winery wastewater

was investigated in the same pilot-scale bubble column reactor. In all the experiments the

disappearance of the winery wastewater organic load was described by pseudo-first order

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Abstract

xvii

apparent reaction kinetics. The faster rate constant (6.5 x 10-3 min-1), at the natural pH of

the wastewater, was observed with the O3/UV/H2O2 process under optimised oxidant dose

(COD/H2O2 = 2). An economical analysis on the operating costs of the AOPs processes

investigated revealed the O3/UV/H2O2 to be the most economical process (1.31 Euro m-3g-1

of TOC mineralised under optimised conditions) to treat the winery wastewater.

Finally, the degradation of the organic pollutants present in winery wastewater was

carried out by the combination of two successive steps: a long term aerated storage

bioreactor followed by a chemical oxidation process using Fenton’s reagent. The long term

hydraulic retention time, 11 weeks, contributed remarkably to the reduction of COD (about

90%) and the combination with the Fenton’s reagent led to a high overall COD reduction

that reached 99.5% when the mass ratio (R=H2O2/COD) used was equal to 2.5,

maintaining constant the molar ratio H2O2/Fe2+=15.

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Resumo

xix

RESUMO

A presente tese de doutoramento pretende contribuir para o estudo e o

desenvolvimento de tecnologias de oxidação avançada aplicadas a dois tipos de águas

residuais: efluentes têxteis e efluentes vinícolas.

O objectivo principal deste trabalho foi o de compreender a aplicação de vários

Processos de Oxidação Avançada (POA) e determinar os principais factores operacionais

que condicionam a degradação de certos tipos de compostos e a decomposição da matéria

orgânica presente em águas residuais têxteis e em efluentes vinícolas. Estes tipos de águas

residuais foram seleccionados como alvo de estudo por duas ordens de razões. Em

primeiro lugar, porque constituem problemas ambientais relevantes na região Norte de

Portugal. De facto, encontra-se um grande número de indústrias têxteis dispersas pelos

distritos do Porto e Braga, especialmente na bacia hidrográfica do Ave, enquanto a

produção de vinho assume uma particular importância na Região Demarcada do Douro.

Em segundo lugar, porque se pretendiam estudar efluentes contendo compostos de origem

sintética (designadamente os corantes têxteis) e, em contraponto, estudar águas residuais

geradas por processos agrícolas caracterizadas pela presença preponderante de matéria

orgânica de origem natural, seleccionando-se, neste caso, os efluentes vinícolas.

Estruturalmente, a primeira parte do trabalho é dedicada ao estudo da descoloração

de soluções do corante sintético Reactive Black 5 (RB5). O corante RB5 foi seleccionado

como composto modelo para representar os corantes têxteis uma vez que apresenta uma

difícil biodegradabilidade e é muito utilizado na indústria têxtil. Inicialmente fez-se a

comparação experimental entre dois sistemas de foto-oxidação, Fenton/UV-C e

ferrioxalato/H2O2/radiação solar. As variáveis consideradas foram: pH, concentração de

H2O2, concentração de ião ferroso, concentração de RB5 e fonte de radiação. Os ensaios

indicam que as soluções de RB5 podem ser efectivamente descoloradas usando

Fenton/UV-C e ferrioxalato/H2O2/radiação solar com uma pequena diferença entre os dois

processos, 98,1 e 93,2%, respectivamente, após um período de 30 minutos. Apesar da

escassa diferença de descoloração verificada entre os dois POA, é nítido um incremento

significativo na remoção de carbono orgânico total (COT) com o processo Fenton/UV-C

(46,4% de remoção de COT) comparativamente com o processo ferrioxalato/H2O2/luz

solar (29,6% de remoção de COT). Este facto revela que a fonte de radiação utilizada,

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Resumo

xx

lâmpada de mercúrio de baixa pressão (UV-C), é particularmente importante na

mineralização do corante RB5 quando comparada com a luz solar.

Foi depois testada a descoloração da solução aquosa de RB5 com o reagente de

Fenton (H2O2/Fe2+) combinado com um processo biológico aeróbio (desenvolvido pela

levedura Candida oleophila). O processo Fenton e o tratamento aeróbio pela Candida

oleophila mostraram, individualmente, uma capacidade significativa para descolorar

soluções de RB5 com concentrações até 200 mg/L, no período de 1 e 24 horas,

respectivamente. Por outro lado, nem o reagente de Fenton nem a levedura Candida

oleophila apresentaram de per si uma capacidade apreciável para descolorar soluções com

concentrações elevadas de corante (300 e 500 mg/L). No entanto, a combinação dos dois

processos anteriores: reagente de Fenton, como tratamento primário, utilizando as

concentrações de 1,0x10-3 mol L-1 de H2O2 e 1,0x10-4 mol L-1 de Fe2+, com a levedura

Candida oleophila, como tratamento secundário, permitiram alcançar uma remoção de cor

de aproximadamente 91% para uma concentração inicial de RB5 de 500 mg L-1.

Numa segunda fase, é apresentado o trabalho experimental realizado com efluentes

vinícolas. Este estudo teve início com a avaliação da capacidade de diferentes POA,

quando combinados com várias fontes de radiação, em degradarem o ácido gálico: o ácido

fenólico presente em maior quantidade nos efluentes vinícolas e considerado como

composto modelo neste estudo. Através dos ensaios realizados foi possível verificar que o

processo foto-Fenton (Fe2+ + H2O2 + UV TNN 15/32), foi o que apresentou maior

eficiência na degradação do referido ácido, 95,6% em 7,5 minutos.

Posteriormente, foi estudada a degradação de um efluente vinícola simulado, numa

escala piloto, usando um reactor solar do tipo “Compound Parabolic Collector” (CPC). Foi

avaliada a redução do teor em carbono orgânico total (COT) por fotocatálise heterogénea

(TiO2) e por fotocatálise homogénea (foto-Fenton). Os ensaios de fotocatálise heterogénea

com TiO2, TiO2/H2O2 e TiO2/S2O82- revelaram-se ineficientes na remoção de COT

atingindo, na melhor das situações, degradações de 10%, 11% e 25%, respectivamente.

Nas experiências realizadas com o processo foto-Fenton foi possível atingir 46% de

degradação de COT no efluente simulado preparado com vinho diluído e 93% no efluente

simulado preparado com sumo de uva. Se o etanol presente no efluente simulado for

previamente eliminado por “air stripping” é possível atingir uma remoção de 96% do

carbono orgânico total.

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Resumo

xxi

A ozonização de compostos orgânicos presentes no efluente vinícola foi estudada

em escala piloto recorrendo a um reactor “bubble column”. A redução progressiva da

carência química de oxigénio (CQO) foi observada através da acção do ozono sobre as

águas residuais a pH natural (pH 4). A pH alcalino e neutro a taxa de degradação foi

acelerada pela formação de espécies radicais geradas a partir da decomposição do ozono. A

monitorização do pH, do potencial de oxidação-redução (ORP), da aromaticidade

(absorvância a 254 nm), dos polifenóis totais e do consumo de ozono foram

correlacionados com a oxidação das espécies orgânicas na água residual. Estudou-se a

ozonização de efluentes vinícolas no reactor “bubble column” em função do equilíbrio

molar em conjunto com a cinética de ozonização modelada pela teoria dos dois filmes de

transferência de massa e de reacção química. Deduziu-se que a reacção de ozonização pode

desenvolver-se em regimes cinéticos diferentes: rápido, moderado e lento, dependendo das

condições experimentais.

Avaliou-se ainda a eficiência de diferentes POA baseados em ozono (O3, O3/UV e

O3/UV/H2O2) no tratamento dos efluentes vinícolas no reactor “bubble column” à escala

piloto. A redução da carga orgânica dos efluentes vinícolas foi descrita como uma reacção

de pseudo-1ª ordem em todos os ensaios. A constante de velocidade de degradação mais

rápida (6,5x10-3 min-1), a pH natural, foi obtida para o processo O3/UV/H2O2 em condições

optimizadas (COD/H2O2 = 2). Uma análise económica sobre os custos de operação dos

POA investigados revelou que o processo mais competitivo para tratar os efluentes

vinícolas é o processo O3/UV/H2O2 (com custos de 1,31 Euro

m-3 g-1 de COT mineralizado sob condições optimizadas).

Finalmente, estudou-se a degradação da carga orgânica presente em efluentes

vinícolas através da combinação de duas etapas sucessivas: uma primeira, envolvendo o

tratamento biológico aeróbio com um longo tempo de residência, seguido por um processo

de oxidação química utilizando o reagente de Fenton. O tempo prolongado de retenção

hidráulica no biorreactor, 11 semanas, contribuiu notavelmente para a redução de CQO

(cerca de 90%). A combinação posterior com o reagente de Fenton conduziu a uma

redução global de CQO de 99,5% quando a razão mássica aplicada (R = H2O2/COD) foi

igual a 2,5, mantendo-se constante a razão molar H2O2/Fe2+ = 15.

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Nomenclature

xxiii

NOMENCLATURE

Latin characters

A Absorbance

a Interfacial area, m2 m-3

AOP Advanced oxidation process

ASBR Anaerobic sequencing batch reactor

BC Before Christ

BOD5 Biological oxygen demand, g L-1

COD Chemical oxygen demand, g L-1

COD0 Initial chemical oxygen demand

CODf Final chemical oxygen demand

3OC Ozone concentration in gas phase, g L-1

*3OC Fictional concentration of ozone in the liquid film in equilibrium with the

bulk gas, g L-1

CPC Compound Parabolic Collector

bsd Sauter bubble diameter, m

3OD Ozone diffusivity in liquid phase, m2 s-1

OMD Diffusivity of organic species dissolved in water, m2 s-1

DCP 2,4 – dichlorophenol

E Enhancement factor (reaction factor), dimensionless

Ei Instantaneous enhancement factor (reaction factor), dimensionless

FBBR Fixed bed bio-reactor

FeOx Ferrioxalate

GA Gallic acid

H Henry’s law constant, k Pa L mol-1

Ha Hatta number, dimensionless

Ha’ Dimensionless coefficient defined by Eq. 6.10

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Nomenclature

xxiv

Hg Gas-hold up, %

HRT Hydraulic retention time

kL Individual volumetric mass transfer coefficient, m s-1

kLa Volumetric mass transfer coefficient, s-1

3Ok Reaction rate coefficient with respect to ozone consumption, L g-1 s-1

3Om Ozone mass flow rate, g s-1

MO3 Molecular weight of O3, g moL-1

MBR Membrane bioreactor

MBBR Moving bed bioreactor

NB Nitrobenzene

NOM Natural organic matter

Nt Total Nitrogen

][O*3 Ozone interfacial concentration, g L-1

3OP Ozone partial pressure in gas phase, kPa

PSA Plataforma Solar de Almería

Qg Volumetric flow rate of gas phase, L s-1

3Or Rate of ozone consumption, g L-1 s-1

R Gas constant, kPa L mol-1 k-1

RB5 Reactive Black 5

SBR Sequencing batch reactor

SBBR Sequencing biofilm batch reactor

T Temperature, K

t Time, s

TN Total nitrogen

TOC Total organic carbon, g L-1

TS Total solids

TSS Total suspended solids, g L-1

t1/2 Half-life time

t30W Normalised illumination time, min

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Nomenclature

xxv

Ug Superficial gas velocity, m s-1

UASB Upflow anaerobic sludge blanket

UASF Upflow anaerobic sludge filter

UV Ultraviolet radiation

V Reactor volume, L

VSS Volatile suspended solids, g L-1

VT Total volume

WG Winery wastewater performed with grape juice

WHO World health organization

WV Winery wastewater performed with wine

WW Winery wastewater

XCOD COD conversion, %

z Stoichiometric ratio, dimensionless

Greek symbols

ε Molar extinction coefficient

λ Wavelength

τ Space time, s

υ Frequency

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Figure Captions

xxvii

FIGURE CAPTIONS

Fig. 1.1 Water in the third world. 1

Fig. 1.2 Dyed textile cloth. 3

Fig. 1.3 Molecular structure of some textile azo dyes. 5

Fig. 1.4 Vineyard. 11

Fig. 1.5 Grape crushing. 11

Fig. 1.6 Fermentation vats. 11

Fig. 1.7 Maturation. 12

Fig. 1.8 Bottling. 12

Fig. 1.9 Wine-making flow diagram as well as the produced wastewater (Vlyssides et

al., 2005; Pirra, 2005; Brito et al., 2007) 13

Fig. 1.10 Mass balance applied to a Portuguese winery in the year of 2004 (Brito et al.,

2007). 14

Fig. 1.11 WW treatment plant 14

Fig. 1.12 Efficiency comparison of different biological treatments applied to winery

wastewaters (Andreotolla, 2009). 16

Fig. 1.13 Sequence of reactions occurring in the photo-Fenton system. 21

Fig. 1.14 TiO2-semiconductor photocatalysis process. Representative scheme of some

photochemical and photophysical events that might take place in an irradiated

semiconductor particle. 24

Fig. 1.15 Scheme of reactions of ozone added to an aqueous solution (Hoigné and

Bader, 1983a). 27

Fig. 1.16 Scheme of the degradation mechanism by means of the O3/UV process

(Peyton and Glaze, 1988). 28

Fig. 2.1 UV-Visible absorption spectra and chemical structure of Reactive Black 5. 42

Fig. 2.2 Reactive Black 5 decolorization evolution during Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 44

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Figure Captions

xxviii

1.0x10-4 mol/L; Iron concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-

3mol/L; [H2O2] = 1.5x10-3 mol/L; pH = 5; Solar light intensity average = 530

Wm-2; UV Lamp = TNN 15/32 Heraeus and reaction time = 60 min.

Fig. 2.3 Effect of pH on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] =

1.0x10-4 mol/L; Iron concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-

3mol/L; [H2O2] = 1.5x10-3 mol/L; UV Lamp = TNN 15/32 Heraeus; Reaction

time = 30 min; Solar light intensity average = 530 Wm-2. 49

Fig. 2.4a Effect of the peroxide dosage on the decolorization of RB5 by Fenton/UV-C

and ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5]

= 1.0x10-4 mol/L; Iron concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-

3mol/L; pH = 5; UV Lamp = TNN 15/32 Heraeus; Reaction time = 20 min;

Solar light intensity average = 530 Wm-2. 50

Fig. 2.4b Effect of the peroxide dosage on the decolorization of RB5 by Fenton/UV-C

and ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5]

= 1.0x10-4 mol/L; Iron concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-

3mol/L; pH = 5; UV Lamp = TNN 15/32 Heraeus; Reaction time = 60 min;

Solar light intensity average = 530 Wm-2. 50

Fig. 2.5a Effect of the iron dosage on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] =

1.0x10-4 mol/L; [H2O2] = 1.5x10-3 mol/L; Oxalic acid = 9.0x10-3mol/L; pH =

5; UV Lamp = TNN 15/32 Heraeus; Reaction time = 20 min; Solar light

intensity average = 530 Wm-2. 52

Fig. 2.5b Effect of the iron dosage on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] =

1.0x10-4 mol/L; [H2O2] = 1.5x10-3 mol/L; Oxalic acid = 9.0x10-3mol/L; pH =

5; UV Lamp = TNN 15/32 Heraeus; Reaction time = 60 min; Solar light

intensity average = 530 Wm-2. 52

Fig. 2.6a Effect of dye initial concentration on the decolorization of RB5 by

Fenton/UV-C and ferrioxalate/H2O2/solar light processes. Experimental

conditions: Iron concentration = 1.5x10-4 mol/L; [H2O2] = 1.5x10-3 mol/L;

Oxalic acid = 9.0x10-3mol/L; pH = 5; UV Lamp = TNN 15/32 Heraeus;

Reaction time = 20 min; Solar light intensity average = 530 Wm-2. 54

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Figure Captions

xxix

Fig. 2.6b Effect of dye initial concentration on the decolorization of RB5 by

Fenton/UV-C and ferrioxalate/H2O2/solar light processes. Experimental

conditions: Iron concentration = 1.5x10-4 mol/L; [H2O2] = 1.5x10-3 mol/L;

Oxalic acid = 9.0x10-3mol/L; pH = 5; UV Lamp = TNN 15/32 Heraeus;

Reaction time = 60 min; Solar light intensity average = 530 Wm-2. 54

Fig. 2.7 Effect of solar light intensity on the decolorization of RB5 by

ferrioxalate/H2O2/solar light processes. Experimental conditions: Iron

concentration = 1.5x10-4 mol/L; [H2O2] = 1.5x10-3 mol/L; Oxalic acid =

9.0x10-3 mol/L; pH = 5; Solar light intensity average: sunny day = 530 Wm-2;

cloudy day = 230 Wm-2. 55

Fig. 2.8 Comparison between decolorization and TOC removal of RB5 after

Fenton/UV-C and ferrioxalate/H2O2/solar light processes. Experimental

conditions: [RB5] = 1.0x10-4 mol/L; [H2O2] = 1.5x10-3 mol/L; Oxalic acid =

9.0x10-3 mol/L; Iron concentration = 1.5x10-4 mol/L; UV Lamp = TNN 15/32

Heraeus; Solar light intensity average = 530 Wm-2; Reaction time = 1 hour;

pH = 5. 56

Fig. 3.1 Effect of RB5 concentration on decolorization by Fenton’s reagent process.

Experimental conditions: [Fe2+] = 1.5x10-4 mol/L; [H2O2] = 1.5x10–3 mol/L;

Temperature = 20ºC; pH = 5.0. 66

Fig. 3.2 Time course decolorization of RB5 at 100 mg/L ( ), 200 mg/L ( ), 300

mg/L () and 500 mg/L ( ) initial concentrations in batch cultures of

Candida oleophila. 67

Fig. 3.3 RB5 decolorization by Fenton’s reagent oxidation at different H2O2

concentrations. Experimental conditions: [RB5] = 500 mg/L; Temperature =

20ºC; pH = 5.0. 70

Fig. 3.4 Decolorization of a RB5 solution at 500 mg/L with a combined process – a)

Fenton’s reagent (1 hour shaded portion of the graph); b) Candida oleophila

(7 days). Experimental conditions in Fenton’s reagent: (A) = 5.0x10-3 mol/L

H2O2; (B) = 2.0x10-3 mol/L H2O2; (C) = 1.0x10-3 mol/L H2O2. In all

experiments molar ratio H2O2:Fe2+ = 10:1. 71

Fig. 4.1 Gallic acid degradation in aqueous solution by different sources of radiation:

solar and ultraviolet radiation (Heraeus lamps TNN 15/32 and TQ 150).

Experimental conditions: [GA]0 = 5.3x10-4 mol/L; Solar intensity (sunny day) 81

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Figure Captions

xxx

= 545 Wm-2; Initial pH 4.0.

Fig. 4.2 Gallic acid degradation in aqueous solution by different sources of radiation:

solar and ultraviolet radiation (Heraeus lamps TNN 15/32 and TQ 150)

combined with hydrogen peroxide. Experimental conditions: [GA]0 = 5.3x10-

4 mol/L; [H2O2] = 2.7x10-3 mol/L; Solar intensity (sunny day) = 545 Wm-2;

Initial pH 4.0. 83

Fig. 4.3 Comparison of the gallic acid degradation with Fenton’s reagent after 7.5 min

of reaction using different radiation sources. [GA]0 = 5.3x10-4 mol/L; [Fe2+] =

5.3x10-5 mol/L; [H2O2] = 2.7x10-3 mol/L; Solar intensity (sunny day) =

545 Wm-2; Initial pH 4.0. 86

Fig. 4.4 Comparison of the gallic acid degradation with ferrioxalate after 7.5 min of

reaction using different radiation sources. [GA]0 = 5.3x10-4 mol/L; [H2O2] =

2.7x10-3 mol/L; [Fe3+] = 5.3x10-5 mol/L; [Oxalic Acid.] = 1.7x10-4 mol/L;

Solar intensity (sunny day) = 545 Wm-2; Initial pH 4.0. 87

Fig. 4.5 Gallic acid degradation in aqueous solution by heterogeneous photocatalysis

using different radiation sources: solar and ultraviolet radiation (lamps

Heraeus TNN 15/32 and Heraeus TQ 150). Experimental conditions: [GA]0 =

5.3x10-4 mol/L; [TiO2] = 0.5 g/L; Solar intensity (sunny day) = 545 Wm-2;

Initial pH 4.0. 88

Fig. 4.6 Gallic acid degradation by heterogeneous photocatalysis using different

radiation sources: solar and ultraviolet radiation (lamps Heraeus TNN 15/32

and Heraeus TQ 150) combined with hydrogen peroxide. Experimental

conditions: [GA]0 = 5.3x10-4 mol/L; [TiO2] = 0.5 g/L; [H2O2] = 2.7x10-3

mol/L; Solar intensity (sunny day) = 545 Wm-2; Initial pH 4.0. 89

Fig. 4.7 Toxicity development assessment from gallic acid in aqueous solution

through the oxidation reaction during the different AOP processes. Values

obtained by luminescence of the bacteria Vibrio fischeri after 15 min of

incubation, achieved with BiotoxTM. Experimental conditions: [GA]0 =

5.3x10-4 mol/L; [H2O2] = 2.7x10-3 mol/L; [TiO2] = 0.5 g/L. 90

Fig. 5.1 Photo and schematic drawing of the CPC reactor used in the photochemical

experiments. 100

Fig. 5.2 Total organic carbon in winery wastewater (WV and WG) during solar

photolysis and heterogeneous photocatalysis (TiO2) in a CPC reactor. 101

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Figure Captions

xxxi

Experimental conditions: [TiO2]0 = 200 mg/L and 500 mg/L; initial pH = 3.8.

Fig. 5.3 Influence of hydrogen peroxide (H2O2) and sodium persulfate (Na2S2O8) in

heterogeneous photocatalysis (TiO2) treatment of a winery wastewater (WV

or WG) in a CPC reactor. Experimental conditions: [TiO2]0 = 200 mg/L;

initial pH = 3.8. 102

Fig. 5.4 Winery wastewater (WV) treatment by solar photo-Fenton using a CPC

reactor. Evolutions of TOC (), hydrogen peroxide ( ) and iron ( )

concentrations during reaction. Experimental conditions: [Fe2+]0 = 55 mg/L;

[H2O2]0 = 12 mM; initial pH = 3.0. 103

Fig. 5.5 Winery wastewater (WV) treatment by solar photo-Fenton in a CPC reactor.

TOC (), hydrogen peroxide ( ) and iron ( ) concentration’s during

reaction. Experimental conditions: [Fe2+]0 = 110 mg/L; [H2O2]0 = 12 mM;

initial pH = 3.0. 104

Fig. 5.6 Effect of several additions of iron on TOC removal and accumulated iron

concentration during photo-Fenton experiment. Experimental conditions:

winery wastewater (WV); [Fe2+]const. = 110 mg/L ( ) and [Fe2+]const. = 55

mg/L (); [H2O2] = 12 mM; original pH = 3.0. 105

Fig. 5.7 Influence of winery wastewater composition on TOC removal during photo-

Fenton oxidation. Experimental conditions: [H2O2]0 = 12 mM; original pH =

3.0. ( ) WV with [Fe2+]0 = 55 mg/L; () WG with [Fe2+]0 = 55 mg/L; ( )

WW with [Fe2+]0 = 55 mg/L; ( ) WW with [Fe2+]0 = 20 mg/L; (*) WW

without ethanol with [Fe2+]0 = 20 mg/L. 106

Fig. 5.8 Total polyphenols, COD and toxicity during photo-Fenton oxidation of

winery wastewater. Experimental conditions: [Fe2+]0 = 20 mg/L; [H2O2]0 =

12 mM; initial pH = 3.0. 109

Fig. 6.1 Evolution of pH during the ozonation experiments. Experimental conditions:

liquid volume 9 L; Qg = 5.4 L min-1; ozone partial pressure 1.31 kPa; initial

COD 4650 mg L-1; initial pH 4 ( ), 7 ( ) and 10 ( ). 120

Fig. 6.2 COD (a) and total aromatic content (A) (b) evolution during the ozonation

carried out at initial pH of 4, 7 and 10. Experimental conditions: liquid

volume 9 L; Qg = 5.4 L min-1; ozone partial pressure 1.31 kPa; initial COD

4650 mg L-1; initial pH 4 ( ), 7 ( ) and 10 ( ). 121

Fig. 6.3 UV/Vis spectra evolution of the winery wastewater during the ozonation 122

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Figure Captions

xxxii

process starting at pH 10, from 0 min to 180 min. Experimental conditions:

liquid volume 9 L; Qg = 5.4 L min-1; ozone partial pressure 1.31 kPa; initial

COD 4650 mg L-1.

Fig. 6.4 Total polyphenol content evolution during ozonation expressed as equivalent

gallic acid concentration. Reaction conditions: liquid volume 9 L; Qg = 5.4 L

min-1; ozone partial pressure 1.31 kPa; initial COD 4650 mg L-1; initial pH 4

( ), 7 ( ) and 10 ( ). 123

Fig. 6.5 Hydrogen peroxide generated during the treatment of winery wastewater with

ozone. Experimental conditions: initial pH 4; ozone partial pressure 1.31 kPa;

liquid volume 9 L; Qg = 5.4 L min-1 (for COD0 equal to 4650 mg L-1 and 230

mg L-1); Qg = 3.6 L min-1 (for COD0 equal to 460 mg L-1 and 230 mg L-1). 124

Fig. 6.6 Evolution of the ozone mass flow rate (a) and ORP (b) during winery

wastewater ozonation of winery wastewater at different initial pH. The ozone

mass rate at the reactor inlet is constant and equal to 124.7 mg O3 min-1 (o).

Experimental conditions: liquid volume 9 L; Qg = 5.4 L min-1; ozone partial

pressure 1.31 kPa; initial COD 4650 mg L-1; initial pH 4 ( ), 7 ( ) and 10

( ). 127

Fig. 6.7 The dynamic change of the global ozonation reaction rate coefficient (a) and

of the Hatta number (b) as a function of time for experiment at different

initial pH and COD concentrations. Experimental conditions: liquid volume 9

L; ozone partial pressure 1.31 kPa. Exp 1, Exp 3 and Exp 4: Qg = 5.4 L min-

1; initial COD 4650 mg L-1. Exp 2: Qg = 3.6 L min-1; initial COD 487 mg L-1. 133

Fig. 7.1 Schematic representation of the pilot plant used in this study. The plant

consists in: [1]. Oxygen Cylinder; [2]. Silica Filter; [3]. Ozone Generator;

[4]. Flowmeter; [5]. Dreschel Bottle (In); [6]. Ozonation Reactor; [7]. UVC

Lamp; [8]. Variable Power Transformer; [9]. Recirculation Pump; [10].

Ozone Monitor; [11]. Dreschel Bottle (Out); [12]. Ozone Destructor; [13]

Extractor; [14] Ozone Detector. 144

Fig. 7.2 COD evolution during the UV, O3, O3/UV and O3/UV/H2O2 treatment of

winery wastewater. Experimental conditions from Tables 7.1 and 7.2. Liquid

volume 9 L; COD/H2O2 (w/w) = 4, initial pH 4. 147

Fig. 7.3 (a) COD evolution during the O3/UV treatment of winery wastewater. (b)

Evolution of pH. Experimental conditions from Tables 7.1 and 7.2. Liquid

volume 9 L; Initial pH 4 ( ), 7 ( ) and 10 ( ). 150

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Figure Captions

xxxiii

Fig. 7.4 (a) COD evolution during the O3/UV/H2O2 treatment of winery wastewater.

b) Evolution of pH. Experimental conditions from Tables 7.1 and 7.2. Liquid

volume 9 L; COD/H2O2 (w/w) = 4; initial pH 4 ( ), 7 ( ) and 10 ( ). 151

Fig. 7.5 Evolution of the ozone mass flow rate at different initial pH for the treatment

of winery wastewater with O3/UV (open symbols) and O3/UV/H2O2 (filled

symbols). The ozone mass rate at the reactor inlet is constant and equal to

100.1 mg O3 min-1 (o) in all cases. Experimental conditions from Tables 7.1

and 7.2. Liquid volume 9 L; COD/H2O2 (w/w) = 4. 152

Fig. 7.6 Influence of initial hydrogen peroxide dosage in the mineralization of winery

wastewater with the O3/UV/H2O2 process. Inset shows the apparent first-

order rate constant of TOC removal. Experimental conditions from Tables

7.1 and 7.2. Liquid volume 9 L; initial pH 4, COD/H2O2 (w/w) = 1, 1.3, 2 and

4. 155

Fig. 7.7 Effect of initial TOC on the treatment of winery wastewater by the

O3/UV/H2O2 process. Experimental conditions from Table 7.2. Liquid

volume 9 L; COD/H2O2 (w/w) = 2; initial pH = 4. 155

Fig. 8.1 COD removal a) evolution along time and b) final degradation rate achieved

in laboratory scale experiments with biological treatment of a winery

wastewater supplied with different aeration periods. 166

Fig. 8.2 VSS evolution in laboratory scale experiments during biologic treatment of a

winery wastewater supplied with different aeration periods. 167

Fig. 8.3 pH evolution in laboratory scale experiments during biologic treatment of a

winery wastewater supplied with different aeration periods. 168

Fig. 8.4 COD removal a) evolution along time and b) final degradation rate achieved

in pilot scale experiments with biologic treatment of a winery wastewater

supplied with different aeration periods. 169

Fig. 8.5 VSS evolution in pilot scale experiments during biologic treatment of a

winery wastewater supplied with different aeration periods. 170

Fig. 8.6 pH evolution in pilot scale experiments during biologic treatment of a winery

wastewater supplied with different aeration periods. 170

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Table Captions

xxxv

TABLE CAPTIONS

Table 1.1 Dyes target fibres, degree of fixation and percentage of dye lost to the effluent

(O’Neill, 2002). 7

Table 1.2 Characterization of winery wastewater from four different wineries (adapted

from Brito et al., 2007). 15

Table 1.3 Oxidation potential against Standard Hydrogen Electrode of some relevant

oxidants (Legrini et al., 1993; Domènech et al., 2001). 18

Table 2.1 Reactive Black 5 decolorization efficiencies with different processes. 46

Table 2.2 First order rate kinetics (k) and half-life (t1/2) of dye decolorization. 47

Table 3.1 First-order rate constant (k), R2 values and half-life (t1/2) of RB5 decolorization

by Fenton’s reagent. 68

Table 3.2 First-order rate constant (k), R2 values and half-life (t1/2) of RB5 decolorization

by C. oleophila. 69

Table 4.1 Molecular formula, molecular structure and molar weight of gallic acid. 78

Table 4.2 Gallic acid photoxidation: conversions at 15 and 60 minutes and pseudo-first

order rate constant (kP) using different sources of radiation. 82

Table 4.3 Gallic acid oxidation through the combination of different sources of radiation

and hydrogen peroxide: conversions at 15 and 60 minutes and pseudo-first order

rate constants (kT and kR). 84

Table 5.1 Winery wastewater characterization. 98

Table 6.1 Winery wastewater characterization. 118

Table 6.2 Hydrodynamic and operational conditions of the ozonation reactor. 118

Table 7.1 Winery wastewater characterization. 144

Table 7.2 Hydrodynamic and operational conditions of the ozonation reactor 145

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Table Captions

xxxvi

Table 7.3 Initial pseudo-first order rate constants (k') obtained from COD removal, R2 and

TOC values after a reaction time of 300 minutes with ozone and ozone related

AOPs at different initial pH. 154

Table 7.4 Operating costs for the 9 L pilot scale bubble column reactor operated for 5 hours

under the hydrodynamic conditions in Table 7.2. 156

Table 7.5 Operating costs (Euro m-3 g-1 of TOC mineralised) for each experiment. 157

Table 8.1 Winery wastewater characteristics. 163

Table 8.2 Characterization of the winery wastewater after biologic pre-treatment. 171

Table 8.3 COD conversion (%) obtained for different R=H2O2/COD values, after chemical

oxidation of winery wastewater with Fenton reagent. Operational conditions:

initial T = 30ºC, initial pH = 3.5, molar ratio H2O2/Fe2+=15. 172

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WHO, 2009

CHAPTER 1. INTRODUCTION

1.1. The water resource

Water is an essential compound for all forms of life on Earth and its quality is

crucial for the future of Humanity. Many sources have been exhausted and other sources

are likely to be polluted due to the industrial activity, with special impact among the

developed or developing countries. According to the United Nations World Health

Organization (WHO), lack of adequate sanitary facilities and poor hygienic practices are

common throughout the developing countries, due to political, economical and climatic

reasons (WHO, 2005) (Figure 1.1).

Due to the high population density (Earth

population almost doubled in the last 30 years) and

to the increasing level of industrialization, the

hydrosphere became much more polluted with

organic and inorganic compounds. The hydrosphere

covers about 73% of land area. The entire water is

distributed for the oceans, biosphere, continents and

in the different layers of the atmosphere. In the

oceans the mass of water is estimated around 1.37 x1021 kg (van Loon and Duffy, 2000).

This value corresponds to 97% of water on Earth. In turn, the mass of freshwater

represents only 3% of total resources of water and are mainly in the polar caps (79%).

From the total volume of freshwater approximately 20% corresponds to groundwater

remaining. Therefore, only about 1% is available at the Earth’s surface distributed by the

biomass, rivers, lakes, soil and in the form of vapour in atmosphere.

The distribution of freshwater throughout the world makes its quality highly

variable in terms of chemical, physical and microbiological composition. In addition to

natural phenomena, this variability in water quality is also due to the influence of

anthropogenic processes. The use of water by man, from agriculture to the several

industrial activities, with the inherent increase of chemicals dissolved in it, promotes the

reduction of water quality with consequent production of liquid wastewaters deprived of

treatment. Around 1.2 billion people in the world have no access to safe drinking water

(Inglezakis and Poulopoulos, 2006).

Figure 1.1 –Water in the third world.

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Chapter 1. Introduction

2

More than eight million compounds are chemically characterized, of these,

approximately 60 000 are traded in Europe. However, only a part is evaluated in terms of

toxic and other unknown effects on public health. Most pollutants resulting from oil

refining, chemical and textile industry, use of oil for transport and heating, use of

pesticides, fertilizers and detergents. Furthermore, it is also necessary quantify the

domestic effluent, the uncontrolled release of hazardous wastes and accidental spills (Ollis

et al., 1989). The effluents generated by these and other anthropogenic activities cause a

serious imbalance in the environment since they are released into the atmosphere (such as

particulate matter or gases), soil (such as fertilizers and pesticides) or means receptors

(such as industrial effluent or wastewater).

In Europe, environmental and consequently water-related policies are promoted by

the European Parliament. The European Union has established a Community framework

for water protection and management. The framework Directive provides, among other

things, the identification of European waters and their characteristics, based on individual

river basin districts, and the adoption of management plans and programmes of measures

appropriate for each body of water. The most recent update is the European Water

Framework Directive 2000/60/EC of the European Parliament and of the Council of 23th

October 2000, establishing a framework for community action in the field of water policy

(EU, 2000). This directive replaces, harmonises and further develops the community

controls under Council Directive 76/464/EEC. The framework directive identifies different

specific uses of water, such as drinking water, bathing water, water suitable for fish-

breeding, shellfish water quality and urban wastewater treatment.

The need to restore water for new uses makes purification of wastewater practically

essential to achieve a desired degree of quality. To this end, other suitable wastewater

treatment technologies have to be studied. Recently, an important class of technologies

named Advanced Oxidation Processes (AOPs) has emerged as suitable for accelerating the

oxidation and destruction of a wide range of organic contaminants in polluted water (Glaze

et al., 1987).

1.2. Textile industry

The textile industry consumes large quantities of water and chemicals, from

polymers to inorganic salts and organic compounds, producing large volumes of effluent

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Chapter 1. Introduction

3

(Paar et al., 2001). This industry plays an important part in the economy of several

countries in the world. China is the largest exporter of textile products around the world,

and the European Union (mainly Italy, Germany, France and United Kingdom), USA,

Japan, Pakistan, Turkey, Taiwan and Korea are the top ten of world exporters (Rocha et al.,

2006).

Portuguese textiles and clothes (Figure 1.2) have permitted to Portugal to hold a

relevant position in the ranking of exporters from the European Union. Since 2000,

Portugal has been ranked in the first ten highest exporters of textiles in the European

Union, corresponding to 4.3% of the total exportations and 18.5% of national exportations

(Figueiredo, 2002). In Portugal the textile industry is concentrated in three regions: North,

Centre and Lisbon. It is however evident a slight increase of this industry in the North and

even Centre of the country when compared with the Lisbon zone (Vasconcelos, 2006). The

biggest factories of the most important industries within the textile sector can be found

spreading throughout Porto and Braga districts, especially in the Ave hydrographic basin.

The wastewater resulting from textile dyeing industry

processes are a dangerous source of environmental

contamination (Solozhenko et al., 1995), since they produce

about 100 litres per kilogram of dyed tissue (Abdullah et al.,

2000). This shows high values of Chemical Oxygen Demand

(COD), Total Solids (TS), high pH, temperature fluctuating

according to the industrial process involved, high amounts of

surfactants and intense colour. These may also present high

concentrations of heavy metals such as chromium, copper and

mercury used sometimes in dyes’ formulation (Grau, 1991). Thus, given the high pollution

load, the discharge of textile effluents into the surrounding water bodies is a serious

problem, not only from an aesthetic point of view but also due to its toxicity to aquatic life

(Chung and Stevens, 1993). Similarly these represent a potential mutagenic character to

humans (Chung et al., 1992).

The textile activity is regulated by the “Portaria Sectorial” nº 423/97 of June 25th and

by Annex XVIII of Decree Law no 236/98 of August 1st, with the objective to compel for

an efficient treatment of textile effluents (Figueiredo, 2002).

Figure 1.2 – Dyed textile cloth.

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4

1.2.1 Dyes

Dyes are chemical compounds characterised by absorbing in the visible region of

the electromagnetic spectrum (400 to 700 nm). This is the reason why they are coloured.

Their application over the different affined substrates (textile materials, leather, paper, hair,

etc.) is performed from a liquid in which they are completely or partially soluble

(Zollinger, 1991).

The use of dyes is made by Man since the beginning of Humanity since the

painting and staining their clothes, their skin and the spaces occupied, such as rocks and

caves. The wide availability of inorganic pigments of natural origin, such as manganese

oxides, hematite and ochre, facilitated the use of “colours” by the first humans in many

different functions. It was detected the presence of dye in samples of tissue in the Egyptian

tombs and ancient hieroglyphics dating from 2500 BC. The natural organic dyes,

originating mainly from plants, insects, snails, fungi and lichens, were always used as

preferred colours of fabrics.

Dyes are classified based on two criteria (both used by the Colour Index (Colour

Index International, 2002), which lists all dyes and pigments commercially used for large

scale colouration purposes): according to their chemical structure or according to their

method of application over the substrate. The Colour Index is published since 1924 (and

revised every three months) by the Society of Dyers and Colourists and the American

Association of Textile Chemists and Colorists.

In particular, the chemical structure classification divides them into azo dyes,

triarylmethanes, diphenyl-methanes, anthraquinones, stilbenes, methines, polymethines,

xanthenes, phthalocyanines, sulfurs and so on. Usually the setting of the dye to the fibre is

made through chemical reactions or by adsorption of the dye or derivatives generated by

chemical reactions during the process of dyeing (van der Zee, 2002). Figure 1.1 sets out

some textile dyes belonging to different classes and different modes of application.

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Chapter 1. Introduction

5

Figure 1.3 – Molecular structure of some textile azo dyes.

Azo dyes can be divided into monoazo, diazo and triazo classes, according to the

presence of one or more azo bonds (–N=N–). Nevertheless, according to the classifications

above mentioned, they are found in various other categories, i.e. acid, basic, direct,

disperse, reactive, azoic and pigments (Rafols and Barcelo, 1997; Vandevivere et al.,

1998).

NH

HN

O

OSO3Na

NaO3S

O

O

NH2

NH

HO3S

HO3SOCH2CH2O2S

NH2

NH2H2N

N SO3Na

HO

H2N

SO3NaN

NaO3SOCH2CH2O2S

NaO3SOCH2CH2O2S

N N

N

N

N

N

N

N

SO2NH

SO3NaNaO3S

NaO3S

NaO3S

NH

N

N

N

Cl NH2

Acid Blue 74 (C.I. 73015)

(A)

Reactive Blue 19 (C.I. 61200)

(B)

Basic Red 9 (C.I. 42500)

Cl

Reactive Black 5 (C.I. 20505)

N

N

(C) (D)

Reactive Blue 15 (C.I. 74459)

Cu

(E)

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Chapter 1. Introduction

6

Some azo dyes and their dye precursors have been shown to be or are suspected to

be human carcinogens as they form toxic aromatic amines (Brown and DeVito, 1993;

Stylidi et al., 2003; Silva and Faria, 2003). Actually, azo dyes make up 60-70% of all

textile dyestuffs and are not removed from wastewaters via conventional biological

treatments (Carliell et al., 1995).

Within the azo dyes, the most used are the reactive dyes. These dyes have been

identified as the most problematic compounds in textile dye effluents (Carliell et al., 1994,

Carliell et al., 1996). They are characterised by their readily water solubility as well as

their high stability and persistence, essentially due to their complex structure and synthetic

origin. Since they are intentionally designed to resist degradation, they consequently offer

a large resistance against chemical and photolytic degradation. Moreover, as many of

textile dyes, reactive dyes are usually non biodegradable under typical aerobic conditions

found in conventional biological treatment systems (Brown and Hamburger, 1987). They

are usually of non toxic nature, they may generate, under anaerobic conditions (e.g., in

anaerobic sediments and in intestinal environments), breakdown products as aromatic

amines considered to be potentially carcinogenic, mutagenic and toxic (Pinheiro et al.,

2004; van der Zee and Villaverde, 2005).

1.2.2. Dyes and the environment

The industry has generated over the past decades, millions of tons of synthetic dyes.

Over 700 tons of about 10 000 different dyes and pigments are used annually worldwide.

The main route by which the dyes affect the environment is through effluents from textile

industries. The pollution of water bodies with these compounds results, in addition to the

visual impact, in changes of flora and fauna biological cycles of the ecosystem receiver. To

assess the degree of impact, each class of dye must be taken into account, in addition to the

amount of colour produced, the degree of attachment to the fibres and the consequent loss

to the wastewater. Table 1.1 presents for each class of dye, the rate of attachment to the

fibres and the percentage of dye lost to the effluent.

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7

Table 1.1 – Dyes target fibres, degree of fixation and percentage of dye lost to the effluent (O’Neill, 2002).

Dye class Fibre Degree of fixation (%) Loss to effluent (%)

Acid Polyamide 80-95 5-20

Basic Acrylic 95-100 0-5

Direct Cellulose 70-95 5-30

Disperse Polyester 90-100 0-10

Metal-complex Wool 90-98 2-10

Reactive Cellulose 50-90 10-50

Sulfur Cellulose 60-90 10-40

Vat Cellulose 80-95 5-20

Due to the high molar extinction coefficient, the colours are visible in water even at

concentrations as low as 1 mg/L. So, to get an idea of the seriousness of the problem it is

important to stress that the textile industry generates wastewater with concentrations of

dyes that can vary between 5 and 1500 mg/L (Pierce, 1994). By decreasing the

transparency of the water and prevent the penetration of solar radiation, these compounds

decrease the coloured photosynthetic activity and cause disturbances in the solubility of

gases, causing damage to the gills of aquatic organisms and disrupt their places of refuge

and spawning. These compounds can remain for decades in aquatic environments

endangering the stability and lives of these ecosystems.

The degradation products of the dyes in these environments and in Humans may be

more harmful than the dyes themselves. This is due to breaking of azo connections that

could origin aromatic amines potentially carcinogenic and/or mutagenic (Brown and

Devito, 1997; Cisneros et al., 2002; El-Dein et al., 2003; Meriç et al., 2004; Pinheiro et al.,

2004). Another serious problem of textile dyes is their high chemical stability, enabling

them to remain unchanged for long periods of time. This favours bioaccumulation

phenomena and toxicity to the flora and fauna present in natural ecosystems.

1.2.3. Textile wastewater treatment processes

The removal of dyes from wastewater in the textile industry is one of the major

environmental problems faced by the textile sector (Correia et al., 1994). In general, the

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Chapter 1. Introduction

8

current practice in textile mills is to discharge the wastewater directly into the local

environment or into the municipal sewer system. In any case, to accomplish with current

local legislations (which are becoming more stringent), textile mills are sometimes forced

to have their own treatment plant prior discharge. A varied range of methods have been

developed for textile wastewater treatment at laboratory, pilot or full scale.

The technologies most widely used are membrane filtration (inverse osmosis,

microfiltration, nanofiltration and ultrafiltration), adsorption (activated carbon, inorganic

adsorbents, ion exchange resins and natural and synthetic biosorbents),

coagulation/flocculation, biological treatments (mainly conventional aerobic activated

sludge treatments) and chemical oxidation (e.g., electrochemical methods) (Reife and

Freeman, 1996; Vandevivere et al., 1998; Robison et al., 2001; Forgacs et al., 2004; Rai et

al., 2005). However, its efficiency is sometimes limited by several factors. Coagulation-

flocculation, adsorption, foam flotation and membrane filtration are common practices, but

result in a phase transfer of pollutants, leading to another form of waste, such as spent

carbon or sludge, that would require additional treatment or disposal (e.g., incineration). In

view of that, destructive methods such as chemical or biological processes are desirable.

Biological processes are a good choice for wastewater treatment. The aerobic

biological treatment of textile effluents most commonly used is the activated sludges. They

are relatively inexpensive, the running costs are low and the end products of complete

degradation are not toxic (Forgacs et al., 2004). However, due to the refractory nature of

some constituents of the effluents, the biological treatment by activated sludge is

sometimes quite difficult. The refractory character displayed by these effluents should be

on the physical and chemical stability of textile dyes and their low content of

biodegradable organic matter creates a high resistance to their degradation by

microorganisms. In particular, reactive dyes, acid and direct are hardly biodegradable

passing, in most cases, unchanged by the traditional methods of treatment because of their

high solubility and low molecular weight (Reife and Freeman, 1996). The anaerobic

biological treatment has shown good results in the removal of colour from textile effluents.

However, these processes have the potential disadvantage of converting dyes into more

toxic products than the original dyes. This increase in toxicity is due to the breaking of the

links with the consequent rise of carcinogenic aromatic amines formation (Brown and

Devito, 1997; McMullan et al., 2001).

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9

Membrane filtration can be applied mainly to the separation of salts and large

molecules such as dyes. These technologies are very attractive because they allow the

reuse of water in industry. Its major limitations are the high cost and potential clogging of

the membranes. This last limitation involves the frequent cleaning and replacement of

filtration membranes with consequent increased costs.

The adsorption technologies are limited to the amount of flow produced since high

flow rates for these techniques are not feasible due to rapid saturation of the adsorbents,

leading to its regeneration. This limitation plus the fact that both adsorption process and

membrane filtration are not destructive. This technology is essentially limited to the

contaminants phase transfer and does not allow the definitive elimination of the dyes.

The use of coagulation/flocculation processes for decolourisation of high flow rates

of textile effluents is very expensive, mainly due to large quantities of reagents required

(e.g. lime, aluminium sulphate, chloride, iron) for an effective treatment. Moreover, the

high production of sludge is also a factor to take into account given the economic

evaluation of this technology as the treatment/disposal of sludge produced is significantly

expensive. Thus, considering the obvious difficulty of treatment of effluents from textile

industry, in particular the removal of colour, there should be the study of one or more

alternative treatment processes that allow total removal of the colour of the final effluent,

preferably without the generation of sludge, with obvious economical, aesthetic and

environmental advantages.

Therefore, chemical processes are destructive alternatives when biological

treatments are not capable to reduce both colour and COD from textile wastewater. Among

them, Advanced Oxidation Processes (AOPs) have been proposed in the last years as

powerful advanced technologies for the treatment of biorecalcitrant organic compounds

(Legrini et al., 1993). With their incorporation, the complete decontamination of textile

wastewaters becomes realistic.

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1.3 Winery wastewater

Wastewaters from the wine-producing, named as winery wastewaters (WW), are

mainly originated from various washing operations during the crushing and pressing of

grapes, as well as rinsing of fermentation tanks, barrels, bottles and other equipments or

surfaces (Arnaiz et al., 2007). Volumes and pollution loads significantly change over the

year, in relation to the working period (vintage, racking, bottling) and to the winemaking

technologies used (e.g. in the production of red, white and special wines (Rochard, 1995)).

The wineries have seasonal activity. Therefore, the wastewater production occurs

mainly during harvesting and at the time of wine making. The wastewaters can be treated

as they are produced, or they can be stored (generally after good sieving) and treated

within several months. The objectives of wastewater management are to be protective of

the receiving environment and enhance water reuse opportunities. Reduction of organic

strength, measured as biochemical oxygen demand (BOD5) or chemical oxygen demand

(COD), is the single most important wastewater treatment parameter necessary monitorizes

to reach a supported vineyard. The organic content of winery wastewater consists of highly

soluble sugars, alcohols, acids and recalcitrant high-molecular-weight compounds (e.g.,

polyphenols, tannins and lignins) not easily removable by physical or chemical means

alone.

There are several types of treatment systems for the management of winery

wastewaters. However, due to rapidly increasing global demand on manufacturing

processes and to the fact that final product exert minimal or no environmental footprints

(Wackernagel et al., 1996), the wine industry has begun to experience legislative pressure

to become more efficient and environmentally friendly (Katsiri et al., 1994; Müller et al.,

1999). Thus, the increasing demand for greening of industrial production processes and

products, both from customers and legislative authorities, coupled with rising operational

and waste treatment costs in the wine industry has started to move towards the adoption of

integrated waste preventive approaches, as opposed to the traditional reparatory

environmental engineering practices (Lorenzen et al., 2000).

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11

1.3.1 Production process and sources of wastewaters

Winemaking, or vinification, is the production of wine, starting with selection of

the grapes and ending with bottling of wine. Although most wine is made from grapes, it

may also be made from other fruit or non-toxic plant material. Mead is a wine that is made

with honey being the primary ingredient after water. The main stages of the production

process of a winery are as follows (Vlyssides et al., 2005; Pirra, 2005):

1. Grape reception: Grapes are usually

harvested from the vineyard (Figure 1.4) in the

autumn (fall), in the northern hemisphere from early

September until the beginning of November. The

produced wastewater from this stage comes from the

washing of the mechanical machinery and that of the

floors.

2. Crushing: Crushing is the process of squeeze the berries and break the skins to

start to liberate its content (Figure 1.5). The grapes come through a pneumatic press and

produce the must and the solid residues. The produced amount of must is about 80 L/100

kg of grapes. The wastewater generated from this stage comes

from the washing of the machinery, the washing of the

production room, the loss of must due to its transfer to the

fermentation vessels as well as the pre-washing of the

fermentation vessels. The amount of water that is used for the

cleaning of the fermentation vessels and the wine storage

tanks depends on the size of the tanks.

3. Fermentation: This takes place in the fermentation

vats (Figure 1.6) and lasts about 15 days for each tank from the

day they are filled with 80% must. During the fermentation, the

yeast cells feed on the sugars in the must and multiply,

producing carbon dioxide gas and alcohol. From this stage, no

wastewater is produced.

Figure 1.4 – Vineyard.

Figure 1.5 – Grape crushing.

Figure 1.6 – Fermentation vats.

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Chapter 1. Introduction

12

4. Decanting: During the decanting, the supernatant wine is separated from the

produced wine lees and is fed by pumps to empty tanks that are filled 100% for further

stabilization. The produced wastewater from this stage comes from the washing of the

tanks, from the pre-washing of the stabilization tanks, from the cleaning of the decanting

pump, from the washing of the production room as well as from losses during wine

decanting.

5. Maturation and stabilization: Stabilization is

a process used in winemaking to reduce tartrate crystals

(generally potassium bitartrate) in wine. It takes place in

the tanks (Figure 1.7) and lasts about 15 days for each

tank from the day it is filled 100% with decanted wine.

From this stage, there is no wastewater produced.

6. Filtration: The produced wine is filtered in order to improve its quality and is

used to accomplish two objectives, clarification and microbial stabilization. In

clarification, large particles that affect the visual appearance of the wine are removed. In

microbial stabilization, organisms that affect the stability of the wine are removed

therefore reducing the likelihood of re-fermentation or spoilage. The produced wastewater

of this stage comes from the washing of the tanks, from the pre-washing of the storage

tanks, from the cleaning of filters, from the transportation pump, from the washing of the

production room as well as the possible wine losses during its transfer.

7. Bottling and packaging: The produced wine is sold

either in bulk or as bottled (Figure 1.8) which is transferred

from tanks to transportation trucks or in the packaging unit.

The produced wastewater comes from the washing of tanks, the

washing of the transportation pump and the washing of

packaging room.

Figure 1.7 – Maturation.

Figure 1.8 – Bottling.

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Chapter 1. Introduction

13

Fermentation

Decanting

Bottled wine

Fresh Grapes

Reception

Crushing

Wastewater

Maturation and Stabilization

Filtration

Bottling and packaging

Wastewater

Wastewater

Wastewater

Wastewater

The stages of production process as well as the produced by-products and

wastewater are presented in the following diagram (Figure 1.9).

Figure 1.9 – Wine-making flow diagram as well as the produced wastewater (Vlyssides et al., 2005; Pirra,

2005; Brito et al., 2007).

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Chapter 1. Introduction

14

In order to present a global perception of the total inputs/outputs of a wine unit production,

a mass balance is presented in Figure 1.10, showing water and energy inputs, and the

outputs of residues, sub-products, liquid effluents and air emissions.

Figure 1.10 - Mass balance applied to a Portuguese winery in the year of 2004 (Brito et al., 2007).

1.3.2 Winery wastewater treatment processes

Musts and wines constituents are present in winery wastewaters (Figure 1.11), in

variable proportions: sugars, ethanol, esters, glycerol, organic acids (e.g. citric, tartaric,

malic, lactic, acetic) phenolic compounds and a numerous

population of bacteria and yeasts. Effluents have a daily

great variability, in both quantity and quality, making

evaluation of daily pollution complex. Rejected volumes per

volume of produced wine vary from one wine to another,

with extreme values comprised between 0.1 m3/m3 and

2.4m3/m3. Table 1.2 presents some characteristics of winery

wastewaters from different wineries.

Figure 1.11 – WW treatment plant.

Water

9.25 m3/m3

Wine production

Wastewater

9.25 m3/m3

Electric energy

159.6 kWh/m3

Solid wastes: 27.4 kg/m3

Valorization índex = 43%

Sub-products: 406.3 kg/m3

Valorization índex: 100%

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15

Table 1.2 – Characterization of winery wastewater from four different wineries (adapted from Brito et al., 2007).

Wine cellara

Aa Bb Cc Dd

pH 5.7 4.9 4.7 4.0-4.3

COD (mg/L) 1200-10 266 5200 14 150 9240-17 900

BOD5 (mg/L) 130-5320 2500 8100 5540-11 340

TSS (mg/L) 385-5200 522 1060 1960-5800

TVS (mg/L) --- --- 742 81-86% of the TSS

Total Nkjedahl (mg/L) 12-93 61 48.2 74-260

Total P (mg/L) 23 25 5.5 16-68

aBrito et al., (2007). bTorrijos and Moletta (1998). cVintage period, mean value after 24 h. dExtreme values.

Among the several biological and chemical processes applied to winery

wastewaters it is possible highlight the following: anaerobic digestion, aerated lagoons,

activated-sludge units, adsorption on activated carbon and coagulation/flocculation.

Anaerobic digestion is particularly suitable for winery wastewater due to the high

organic content of these wastewaters and widely accepted as a first treatment step. The

high organic content allied to the COD/N/P ratio is inappropriate for direct aerobic

treatment - which needs phosphorus and nitrogen addition. The COD/N/P ratio for

anaerobic treatment may be in the order of 800/5/1 (Moletta, 2005).

Aerobic systems, such as aerated lagoons or activated-sludge units, are hence

frequently used to remove the pollution generated by wastewaters from agro-industrial

plants (Brenes et al., 2000). The activated-sludge process was developed in England in

1914 by Ardern & Lockett (1914) and was so-called because it involved the production of

an activated mass of microrganisms capable of stabilising a waste aerobically. Several

versions of the original process are still in use nowadays, but fundamentally they are all

similar.

In Figure 1.12 it is show the efficiency comparison of different biological

treatments applied to winery wastewaters, presenting COD removals among 65 and 98%

(Andreotolla, 2009). Although this significant organic matter degradation, the aerobic

processes have high-operating costs and generate large quantities of waste sludge which

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16

50 55 60 65 70 75 80 85 90 95 100

COD removal efficiency (%)

Constructed wetlandsActiv.sludge (co-treatment)

Activated sludgeJet-loop activated sludge

MBRSBR

FBBRMBBRSBBR

An. digestion (susp. biomass)ASBRUASB

UASB (two reactors at 4-10°C)Anaerobic filters

Hybrid USBFFluidised bed reactors

must be further disposed (Benitez et al., 1999). Winery wastewater production occurs

mainly during harvesting and at the wine making period. This seasonal activity of the

wineries becomes the biological wastewater treatment process selection (aerobic or

anaerobic) very important. The main question is if the wastewaters will be treated when

they are being produced or stored and treated within several months. If it is possible to

create a storage tank, both processes can be applied. But if it is not possible to construct a

tank to the wastewaters storage, for example, due to the smallest available area, the aerobic

treatment may not be viable because this process needs a permanently feed of wastewater

during all the year and the seasonal activity of this industry does not allow that supply.

Figure 1.12 – Efficiency comparison of different biological treatments applied to winery wastewaters

(Andreotolla, 2009).

Adsorption on activated carbon (AC) is widely employed for colour removal and

specific organic pollutants due to its extended surface area, microporus structure, high

adsorption capacity and high degree of surface reactivity. Studies on decolourization of

distillery spentwash include adsorption on commercial as well as indigenously prepared

activated carbons (Bernardo et al., 1997; Chandra and Pandey, 2000; Mane et al., 2006).

Coagulation and flocculation with alum and iron salts was not effective for colour

removal in fermentation industry effluents, due to the nature of colour causing compounds

which are almost totally dissolved and resistant to biodegradation (Inanc et al., 1999).

However, it was explored lime treatment with anaerobically digested effluent. The

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17

optimum dosage of lime was found to be 10.0 g/L resulting in 82.5% COD removal and

67.6% reduction in colour in a 30 min period.

Biological oxidation is the process of wastewater treatment plants where most of

the organic content is removed. Several pollutants can be fully biodegraded by the

microorganisms in such processes, whereas many physical and chemical processes just

concentrate the pollutants or transfer them from one medium to another. Unfortunately, not

all compounds are biodegradable. Wastewater submitted to biological oxidation should be

free of substances resistant to biodegradation or toxic to the bioculture. A possible way to

overcome these problems could be the introduction of treatment schemes combining

chemical and biological processes: a chemical treatment would typically be a pre-treatment

of non-biodegradable or toxic wastewater (once many oxidation products of biorefractory

pollutants are easily biodegradable) or a chemical process applied as polishing step after

biological treatment.

1.4 Advanced Oxidation Processes

A wide range of sewage treatment technologies are available on the market.

However, considering that the effluents to be treated are often composed by substances

with high toxicity, to destroy the pollutants is more effective than simply transfer them

from stage. Therefore in recent years new processes have been studied and developed

seeking the total oxidation of contaminants or their conversion into less toxic compounds.

These processes are known as Advanced Oxidation Processes (AOPs).

Advanced Oxidation Processes were defined by Glaze et al., (1987) as the near

ambient temperature and pressure water treatment processes which involve the generation

of highly reactive radicals (especially hydroxyl radicals (HO•)) in sufficient quantity to

influence water purification. HO• radicals are extraordinarily reactive species that attack

most of the organic molecules. The kinetics of reaction is generally first order with respect

to the concentration of hydroxyl radicals and to the concentration of the species to be

oxidized.

The AOPs are used to destroy the complex refractory organic constituents even

after treatment with conventional methods. These processes have shown great potential in

the treatment of pollutants, either in high or in low concentrations. The ultimate goal of the

oxidation process is to mineralize the organic contaminants present in water in carbon

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18

dioxide, water and inorganic ions through degradation reactions involving species strongly

oxidizing. Rate constants are usually in the range of 108–1011 M-1s-1, whereas the

concentration of hydroxyl radicals lays between 10-10 and 10-12 M, thus a pseudo-first order

constant between 1 and 10-4 s-1 is obtained (Glaze and Kang, 1989). As it can be observed

from Table 1.3, hydroxyl radicals are more powerful oxidants than the chemical agents

used in traditional chemical processes.

The mechanism of reaction usually involves the abstraction of a hydrogen atom or

the addition to unsaturated carbon-carbon links, starting a sequence of oxidative reactions

that can lead to complete mineralization of organic contaminant (Oliveros et al., 1997).

Table 1.3 – Oxidation potential against Standard Hydrogen Electrode of some relevant oxidants (Legrini et

al., 1993; Domènech et al., 2001).

Oxidant Eº (V)

Fluorine 3.03

Hydroxyl radical 2.80

Singlet oxygen 2.42

Ozone 2.07

Hydrogen peroxide 1.78

Perhydroxyl radical 1.70

Permanganate 1.68

Hypobromous acid 1.59

Chlordioxide 1.57

Hypochlorous acid 1.49

Hypochloric acid 1.45

Chlorine 1.36

Bromine 1.09

Iodine 0.54

The hydroxyl radicals can be generated by different oxidation processes, such as

ozone (O3), ultraviolet (UV) (Mansilla et al., 1997), hydrogen peroxide combined with

ultraviolet radiation (H2O2/UV), Fenton reagent (Fe2+/H2O2) (Walling, 1974), photo-

Fenton process (Pignatello, 1992), O3/UV (Baxendale and Wilson, 1957), O3/H2O2 and

heterogeneous photocatalysis using semiconductors such as zinc oxide (ZnO) but mainly

titanium dioxide (TiO2) - TiO2/UV process (Ollis and Al-Ekabi, 1993).

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1.4.1 Fenton’s reagent

The Fenton reagent is a homogeneous catalytic oxidation process which is the

combination of an oxidizing agent (hydrogen peroxide) and a catalyst (an oxide or metal

salt, usually iron) to produce hydroxyl radicals. The Fenton reaction was discovered by H.

J. Fenton in 1894 (Fenton, 1894), when intended to oxidize polycarboxylic acids (malic

acid and tartaric acid) with H2O2 and noted that there was a strong promotion in the

presence of ferrous ions (Fe2+). Forty years later the Haber-Weiss (1934) mechanism was

postulated, revealing that the effective oxidative agent in the Fenton reaction was the

hydroxyl radical (HO•). The hydroxyl radicals are generally referred to as the primary

oxidizing chemical species generated in accordance with the fundamental equation

(Walling, 1974):

Fe2+ + H2O2 → Fe3+

+ HO- + HO• (1.1)

In the absence of light and complexing ligands other than water, the most accepted

mechanism of H2O2 decomposition in acid homogeneous aqueous solution, involves the

formation of hydroxyperoxyl (HO2•/O2

-) and hydroxyl radicals HO• (De Laat and Gallard,

H., 1999; Gallard and De Laat, 2000). The metal regeneration can follow different paths.

For Fe2+, the most accepted scheme is described in the equations below (Sychev and Isak,

1995).

Fe3+ + H2O2 → Fe2+ + HO- + HO• (1.2)

Fe2+ + HO• → Fe3+ + HO- (1.3)

HO• + H2O2 → HO2• + H2O (1.4)

Fe3+ + HO2• → Fe2+ + H+ + O2 (1.5)

Fe3+ + O2•- → Fe2+ + O2 (1.6)

Fe2+ + HO2• → Fe3+ + HO2

- (1.7)

The Fenton reagent has been successfully used in the degradation of several

compounds such as chlorophenols (Kwon et al., 1999), surfactants (Lin et al., 1999), the

oxidation of the leaching of landfill waste (Kang and Hwang, 2000) and the degradation of

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20

dyes, which was more advantageous than the hypochlorite, ozone and electrochemical

processes (Szpyrkowicz et al., 2001).

1.4.2 Photo-Fenton system

The Fenton process can be highlighted in their ability to oxidize refractory

compounds present in water and wastewater through the addition of ultraviolet radiation

(sunlight or artificial sources of UV radiation) to the classical Fenton reagent. Fenton

reaction rates are strongly increased by irradiation with UV/visible light (Ruppert et al.,

1993; Sun and Pignatello, 1993) (Figure 1.13). During the reaction, Fe3+ ions are

accumulated in the system and after Fe2+ ions are consumed, the reaction practically stops.

Photochemical regeneration (Eq 1.8) of ferrous ions (Fe2+) by photoreduction of ferric ions

(Fe3+) is the proposed mechanism (Faust and Hoigné, 1990). The new generated ferrous

ions reacts with H2O2 generating a second HO• radical and ferric ion, and the cycle

continues.

Fe(OH)2+ + hυ → Fe2+ + HO• (1.8)

The research published by different authors shows that the combination of the

Fenton reaction with conventional radiation zone of the visible and near ultraviolet

(reaction of photo-assisted Fenton) gives a better performance in the degradation of

organic pollutants such as 4-chlorophenol (Bauer and Fallmann, 1997), nitrobenzene and

anisole (Zepp et al., 1992), herbicides (Sun and Pignatello, 1993) or ethyleneglycol

(McGinnis et al., 2000).

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21

Figure 1.13 - Sequence of reactions occurring in the photo-Fenton system.

The hydroxylated ferric ion, Fe(OH)2+, the predominant complex of Fe2+ in acidic

conditions in aqueous solution, can be reduced to Fe2+ by ultraviolet or visible radiation.

The ion Fe(OH)2+ shows absorption bands between 290 and 400 nm. Thus, the reaction can

be developed efficiently for a wavelength higher than those involved in other AOP as

O3/UV or H2O2/UV which require a wavelength <300 nm (Huston and Pignatello, 1999).

However, the effectiveness of the training of the hydroxyl radical/iron ion decreases with

increase in wavelength where a quantum yield of formation of HO• is 0.14 to 313 nm and

only 0.017 at 360 nm (Pignatello, 1992).

It also occurs to direct photolysis of H2O2 (reaction 1.9). However, in the presence

of iron complexes of strongly absorbing radiation, this reaction will contribute only in

small scale for the photodegradation of organic contaminants (Safarzadeh-Amiri et al.,

1997).

H2O2 + hυ → 2HO• (1.9)

End products

CO2 + H2O

Fenton’s reagent

UV

UV

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22

The pH optimum performance of the photo-Fenton process is considered to be pH = 3.0,

when the hydroxy-Fe3+ complexes are more soluble and when the species Fe(OH)2+ are

more photoactive, which is the predominant form of these complexes (Kim, 1999).

1.4.3 Photo-ferrioxalate process

Oxalic acid forms complexes with Fe(III) strongly absorb from 254 to 442 nm. The

absorption corresponds to a ligand to metal charge transfer band, with εmax values around

103-104 M–1 cm–1. Photolysis of trisoxalatoferrate(III) (ferrioxalate, FeOx) constitutes the

most used chemical actinometer; the quantum yield of Fe2+ formation is high (φ = 1.0 –

1.2) and almost independent of the wavelength (Hatchard and Parker, 1956). If H2O2 is

added, the photochemical reduction of the Fe(III)-complex will be coupled with a Fenton

reaction (Eq. 1.1) (Zuo and Hoigné, 1992; Safarzadeh-Amiri et al., 1997). Thus, the use of

illuminated mixtures of H2O2 and FeOx is very efficient for the photodegradation of

organic contaminants: the energy required to treat the same volume of a selected

wastewater is 20% of the energy required by the common photo-Fenton system

(Safarzadeh-Amiri et al., 1996; Safarzadeh-Amiri et al., 1997; Nogueira and Jardim, 1999).

The main reactions in the photo/FeOx/H2O2 system are described by the following

sequence of reactions (Lee et al., 2003). After light absorption, oxalyl radical (C2O4•–) is

produced through a ligand to metal charge transfer:

(Fe(C2O4)3)3- + hν → Fe2+ + 2C2O42- + C2O4

-• (1.10)

Then, a rapid decarboxylation takes place from the oxalyl radical:

C2O4-• → CO2

•- + 2CO2 (1.11)

The fate of CO2•– depends on the competitive reactions between dissolved oxygen and

ferrioxalate:

C2O4-• + (Fe(C2O4)3)3- → Fe2+ + 3C2O4

2- + 2CO2 (1.12)

C2O4-• + O2 → O2

-• + 2CO2 (1.13)

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The superoxide radical (or its conjugate acid) has three reaction pathways,

depending on the oxidation state of iron or the H2O2 concentration and the pH:

HO2• (or O2

•–) + Fe2+ + H+(2H+) → Fe3+ + H2O2 (1.14)

HO2• (or O2

•–) + (Fe(C2O4)3)3- → Fe2+ + 3C2O42- + O2 + H+ (1.15)

HO2• (or O2

•–) + Fe(OH)2+ → Fe2+ + O2 + H2O (1.16)

Equation (1.15) is the predominant one at high H2O2 concentration (in the mM

range) and acid pH, while at low H2O2 concentration (μM range), equation (1.14) is the

preferred path. HO2• can produce H2O2 and O2:

HO2• + HO2

• (or O2•– + H+) → H2O2 + O2 (1.17)

Then, the Fenton equation (1.1) takes place. The method is useful to treat waters

with high absorbance at λ < 300 nm, because of the high ferrioxalate absorption cross-

section in the 200 to 400 nm range. Solar light can be used, which becomes the technology

very attractive from the economical point of view. As previously mentioned, the energy

required to treat the same volume of a wastewater is about 20% of the energy required by

the photo-Fenton system (Safarzadeh-Amiri et al., 1997), and this high efficiency is

attributed to the broad range of absorbance of the reagent, and the high quantum yield of

Fe2+ formation. The reagents are totally water soluble, and there are no mass transfer

limitations. The process is cheap and the oxidant is accessible. Ferrioxalate technology has

been used for the treatment of aromatic and chloroaromatic hydrocarbons, chlorinated

ethylenes, ethers, alcohols, ketones and other compounds.

1.4.4 Heterogeneous photocatalysis

The basis of photocatalysis is the photoexcitation of a semiconductor solid as a

result of the absorption of radiation, often but not exclusively in the near ultraviolet

spectrum. Under near UV irradiation, a suitable semiconductor material may be excited by

photons possessing energies of sufficient magnitude to produce conduction band electrons

and valence band holes. These charge carriers are able to induce reduction or oxidation,

respectively, and react with both water and organic compounds. The holes are extremely

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24

oxidant and should thus be able to oxidize almost all chemicals, as well as water, resulting

in the formation of hydroxyl radicals (Munter et al., 2001). Many catalysts have been

tested, although TiO2 in the anatase form seems to possess the most interesting features,

such as high stability, good performance and low cost (Andreozzi et al., 1999). It presents

the disadvantage of the catalyst separation from solution, as well as the fouling of the

catalyst by the organic matter. Minero et al., (1994) studied the photocatalytic degradation

of nitrobenzene (NB) on TiO2 and ZnO, reporting that complete mineralization with TiO2

was achieved. Mathews (1990) also reported more than 90% of NB mineralization was

achieved with TiO2 and sunlight. Regarding 2,4-dichlorophenol (DCP), almost complete

mineralization was achieved in the study carried out by Ku and Hsieh (1992) with TiO2

and 6W 254 nm Hg lamp and showed to be faster in alkaline solutions. Giménez et al.,

(1999) also tested the photocatalytic treatment of DCP by using TiO2 and solar light,

proving that reaction was first order with respect to DCP concentration and comparing the

efficiencies of two different photocatalytic reactors.

Heterogeneous photocatalysis is a process based on the direct or indirect absorption

of visible or UV radiant energy by a solid, normally a wide-band semiconductor. In the

interfacial region between the excited solid and the solution, destruction or removal of

contaminants takes place, with no chemical change in the catalyst.

Figure 1.14 - TiO2-semiconductor photocatalysis process. Representative scheme of some

photochemical and photophysical events that might take place in an irradiated semiconductor

particle.

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Chapter 1. Introduction

25

Figure 1.14 shows a scheme of processes occurring in a particle of semiconductor

when it is excited by energy light higher than that of the band gap. Under these conditions,

electron-hole pairs are created, whose lifetime is in the nanosecond range; during this time

interval, electrons and holes migrate to the surface and react with adsorbed species,

acceptors or donors (Mills and Le Hunte, 1997). Electron-hole pairs that cannot separate

and react with surface species, recombine with energy dissipation. The net process is the

catalysis of the reaction between the oxidant and the reductant (for example, between O2

and organic matter).

Various materials are candidates to act as photocatalysts such as, for example,

TiO2, ZnO, CdS, iron oxides, WO3, ZnS, etc. These materials are economically available,

and many of them participate in chemical processes in nature. Besides, most of these

materials can be excited with light of a wavelength in the range of the solar spectrum (λ >

310 nm), therefore increasing the interest in the possible use of sunlight. So far, the most

investigated photocatalysts are metallic oxides, particularly TiO2; given the fact that this

semiconductor presents a high chemical stability and it can be used in a wide pH range,

being able to produce electronic transitions by light absorption in the near ultraviolet range

(UV-A).

Heterogeneous photocatalysis over TiO2 can also be combined with other AOTs.

For example, addition of Fe(III) and H2O2 combines UV/TiO2 with photo-Fenton; in doing

this, the destruction of some resistant pollutants can be improved. For example, EDTA,

NTA and other oligocarboxylic acids are more rapidly mineralized in the presence of

Fe(III)/H2O2 than when using TiO2 alone (Babay et al., 2001). Similarly, the presence of

photochemical Fe(III) complexes such as Fe(III)-NTA helps the photocatalytic degradation

of 4-chlorophenol (Abida et al., 2004). In these cases, an important effect of the Fe(III)-

complexes formed with the initial compound or with possible degradation intermediates

takes place: these complexes can be photolyzed and even photocatalyzed in the reaction

medium, generating Fe(II) and other active radical species.

1.4.5 Ozonation

Ozone is a very powerful oxidizing agent, which is able to participate in a great

number of reactions with organic and inorganic compounds. Among the most common

oxidizing agents, it is only surpassed in oxidant power by fluorine and hydroxyl radicals

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26

(Table 1.3). Since the beginning of the century the disinfectant power of ozone has been

known. However it has been mainly during the last two decades that this chemical agent

acquired notoriety in wastewater treatment. Thus, the ozonation of dissolved compounds in

water can constitute an AOP by itself, as hydroxyl radicals are generated from the

decomposition of ozone, which is catalyzed by the hydroxyl ion or initiated by the

presence of traces of other substances, like transition metal cations (Staehelin and Hoigné,

1985). As the pH increases, so does the rate of decomposition of ozone in water. At pH 10,

for example, the half-life of ozone in water may be less than one minute. In an ozonation

process two possible pathways have to be considered: the direct pathway through the

reactions with molecular ozone, and the radical pathway through the reactions of hydroxyl

radicals generated in the ozone decomposition and the dissolved compounds (Figure 1.15).

The combination of both pathways for the removal of a compound will depend on

the nature of these, the pH of the medium and the ozone dose (Beltrán et al., 1997). Thus,

molecular ozone can directly react with dissolved pollutants by electrophilic attack of the

major electronic density positions of the molecule. This mechanism will take place with

pollutants such as phenols, phenolates or tiocompounds.

Reactions of molecular ozone normally take place through ozonolysis of a double

bond or attack of nucleophilic centers, where aldehydes, ketones or carboxylic acids are

obtained from double bonds; amides from nitriles; amine oxides from amines, etc (Bailey,

1972). The radical mechanism predominates in less reactive molecules, such as aliphatic

hydrocarbons, carboxylic acids, benzenes or chlorobenzenes (Hoigné and Bader, 1979).

Usually under acidic conditions (pH<4) the direct pathway dominates, above pH 10

it changes to the radical. In ground and surface water (pH≈7) both pathways can be of

importance (Staehelin and Hoigné, 1983). In special wastewaters, even at pH=2 the radical

oxidation can be of importance, depending much on the contaminants present (Gottschalk

et al., 2000). Both pathways should always be considered when developing a treatment

scheme.

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27

Figure 1.15 - Scheme of reactions of ozone added to an aqueous solution (Hoigné and Bader,

1983a).

The rate of attack by hydroxyl radicals is typically 106 to 109 times faster than the

corresponding reaction rate for molecular ozone. A great deal of studies have been

undertaken about the reactivity of ozone with many pollutants and reaction-rate constants

of several organic and inorganic compounds have been establish (e.g. Hoigné and Bader,

1983a,b). Besides the oxidation process, ozone decreases colour and turbidity.

1.4.6 Ozone/UV

The O3/UV process is an effective method for the oxidation and destruction of toxic

and refractory organics in water. Basically, aqueous systems saturated with ozone are

irradiated with UV light of 253.7 nm. The extinction coefficient of O3 at 253.7 nm is 3300

M-1cm-1, much higher than that of H2O2 (18.6 M-1cm-1). The decay rate of ozone is about a

factor of 1000 higher than that of H2O2 (Guittoneau et al., 1991). The AOP with ozone and

UV radiation is initiated by the photolysis of ozone. The photodecomposition of ozone

leads to two hydroxyl radicals, which do not act as they recombine producing hydrogen

peroxide (Peyton and Glaze, 1988):

H2O + O3 + hν → 2 HO• + O2 (1.18)

2HO• → H2O2 (1.19)

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28

This system contains three components to produce OH radicals and/or to oxidize

the pollutant for subsequent reactions: UV radiation, ozone and hydrogen peroxide.

Therefore, the reaction mechanism of O3/H2O2 as well as the combination UV/H2O2 is of

great importance. Considering that hydrogen peroxide photolysis is very slow compared

with the rate at which ozone is decomposed by HO2-, it seems that a neutral pH reaction of

ozone with HO2- is the main pathway.

Figure 1.16 - Scheme of the degradation mechanism by means of the O3/UV process (Peyton and Glaze,

1988).

The efficiency of this process with different aromatic compounds has been studied by

several authors. Gurol and Vatistas (1987) studied the photolytic ozonation of mixtures of

phenol, p-cresol, 2,3-xylenol and catechol at acidic and neutral pH. Guittoneau et al.,

(1990) reported that the O3/UV process was found to be more efficient than the UV/H2O2

system for the degradation of p-chloronitrobenzene.

1.4.7 Ozone/UV/H2O2

The addition of H2O2 to the O3/UV process accelerates decomposition of ozone

resulting in increased rate of OH radicals generation. In processes targeted at pollutants

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29

that are weak absorbers of UV radiation, it is more cost effective to externally add

hydrogenperoxide at reduced UV flux. This is a very powerful method that allows a

considerable reduction of the TOC. This process is the combination of the binary systems

O3/UV and O3/H2O2. The global equation for the O3/UV/H2O2 is obtained (1.20):

2 O3 + H2O2 + hν → 2 HO• + 3 O2 (1.20)

Zeff and Barich (1990) studied the oxidation of different organic compounds

(methylene chloride, chlorobenzene, benzene, toluene, ethylbenzene) by means of this

system, which proved to be more efficient that the treatment of each oxidant alone or in

binary combinations. Mokrini et al., (1997) presented the degradation of phenol by means

of this process at different pHs, establishing the optimal H2O2 amount. A 40% of TOC

reduction was achieved by this method. Trapido et al., (2001) reported the combination of

ozone with UV radiation, and hydrogen peroxide was found to be more effective for the

degradation of nitrophenols than single ozonation or the binary combinations, increasing

the reaction rate and decreasing the ozone consumption when using low pH values. With

regard to NB and DCP, no articles have been found in the literature about the oxidation of

these compounds by means of this process.

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CHAPTER 2 - DEGRADATION OF REACTIVE BLACK 5 BY FENTON/UV-C

AND FERRIOXALATE/H2O2/SOLAR LIGHT PROCESSES *

Abstract

The feasibility of employing different photoxidation systems, like Fenton/UV-C and

ferrioxalate/H2O2/solar light in the decolorization and mineralization of an azo dye, has

been investigated. Batch experiments were carried out to evaluate, on the first stage, the

influence of different processes on Reactive Black 5 (RB5) decolourization. During the

second stage were investigated the optimal operational conditions of Fenton/UV-C and

ferrioxalate/H2O2/solar light processes, like pH, H2O2 dosage, iron dosage, RB5

concentration and source of light. The experiments indicate that RB5 can be effectively

decolorized using Fenton/UV-C and ferrioxalate/H2O2/solar light processes with a small

difference between the two processes, 98.1 and 93.2%, respectively, after 30 minutes.

Although there is lesser difference in dye decolourization, significant increment in TOC

removal was found with Fenton/UV-C process (46.4% TOC removal) relative to

ferrioxalate/H2O2/solar light process (29.6% TOC removal). This fact reveals that UV-C

low pressure mercury lamp although with its small effect on dye decolorization is

particularly important in dye mineralization, when compared to solar light. However,

ferrioxalate/H2O2/solar light system shows large potential on photochemical treatment of

textile wastewater with particular interest from the economical point of view.

* Adapted from: Lucas M.S., Peres J.A. Dyes and Pigments. 2007, 74, 622-629.

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2.1 Introduction

Textile industry is one of the highest water consuming sectors, between 25 and 250

m3 per ton of product depending on the processes - and the largest consumer of colorants

for various dyeing, printing and finishing processes [1,2]. This water consumption, allied

to high dosages of dyes, originates effluents that are extremely colorized. The release of

these wastewaters to natural environments is described as very problematic to aquatic life

[3] and mutagenic to human [4].

The conventional treatment techniques applied in textile wastewaters, such as

chemical coagulation/flocculation, membrane separation (ultrafiltration, reverse osmosis)

or elimination by activated carbon adsorption, are not only costly, but also result in phase

transfer of pollutants. Biological treatment is not an efficient solution to these effluents due

to the complex structure of some dyes that provokes resistances to biodegradation. Hence,

the resource to Advanced Oxidation Processes (AOPs) could be a good alternative to treat

and remove textile dyes from the wastewaters.

The azo dyes, characterized by an azo group (-N=N-), are the largest class of dyes

used in textile industry for dyeing several natural and synthetic materials [1,5]. Between

the several azo dyes (acid, reactive, disperse, vat, metal complex, mordant, direct, basic

and sulphur) the most used are the “reactive” type. These dyes are the most problematic

pollutants of textile wastewaters. This fact occurs because, after the dyeing process, more

than 15% of the textile dyes are lost in wastewater stream [6]. Therefore, in this study was

selected the azo dye Reactive Black 5 (RB5) as a representative dye pollutant of textile

wastewaters.

Advanced Oxidation Processes offers a highly reactive, non-specific oxidant,

namely hydroxyl radicals (HO•), capable of destroying a wide range of organic pollutants

in water and wastewater [7,8]. Fenton's reagent oxidation is a homogeneous catalytic

oxidation process using a mixture of hydrogen peroxide and ferrous ions. In an acid

environment if hydrogen peroxide is added to an aqueous system containing an organic

substrate and ferrous ions, a complex redox reaction will occur [9-11]. The overall reaction

is:

H2O2 + Fe2+

→ Fe3+

+ HO- + HO• (2.1)

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The ferrous ion initiates and catalyses the decomposition of H2O2, resulting in the

generation of hydroxyl radicals, HO• [12-13]. Hydroxyl radicals are capable of rapidly

attacking organic substrates and causing chemical decomposition of these compounds by

H-abstraction and addition to C=C unsatured bonds [14].

The addition of UV radiation to Fenton’s reagent process could be an interesting

allied in dye decolorization due to its capacity in influencing direct formation of HO•

radicals [15,16]. This AOP combination has gained progressive attention in recent years

due to its higher efficiency when compared to the dark process. In Fenton/UV-C process,

in addition to Eq. 2.1, the formation of hydroxyl radical also occurs by the following

reactions (Eq. 2.2 and 2.3):

H2O2 + UV → HO• + HO• (2.2)

Fe3+

+ H2O + UV → HO• + Fe2+ + H+ (2.3)

Recently, other processes have been studied trying to use solar light instead of

artificial UV radiation. Ferrioxalate, used for decades as a chemical actinometer, has been

applied in the Fenton’s reagent process as iron source thus allowing further benefit from

solar radiation [17]. The use of ferrioxalate in the degradation of organic pollutants was

reported to be very effective, and using solar light was found to be an economic alternative

when compared to artificial UV radiation [18-20]. The photolysis of ferrioxalate generates

Fe(II) in acid solutions reported as follows [18,21]:

[Fe(C2O4)3]3- + hν → Fe2+ + 2C2O42- + C2O4

-• (2.4)

C2O4-• + [Fe(C2O4)3]3- → Fe2+ + 3C2O4

2- + 2CO2 (2.5)

C2O4-• + O2 → O2

-• + 2CO2 (2.6)

The main objective of this study is to analyse the feasibility of decolorization and

mineralization of RB5 by Fenton/UV-C and ferrioxalate/H2O2/solar light processes. The

influence of different operational parameters (source and intensity of light, pH and H2O2,

iron and RB5 concentration) that affect the efficiency of Fenton/UV-C and

ferrioxalate/H2O2/solar light processes during the oxidation of Reactive Black 5 are

studied.

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2.2 Experimental

2.2.1 Material

The azo dye, Reactive Black 5 (Color Index 20505), was kindly provided by DyStar

Anilinas Têxteis Lda. (Portugal) and used as received without further purification. UV-vis

absorption spectra and molecular structure of RB5 in non-hydrolyzed form are illustrated

in Figure 2.1. The chemicals used in the experiments, FeCl3 (Riedel-de-Haën), C2H2O4

(Fluka), FeSO4.7H2O (Panreac), H2O2 (Merck, Perhydrol, 30% w/w) and Na2SO3 (M&B)

were of reagent grade. All the solutions were prepared by dissolving requisite quantity of

dye in deionised water from a Millipore purification system. When appropriate, the pH of

the solution was adjusted using H2SO4 and NaOH solutions. Initial pH of solution was

monitored using a Basic pH Meter from Denver Instrument Company.

Figure 2.1 – UV-visible absorption spectra and chemical structure of Reactive Black 5.

2.2.2 Photoreactor

Batch experiments for Fenton/UV-C oxidation, were performed in a Heraeus

photoreactor. The cylindrical reactor of 800 mL capacity was made of borosilicate glass

with ports, at the top, for sampling. For Fenton/UV-C oxidation was used a low-pressure

mercury vapor lamp, Heraeus TNN 15/32, placed in axial position inside the reactor. The

reaction temperature was kept at the desired value within ± 0.5 ºC by using a

thermostatically controlled outer water jacket. For every experiment performed, the reactor

200 300 400 500 600 700 800

0

1

2

3

4

5

Abs

orba

nce

Wavelenght (nm)

N NNaO3SOCH2CH2O2S SO3Na

HO

H2N

SO3NaN NNaO3SOCH2CH2O2S

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43

was initially loaded with 500 mL of RB5 aqueous solution and continuous mixing was

maintained by means of a magnetic stirrer. Ferrioxalate/H2O2/solar light experiments were

carried out, in open air, at the University of Trás-os-Montes and Alto Douro campus,

Portugal (41º18’N; 7º45’W) under clear sky conditions. All photocatalytic experiments

were carried out under similar conditions on sunny days of May – August, between 11 AM

and 3 PM. Solar reactions were conducted in a glass reactor wrapped externally with

aluminium foil to avoid lateral penetration of irradiation through the sidewalls. During the

experiments solar light intensity was measured at 5-minutes intervals using a Macam Q102

PAR Radiometer (400-1000 nm). The measurements were standardized in the way that the

sensor was always set in the horizontal position. The average light intensity over the

duration of each experiment was calculated.

2.2.3 Analysis

For Fenton/UV-C process a desired quantity of dye/Fe2+/H2O2 solution was freshly

prepared from FeSO4.7H2O, H2O2 and the dye stock solution. Most of the experiments

were carried out at pH=5 of the solution. The required amount of Fe2+ was added into the

dye solution. In ferrioxalate/H2O2/solar light process the required amounts of Fe3+ and

oxalic acid were added simultaneously into the dye solution and mixed by means of a

magnetic stirrer. Finally, in both processes, the desired volume of H2O2 was injected into

the solution. In Fenton/UV-C process the reaction time was recorded when the UV lamp

was turned on, and in ferrioxalate/H2O2/solar light process when the solution was exposed

to solar irradiation. Samples of dye solution were withdrawn during the course of the

reaction, at periodic intervals, and analysed in a UV-vis scanning spectrum, 200-800 nm,

using a Jasco V-530 UV/vis (Tokyo, Japan) double-beam spectrophotometer. Na2SO3

solution was used to quench oxidation in samples before the spectrophotometric analysis.

The color of dye solution in the reaction mixture was obtained by the measure of

the absorbance at maximum wavelength (λmax = 595 nm) and computing the concentration

from calibration curve. Total Organic Carbon (TOC) measurements were carried out with a

Skalar Formacs TOC/TN analyser.

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2.3 Results and Discussion

Absorption spectra of the dye solutions were recorded. The concentration of residual dye in

solution was calculated by Beer-Lambert law using the optical density and the molar

extinction observed at the characteristic wavelength (λmax = 595 nm):

A = lεC (2.7)

where A is the absorbance, l, the path length (cm), ε, the molar extinction coefficient

(Lmol-1cm-1), and C, the dye concentration at time t (mol/L). Dye decolorization was

calculated as follows:

Dye decolorization = (1 - Cdye,t /Cdye,0) x 100% (2.8)

where Cdye,t and Cdye,0 are the concentrations of dye at reaction time t and 0, respectively.

2.3.1 Photochemical decolorization of Reactive Black 5

Initially, the photochemical degradability of the dye RB5 was carried out with

Fenton/UV-C and ferrioxalate/H2O2/solar light process to compare the decolorization

capacity of each one. From Figure 2.2 it is possible to verify that the decolorization of RB5

solutions was efficiently induced by both processes.

0 10 20 30 40 50 600

20

40

60

80

100

Time Evolution: Ferrioxalate/H2O2/Solar light Fenton/UV-C

RB5

Dec

olor

izat

ion

(%)

Time (min) Figure 2.2 – Reactive Black 5 decolorization evolution during Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 1.0x10-4 mol/L; iron

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Chapter 2 - Degradation of Reactive Black 5 by Fenton/UV-C and ferrioxalate/H2O2/solar light processes

45

concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-3mol/L; [H2O2] = 1.5x10-3 mol/L; pH = 5;

Solar light intensity average = 530 Wm-2; UV lamp = TNN 15/32 Heraeus; Reaction time = 60

min.

However, Fenton/UV-C process has a better decolorization capacity than

ferrioxalate/H2O2/solar light process. Although from the results it is not possible to

evaluate, for example, whether the higher decolorization of Fenton/UV-C process is due to

the source of iron or from the source of light. Therefore, to analyse the influence of each

parameter on dye decolorization several experiments were carried out that permits to

evaluate the employment of UV-C radiation, solar light and different sources of iron

(ferrous and ferrioxalate). In Table 2.1 are represented the results of that experiments.

Through this it is possible to observe that for a RB5 concentration of 1.0x10-4 mol/L, at pH

5, and with a solar light intensity average of 530 Wm-2, the dye decolorization is null after

60 minutes for the following processes: (1) RB5 + solar light; (3) RB5 + Fe2+ + solar light;

(7) RB5 + H2O2 + solar light and (11) RB5 + ferrioxalate + H2O2 + dark. In the process (2)

RB5 + UV-C was observed a small dye decolorization of about 11.4% in 30 minutes. In

process (7), where could be expected a significant decolorization due to the use of a

powerful oxidant - hydrogen peroxide (H2O2 = 1.78 V), the RB5 decolorization does not

happen. This result reveals that RB5 azo dye has a complex and resistant molecular

structure (Figure 2.1). Therefore, decolorization of Reactive Black 5 could be primarily

attributed to the hydroxyl radicals, with a higher redox potential (HO• = 2.80 V), generated

from Fenton/UV-C and ferrioxalate/H2O2/solar light processes.

Comparing processes (1) and (2) results reveal a better RB5 decolorization capacity

of the UV-C radiation than solar light. The addition of Fe2+ to the UV-C radiation (process

4) promotes an increase in dye decolorization, compared to process 2, achieving the value

of 25.4%. However, the addition of Fe2+ to process (3) RB5 + solar light does not effect

positively to the dye decolorization.

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Chapter 2 - Degradation of Reactive Black 5 by Fenton/UV-C and ferrioxalate/H2O2/solar light processes

46

Table 2.1 – Reactive Black 5 decolorization efficiencies with different processes.

Process Conditions Reaction

Time (min)

RB5 Decolorization

(%)

1. RB5 + solar light sunny day 60 0

2. RB5 + UV-C UV lamp 30 11.4

3. RB5 + Fe2+ + solar light Fe2+ =1.5x10-4 mol/L;

sunny day 60 0

4. RB5 + Fe2+ + UV-C Fe2+ =1.5x10-4 mol/L;

UV lamp 30 25.4

5. RB5 + ferrioxalate + solar light Fe3+ =1.5x10-4 mol/L;

sunny day 30 16.4

6. RB5 + ferrioxalate + UV-C Fe3+ =1.5x10-4 mol/L;

UV lamp 30 53.5

7. RB5 + H2O2 + solar light H2O2=1.5x10-3 mol/L;

sunny day 60 0

8. RB5 + Fe2+ + H2O2 + dark Fe2+ =1.5x10-4 mol/L;

H2O2 =1.5x10-3 mol/L30 97.4

9. RB5 + Fe2+ + H2O2 + solar light

Fe2+ =1.5x10-4 mol/L;

H2O2=1.5x10-3 mol/L;

sunny day

30 97.5

10. RB5 + Fe2+ + H2O2 + UV-C

Fe2+ =1.5x10-4 mol/L;

H2O2=1.5x10-3 mol/L;

UV lamp

30 98.1

11. RB5 + ferrioxalate + H2O2 + dark Fe3+ =1.5x10-4 mol/L;

H2O2 =1.5x10-3 mol/L60 0

12. RB5 + ferrioxalate + H2O2 + solar light

Fe3+ =1.5x10-4 mol/L;

H2O2=1.5x10-3 mol/L;

sunny day

30 93.2

13. RB5 + ferrioxalate + H2O2 + UV-C

Fe3+ =1.5x10-4 mol/L;

H2O2=1.5x10-3 mol/L;

UV lamp

30 98.7

[RB5]0 = 1.0x10-4 mol/L; oxalic acid = 9.0x10-3mol/L; pH = 5; solar light intensity average (sunny day) =

530 Wm-2; UV lamp = TNN 15/32 Heraeus.

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47

By adding H2O2 to the processes (3) and (4) (processes (9) RB5 + Fe2+ + H2O2 +

solar light and (10) RB5 + Fe2+ + H2O2 + UV-C) it is visible that decolorization capacity

increases significantly for both processes, achieving a very similar decolorization

percentage of 97.5% and 98.1%, respectively. Process (8) RB5 + Fe2+ + H2O2 + dark

shows a decolorization of 97.4%. With a ferrioxalate iron source (processes (5) and (6)) the

UV-C radiation for a time reaction of 30 min, have a higher decolorization capacity than

solar light (53.5% and 16.4%, respectively). By comparing processes (11) (dark, 0 %) and

(12) (solar light, 93.2%), it is patent that light is absolutely necessary for processes

involving ferrioxalate. Processes (12) and (13) present a decolorization capacity of 93.2

and 98.7%, respectively, evidencing that artificial UV-C light leads to a better performance

than solar light.

The higher efficiency of processes (10) RB5 + Fe2+ + H2O2 + UV-C and (13) RB5

+ ferrioxalate + H2O2 + UV-C, achieving a decolorization of 98.1% and 98.7%, signifies

that the combination between UV-C lamp, ferrous ions and ferrioxalate has a sensible

increase on dye decolorization when compared to the experiments with solar light.

2.3.2 Kinetic analysis of ferrioxalate processes

For a better knowledge of decolorization processes with ferrioxalate were also

evaluated the reaction kinetics and the half-life time (t1/2). As show in Table 2.2 the

disappearance of dye during the first 30 min of oxidation could be described as a first-

order reaction kinetics with regard to dye concentration. Initial decolorization rate

constants were determined from the slope of -ln(C/C0) vs t (min) plots, where C0 and C are

dye concentrations at time zero and t, respectively.

Table 2.2 – First order rate kinetics (k) and half-life (t1/2) of dye decolorization.

Oxidation Processes k (min-1) t1/2 (min)

5. RB5 + ferrioxalate + solar light 0.0044 ---

6. RB5 + ferrioxalate + UV-C 0.0264 27.2

11. RB5 + ferrioxalate + H2O2 + dark --- ---

12. RB5 + ferrioxalate + H2O2 + solar light 0.0772 5.4

13. RB5 + ferrioxalate + H2O2 + UV-C 0.0922 3.7

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Chapter 2 - Degradation of Reactive Black 5 by Fenton/UV-C and ferrioxalate/H2O2/solar light processes

48

As it can be seen in Table 2.1 and comparing k values and t1/2 in Table 2.2 it

follows that process (13) RB5 + ferrioxalate + H2O2 + UV-C process, when compared to

process (12) RB5 + ferrioxalate + H2O2 + solar light, presents an improved decolorization

capacity. This fact is due to the little effect of solar light radiation as can be seen for the

small k value process (5) RB5 + ferrioxalate + solar light. In process (6) RB5 + ferrioxalate

+ UV-C, although there is little power of the low-pressure mercury vapor lamp TNN

15/32, the k value is six times higher than that obtained in the process (5). This result

permits defined as more efficient, with these experimental conditions, the (13) RB5 +

ferrioxalate + H2O2 + UV-C process. However, to have a complete knowledge of optimal

conditions the next steps of this work are to assess the capacity of each principal process

(Fenton/UV-C and ferrioxalate/H2O2/solar light) that oxidizes the Reactive Black 5 azo

dye.

2.3.3 Effect of pH

The effect of pH on the RB5 decolorization by processes (10) RB5 + Fe2+ + H2O2 +

UV-C and (12) RB5 + ferrioxalate + H2O2 + solar light is shown in Figure 2.3. This figure

shows that pH significantly influences the conversion of RB5 in both processes. The

experiments were carried out at pH between 1 and 8. At low pH (1 and 2) was obtained a

very low decolorization in both processes. In the Fenton/UV-C process the decolorization

percentage, for a reaction time of 30 min, was 32% and 46% for pH 1 and 2, respectively.

For ferrioxalate/H2O2/solar light process the decolorization was minor than Fenton/UV-C

process at this pH, achieving a decolorization of 2% for pH 1 and 39% for pH 2. The low

decolorization at pH 1 and 2 is probably due to the hydroxyl radical scavenging by the H+

ions (Eq. 2.9) [16].

HO• + H+ + e- → H2O (2.9)

By increasing the pH for 3 was obtained the highest decolorization for Fenton/UV-

C, 98.6%. For pH above 3 the Fenton/UV-C process decolorization capacity is very similar

to that for pH 3, achieving a color removal of about 98% for all pH. In the

ferrioxalate/H2O2/solar light process for pH 3 a color removal of 69% was achieved, with

increasing the decolorization capacity until the pH 5, the highest value for this process

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49

being 90%. For pH above 5 the color removal capacity decreases until the value of 72% for

pH 8. This behavior could be explained by the formation of ferric hydroxo complexes

during the reaction, which blocks the decomposition of hydrogen peroxide catalyzed by the

ferrous iron [22].

0 1 2 3 4 5 6 7 8 90

20

40

60

80

100

pH Effect: Fenton/UV-C Ferrioxalate/H2O2/Solar light

RB5

Dec

olor

izat

ion

(%)

pH Figure 2.3 – Effect of pH on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 1.0x10-4 mol/L; Iron

concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-3mol/L; [H2O2] = 1.5x10-3 mol/L; UV lamp =

TNN 15/32 Heraeus; Reaction time = 30 min; Solar light intensity average = 530 Wm-2.

2.3.4 Effect of H2O2 dosage

Figure 2.4a and b shows the relationship between degradation of dye and initial

dosage of H2O2 in the Fenton/UV-C and ferrioxalate/H2O2/solar light processes. The

objective of this evaluation is to select the best operational dosage of H2O2 in both

processes. In Fenton/UV-C process, the addition of H2O2 between 0.5x10-3 and 2.0x10-3

mol/L increases the decolorization from 86% to 99%, respectively, at 20 minutes. For

ferrioxalate/H2O2/solar light process is achieved a RB5 decolorization of 78% to a H2O2

dosage of 1.5x10-3 mol/L. However, increasing the peroxide dosage to 2.0x10-3 mol/L, dye

decolorization decreases to 73 %, also for a reaction time of 20 minutes. This decrease is

probably due to the scavenging of HO• radicals by the H2O2, which can be expressed by

Equations 2.10 and 2.11 [23,24]:

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50

HO• + H2O2 → H2O + HO2• (2.10)

HO2• + HO• → H2O + O2 (2.11)

0,5 1,0 1,5 2,00

20

40

60

80

100

Peroxide Dosage: Fenton/UV-C Ferrioxalate/H2O2/Solar light

RB5

Dec

olor

izat

ion

(%)

H2O2 (10-3mol/L) Figure 2.4a – Effect of the peroxide dosage on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 1.0x10-4 mol/L; Iron

concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-3mol/L; pH = 5; UV lamp = TNN 15/32

Heraeus; Reaction time = 20 min; Solar light intensity average = 530 Wm-2.

0,5 1,0 1,5 2,00

20

40

60

80

100

Peroxide Dosage: Fenton/UV-C Ferrioxalate/H2O2/Solar light

RB5

Dec

olor

izat

ion

(%)

H2O2 (10-3mol/L) Figure 2.4b – Effect of the peroxide dosage on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 1.0x10-4 mol/L; Iron

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Chapter 2 - Degradation of Reactive Black 5 by Fenton/UV-C and ferrioxalate/H2O2/solar light processes

51

concentration = 1.5x10-4 mol/L; Oxalic acid = 9.0x10-3mol/L; pH = 5; UV lamp = TNN 15/32

Heraeus; Reaction time = 60 min; Solar light intensity average = 530 Wm-2.

Although for a reaction time of 60 minutes the decolorization percentage achieved

for Fenton/UV-C and ferrioxalate/H2O2/solar light processes are similar to all peroxide

dosages. The difference between the two processes, for the same peroxide dosage, is minor

for a reaction time of 60 minutes than for 20 minutes. Ferrioxalate/H2O2/solar light process

increases its decolorization capacity with time, revealing that reaction time is very

important in RB5 decolorization. For a RB5 concentration of 1.0x10-4 mol/L, 1.5x10-3

mol/L of H2O2 could be defined as the optimum dosage.

2.3.5 Effect of iron dosage

The effect of adding iron on RB5 decolorization has been studied. The results are

shown in Figure 2.5a and b. The amount of iron is one of the main parameters that

influence the Fenton/UV-C and ferrioxalate/H2O2/solar light processes. The results indicate

that the extent of decolorization increases with a higher initial iron concentration.

In Fenton/UV-C process addition of Fe2+ from 0.5x10-4 to 2.0x10-4 mol/L increases

color removal from 89% to 96% for a reaction time of 20 minutes. From results it is

possible say that efficiency of RB5 destruction increases with a higher initial Fe2+

concentration. Although, by increasing the iron dosage from 1.5x10-4 to 2.0x10-4 mol/L

only a small decrease in decolorization is verified. It may be explained by redox reactions

that HO• radicals may be scavenged either by the reaction with hydrogen peroxide present

or with another Fe2+ molecule as mentioned below (Eqs. 2.12 and 2.13) [25].

H2O2 + HO• → H2O + HO2• (2.12)

Fe2+

+ HO• → HO- + Fe

3+ (2.13)

In ferrioxalate/H2O2/solar light process, to the same reaction time, addition of Fe3+

from 0.5x10-4 to 2.0x10-4 mol/L increases color removal from 48% to 79%. The lower

decolorization capacity at small concentration of iron is probably due to the lowest HO•

radicals production available for oxidation. But for a reaction time of 60 minutes a

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Chapter 2 - Degradation of Reactive Black 5 by Fenton/UV-C and ferrioxalate/H2O2/solar light processes

52

significant increase in RB5 decolorization is observed in both processes. However, in the

ferrioxalate/H2O2/solar light process the enhancement in the decolorization is higher.

0,0 0,5 1,0 1,5 2,00

20

40

60

80

100

Iron Dosage: Fenton/UV-C Ferrioxalate/H2O2/Solar lightR

B5 D

ecol

oriz

atio

n (%

)

Iron Dosage (10-4mol/L) Figure 2.5a – Effect of the iron dosage on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 1.0x10-4 mol/L; [H2O2] =

1.5x10-3 mol/L; Oxalic acid = 9.0x10-3mol/L; pH = 5; UV lamp = TNN 15/32 Heraeus; Reaction

time = 20 min; Solar light intensity average = 530 Wm-2.

0,0 0,5 1,0 1,5 2,00

20

40

60

80

100

Iron Dosage: Fenton/UV-C Ferrioxalate/H2O2/Solar light

RB5

Dec

olor

izat

ion

(%)

Iron Dosage (10-4mol/L) Figure 2.5b – Effect of the iron dosage on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 1.0x10-4 mol/L; [H2O2] =

1.5x10-3 mol/L; Oxalic acid = 9.0x10-3mol/L; pH = 5; UV lamp = TNN 15/32 Heraeus; Reaction

time = 60 min; Solar light intensity average = 530 Wm-2.

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53

The decolorization increases, for the same iron dosage, from 79 to 93% for the

ferrioxalate/H2O2/solar light process and from 96 to 99% for Fenton/UV-C process. This

reveals an important dependence of the ferrioxalate/H2O2/solar light process on the

reaction time. For both processes 1.5x10-4 mol/L of iron can be used as the optimum

dosage.

2.3.6 Effect of dye concentration

The effect of initial dye concentration on the Fenton/UV-C and

ferrioxalate/H2O2/solar light processes was investigated, since pollutant concentration is an

important parameter in wastewater treatment. The influence of the concentration is shown

in Figure 2.6a and b. From these figures it is possible observe that the extent of degradation

decreases with the increase in the initial dye concentration. The increase of RB5

concentration from 0.5x10-4 mol/L to 1.5x10-4 mol/L decreases the decolorization from

99% to 93% for Fenton/UV-C and from 98% to 22% for ferrioxalate/H2O2/solar light

process in 20 minutes. A higher concentration increases the number of dye molecules, but

not the HO• radical concentration, and so the removal rate diminishes. In both processes

the high color of dye concentration makes the penetration of photons difficult, even from

UV-C and from solar light into dye solution, thereby decreasing the hydroxyl radical

concentration [15]. After 60 minutes of reaction time the ferrioxalate/H2O2/solar light

process reveals a better performance achieved, even for the highest RB5 concentration

studied - an 83% color removal.

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54

0,0 0,5 1,0 1,5 2,00

20

40

60

80

100

RB5 Concentration: Fenton/UV-C Ferrioxalate/H2O2/Solar lightR

B5 D

ecol

oriz

atio

n (%

)

Dye Initial Concentration (10-4mol/L) Figure 2.6a – Effect of dye initial concentration on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: Iron concentration = 1.5x10-4

mol/L; [H2O2] = 1.5x10-3 mol/L; Oxalic acid = 9.0x10-3mol/L; pH = 5; UV lamp = TNN 15/32

Heraeus; Reaction time = 20 min; Solar light intensity average = 530 Wm-2.

0,0 0,5 1,0 1,5 2,00

20

40

60

80

100

RB5 Concentration: Fenton/UV-C Ferrioxalate/H2O2/Solar light

RB5

Dec

olor

izat

ion

(%)

Dye Initial Concentration (10-4mol/L) Figure 2.6b – Effect of dye initial concentration on the decolorization of RB5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: Iron concentration = 1.5x10-4

mol/L; [H2O2] = 1.5x10-3 mol/L; Oxalic acid = 9.0x10-3mol/L; pH = 5; UV lamp = TNN 15/32

Heraeus; Reaction time = 60 min; Solar light intensity average = 530 Wm-2.

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55

2.3.7 Effect of solar light intensity

The solar light intensity changes during the day and with the climatic conditions.

Therefore, to evaluate the effect of solar light intensity in the ferrioxalate/H2O2/solar light

process were performed several experiments at different weather conditions – sunny day

and cloudy day – at the same hour of the day. From the Figure 2.7 it is visible that RB5

decolorization is significantly different during the first minutes – half an hour – to

experiments with sunny or cloudy day. In the cloudy day the decolorization achieved at 30

minutes is 75 % and in the sunny day for the same reaction time it is 92 %. However for a

reaction time of 60 minutes the decolorization capacity of both experiments is the same –

93 %. From these results it is possible to conclude that if the solar light intensity was minor

a higher retention time in the reactor could be sufficient to find the same color removal.

0 10 20 30 40 50 600

20

40

60

80

100

Sunny Day Cloudy Day

RB5

Dec

olor

izat

ion

(%)

Time (min) Figure 2.7 – Effect of solar light intensity on the decolorization of RB5 by ferrioxalate/H2O2/solar

light processes. Experimental conditions: Iron concentration = 1.5x10-4 mol/L; [H2O2] = 1.5x10-3

mol/L; Oxalic acid = 9.0x10-3 mol/L; pH = 5; Solar light intensity average: sunny day = 530 Wm-2;

cloudy day = 230 Wm-2.

2.3.8 Mineralization study

It is known that reaction intermediates can be formed during the oxidation of azo

dyes and some of them could be long-lived and even more toxic than the parent

compounds. Therefore, it is necessary understand the mineralization degree of the azo dye

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56

RB5 to evaluate the degradation level applied by Fenton/UV-C and ferrioxalate/H2O2/solar

light processes. To quantitatively characterize the mineralization of azo dyes in the

solution, the TOC removal ratio is used in the study, which is defined as follows:

TOC removal ratio = (1-TOCt/TOC0) x 100%

where TOCt and TOC0 are the TOC values at reaction time t and 0, respectively.

0

25

50

75

100

Fenton/UV-C Ferriox./H2O2/Solar light

Rem

oval

(%)

TOC

Color

Figure 2.8 – Comparison between decolorization and TOC removal of RB5 after Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Experimental conditions: [RB5] = 1.0x10-4 mol/L; [H2O2] =

1.5x10-3 mol/L; Oxalic acid = 9.0x10-3 mol/L; Iron concentration = 1.5x10-4 mol/L; UV lamp =

TNN 15/32 Heraeus; Solar light intensity average = 530 Wm-2; Reaction time = 1 hour; pH = 5.

Figure 2.8 presents the color degradation and TOC removal ratio of the azo dye

RB5 with Fenton/UV-C and ferrioxalate/H2O2/solar light processes. As could be seen, dye

decolorization is much higher than TOC removal even in Fenton/UV-C and also in

ferrioxalate/H2O2/solar light processes. Although, it is visible from this figure that

Fenton/UV-C process presents a TOC removal higher than ferrioxalate/H2O2/solar light

process, 46.4% and 29.6%, respectively. So, from this analysis it is evident that neither

Fenton/UV-C nor ferrioxalate/H2O2/solar light has the capacity of eliminate the RB5 dye.

However, the employment of the UV lamp benefits the azo dye mineralization when

compared to the solar light. Although from the economical point of view, the use of solar

light could be a good alternative in dye decolorization.

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57

2.4 Conclusions

In this work was evaluated the decolorization and mineralization capacity of two

advanced photochemical processes: Fenton/UV-C and ferrioxalate/H2O2/solar light on

Reactive Black 5. From the results the following conclusions can be drawn:

- Fenton/UV-C and ferrioxalate/H2O2/solar light processes, within of the used

experimental conditions, lead to more than 90% of Reactive Black 5 decolorization in half

an hour.

- The experiments with RB5 + ferrioxalate follow a first-order kinetic law even

with UV-C or solar light alone and with hydrogen peroxide addition. However, when UV-

C lamp + H2O2 was employed the kinetic rate (k) was higher comparatively to the solar

light + H2O2 combination, achieving, consequently, a minor half-life time (t1/2).

- Optimal experimental conditions for both processes, with a RB5 concentration of

1.0x10-4 mol/L, can be summarized as: pH=5, hydrogen peroxide dosage = 1.5x10-3 mol/L

and iron dosage = 1.5x10-4 mol/L.

- The Fenton/UV-C and ferrioxalate/H2O2/solar light processes do not only

decolorize the dye solutions but also partially mineralize the azo dye RB5.

- Although the very similar decolorization is noted in both processes, the

employment of the UV lamp benefits the azo dye degradation. However, from the

economical point of view the employment of the natural resource – solar light – could be

an interesting option due to its low cost and the fact of being environmentally harmless.

References

[1] Chacón JM, Leal MT, Sánchez M, Bandala ER. Solar photocatalytic degradation of azo dyes by

photo-Fenton process. Dyes and Pigments. 2006;69:144-150.

[2] Gonçalves MST, Pinto EMS, Nkeonye P, Oliveira-Campos AMF. Degradation of C. I. Reactive

Orange 4 and its simulated dyebath wastewater by heterogeneous photocatalysis. 2005;64:135-139.

[3] Chung KT, Stevens SEJ. Degradation of azo dyes by environmental microorganisms and

helmints. Environ. Toxicol Chem. 1993;54:435-441.

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58

[4] Chung KT, Stevens SEJ, Cerniglia CE. The reduction of azo dyes by the intestinal microflora.

Crit. Rev. Microbiol. 1992;18:175-197.

[5] van der Zee FP. Anaerobic azo dye reduction. Doctoral Thesis. Wageningen University.

Wageningen, The Netherlands, 2002,142 pages.

[6] Park H, Choi W. Visible light and Fe(III)-mediated degradation of Acid Orange in the absence

of H2O2. Journal of Photochemistry and Photobiology A: Chemistry 2003;159:241-247.

[7] Legrini O, Oliveros E, Braun AM. Photochemical processes for water treatment. Chem. Rev.

1993;93:671-698.

[8] Nogueira RFP, Silva MRA, Trovó AG. Influence of the iron source on the solar photo-Fenton

degradation of different classes of organic compounds. Solar Energy. 2005;79:384-392.

[9] Peres JAS, Carvalho LHM, Boaventura RAR, Costa CAV. Characteristics of

p-hydroxybenzoic acid oxidation using Fenton's reagent. Journal of Environmental Science and

Health Part A – Toxic. 2004;39:1–17.

[10] Kuo WG. Decolorizing dye wastewater with Fenton's reagent. Water Research

1992;26(7):881-886.

[11] Walling C. Intermediates in the reactions of Fenton type reagents. Accounts of Chemical

Research 1998;31(4):155-157.

[12] Venkatadri R, Peters RW. Chemical oxidation technologies: ultraviolet light/hydrogen

peroxide, Fenton's reagent, and titanium dioxide-assisted photocatalysis. Hazardous Waste &

Hazardous Materials 1993;10(2):107-149.

[13] Chen R, Pignatello J. Role of quinone intermediates as electron shuttles in Fenton oxidations

of aromatic compounds. Environmental Science Technologie 1997;31:2399-2406.

[14] Benitez FJ, Beltran-Heredia J, Acero JL, Rubio FJ. Contribution of free radicals to

chlorophenols decomposition by several advanced oxidation processes. Chemosphere

2000;41:1271-1277.

[15] Feng J, Hu X, Yue PL, Zhu HY, Lu GQ. Discoloration and mineralization of Reactive Red

HE-3B by heterogeneous photo-Fenton reaction. Water Research 2003;37:3776-3784.

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[16] Muruganandham M, Swaminathan M. Decolourisation of Reactive Orange 4 by Fenton and

photo-Fenton oxidation technology. Dyes and Pigments 2004;63:315-321.

[17] Safarzadeh-Amiri A, Bolton JR, Cater SR. Ferrioxalate-mediated photodegradation of organic

pollutants in contaminated water. Water Research. 1997;31:787–798.

[18] Safarzadeh-Amiri A, Bolton JR, Cater SR. Ferrioxalate-mediated solar degradation of organic

contaminants in water. Solar Energy. 1996;56:439–443.

[19] Nogueira RFP, Trovó AG, Modé DF. Solar photodegradation of dichloroacetic acid and 2,4-

dichlorophenol using an enhanced photo-Fenton process. Chemosphere. 2002;48:385-391.

[20] Bauer R, Waldner G, Fallman H, Hager S, Klare M, Krutzler T. The photo-Fenton reaction

and the TiO2/UV process for wastewater treatment-novel developments. Catalysis Today.

1999;53:131-144.

[21] Selvam K, Muruganandham M, Swaminathan M. Enhanced heterogeneous ferrioxalate photo-

Fenton degradation of reactive orange 4 by solar light. Solar Energy Materials & Solar Cells. 2005;

89: 61-74.

[22] Bigda RJ. Consider Fenton’s chemistry for wastewater treatment. Chem. Eng. Prog.

1995;91:62-66.

[23] Walling CH. Fenton’s reagent revisited. Acc. Chem. Res. 1975;8:125-131.

[24] Fernandez J, Bandara J, Lopez A, Buffar Ph, Kiwi J. Photo-assisted Fenton degradation of

nonbiodegradable azo dye (Orange II) in Fe-free solutions mediated by cation transfer membranes.

Langmuir 1999;15(1):185-192.

[25] Malik PK, Saha SK. Oxidation of direct dyes with hydrogen peroxide using ferrous

ion as catalyst. Separation and Purification Technology 2003;31:241-250.

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CHAPTER 3 – DEGRADATION OF A TEXTILE REACTIVE AZO DYE BY A

COMBINED CHEMICAL-BIOLOGICAL PROCESS: FENTON’S REAGENT-

YEAST*

Abstract

This work presents the results of our studies on the decolorization of aqueous azo dye

Reactive Black 5 (RB5) solution combining an Advanced Oxidation Process (Fenton’s

reagent) followed by an aerobic biological process (mediated by the yeast Candida

oleophila). Under our conditions, initial experiments showed that Fenton’s process alone,

as well as aerobic treatment by Candida oleophila alone, exhibited the capacity to

significantly decolorize azo dye solutions up to 200 mg/L, within about 1 and 24 hours

respectively. By contrast, neither Fenton’s reagent nor Candida oleophila sole treatments

showed acceptable decolorizing abilities for higher initial dye concentrations (300 and 500

mg/L). However, it was verified that Fenton’s reagent process lowered these higher azo

dye concentrations to a value less than 230 mg/L, which is apparently compatible with the

yeast action. Therefore, to decolorize higher concentrations of RB5 and to reduce process

costs the combination between the two processes was evaluated. The final decolorization

obtained with Fenton’s reagent process as primary treatment, at 1.0x10-3 mol/L H2O2 and

1.0x10-4 mol/L Fe2+, and growing yeast cells as a secondary treatment, achieves a color

removal of about 91% for an initial RB5 concentration of 500 mg/L.

* Adapted from: Lucas M.S., Peres J.A. Water Research. 2007, 41, 1103-1109.

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3.1 Introduction

Textile wastewaters are strongly colored and contain high amounts of organic

matter depending on forms of dyes and auxiliary chemicals (Meriç and Kaptan, 2004;

Muruganandham and Swaminathan, 2004). The traditional treatment techniques applied in

textile wastewaters, such as chemical coagulation/flocculation, membrane separation

(ultrafiltration, reverse osmosis) or activated carbon adsorption only does a phase transfer

of the pollutant. Moreover, conventional biological treatment such as activated sludge is

considered an unsatisfactory solution to these effluents due to the high content of dyestuffs,

surfactants and additives, which generally are organic compounds of complex structures,

that provokes resistance to biodegradation.

Among 20-30 different chemical or chromophore structure dye groups,

anthraquinone, phthalocyanine, triarylmethane and azo dyes are quantitatively the most

important groups. Azo dyes are synthetic organic compounds widely used in textile dyeing,

paper printing and other industrial processes such as the manufacture of pharmaceutical

drugs, toys and foods. Within the azo dyes wide types can by distinguished: acid, reactive,

disperse, vat, metal complex, mordant, direct, basic and sulphur dyes (van der Zee, 2002).

The reactive azo dyes are highly recalcitrant to conventional wastewater treatment

processes. In fact, as much as 90% of reactive dyes can remain unaffected after activated

sludge treatment (Pierce, 1994). Therefore, alternative methods should be implemented for

effective pollution abatement of dyed effluents.

Advanced Oxidation Processes offers a highly reactive non-specific oxidant called

hydroxyl radicals (HO•), capable of destroying a wide range of organic pollutants in water

and wastewater (Legrini et al., 1993). Fenton's reagent is a homogeneous catalytic

oxidation process using a mixture of hydrogen peroxide and ferrous ions, in an acidic

environment resulting a complex redox reaction (Lipczynska-Kochany, 1991; Kuo, 1992;

Walling, 1998). The ferrous ion initiates and catalyses the decomposition of H2O2,

resulting in the generation of hydroxyl radicals, HO• (Venkatadri and Peters, 1993; Chen

and Pignatello, 1997).

H2O2 + Fe2+

→ Fe3+

+ HO- + HO• [3.1]

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The Fenton’s reagent has the capacity to completely decolorize and partially

mineralize textile industry dyes in short reaction time, as reported by some studies

(Neamtu et al., 2001; Kang et al., 2002; Lucas and Peres, 2006). Also its capacity to

improve organic biodegradability of toxic or non-biodegradable wastewaters has been

described (Chamarro et al., 2001).

The biological treatment of wastewaters containing organic compounds, like azo

dyes, is not an easy process due to the refractory character of some of then. However, since

1990, several reports have clearly demonstrated the effectiveness of decolorization and

mineralization of dyes by white-rot basidiomycetous strains belonging to genera

Phanerochaete, Bjerkandera, Phlebia, Pleurotus, Pycnoporus and Trametes among others

(Cripps et al., 1990; Fu and Viraraghavan, 2001; Gill et al., 2002; Selvam et al., 2003;

Máximo et al., 2003). Fungal treatment of dyed effluents removes several chromoforic

groups and thus decreases its toxicity and esthetic impact in the receiving water bodies.

More recently it was observed that a few ascomycetous yeast species such as Candida

zeylanoides (Martins et al., 1999; Ramalho et al., 2002), Candida oleophila (Lucas et al.,

2006), Candida tropicalis, Debaryomyces polymorphus (Yang et al., 2003) and

Issatchenkia occidentalis (Ramalho et al., 2004) perform a putative enzymatic

biodegradation and concomitant decolorization of azo dyes. However, the difficulties and

even failures in biological plant operation at high azo dye concentrations, strongly suggest

the use of pre-chemical process (Scott and Ollis, 1995). Therefore, the Fenton’s reaction

was employed in the current work as a pre-treatment for further aerobic treatment with the

yeast C. oleophila of Reactive Black 5. This work is, to the best of our knowledge, the first

study that combines Fenton’s reagent, as a pre-treatment, with yeasts as a secondary

treatment.

3.2 Experimental

3.2.1 Reagents and microbiological media

The azo dye, Reactive Black 5 (CI 20505), was kindly provided by DyStar Anilinas

Texteis Lda (Portugal) and used without prior purification. Molecular structure and UV-

visible absorption spectra of RB5 was previously illustrated in Figure 2.1. FeSO4.7H2O

was purchased from Panreac, H2O2 (Perhydrol, 30% w/w) from Merck and yeast malt

(YM) agar from Difco. Other chemicals and medium components were at least analytical

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64

grade reagents. Solutions were prepared by dissolving dye in deionised Millipore type

water accordingly to desired final concentrations (w/v). pH was monitored in initial and

treated samples (Denver Instrument Company).

3.2.2 Fenton’s reagent experiments

Batch experiments for Fenton oxidation were performed in a cylindrical

borosilicate glass reactor of 800 mL capacity, with sampling ports at the top. The reaction

temperature was kept at the desired value within ±0.5 ºC using a thermostatically

controlled outer water jacket. For every experiment performed, the reactor was initially

loaded with 500 mL of RB5 aqueous solution and continuous mixing was maintained by

means of a magnetic stirrer. In all experiments a necessary quantity of dye/Fe2+/H2O2

solution was freshly prepared from FeSO4.7H2O, H2O2 and dye stock solution.

Experiments were carried out, at an initial pH=5.0 because the non-buffered

solutions used in used in the Fenton’s reactions suffer a pH decrease during the reaction

time to a pH range around 3.0-4.0. The required amounts of Fe2+ and H2O2 were added

simultaneously into dye solution. Na2SO3 solution was used to quench the Fenton’s reagent

oxidation.

3.2.3 Yeast (Candida oleophila) experiments

Batch cultures for biodegradation experiments with C. oleophila were conducted in

minimal medium containing (per litre): 5.0 g glucose, 1.0 g (NH4)2SO4, 1.0 g KH2PO4, 0.5

g MgSO4.7H2O, 0.1 g yeast extract, 0.1 g CaCl2.2H2O and different dyestuff amounts (100,

200, 300, 500 mg/L final concentrations). The minimal medium, dyestuff solutions and the

effluent treated by Fenton’s reagent were autoclaved at 121ºC for 15 min, to assure that no

other microrganism than Candida oleophila it will be present in the solution. One mL of

yeast suspension prepared from a recent grown culture in the same medium without dye

and aseptically adjusted to an Abs640 = 1.0 was used to inoculate 250 mL Erlenmeyer

flasks containing 100 mL of medium. Incubations were carried out on an orbital shaker set

at 120 rpm and 26ºC. Abiotic controls (without yeast inoculation) were always included.

Samples were periodically collected for determination of color removal. In the combined

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experiments - Fenton’s reagent and Candida oleophila - it was not necessary to adjust the

pH of the reaction mixture due to the effect of the culture medium added.

3.2.4 Other analytical procedures

Both absorbance readings at visible maximum peak (595 nm) and UV-Vis spectrum

between 200-800 nm were performed using a Jasco V-530 double-beam

spectrophotometer. All values and data points presented are the means of at least three

independent assays unless otherwise stated. The observed standard deviation of

experimental data was always less than 6% of the reported value. The concentration of

residual dye in solution was calculated by Beer-Lambert law, after dilution when

necessary, using the optical density and the molar extinction coefficient observed at the

characteristic wavelength (λmax = 595 nm) and expressed as:

Dye decolorization = (1 - Cdye,t/Cdye,0) x 100% [3.2]

where Cdye,t and Cdye,0 are the concentration of dye at reaction time t and 0, respectively.

3.3 Results and Discussion

3.3.1 Reactive Black 5 decolorization with Fenton’s reagent

The Fenton’s reagent decolorization capacity at different RB5 concentrations was

evaluated since pollutant concentration is an important parameter in wastewater treatment.

The concentrations used in this study were 100, 200, 300 and 500 mg/L. For this purpose it

was selected the hydrogen peroxide concentration of 1.5x10–3 mol/L and the ferrous iron

concentration of 1.5x10-4 mol/L for above-mentioned RB5 concentrations. The initial

molar ratio between hydrogen peroxide and ferrous iron was maintained at 10:1 during this

work in Fenton’s reagent process (Lucas and Peres, 2006). In Figure 3.1 it is possible to

observe that the extent of RB5 decolorization decreases with increasing initial dye

concentrations. For a reaction time of 60 minutes, Fenton’s decolorization capacity

decreases from 98.0% to 62.6% when dye concentration varied from 100 and 500 mg/L.

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0 10 20 30 40 50 60

0

20

40

60

80

100

Dye Concentration: 5.0x10-4 mol/L

3.0x10-4 mol/L

2.0x10-4 mol/L

1.0x10-4 mol/L

Rem

aini

ng R

B5 (%

)

Time (min) Figure 3.1 – Effect of RB5 concentration on decolorization by Fenton’s reagent process.

Experimental conditions: [Fe2+] = 1.5x10-4 mol/L; [H2O2] = 1.5x10–3 mol/L; Temperature = 20ºC;

pH = 5.0.

Under these hydrogen peroxide and ferrous iron dosages, Fenton’s reagent was

unable to completely decolorize RB5 solutions at initial concentrations of 300 and 500

mg/L.

3.3.2 Reactive Black 5 decolorization with Candida oleophila

Almost full decolorization (95-100%) was observed in batch cultures of C.

oleophila yeast cells containing RB5 up to 200 mg/L (Figure 3.2). It is worth noting that C.

oleophila achieves this performance within 20-24h in the presence of lower glucose

concentration (0.5% w/v) and without visible signs of dyestuff adsorption to yeast cells.

Since higher initial dye concentrations (300 and 500 mg/L) exhibited low decolorization

yields and yeast biomass growth was not significantly affected, an apparent dye inhibition

should have occurred as previously observed (Lucas et al., 2006). Furthermore yeast cells

remain colored, a phenomenon not observed with batch cultures containing initial dye

concentrations up to 200 mg/L.

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67

0 10 20 30 40 50 60

0

20

40

60

80

100

RB5

Con

cent

ratio

n (%

)

Time (Hour) Figure 3.2 – Time course decolorization of RB5 at 100 mg/L (), 200 mg/L (), 300 mg/L ()

and 500 mg/L ( ) initial concentrations in batch cultures of Candida oleophila.

3.3.3 Kinetic analysis

A comparative kinetic study was carried out for the chemical process with Fenton’s

reagent and for the biological process with C. oleophila cells. Initial decolorization rate

constants (k) were determined, for both processes, from the slope of -ln(C/C0) vs t (time)

plots where C0 and C are dye concentration at time zero and at time t, respectively. It is

also presented the half-life times (t1/2), i.e. the time necessary to reduce 50% of initial RB5

concentration for each process. The half-life times are determined by interpolation from

experimental data.

3.3.4 Fenton’s reagent process

In all experiments with Fenton’s reagent the disappearance of dye color during the

first two minutes of oxidation (Peres et al., 2004), using the initial-rate method, could be

described as a first-order reaction kinetics (Table 3.1).

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Table 3.1 – First-order rate constant (k), R2 values and half-life (t1/2) of RB5 decolorization by Fenton’s

reagent.

RB5 Concentration k (min-1) R2 t1/2 (min)

500 mg/L 0.135 0.996 21.2

300 mg/L 0.208 0.991 5.82

200 mg/L 0.558 0.987 0.52

100 mg/L 1.225 0.978 0.20

As it can be seen in Figure 3.1 and comparing k values and t1/2 presented in Table

3.1, Fenton’s process shows a better decolorization capacity, within these experimental

conditions, at low RB5 concentrations. The rate constant (k) for a RB5 concentration of

100 mg/L is approximately double in respect to the concentration of 200 mg/L, and 10

times higher than the RB5 concentration of 500 mg/L. The half-life time (t1/2) is one

hundred times higher for a concentration of 500 mg/L than to the concentration of 100

mg/L.

3.3.5 Candida oleophila process

The aerobic biological treatment with C. oleophila shows, as expected, minor

apparent first-order rate constants on RB5 decolorization (Table 3.2). On the contrary to

Fenton’s reagent, that can remove a significant amount of color only in few minutes,

decolorization in the presence of growing C. oleophila yeast cells occurs in hours. For this

biological process, after a lag phase period of 12 hours, were calculated the first-order rate

constants k that are less influenced by initial dye concentration than the chemical process.

For instance, to an initial dye concentration of 500 mg/L, the k value obtained is only three

times smaller than at an initial concentration of 100 mg/L.

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Table 3.2 – First-order rate constant (k), R2 values and half-life (t1/2) of RB5 decolorization by C. oleophila.

RB5 Concentration k (h-1) R2 t1/2 (h)

500 mg/L 0.005 0.968 ND

300 mg/L 0.009 0.931 ND

200 mg/L 0.014 0.918 16.3

100 mg/L 0.016 0.926 15.0 ND – not determined

3.3.6 Optimization of Reactive Black 5 decolorization by Fenton’s reagent

From the results of Figure 3.1, it is observed that for RB5 concentrations above 200

mg/L the Fenton’s reagent is not efficient on decolorization. This happens due to the

influence of experimental conditions on the oxidation efficiency of Fenton process (Kang

and Hwang, 2000). Therefore, it was necessary to find the ferrous iron and the hydrogen

peroxide concentrations that efficiently decolorize high concentrations of RB5. In Figure

3.3 it is represented the RB5 color removal with an initial concentration of 500 mg/L to

evaluate the decolorization capacity of Fenton’s reagent using different dosage of

hydrogen peroxide and ferrous iron in a proportional molar ratio of 10:1. Between 1.0x10-3

and 7.0x10-3 mol/L of hydrogen peroxide were applied to find the optimal oxidant dosage.

For a hydrogen peroxide concentration of 1.0x10-3 mol/L a RB5 color removal of 54.4%

was achieved, however, increasing the peroxide dosage until 5.0x10-3 mol/L a higher

decolorization was reached (93.7%). An increase up to 7.0x10-3 mol/L does not

significantly improve the decolorization reaching the value of 94.7%. So, trough the

augment of hydrogen peroxide and ferrous iron dosages it is possible to decolorize higher

RB5 concentrations. However, the increase on dye decolorization leads to a more

expensive treatment cost particularly due to the enhancement in hydrogen peroxide

concentration. Therefore, to decrease the operational costs of Fenton’s reagent, its

combination with other processes must be evaluated.

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0 10 20 30 40 50 60

0

20

40

60

80

100

H2O2 Concentration: 7.0x10-3mol/L

5.0x10-3mol/L

3.0x10-3mol/L

2.0x10-3mol/L

1.0x10-3mol/L

RB5

Con

cent

ratio

n (%

)

Time (min) Figure 3.3 – RB5 decolorization by Fenton’s reagent oxidation at different H2O2 concentrations.

Experimental conditions: [RB5] = 500 mg/L; Temperature = 20ºC; pH = 5.0.

Analysing these results in other perspective, Figure 3.3 presents also the remaining

concentration of Reactive Black 5 after the Fenton’s reagent. It was verified that for a

hydrogen peroxide concentration of 1.0x10-3 mol/L the RB5 remaining is about 228 mg/L

while for a hydrogen peroxide concentration of 7.0x10-3 mol/L it is about 24 mg/L. From

these results it should be underlined the fact that the remaining RB5 after a hydrogen

peroxide concentration of 1.0x10-3 mol/L probably is acceptable for Candida oleophila

treatment, once the Fenton-treated final effluent has a value next to 200 mg/L of RB5. For

all Fenton-treated final effluent, except for the hydrogen peroxide concentration of 3.0 and

7.0x10-3 mol/L, it was evaluated the benefit of applying C. oleophila as secondary

treatment.

The next step of this work was the study of the capacity of combining Fenton’s

reagent process and the yeast C. olephila to efficiently decolorize the RB5 dye at a high

concentration of 500 mg/L.

3.3.7 Combining Fenton’s reagent and Candida oleophila on RB5 decolorization

The major purpose of this integrated process was to reduce the operational costs,

particularly the hydrogen peroxide concentration used in Fenton’s reagent, to decolorize a

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71

RB5 concentration of 500 mg/L. Theoretically, experiments with C. oleophila used as

primary treatment should be performed. However, as seen in Figure 3.2, for a RB5

concentration of 500 mg/L, C. oleophila’s decolorization capacity has no significance due

to the high reaction time and irrelevant decolorization obtained. Therefore, the study was

conducted to evaluate the efficiency of Fenton’s reagent as pre-treatment during 60

minutes, performed at different hydrogen peroxide dosages. After that, each Fenton-treated

effluent was inoculated with 1 mL of C. oleophila suspension (Abs640 = 1.0) to remove the

remaining concentration of RB5. From Figure 3.4 it is seen that combining Fenton’s

reagent and C. oleophila yeast, a total color removal of 91% and 95% was achieved for an

initial hydrogen peroxide concentration of 1.0x10-3 and 2.0x10-3 mol/L, respectively.

Figure 3.4 – Decolorization of a RB5 solution at 500 mg/L with a combined process; a) Fenton’s

reagent (1 hour shaded portion of the graph); b) Candida oleophila (7 days). Experimental

conditions in Fenton’s reagent: (A) = 5.0x10-3 mol/L H2O2; (B) = 2.0x10-3 mol/L H2O2; (C) =

1.0x10-3 mol/L H2O2. In all experiments molar ratio H2O2:Fe2+ = 10:1.

At an initial hydrogen peroxide concentration of 5.0x10-3 mol/L, remaining RB5

after Fenton’s reagent was too low (5%). Despite this Fenton-treated effluent exhibit a

putative high oxidative power, growth of C. oleophila yeast cells was not inhibited. Since

optimal hydrogen peroxide concentration could be selected and according to operational

costs, an effective RB5 color removal can be reached combining an AOP (Fenton’s

reagent) and aerobic biological treatment (C. oleophila). Accordingly with other works

(Chamarro et al., 2001), this study showed that Fenton’s reagent is an efficient process to

0 1 2 3 4 5 6 7

0

20

40

60

80

100

A B C

RB5

Rem

oval

(%)

Time (Days)

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72

improve organic chemical biodegradability. Moreover, it should be pointed out that

doubling the initial hydrogen peroxide concentration only a minor impact was obtained in

the final dye decolorization (from 91% to 95%). Thus, the goal it is not the complete

decolorization of the azo dye in the chemical process, but the generation of a new

biocompatible effluent.

3.4 Conclusions

Esthetic and ecological impacts on water bodies arising from colored effluents face

increasingly restrictive policies of environmental protection around the world. Therefore,

measures should rapidly be adopted to stop this environmental aggression. This work

presents an alternative option to decolorize dyed textile effluents, through the sequential

use of an Advanced Oxidation Process (Fenton’s reagent) followed by an aerobic

biological process (yeast C. oleophila). Under our experimental conditions, a good

treatment could be purposed as follows: Fenton’s reagent using 1.0x10-3 mol/L H2O2,

1.0x10-4 mol/L Fe2+ at 20º C and pH 5.0, as primary treatment and then inoculation with

growing yeast cells as a secondary treatment. This combined process allows removing

about 91% of color for an initial RB5 concentration of 500 mg/L. It should be pointed out

that Fenton’s reagent alone requires 5 times more H2O2 and Fe2+ to achieve an identical

level of color removal.

References

Chamarro, E., Marco, A., Esplugas, S., 2001. Use of Fenton reagent to improve organic chemical

biodegradability. Water Res. 35, 1047-1051.

Chen, R., Pignatello, J., 1997. Role of quinone intermediates as electron shuttles in Fenton

oxidations of aromatic compounds. Environ. Sci. Technol. 31, 2399-2406.

Cripps, C., Bumpus, J.A., Aust, S.D., 1990. Biodegradation of azo and heterocyclic dyes by

Phanerochaete chrysosporium. Appl. Environ. Microbiol. 56, 1114-1118.

Fu, Y., Viraraghavan, T., 2001. Fungal decolorization of dye wastewaters: a review. Bioresource

Technol. 79, 251-262.

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Gill, P.K., Arora, D.S., Chander, M., 2002. Biodecolorization of azo and triphenylmethane dyes by

Dichomitus squalens and Phlebia spp. J. Ind. Microbiol. Biotechnol. 28, 201-203.

Kang, S.F., Liao, C.H., Chen M.C., 2002. Pre-oxidation and coagulation of textile wastewater by

the Fenton process. Chemosphere 46, 923-928.

Kang, Y. W., Hwang, K-Y., 2000. Effects of reaction conditions on the oxidation efficiency in the

Fenton process. Water Res. 34,2786-2790.

Kuo, W.G., 1992. Decolorizing dye wastewater with Fenton's reagent. Water Res. 26, 881-886.

Legrini, O., Oliveros, E., Braun, A.M., 1993. Photochemical processes for water treatment.

Chemical Review. Chem. Rev. 93, 671-698.

Lipczynska-Kochany, E., 1991. Degradation of aqueous nitrophenols and nitrobenzene by means

of the Fenton reaction. Chemosphere. 22, 529-536.

Lucas, M.S., Amaral, C., Sampaio, A., Peres, J.A., Dias. A.A., 2006. Biodegradation of the diazo

dye Reactive Black 5 by a wild isolate of Candida oleophila. Enzyme Microb. Technol. 39,

51-55

Lucas, M.S., Peres, J.A., 2006. Decolorization of the azo dye Reactive Black 5 by Fenton and

photo-Fenton oxidation. Dyes Pigments. 71, 235-243.

Martins, M.A.M., Cardoso, M.H., Queiroz, M.J., Ramalho, M.T., Campos, A.M.O., 1999.

Biodegradation of azo dyes by the yeast Candida zeylanoides in batch aerated cultures.

Chemosphere 38, 2455-2460.

Máximo, C., Amorim, M.T.P., Costa-Ferreira, M., 2003. Biotransformation of industrial reactive

azo dyes by Geotrichum sp. CCMI 1019. Enzyme Microb. Technol. 32, 145-151.

Meriç, S., Kaptan, D., Ölmez, T., 2004. Color and COD removal from wastewater containing

Reactive Black 5 using Fenton’s oxidation process. Chemosphere. 54, 435-441.

Muruganandham, M., Swaminathan, M., 2004. Decolourisation of Reactive Orange 4 by Fenton

and photo-Fenton oxidation technology. Dyes Pigments. 63, 315-321.

Neamtu, M., Yediler, A., Siminiceanu, I., Kettrup, A., J. 2001. Oxidation of commercial reactive

azo dye aqueous solutions by the photo-Fenton and Fenton-like processes. Photochem.

Photobiol A: Chem. 141, 247-254.

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Chapter 3 – Degradation of a textile reactive azo dye by a combined chemical-biological process: Fenton’s reagent-yeast

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Pierce, J., 1994. Colour in textile effluents – the origins of the problem. J. Soc. Dyers Colourists

110, 131–134.

Peres, J.A., Carvalho, L., Boaventura, R., Costa, C., 2004. Characteristics of p-hydroxybenzoic

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reduction activity in a novel ascomycete yeast strain. Appl. Environ. Microbiol. 70, 2279-

2288.

Ramalho, P.A., Scholze, H., Cardoso, M.H., Ramalho, M.T., Campos. A.M.O., 2002. Improved

conditions for the aerobic reductive decolourisation of azo dyes by Candida zeylanoides.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

75

CHAPTER 4 – GALLIC ACID PHOTOCHEMICAL OXIDATION AS A MODEL

COMPOUND OF WINERY WASTEWATER*

Abstract

Winery wastewaters (WW) are characterized by their high organic load and by the

presence of non-biodegradable compounds such as phenolic compounds. This study was

undertaken to evaluate the capacity of different Advanced Oxidation Processes (AOP)

combined with several radiation sources to degrade the phenolic compound Gallic Acid

(GA). A toxicological assessment was also carried out to evaluate the subproduct’s

harmful effect generated during the most efficient AOP in the GA photoxidation. Through

the course of the study it was verified that the UV radiation lamp TNN 15/32 showed the

capacity to degrade 34.7% of GA, the UV radiation lamp TQ 150 achieved a value of

20.2% and the solar radiation presented only a value of 2.3% in 60 minutes. The

combination of different advanced oxidation processes (Fenton’s reagent, ferrioxalate and

heterogeneous photocatalysis) were evaluated with the previously studied sources of

radiation. From the experiments conducted it was possible to suggest that the AOP in

combination with Fe2+ + H2O2 + UV TNN 15/32 (photo-Fenton process) was the most

efficient process thereby achieving the GA degradation value of 95.6% in 7.5 minutes and

resulting in a total elimination of toxicity.

* Adapted from: Lucas M.S., Dias A.A., Bezerra R.M., Peres J.A. Journal of Environmental Science and

Health, Part A. 2008, 43, 1288-1295.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

76

4.1 Introduction

Wine production processes generate different kinds of pollution mostly associated

with solid wastes and liquid effluents. Wastewater from the wine-producing, named as

winery wastewaters, mainly originate from various washing operations during the crushing

and pressing of grapes, as well as during the rinsing of fermentation tanks, barrels, bottles

and other equipments or surfaces.[1-4] The volumes and pollution loads significantly vary in

relation to the working period (vintage, racking, bottling) and to the winemaking

technologies used (e.g. in the production of red, white and special wines).[5] It is estimated

that a cellar produces around 1.3 - 1.5 kg of residues per liter of wine produced, 75% of

which are winery wastewaters.[6] These wastewaters are characterized for being rich in

organic substances (polyphenols, organic acids, sugars), high COD values (3-30 g O2/L),

and a remarkable recalcitrant character due to the presence of phenolic compounds.

Various natural phenols and their condensation products, such as tannins or lignins, are

present in several types of agro-industrial wastes. Gallic acid is a common polyphenol

present in several agro-wastewaters, like olive oil factories, boiling cork and wine

processing industries, and can be also considered as one of the simplest models of natural

organic matter.[7,8]

Several physical and chemical processes are available to winery wastewater

treatment but its major action is a phase transfer of pollutants. Biological waste treatment

methods have been recognized as a possible way for a significant degradation of

wastewater with high organic content, such as those coming from wineries in particular.

However, the presence of toxic compounds for the microorganisms together with the high

operational costs and large quantities of waste sludge generated reduces the treatment

usability.[7,9]

Advanced Oxidation Processes (AOP) offer a highly reactive, non-specific oxidant,

namely hydroxyl radicals (HO•), capable of destroying a wide range of organic pollutants

in water and wastewater.[10-13] Fenton's reagent oxidation is a homogeneous catalytic AOP

using a mixture of ferrous salts and hydrogen peroxide.[14-16] The overall reaction is:

Fe2+

+ H2O2 → Fe3+

+ HO- + HO• (4.1)

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

77

The ferrous ion initiates and catalyses the decomposition of H2O2, resulting in the

generation of hydroxyl radicals, HO•.[17,18] Adding UV radiation to Fenton’s reagent

process, creating a photo-Fenton process, could be an interesting allied in the wastewater

treatment due to its capacity in influencing direct formation of HO• radicals.[19-21] In

photo-Fenton process, in addition to the Equation 1, the formation of hydroxyl radical also

occurs by the following reactions (Equations 4.2 and 4.3):

H2O2 + UV → HO• + HO• (4.2)

Fe3+

+ H2O + UV → Fe2+ + HO• + H+ (4.3)

Ferrioxalate, used for decades as a chemical actinometer, has also been applied in

the Fenton’s reagent process as iron source allowing further benefit mediated by ultraviolet

radiation.[22] The photolysis of ferrioxalate generates Fe2+ in acidic solution reported as

following:[23-26]

[Fe(C2O4)3]3- + hν → Fe2+ + 2C2O42- + C2O4

-• (4.4)

C2O4-• + [Fe(C2O4)3]3- → Fe2+ + 3C2O4

2- + 2CO2 (4.5)

C2O4-• + O2 → O2

-• + 2CO2 (4.6)

Heterogeneous photocatalysis is a technology based on the irradiation of a catalyst,

usually a semiconductor (e.g. TiO2), which can be photoexcited to form electron-donor

sites (reducing sites) and electron-acceptor sites (oxidising sites), providing great scope as

redox agents. In the interfacial region between the excited solid particle and the solution,

destruction or removal of contaminants takes place, with no chemical change in the

catalyst.

Hence, the main objective of this study is to evaluate the performance of Advanced

Oxidation Processes, specifically the processes Fenton’s reagent, ferrioxalate and

heterogeneous photocatalysis (TiO2) combined with different UV radiation sources, in the

degradation of one of the most representative phenolic compounds present in the winery

wastewaters: gallic acid. Finally, a toxicological assessment carried out with the marine

bacteria Vibrio fischeri was also realized to evaluate the influence of each AOP studied in

the gallic acid detoxification.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

78

4.2 Materials and methods

4.2.1 Chemicals

The phenolic compound, Gallic Acid (GA) analytical grade, was provided by

Sigma and used as received without further purification. Molecular formula, molecular

structure and molar weight of GA are illustrated in Table 4.1.

Table 4.1. Molecular formula, molecular structure and molar weight of gallic acid.

Molecular Formula Molecular Structure Molar weight

(g/mol)

C6H2(OH)3COOH

170.0

3,4,5-trihydroxybenzoic acid

Other chemicals used in the experiments, FeCl3 (Riedel-de-Haën), C2H2O4 (Fluka),

TiO2 (Degussa P-25), FeSO4.7H2O (Panreac), H2O2 (Merck, Perhydrol, 30% w/w) were

applied as reagent grade. All the solutions were daily prepared in ultra-pure water from a

Millipore purification system. The pH of the solution was monitored using a Basic pH

Meter from Denver Instrument Company. In the experiments with heterogeneous

photocatalysis the TiO2 was separated by centrifugation and filtration (through 0.2 μm

membrane filters) before analysis of gallic acid.

4.2.2 Experiments and analysis

Batch experiments with solar radiation were realized at the campus of UTAD -

University of Trás-os-Montes and Alto Douro (41º18' N; 7º45' W) in days of clear sky,

between May and August (11 AM and 3 PM), in a 1000 mL reactor. The solar radiation

intensity was monitored in intervals of 5 minutes using a radiometer Macam Q102 PAR

(400-1000 nm). The average light intensity over the duration of each experiment was

calculated.

OH

OH OH

COOH

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

79

In the processes with ultraviolet lamps as source of radiation, a UV Heraeus

photoreactor was used equipped with a low-pressure mercury vapor lamp (Heraeus TNN

15/32); and the other UV experiments were conducted with a medium-pressure mercury

lamp (Heraeus TQ 150). The concentration of hydrogen peroxide was measured by the

iodometric method. Hydrogen peroxide present in the samples from the AOP experiment

was removed using catalase (2500 U/mg; 100 mg/L) acquired from Sigma. Experiments

were conducted in the absence of any buffer solution.

Samples of gallic acid solution were withdrawn during the course of the reaction, at

periodic intervals, and analyzed by high performance liquid chromatography (HPLC)

carried out on a Gilson system (two pumps, dynamic mixer and UV/VIS detector) fitted

with a column EC Nucleosil 120-5 C18 (Macherey-Nagel). The HPLC analysis was

performed in a gradient mode with two solutions, solution A: water, methanol, acetic acid

(88:10:2 v/v) and solution B: water, methanol (70:30 v/v). The elution flow rate was

1 mL/min and the injection volume was 20 μL in all samples. Detection of gallic acid was

done at 260 nm with a retention time of 5.8 minutes.

Toxicity assessment was performed using a commercial assay marketed: the

luminometer Aboatox 1253 and the Biotox kit. The biological agent is a freeze-dried

preparation of the marine bacterium Vibrio fischeri (formerly known as Photobacterium

phosphoreum, NRRL number B-11177). To monitor the inhibition of the bacterial

luminescence, different samples of gallic acid, made with a specially prepared non-toxic

2% sodium chloride solution, were mixed with the bacterial suspension, to provide optimal

living conditions for the marine test organism. The light emission was measured after a

contact period of 15 min at 15 ºC. Hydrogen peroxide present in the samples was removed

prior to toxicity analysis using catalase (2500 U/mg; 100 mg/L). All the samples were

analysed after adjusting the pH to 7. Careful control of temperature was essential because

light emission is sensitive to temperature. For example, for P. phosphoreum the light

intensity changes about 10% for every ºC variation in temperature. The inhibition effect of

the samples was compared with a toxicant-free control to obtain the percent of inhibition

(INH %) determined as described in the following formula:

% INH = 1- (T15/T0)/(C15/C0) x 100 (4.7)

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

80

where T0 = light in sample vial at 0 minutes; T15 = light in sample vial at 15 minutes; C0 =

light in control vial at 0 minutes and C15 = light in control vial at 15 minutes. All the

experiments were carried out in duplicate and average values are presented.

4.2.3 TiO2 characterization

Titanium dioxide (TiO2 Degussa P25) was characterized by X-ray diffraction

(XRD) in order to have a better knowledge of the material used in this study. XRD

measurements were performed at room temperature with a PW 3040/60 X’Pert Pro

diffractometer system, using CuKα radiation (λ = 1.54 A°) and Bragg-Bentano θ/2θ

geometry. The system includes the ultra-fast X’Celerator detector PW3015/20 and a

secondary monochromator. The measurements were performed over the 2θ range of 10-

100º. An acquisition step of 0.017º was used with an acquisition time of 100 s/step. Phase

quantification and particle size determination were performed using Rietveld refinement’s

PowderCell 2.4 software[27]. It is verified that the TiO2 used shows, in volume, 87% of

anatase and 13% of rutile phase with a particle size 40 nm and 70 nm, respectively.

4.3 Results and discussion

4.3.1 Gallic acid photoxidation

The present study aimed to evaluate the capacity of different AOP in the

degradation of the gallic acid. The action of each process was increased using different

sources of radiation - solar light and ultraviolet radiation (Heraeus UV lamps 15/32 TNN

and TQ 150). Figure 4.1 shows the individual performances of the different sources of

radiation in the decrease of gallic acid concentration as a function of irradiation time. It is

possible to verify that, after 60 minutes of irradiation, the UV lamp TNN 15/32 shows the

capacity to degrade 34.7% of gallic acid, a superior value in relation to the UV lamp TQ

150 (20.2%) and highly superior one to the solar radiation (2.3%). This different

degradation capacity of the studied phenolic compound can be justified by the different

characteristics of each source of radiation. The UV lamp 15/32 is classified as a

monochromatic lamp and the UV lamp TQ 150 as a polychromatic lamp.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

81

0 10 20 30 40 50 60

0

20

40

60

80

100

Solar Radiation UV TQ 150 UV TNN 15/32

GA

Con

cent

ratio

n (%

)

Time (min) Figure 4.1. Gallic acid degradation in aqueous solution by different sources of radiation: solar and

ultraviolet radiation (Heraeus lamps TNN 15/32 and TQ 150). Experimental conditions: [GA]0 =

5.3x10-4 mol/L; Solar intensity (sunny day) = 545 Wm-2; Initial pH 4.0.

Therefore, it can be stated that the gallic acid photodegradation is more efficiently

achieved with the UV lamp TNN 15/32 since the main emission wavelength of this lamp

(253.7 nm) is very close to the main absorption wavelength of the phenolic acid (260 nm).

On the other side, the UV lamp TQ 150 presents large emission spectra from the ultraviolet

to the infrared wavelengths, being minor the effect in the gallic acid photodecomposition.

The gallic acid (GA) oxidation values obtained by solar light radiation are almost

insignificant, comparatively to the action of UV lamps. This probably occurs due to the

great dispersion/diffusion of the solar radiation, as well as to the fact that the solar UV

radiation that really acts in the gallic acid photodegradation constitutes only a value among

3.5-8% of the global solar radiation.[28]

The curves of GA concentration versus reaction time in these photoxidation

experiments suggest that the decomposition follow pseudo-first-order reaction kinetics.

Hence, the reaction rate could be determined by the integrated first order kinetics

expression:

ln [GA]0/[GA] = kPt (4.8)

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

82

where [GA]0 and [GA] represent, respectively, the gallic acid concentration at time 0 and

time t; and kP the pseudo-first order rate constant. Therefore, according to Equation 4.8, a

plot of ln [GA]0/[GA] versus time should provide straight lines, and after linear regression

analysis, the kP values listed in Table 4.2 are deduced.

Table 4.2. Gallic acid photoxidation: conversions at 15 and 60 minutes and pseudo-first-order rate constant

(kP) using different sources of radiation.

Experiment X15 (%) X60 (%) kP x 10-3 (min-1) R2

Solar radiation 0.88 2.30 0.40 0.981

UV TQ 150 6.57 20.2 3.9 0.987

UV TNN 15/32 13.3 34.7 7.7 0.984

The determination coefficients are all greater than 0.98 which reinforce the trend

described above for the decomposition rate with the irradiation time. Table 4.2 also

summarises the conversions obtained at two selected reaction times, 15 and 60 min (X15

and X60, respectively). From the presented table it is possible to verify that solar radiation,

even after 60 minutes of reaction time, does not have significant influence on the gallic

acid photoxidation; as revealed by the kP value (0.40x10-3 min-1). The UV lamps show

significant changes along the oxidation reaction. At 15 and 60 minutes the UV lamp TNN

15/32 and the UV lamp TQ 150 present significant oxidation increase, from 6.57 to 20.2%

and 13.3 to 34.7%, respectively. The values of the constant rate kP highlights the high

oxidation capacity of these two lamps comparatively to the solar radiation; with special

attention to the UV lamp TNN 15/32 (7.7x10-3 min-1).

However, gallic acid photodegradation with UV radiation is a slow process and

must be followed by another AOP.[29] Hence, the work was conducted to combine different

UV radiation sources with several AOP processes such as hydrogen peroxide, Fenton’s

reagent, ferrioxalate and heterogeneous photocatalysis with TiO2.

4.3.2 Influence of H2O2 on gallic acid photoxidation

Hydrogen peroxide (H2O2) was added to the experiments presented in Figure 4.1 to

evaluate the combined action of this strong oxidant agent (1.78 V) with the different

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

83

sources of UV radiation. From the results presented in Figure 4.2 it is possible to see that

H2O2, de per si, and H2O2 plus solar radiation, can not significantly oxidise the phenolic

compound GA, achieving degradation values of 1.5% and 2.6%, respectively, after 60

minutes. However, the combination of hydrogen peroxide with the UV radiation lamps

TNN 15/32 and TQ 150 highly increases the gallic acid oxidation. The results obtained

were: to the UV lamp TQ 150 of 42.2% and to the UV lamp TNN 15/32 of 57.0%. These

values clearly demonstrate the positive influence of this combined system UV + H2O2 in

comparison to the single photodegradation process.

0 10 20 30 40 50 60

0

20

40

60

80

100

H2O2

H2O2+Solar Radiation H2O2+UV TQ 150 H2O2+UV TNN 15/32

GA

Con

cent

ratio

n (%

)

Time (min) Figure 4.2. Gallic acid degradation in aqueous solution by different sources of radiation: solar and

ultraviolet radiation (Heraeus lamps TNN 15/32 and TQ 150) combined with hydrogen peroxide.

Experimental conditions: [GA]0 = 5.3x10-4 mol/L; [H2O2] = 2.7x10-3 mol/L; Solar intensity (sunny

day) = 545 Wm-2; Initial pH 4.0.

The combination of UV radiation with the H2O2 promotes the photolysis of this

oxidant agent generating two hydroxyl radicals (HO•) for each H2O2 molecule (Equation

2). The hydroxyl radicals produced show a high oxidant potential (2.80 V) higher than

hydrogen peroxide increasing therefore the oxidation power of the UV lamps.[30] The

global oxidation of the gallic acid results from the combination of two phases: on the one

hand the direct photodegradation of the phenolic compound trough the UV radiation and,

on the other hand, with the hydroxyl radical reaction generated during the hydrogen

peroxide photolysis. The results obtained at this assay are directly related to the obtained in

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

84

the Figure 4.1. The major degradation capacity of the UV lamp TNN 15/32 also remains

even when combined with the H2O2.

The increased degradation by the combination of UV radiation and H2O2 are

confirmed through the evaluation of the pseudo-first order rate constants kT for this process

presented in Table 4.3. The kT value for Solar Radiation + H2O2 (0.4x10-3 min-1) is only

slightly higher comparatively to that obtained with H2O2 alone (0.3x10-3 min-1) and equal

to that achieved for the solar radiation alone. Thus, addition of hydrogen peroxide can not

increase the oxidation capacity of the solar radiation alone. This can be explained by the

low capacity of the solar radiation to promote the photolysis of the hydrogen peroxide and

therefore with no generation of hydroxyl radicals.

In the processes with the UV lamps TQ 150 and TNN 15/32 their combination with

H2O2 significantly increases the gallic acid oxidation. Hydrogen peroxide photolysis

induced by UV lamps is considerably superior to the solar radiation and different among

them; achieving kT values of 9.6x10-3 to the UV lamp TQ 150 and 14.5x10-3 to the UV

lamp TNN 15/32. These results reveal that gallic acid decay is improved in relation to the

single photodegradation by the HO• generated trough the presence of H2O2.

Therefore, in this combined photoxidation, it is possible to evaluate the contribution of the

two main oxidation effects to the global degradation rate. The global reaction rate is the

accumulation of the rate corresponding to the direct photolysis (kP) and to the radical

reaction (kR). In Table 4.3 are presented the rate constants of the UV/H2O2 process (kT) and

of the radical reaction (kR).

Table 4.3. Gallic acid oxidation through the combination of different sources of radiation and hydrogen

peroxide: conversions at 15 and 60 minutes and pseudo-first-order rate constants (kT and kR).

Experiment X15 (%) X60 (%) kT x 10-3 (min-1) R2 kR x 10-3 (min-1)

H2O2 0.20 1.46 0.30 0.983 -

Solar Rad. + H2O2 1.2 2.60 0.40 0.986 0

UV TQ 150 + H2O2 14 42.2 9.6 0.992 5.7

UV TNN 15/32 + H2O2 19.5 57.0 14.5 0.996 6.8

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

85

The kr value was calculated taking into account that the global photodecomposition rate rT

can be expressed as the addition of the direct rP and radical rR reaction rates as previously

reported:[31]

- rT = [- dCGA/dt] = - (rP + rR) = (kP + kR) CGA = kTCGA (4.9)

The rate constants for the radical reaction kR are deduced through the subtraction of the

determined kP from kT. Comparing kP (Table 4.2) and kR (Table 4.3) values it is visible that

the direct photolysis provides a minor contribution to the overall reaction in the experiment

with the lamp UV TQ 150. However, the contribution of direct photolysis is higher than

the radical reaction in the experiment with the lamp UV TNN 15/32.

4.3.3 Influence of Fenton’s processes on gallic acid photoxidation

Figure 4.3 presents the results of the assays of gallic acid degradation in aqueous

solution with Fenton’s reagent and its combination with several sources of radiation

(homogeneous photocatalysis). According to our results, all photo-Fenton processes

present a similar degradation capacity which is superior to the Fenton’s process carried out

in dark conditions (Equation 4.1). Although the small differences between the three photo-

Fenton processes (solar, TQ 150 and TNN 15/32 radiations) the experiments with the lamp

TNN 15/32 reveal a high oxidation capacity of the gallic acid (95.6%) against the 93.8% of

oxidation obtained in the presence of TQ 150 lamp. Dark Fenton’s process presents a

90.8% of gallic acid degradation.

In contrast to dark Fenton reaction (without photo-activation), ferrous ion (Fe2+) is

recycled continuously by irradiation of Fe3+ (Equation 4.3) and therefore it is not depleted

during the course of the oxidation reaction. Hence, the production of hydroxyl radicals is

only limited by the availability of UV/Vis radiation and H2O2.

These small differences achieved among all Fenton’s processes can be explained by

the dosage of hydrogen peroxide used: ratio [H2O2]/[GA]=5:1 and [H2O2]/[Fe2+]=51:1. The

relatively low concentration of ferrous iron versus concentration of H2O2 was used being in

mind to reduce the iron dosage necessary for the organic compound oxidation; thus

minimizing the iron sludge formation in the Fenton’s process.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

86

No radiation Solar radiation UV TQ 150 UV TNN 15/32

70

80

90

100

GA

Rem

oval

(%)

Figure 4.3. Comparison of the gallic acid degradation with Fenton’s reagent after 7.5 min of

reaction using different radiation sources. [GA]0 = 5.3x10-4 mol/L; [Fe2+] = 5.3x10-5 mol/L; [H2O2]

= 2.7x10-3 mol/L; Solar intensity (sunny day) = 545 Wm-2; Initial pH 4.0.

In Figure 4.4 it is presented the GA oxidation by the ferrioxalate process (Equations

4-6). This process is considered as a Fenton-like process, since it also combines iron and

hydrogen peroxide. Its degradation capacity was studied comparatively to Fenton’s reagent

with and without radiation. In parallel to the results observed with Fenton’s process, the

ferrioxalate process presents similar GA oxidation capacity, independently of the radiation

source. In this case the quantum yield of Fe2+ photoproduction can be enhanced by

photolysis of the highly photosensitive ferrioxalate complex (Equation 4.4). The UV lamp

TQ 150, UV lamp TNN 15/32 and solar radiation conducted to a GA degradation of

87.8%, 89.9% and 91.1%, respectively. By contrast in the absence of a radiation source,

ferrioxalate was almost ineffective. The most significant difference among the two

processes (Fenton’s reagent and ferrioxalate) was achieved in the assay without a radiation

source. This result reveals that in the ferrioxalate process the generation of hydroxyl

radicals, which allow the oxidation of the phenolic compound, is highly dependent on a

radiation source.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

87

No radiation Solar radiation UV TQ 150 UV TNN 15/320

20

40

60

80

100

GA

Rem

oval

(%)

Figure 4.4. Comparison of the gallic acid degradation with ferrioxalate after 7.5 min of reaction

using different radiation sources. [GA]0 = 5.3x10-4 mol/L; [H2O2] = 2.7x10-3 mol/L; [Fe3+] =

5.3x10-5 mol/L; [Oxalic Acid.] = 1.7x10-4 mol/L; Solar intensity (sunny day) = 545 Wm-2; Initial

pH 4.0.

Comparing the combination of Fenton’s reagent and ferrioxalate processes with the

different sources of radiation, it is possible to verify that there are not significant

differences between the two processes. However, solar radiation and the UV lamp TNN

15/32 were defined as the best radiation sources for both ferrioxalate and Fenton processes,

respectively. Although the best choice should be solar radiation because the energy

required to treat the same solution of gallic acid is only 20% of the energy amount required

by the photo-Fenton system in the presence of UV lamps.[32]

4.3.4 Influence of TiO2 on gallic acid photoxidation

The gallic acid degradation by TiO2 (heterogeneous photocatalysis) was also

evaluated in this study. Figure 4.5 presents the results obtained in these experiments. It was

observed that the TiO2 (Degussa P25) itself can not oxidize the phenolic compound

studied, and that after 60 min of contact time no adsorption process occurs. The

combination of TiO2 with the UV lamps presents similar oxidation values (UV TNN 15/32

- 41.3% and UV TQ 150 - 42.6%) which are roughly superior to the assays with solar

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

88

radiation (37.2%). Hence, the influence of the UV radiation source observed on the gallic

acid degradation through the TiO2 photocatalysis is reduced.

Later the addition’s effect of H2O2 to the heterogeneous photocatalysis processes is

presented in Figure 4.6. In contrast to previous data (Figure 4.5), the UV lamps combined

with H2O2 present significant differences on its degradation capacities (UV TNN 15/32 -

38.5% and UV TQ 150 - 71.0%).

0 10 20 30 40 50 60

0

25

50

75

100

TiO2 TiO2+Solar Radiation TiO2+UV TNN 15/32 TiO2+UV TQ 150G

A C

once

ntra

tion

(%)

Time (min) Figure 4.5. Gallic acid degradation in aqueous solution by heterogeneous photocatalysis using

different radiation sources: solar and ultraviolet radiation (lamps Heraeus TNN 15/32 and Heraeus

TQ 150). Experimental conditions: [GA]0 = 5.3x10-4 mol/L; [TiO2] = 0.5 g/L; Solar intensity

(sunny day) = 545 Wm-2; Initial pH 4.0.

The combination of H2O2 with TiO2 and solar radiation showed a degradation of

52.1%. These different degradation capacities can be justified through the polychromatic

radiation emitted by the UV lamp TQ 150 that promotes, at a higher level, the excitement

of the electrons from the valence band to the conduction band of the semiconductor (TiO2),

in contrast to the monochromatic radiation emitted by the UV lamp TNN 15/32 (Equations

4.10 and 4.11).[33,34]

TiO2 + hυ → TiO2 (e- + h+) (4.10)

TiO2 (e-) + O2 → TiO2 + O2•- (4.11)

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

89

The presence of H2O2 increases the effect of polychromatic radiation favouring the

generation of hydroxyl radicals (Equation 4.12):

TiO2 (e-) + H2O2 → TiO2 + HO- + HO• (4.12)

0 10 20 30 40 50 60

0

25

50

75

100

TiO2+H2O2+UV TNN 15/32 TiO2+H2O2+Solar Radiation TiO2+H2O2+UV TQ 150G

A C

once

ntra

tion

(%)

Time (min) Figure 4.6. Gallic acid degradation by heterogeneous photocatalysis using different radiation

sources: solar and ultraviolet radiation (lamps Heraeus TNN 15/32 and Heraeus TQ 150) combined

with hydrogen peroxide. Experimental conditions: [GA]0 = 5.3x10-4 mol/L; [TiO2] = 0.5 g/L;

[H2O2] = 2.7x10-3 mol/L; Solar intensity (sunny day) = 545 Wm-2; Initial pH 4.0.

4.3.5 Toxicity assessment

After the degradation assays with the different AOP, the gallic acid detoxification

level achieved with each oxidation process was evaluated. For that purpose Biotox test was

performed, through which the bioluminescence of the marine photobacteria Vibrio fischeri,

allows the assessment of the gallic acid initial toxicity and the toxicity of the sub-products

formed along the AOP reaction.

Figure 4.7 shows the inhibition percentage of the bacteria Vibrio fischeri after 15

minutes of contact with aqueous solutions of gallic acid withdraw during the treatment

with three AOP: ferrioxalate + H2O2 + UV TNN 15/32; Fe2+ + H2O2 + UV TNN 15/32 and

TiO2 + H2O2 + UV TNN 15/32. These processes were selected due to the high degradation

capacity presented by the UV TNN 15/32 both with Fenton’s and ferrioxalate processes.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

90

0 10 20 30 40 50 600

25

50

75

100

Ferrioxalate+H2O2+UV TNN 15/32 TiO2+H2O2+UV TNN 15/32

Fe2++H2O2+UV TNN 15/32

Inhi

bitio

n (%

)

Time (min) Figure 4.7. Toxicity development assessment from gallic acid in aqueous solution through the

oxidation reaction during the different AOP processes. Values obtained by luminescence of the

bacteria Vibrio fischeri after 15 min of incubation, achieved with Biotox. Experimental conditions:

[GA]0 = 5.3x10-4 mol/L; [H2O2] = 2.7x10-3 mol/L; [TiO2] = 0.5 g/L.

V. fischeri showed high sensitivity to the presence of gallic acid in solutions of 100

mg/L. Analysing the luminescence inhibition of the bacteria Vibrio fischeri through the

course of the reaction several oscillations occur, mainly in the first few minutes of AOP

treatment. This result may be explained through the gallic acid subproducts generated

which could present different levels of toxicity to the marine bacteria.

Among the studied AOP, the photo-Fenton process using the lamp UV TNN 15/32

was the only that showed a total capacity to remove the toxicity of gallic acid. The process

TiO2 + H2O2 + UV TNN 15/32 reveals, under our experimental conditions, no capacity to

diminish the toxicity of the gallic acid. After 60 minutes of reaction with TiO2, the same

inhibition level is obtained, with the initial concentration of the phenolic compound. The

ferrioxalate + H2O2 + UV TNN 15/32 process after the first 10 minutes of oxidation,

removes 42.6% of Vibrio fischeri luminescence inhibition; although, until the end of

reaction time (60 min) the toxicity increases achieving a value equal to the initial

compound. In sum, only the AOP Fe2+ + H2O2 + UV TNN 15/32 can effectively reduce the

harmful effect of the gallic acid.

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Chapter 4 – Gallic acid photochemical oxidation as a model compound of winery wastewater

91

4.4 Conclusions

The photodegradation of the most representative phenolic compound present in the

winery wastewaters (gallic acid) using only monochromatic and polychromatic UV lamps,

cannot be achieved in great extension. However, combining radiation with advanced

oxidation processes, we can maximize the effect of the different radiation sources. From

the present study it is possible to conclude that the Fe2+ + H2O2 + UV TNN 15/32 (photo-

Fenton process) could be proposed as the best advanced oxidation process for the

degradation of gallic acid in aqueous solutions. Therefore, this work shows a possible

treatment to remove or, at least, significantly diminish the problematic phenolic fraction of

winery wastewaters, in this case using gallic acid as compound reference, for biological

treatment, decreasing their concentration and toxicity.

Finally, although the less positive results of the AOP with solar radiation, a

particular attention should be given to these processes due to their special advantages from

economical and environmental viewpoints as an example of solar application.

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Beck, C.; Prades, G.; Sadowski, A-G. Activated sludge wastewater treatment plants optimisation to

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Benitez, F.J.; Acero, J.L.; Real, F.J. Degradation of carbofuran by using ozone, UV radiation and

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Benitez, F.J.; Beltran-Heredia, J.; Real, F.J.; Gonzalez, T. Aerobic and anaerobic purification of

wine distillery wastewater in batch reactors. Chem. Eng. Technol. 1999, 22, 165-172.

Benitez, F.J.; Real, F.J.; Acero, J.L.; Leal, A.I.; Garcia, C. Gallic acid degradation in aqueous

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Chen, R.; Pignatello, J. Role of quinone intermediates as electron shuttles in Fenton oxidations of

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Feng, J.; Hu, X.; Yue, P.L.; Zhu, H.Y.; Lu, G.Q. Discoloration and mineralization of Reactive Red

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Gimeno, O; Fernandez, L.A.; Carbajo, M.; Fernando Beltran, F.;Rivas, J. Photocatalytic Ozonation

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ferrioxalate/H2O2/solar light processes. Dyes and Pigments 2007, 74, 622-629.

Malandra, L.; Wolfaardt, G.; Zietsman, A.; Viljoen-Bloom, M. Microbiology of a biological

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Safarzadeh-Amiri, A.; Bolton, J.R.; Cater, S.R. Ferrioxalate-mediated photodegradation of organic

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

95

CHAPTER 5 – SOLAR PHOTOCHEMICAL TREATMENT OF WINERY

WASTEWATER IN A CPC REACTOR*

Abstract

Degradation of simulated winery wastewater was studied in a pilot-scale Compound

Parabolic Collector (CPC) solar reactor. Total organic carbon (TOC) reduction with

heterogeneous photocatalysis (TiO2) and homogeneous photocatalysis with photo-Fenton

was observed. The influence of TiO2 concentration (200 or 500 mg/L) and also of

combining TiO2 with H2O2 and Na2S2O8 on heterogeneous photocatalysis was evaluated.

Heterogeneous photocatalysis with TiO2, TiO2/H2O2 and TiO2/S2O82- is revealed to be

inefficient in removing TOC, achieving TOC degradation of 10%, 11% and 25%,

respectively, at best. However, photo-Fenton experiments achieved 46% TOC degradation

in simulated wastewater prepared with diluted wine (WV) and 93% in wastewater prepared

with diluted grape juice (WG), and if ethanol is previously eliminated from mixed wine

and grape juice wastewater (WW) by air stripping, it removes 96% of TOC. Furthermore,

toxicity decreases during the photo-Fenton reaction very significantly from 48% to 28%.

At the same time, total polyphenols decrease 92%, improving wastewater biodegradability.

* Adapted from: Lucas M.S., Mosteo R., Maldonado M. I., Malato S., Peres J.A. (Accepted to

Journal of Agricultural and Food Chemistry).

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

96

5.1 Introduction

Wine is the product of alcoholic fermentation of fresh grapes or of grape must.

Wastewater from wine production, called winery wastewater, comes mainly from washing

operations during grape crushing and pressing, and rinsing of fermentation tanks, barrels,

bottles and other equipment or surfaces (1-3). Discharge and biological treatment of this

type of effluent is a complex process due to the high concentration of organic matter,

mainly composed of organic acids, ethanol, glucose, fructose and polyphenols with COD

from 3 000-15 000 mg O2/L. Furthermore, winery wastewater is seasonal, fluctuating

widely in volume and composition.

Several physical and chemical processes are available for winery wastewater

treatment but the main one used is phase transfer of pollutants. Anaerobic treatments have

been recognized as a possible way to significantly degrade wastewater with high organic

content, such as winery effluents (4,5). However, the presence of compounds that are

refractory and even toxic to the microorganisms along with the large quantities of sludge

generated reduces the treatment’s usability (6-8).

Advanced Oxidation Processes (AOPs) are based on chemical oxidation with

hydroxyl radicals, which are very reactive short-lived oxidants. The radicals are produced

in an on-site reactor, where they are capable of destroying a wide range of organic

pollutants in water and wastewater (9, 10). Fenton's reagent oxidation is a homogeneous

catalytic AOP that combines hydrogen peroxide and ferrous iron, as the catalyst, to oxidize

contaminants or wastewaters. The overall reaction is:

Fe2+

+ H2O2 → Fe3+ + HO- + HO• (R5.1)

The ferrous ion catalyses and triggers decomposition of H2O2, resulting in the generation

of hydroxyl radicals, HO• (11,12). Addition of UV radiation to Fenton’s reagent allied in a

photo-Fenton process could be of interest for wastewater treatment, because it directly

influences the formation of HO• radicals, (13). In photo-Fenton, in addition to Reaction 1,

then hydroxyl radicals are also formed through the following reactions (Reactions 5.2 and

5.3):

H2O2 + UV → HO• + HO• (R5.2)

Fe3+ + H2O + UV → Fe2+ + HO• + H+ (R5.3)

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

97

Heterogeneous photocatalysis is based on irradiation of a catalyst, usually a

semiconductor (e.g., TiO2), which can be photoexcited to form electron-donor sites

(reducing sites) and electron-acceptor sites (oxidising sites), providing them with wide

scope as redox agents. Destruction or removal of contaminants takes place in the interfacial

region between the excited solid particle and the solution, with no chemical change in the

catalyst. Reactions 5.4, 5.5 and 5.6 are the main reactions in heterogeneous photocatalysis

with TiO2 (14,15):

TiO2 + hυ → TiO2 (e- + h+) (R5.4)

TiO2 (e-) + O2 → TiO2 + O2•- (R5.5)

TiO2 (e-) + H2O2 → TiO2 + HO- + HO• (R5.6)

Winery wastewater treatment by photo-Fenton and heterogeneous photocatalysis

has been previously demonstrated (16,17). Mosteo et al. (18) report that heterogeneous

photo-Fenton, using natural sunlight as the radiation source, removed 50% TOC in 24

hours, suggesting that this process can be used as a pre-treatment for an aerobic biological

process.

The purpose of this paper is to evaluate the performance of solar photochemical

AOPs, such as heterogeneous photocatalysis (with TiO2, TiO2/H2O2 and TiO2/S2O82-) and

homogeneous photocatalysis with photo-Fenton, to treat winery wastewater in a

Compound Parabolic Collector (CPC) pilot-solar plant. This is, to the best of our

knowledge, the first study performed with winery wastewater in this type of solar collector.

5.2 Material and methods

5.2.1 Winery wastewater

Because of the seasonal character of winery wastewater, the effluents had to be

reproduced with synthetic samples prepared by diluting commercial grape juice (WG),

commercial red wine (WV), and a mixture of both (wine and grape juice - WW) in Milli-

Q® water. WG is simulated wastewater characterized by its high sugar content that

reproduces winery wastewater during fermentation. WV is wastewater with high ethanol

content that attempts to imitate wastewater generated after fermentation. WW simulates the

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

98

combination of both of the above in a mixture similar to the equalization tank in some

wineries where all the effluents are mixed.

Table 5.1 shows the main characteristics of the three types of winery wastewater:

conductivity, pH, total organic carbon (TOC), chemical oxygen demand (COD) and total

polyphenol content.

Table 5.1 – Winery wastewater characterization.

Wastewater Synthetic Sample pH Conductivity

(μS/cm)

TOC

(mg/L)

COD

(mg O2/L)

Total Polyphenols

(mg Gallic Acid/L)

WV Wine 3.8 152 1155 4440 93

WG Grape Juice 4.3 107 1185 4500 112

WW Wine + Grape Juice

(50:50) 4.1 124 1165 4474 103

5.2.2 Chemicals

Heterogeneous photocatalytic degradation was carried out using a slurry suspension

of Degussa (Frankfurt, Germany) P-25 titanium dioxide (surface area 51-55 m2/g) and

sodium persulfate (Na2S2O8) purchased from Panreac. The photo-Fenton experiments were

performed using ferrous iron sulphate (FeSO4.7H2O), hydrogen peroxide (30% w/w) and

sulphuric acid for pH adjustment (around 2.8–3.0), all supplied by Panreac.

The photo-treated solutions were neutralized by means of NaOH (reagent grade,

Panreac) for the toxicity test. Water used in the pilot plant was from the Plataforma Solar

de Almería (PSA) distillation plant (conductivity < 10 μS/cm, Cl- = 0.7-0.8 mg/L, NO3- =

0.5 mg/L, organic carbon < 0.5 mg/L). Other chemicals used in these experiments were

reagent grade and used as received.

5.2.3 Analytical determinations

Organic matter concentration and mineralisation were monitored by measuring the

TOC by direct injection of filtered samples into a Shimadzu-5050A TOC analyser,

equipped with an ASI5000 autosampler, provided with an NDIR detector and calibrated

with standard solutions of potassium phthalate. The COD analysis was determined by

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99

Merck Spectroquant® cuvette tests. Samples were pre-filtered through 0.20 µm syringe

nylon filters (25 mm, Millex® GN, Millipore).

The COD and TOC are expressed in mg of O2/L and mg of C/L, respectively. The

initial hydrogen peroxide concentration was always 12 mM and controlled to avoid

complete disappearance by adding small amounts as consumed. Hydrogen peroxide

concentration was determined by the metavanadate method (19). Colorimetric

determination of total iron concentration with 1,10-phenantroline was used according to

ISO 6332. Ultra pure distilled-deionised water was from a Milli-Q (Millipore Co.) system.

The polyphenol content was measured in filtered samples by Folin-Ciocalteau reagent (20).

5.2.4 Toxicity measurements

Toxicity was assessed using the Biofix® Lumi-10 luminometer and the Biofix®

Lumi kit by Macherey-Nagel. The biological agent is a freeze-dried preparation of the

marine bacterium Vibrio fischeri (formerly known as Photobacterium phosphoreum,

NRRL number B-11177). Light emission was measured at 15ºC after a 15-min contact

period. Hydrogen peroxide in the samples was removed prior to the toxicity analysis using

catalase (2500 U/mg bovine liver; 100 mg/L) from Fluka Chemie AG. All the samples

were analysed after adjusting the pH to 7. Careful control of temperature was essential

because light emission is sensitive to temperature.

5.2.5 Experimental set-up

All experiments were carried out under sunlight, in a pilot plant installed at the

Plataforma Solar de Almería (latitude 37ºN, longitude 2.4ºW). Photo-Fenton and titanium

dioxide experiments were carried out in a Compound Parabolic Collector (CPC) pilot-solar

plant (21) able to treat up to 40 L of wastewater (3.1 m2 irradiated surface, 22 L irradiated

volume).

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

100

CPC

Tank

Pump

CPC

Tank

Pump

20 l·min-1

CPCs (Vi = 22 l) 3 x 1.03 m2

Figure 5.1 – Photo and schematic drawing of the CPC reactor used in the photochemical

experiments.

The absorber tube has an internal diameter of 29.2 mm and an external diameter of

32.0 mm. Each experiment was repeated twice and the data used for kinetic calculations

(and drawing the figures) correspond to the average of two different tests. The pilot plant

(Figure 5.1) operates in batch mode. The solar collector is mounted on a fixed platform

tilted 37º (local latitude). Solar ultraviolet radiation (UV λ<400 nm) was measured by a

global UV radiometer (KIPP&ZONEN, model CUV 3), mounted on a platform tilted 37º,

which provides data in terms of incident UV (W/m2). This gives an idea of the energy

reaching any surface in the same position with regard to the sun.

With Reaction (5.1), the combination of the data from several days’ experiments and the

comparison between photo-reactors installed at different emplacements are possible.

t30w,n = t30w,n-1 + Δtn T

i

VVUV

30, Δtn = tn - tn-1 (Eq. 5.1)

where UV is the average solar ultraviolet radiation measured during tn and tn-1 (Δtn), tn is

the experimental time for each sample, VT is the total volume of water loaded in the pilot

plant (35 L), Vi is the total irradiated volume (22 L, glass tubes) and t30W is a ‘‘normalized

illumination time’’. In this case, time refers to a constant solar UV power of 30 Wm-2

(typical solar UV power on a perfectly sunny day around noon). As the system is outdoors

and is not thermally controlled, the temperature inside the reactor is continuously recorded

by a PT-100 inserted in the tank. At the beginning of the process, the collectors were

covered, the pH was adjusted and the TiO2 or ferrous iron salt was added. After each

addition of reagents, the plant was well homogenised by recirculation. Finally, the first

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

101

amount of hydrogen peroxide was added and after 15 minutes of homogenization, a sample

was taken (time zero) and the collector was uncovered. The hydrogen peroxide was

measured frequently and consumed reagent was continuously replaced to maintain the

original concentration throughout the reaction.

5.3.Results and Discussions

5.3.1 Degradation of winery wastewater by TiO2

Figure 5.2 shows TOC/TOC0 values during solar photolysis and heterogeneous

photocatalysis (TiO2) of the simulated winery wastewater in the CPC reactor. The results

reveal that solar photolysis, by itself, produces a very small decrease in TOC in the two

studied samples of winery wastewater. However, in the synthetic sample with high sugar

content (WG sample) the TOC content decreases slightly faster than in the synthetic WV

sample.

-100 -50 0 50 100 150 200 250 300 350 400 450 5000.70

0.75

0.80

0.85

0.90

0.95

1.00

WG Photolysis WV Photolysis WG TiO2 200 mg/L WV TiO2 200 mg/L WV TiO2 500 mg/L

TOC

/TO

C0

t30W Figure 5.2 - Total organic carbon in winery wastewater (WV and WG) during solar photolysis and

heterogeneous photocatalysis (TiO2) in a CPC reactor. Experimental conditions: [TiO2]0 = 200

mg/L and 500 mg/L; initial pH = 3.8.

In the experiments performed with heterogeneous photocatalysis (TiO2),

degradation of two types of winery wastewater (WG or WV) was evaluated with two

different amounts of catalyst (200 and 500 mg/L). In the experiments with 200 mg/L of

TiO2, TOC decreased 8% in the WV sample and 10% in WG after a t30W of 400 minutes.

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

102

TOC removal from WV was not improved by increasing the amount of catalyst from

200 mg/L to 500 mg/L, which was again 10%. Thus, TiO2 alone is insufficient, even when

the amount of catalyst was more than doubled, to remove TOC present in the winery

wastewater. Therefore, a TiO2 concentration of 200 mg/L was selected as the best option

and was used in following experiments.

5.3.2 Degradation of winery wastewaters by TiO2/H2O2 and TiO2/S2O82-

Figure 5.3 shows experiments performed with TiO2 combined with hydrogen

peroxide and persulfate to evaluate the improvement in TOC removal generated by the

addition of these oxidants to TiO2. No significant changes are observed in the data with

either of the combinations (TiO2/H2O2 and TiO2/S2O82-). With TiO2/H2O2, TOC removal

was 11% after a t30W of 150 minutes, and with a single addition of 10 mM of S2O82- to

TiO2 at the beginning of the experiment, TOC degradation was 12% in both WV and WG

samples.

-50 0 50 100 150 200 250 300 350 400 450 5000.70

0.75

0.80

0.85

0.90

0.95

1.00

WV H2O2 12mM t=0

WG S2O82- 10mM t=0

WV S2O82- 10 mM t=0

WV S2O82- 10 mM Cte

TOC

/TO

C0

t30W Figure 5.3 – Influence of hydrogen peroxide (H2O2) and sodium persulfate (Na2S2O8) in

heterogeneous photocatalysis (TiO2) treatment of winery wastewater (WV or WG) in a CPC

reactor. Experimental conditions: [TiO2]0 = 200 mg/L; initial pH = 3.8.

When the concentration of S2O82- (10 mM) in solution was kept constant throughout the

reaction in a TiO2/S2O82- experiment, TOC removal was 25% after a t30W of 440 minutes.

Therefore, as a final comment on the heterogeneous photocatalysis experiments, it may be

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

103

confirmed that no significant TOC degradation can be achieved with this process in either

WV or WG even when the amount of TiO2 is increased or H2O2 and S2O82- are added. The

effectiveness of photo-Fenton has previously been demonstrated using different sources of

radiation and different types of winery wastewater (16,18,22). So, the next step in this

study is to test the effectiveness of photo-Fenton in the treatment of a winery wastewater in

a CPC reactor.

5.3.3 Degradation of winery wastewater by photo-Fenton oxidation

Figure 5.4 shows the application of solar photo-Fenton to treatment of a sample of

WV, which has a high alcohol content simulated by a wine dilution. The photo-Fenton

experiments were done with a single dose of Fe2+ (55 mg/L) at pH3. The hydrogen

peroxide dose of 12 mM was maintained constant with successive additions throughout the

experiment. The solar photo-Fenton experiments started when the CPC reactor was

exposed to solar radiation. The results show that after a t30W of 500 minutes with an added

H2O2 concentration of 151 mM TOC removal was 54%.

-50 0 50 100 150 200 250 300 350 400 450 500 5500.0

0.2

0.4

0.6

0.8

1.0

t30W(min)

TOC

/TO

C0

0

20

40

60

80

100

120

140

160

Fe/Fe0

H2 O

2 (mM

)

0.0

0.2

0.4

0.6

0.8

1.0

Figure 5.4 – Winery wastewater (WV) treatment by solar photo-Fenton using a CPC reactor. TOC

(), hydrogen peroxide () and iron () concentrations during reaction. Experimental conditions:

[Fe2+]0 = 55 mg/L; [H2O2]0 = 12 mM; initial pH = 3.0.

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

104

These results are not particularly exceptional since longer reaction time and higher

dose of H2O2 were used. A possible explanation could be the fast disappearance of iron

from the reaction media, probably because the iron forms complexes with compounds

present in the winery wastewater. Figure 5.4 shows how fast iron disappears from the

reaction media, especially in the first 100 minutes. So to find out whether this poor TOC

removal could be explained by the very low iron concentration in solution, the amount of

iron necessary to maximize solar photo-Fenton was specifically evaluated.

5.3.3.1 Influence of ferrous iron concentration

Photo-Fenton experiments were carried out at two different Fe2+ concentrations,

55 mg/L and 110 mg/L. Figure 5.5 shows a photo-Fenton experiment performed with

110 mg/L. From the data shown, it may be observed that no significant improvement was

achieved by increasing the iron concentration to double the experiment performed with

only 55 mg/L. In fact, contrary to what was expected, there is a small decrease in TOC

removed. In the experiment with 55 mg/L of iron and a t30w of 250 minutes, TOC

degradation was 21% whilst with 110 mg/L of iron degradation was only 11%.

-50 0 50 100 150 200 250 300 350 4000.0

0.2

0.4

0.6

0.8

1.0

t30W(min)

TOC

/TO

C0

0

20

40

60

80

Fe/Fe0

H2 O

2 (mM

)

0.0

0.2

0.4

0.6

0.8

1.0

Figure 5.5 – Winery wastewater (WV) treatment by solar photo-Fenton in a CPC reactor. TOC (),

hydrogen peroxide () and iron () concentration’s during reaction. Experimental conditions:

[Fe2+]0 = 110 mg/L; [H2O2]0 = 12 mM; initial pH = 3.0.

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

105

This reduction in TOC removal may be explained by redox reactions in which HO• radicals

are scavenged by reaction with other Fe2+ molecules as displayed below (Reaction 5.7)

(23).

Fe2+

+ HO• → HO- + Fe3+ (R5.7)

Thus, the large amount of ferrous iron added decreases the strength of the photo-Fenton

reaction. It was also found that even with a large initial amount of iron, the concentration

in solution decreases very fast in the first minutes, just as it did in the experiment with

55 mg/L of iron.

Furthermore, the effect on TOC removal of several additions of iron during the

reaction in an attempt to keep the amount of iron in solution constant at around 55 or

110 mg/L was studied. Figure 5.6 shows the results of these experiments. In the

experiment started with 55 mg/L of iron, TOC degradation was 44% and in the experiment

started with 110 mg/L removal was 48% in around the same reaction time (400 minutes).

These results reveal an improvement in TOC degradation compared to the experiments

with single additions of iron, especially in the experiment started with 110 mg/L.

-50 0 50 100 150 200 250 300 350 400 4500.0

0.2

0.4

0.6

0.8

1.0

Fe2+accum

ulated (mg/L)

TOC

/TO

C0

t30W

0

50

100

150

200

250

300

350

400

Figure 5.6 – Effect of several additions of iron on TOC removal and accumulated iron

concentration during photo-Fenton experiment. Experimental conditions: winery wastewater (WV);

[Fe2+]const. = 110 mg/L () and [Fe2+]const. = 55 mg/L (); [H2O2] = 12 mM; initial pH = 3.0.

Therefore, the continuous addition of ferrous iron throughout the reaction slightly

improves the solar photo-Fenton degradation capacity, however, with continuous addition,

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

106

the total amount of iron is obviously larger than with only one dose. Thus, in the

experiment started with 55 mg/L of ferrous iron, at the end of reaction, the cumulative total

of ferrous iron was 153 mg/L, and in the experiment started with 110 g/L, it was 323 mg/L.

Thus, around three times more ferrous iron was used than in the experiments with a single

dosage, but this increment in iron does not directly correspond to an increment in TOC

degradation, as the large amount of iron added in several additions does not lead to a clear

improvement in TOC removal, because the difference between 55 mg/L and 110 mg/L on

TOC degradation was only 4%. Therefore, the best ferrous iron dosage for solar photo-

Fenton operation is a single dose of 55 mg/L. The next step in the study was an in-depth

analysis of application of photo-Fenton to simulated winery wastewater.

5.3.3.2 Influence of the winery wastewater composition

Figure 5.7 shows the results of several experiments performed with photo-Fenton

with different initial operating conditions. First, the effect of wastewater type (WV or WG)

on the photo-Fenton experiment with a single 55-mg/L dose of ferrous iron was evaluated,

and TOC removal was found to be higher in the WG sample than in the WV sample. TOC

removal was 46% in a t30W of 400 minutes in WV whilst in WG, degradation was 93%.

-50 0 50 100 150 200 250 300 350 400 450 500 550

0,0

0,2

0,4

0,6

0,8

1,0

TOC

/TO

C0

t30W Figure 5.7 – Influence of winery wastewater composition on TOC removal during photo-Fenton

oxidation. Experimental conditions: [H2O2]0 = 12 mM; original pH = 3.0. () WV with [Fe2+]0 = 55

mg/L; () WG with [Fe2+]0 = 55 mg/L; () WW with [Fe2+]0 = 55 mg/L; () WW with [Fe2+]0 =

20 mg/L; (*) WW without ethanol with [Fe2+]0 = 20 mg/L.

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

107

So photo-Fenton treatment of winery wastewater is observed to be significantly affected by

the composition of the wastewater, with a difference of up to 47%. The next step was

therefore to assess the application of photo-Fenton in wastewater containing a mixture of

WV and WG (WW).

This simulates real wastewater treatment in some wineries that have retention tanks

to store and equalize the seasonal effluent from the different stages of wine production

before further treatment in a wastewater treatment plant. Photo-Fenton treatment of the

wastewater with WG and WV was faster than with either WV or WG alone. TOC removal

in the mixture was 90% for a t30W of 150 minutes. This strong removal of the organic load

present in the wastewater means that photo-Fenton was more efficient in terms of the iron

dose applied. Therefore, another experiment was done with the mixture of wine and grape

juice, but with a single dose of ferrous iron of only 20 mg/L.

Figure 5.7 shows that there are no significant differences in TOC removal due to

the smaller iron dosage, as after a t30W of 150 minutes, degradation was 84%. Thus, for a

60% decrease in ferrous iron concentration, TOC removal is only 6% lower. Therefore, an

interesting option may be to store and equalize such wastewater before photo-Fenton

treatment, which would be significantly more economical in terms of ferrous iron

consumption and TOC degradation.

5.3.3.3 Influence of the ethanol presence in winery wastewaters

The main difference between the two types of wastewater (WV and WG) is that

WV has a large amount of ethanol and in WG there is a high concentration of sugars.

Therefore, to evaluate the effect of ethanol on the photo-Fenton process and consequently

on TOC removal, ethanol elimination from the winery wastewater was evaluated. Ethanol

was removed from the wastewater made with diluted wine (WV) by air stripping using

aquarium pumps and warming the solution to 35ºC for 24 hours. By removing ethanol, the

main volatile compound in the wastewater, the corresponding organic load, equivalent to

70% of the TOC present in the solution, was also removed, similar to other studies (24).

Although the experiment was done with the same original TOC as the other experiments, a

large volume of wine without ethanol was added so the initial TOC would be the same and

only the ethanol concentration changed.

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

108

Photo-Fenton degradation of this ethanol-free winery wastewater was 96% after a

t30W of 130 minutes. Based on this assay, it should be stressed that ethanol significantly

influences photo-Fenton efficiency. This can be explained by the ethanol degradation

pathways during photo-Fenton. Since ethanol is transformed during photoxidation, e.g., as

in photo-Fenton, into acetaldehyde and later into acetic acid (Reaction 5.8) (25):

CH3CH2OH 2Ohυ⎯⎯⎯→ CH3CHO 2O

hυ⎯⎯⎯→ CH3COOH (R5.8)

Ethanol Acetaldehyde Acetic Acid

Acetic acid is a well-known hydroxyl radical scavenger, as can be observed in the

following reaction (Reaction 5.9):

CH3COOH + HO → CH2COOH + H2O (R5.9)

Therefore, the lower degradation capacity of the photo-Fenton process when applied to

WV is because of the action of acetic acid on the hydroxyl radicals. Thus, if the wastewater

contains a large amount of ethanol, an air stripping pre-treatment prior to photo-Fenton

significantly increases the efficiency of this advanced oxidation process.

5.3.3.4 COD, total polyphenols and toxicity evolution in photo-Fenton process

Winery wastewater contains significant concentrations of refractory and even toxic

compounds. Figure 5.8 shows COD, total polyphenols and toxicity during the photo-

Fenton experiment. This experiment was performed with winery wastewater prepared with

ethanol-free WV and WG (curve * in Figure 5.7).

Photo-Fenton removes 98% of the COD load in the winery wastewater after a t30W

of 82 minutes. This confirms the previous finding of 96% TOC after a t30W of 130 minutes.

The total polyphenol content, measured as the reduction in the concentration of gallic acid,

was monitored during the photo-Fenton reaction. This model phenolic compound was

selected since it is the most representative phenolic acid present in winery wastewater (26-

28). Its concentration increases in the first t30W of 30 minutes due to aromatic ring

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

109

hydroxylation (7), but after that, during the rest of the reaction, it drops to 92% of the

original polyphenol content.

0 10 20 30 40 50 60 70 80 90

0

2

4

6

8

t30W

Tota

l Pol

yphe

nols

(GA

/GA

0) Total Polyphenols

0,0

0,2

0,4

0,6

0,8

1,0

Inhibition(%)

CO

D/C

OD

0

COD Toxicity

20

30

40

50

60

70

80

90

100

110

Figure 5.8 – Total polyphenols, COD and toxicity during photo-Fenton oxidation of winery

wastewater. Experimental conditions: [Fe2+]0 = 20 mg/L; [H2O2]0 = 12 mM; initial pH = 3.0.

The toxicity of the winery wastewater was measured with the luminescent bacteria

Vibrio fischeri, which verified that original toxicity decreases after photo-Fenton, making

the wastewater more acceptable for biological treatment. At first, after a tw30 of 15 minutes

of contact with the winery wastewater, Vibrio fischeri showed 48% inhibition, but at tw30

of 25 minutes, the percentage of inhibition decreased to 44%, although afterwards toxicity

increased again to 82%. This can be explained by the increased content in total

polyphenols, making the wastewater more toxic. Afterwards, as photo-Fenton progressed,

toxicity dropped to 28% when COD was reduced 98% and the total polyphenol content

92%.

As final remarks, this study shows that heterogeneous photocatalysis (TiO2,

TiO2/H2O2, TiO2/Na2S2O8) of simulated winery wastewater is inefficient in removing

TOC, with best performance of only 25% TOC degradation. Homogeneous photocatalysis

with solar photo-Fenton in the CPC reactor showed a TOC removal efficiency of 46% with

simulated wine (WV) wastewater and 93% with grape juice (WG) in a t30W of 400 minutes.

However TOC removal was 90% in a 50:50 WV and WG mixture after a t30W of 150

minutes.

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Chapter 5 – Solar photochemical treatment of winery wastewater in a CPC reactor

110

If ethanol is previously removed from the winery wastewater mixture (WW) by air

stripping, TOC degradation is 96%. In addition to this high TOC degradation, toxicity also

decreases significantly from 48% to 28%, almost completely eliminating polyphenols

(92%) as well. So as a final remark, solar photo-Fenton may be considered an efficient

treatment for winery wastewater treatment, especially if air stripping is previously applied

to remove ethanol.

5.4 Conclusions

This work shows that heterogeneous photocatalysis (TiO2, TiO2/H2O2,

TiO2/Na2S2O8) of a simulated winery wastewater reveals to be inefficient on TOC

removal, achieving in the best performance a TOC degradation of 25%. The obtained

results with homogeneous photocatalysis with solar photo-Fenton process in the CPC

reactor have shown that it can be reached a TOC removal efficiency of 46% with a

simulated wastewater carried out with wine (WV) and 93% with grape juice (WG) in a t30W

of 400 minutes. Mixing WV with WG in a ratio 50:50 a TOC removal of 90% was

achieved for a t30W of 150 minutes.

If an air stripping process is previously applied for ethanol removal from the winery

wastewater mixture (WW), a TOC degradation of 96% is obtained. Besides this high TOC

degradation a significant detoxification occurs, given the fact that the toxicity level

decreases from 48% to 28%, as well as almost total elimination of the total polyphenols

(92%). So, as a final remark solar photo-Fenton process can be defined as an efficient

treatment process to winery wastewater treatment, especially if air stripping is previously

applied for ethanol removal.

References

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using bioreactors with free and immobilized activated sludge. J. Biosci. Bioeng. 2000, 90, 381-386.

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contactor for winery wastewater treatment. Water Res. 2003, 37, 4125-4134.

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(3) Beck, C.; Prades, G.; Sadowski, A-G. Activated sludge wastewater treatment plants

optimisation to face pollution overloads during grape harvest periods. Water Sci. Technol. 2005,

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wine distillery wastewater in batch reactors. Chem. Eng. Technol. 1999, 22, 165-172.

(7) Gernjak, W.; Krutzler, T.; Glaser, A.; Malato, S.; Cáceres, J.; Bauer, R.; Fernández-Alba, A.R.

Photo-Fenton treatment of water containing natural phenolic pollutants. Chemosphere 2003, 50,

71-78.

(8) Lucas, M.S.; Peres, J.A.; Lan, Y.B.; Li Puma, G. Ozonation kinetics of winery wastewater in a

pilot-scale bubble column reactor, Water Res. 2009, 43, 1523-1532.

(9) Kuo, W.G. Decolorizing dye wastewater with Fenton's reagent. Water Res. 1992, 26, 881-886.

(10) Nogueira, R.F.P.; Silva, M.R.A.; Trovó, A.G. Influence of the iron source on the solar photo-

Fenton degradation of different classes of organic compounds. Solar Energy 2005, 79, 384-392.

(11) Chen, R.; Pignatello, J. Role of quinone intermediates as electron shuttles in Fenton oxidations

of aromatic compounds. Environ. Sci. Technol. 1997, 31, 2399-2406.

(12) Feng, J.; Hu, X.; Yue, P.L.; Zhu, H.Y.; Lu, G.Q. Discoloration and mineralization of Reactive

Red HE-3B by heterogeneous photo-Fenton reaction. Water Res. 2003, 37, 3776-3784.

(13) Muruganandham, M.; Swaminathan, M. Decolourisation of Reactive Orange 4 by Fenton and

photo-Fenton oxidation technology. Dyes and Pigments 2004, 63, 315-321.

(14) Pirkanniemi, K.; Sillanpää, M. Heterogeneous water phase catalysis as an environmental

application: a review. Chemosphere 2002, 48, 1047-1060.

(15) Bahnemann, D. Photocatalytic water treatment: solar energy applications. Solar Energy 2004,

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(16) Mosteo, R.; Ormad, P.; Mozas, E.; Sarasa, J.; Ovelleiro, J.L. Factorial experimental design of

winery wastewaters treatment by heterogeneous photo-Fenton process. Water Res. 2006, 40, 1561-

1568.

(17) Ormad, M.P.; Mosteo, R.; Ibarz, C.; Ovelleiro, José L. Multivariate approach to the photo-

Fenton process applied to the degradation of winery wastewaters. Appl. Catal. B: Environ. 2006,

66, 58–63.

(18) Mosteo, R.; Sarasa, J.; Ormad, M.P.; Ovelleiro, J.L. Sequential solar photo-Fenton-biological

system for the treatment of winery wastewaters. J. Agric. Food Chem. 2008, 56, 7333–7338.

(19) Nogueira, R.F.P.; Oliveira, M.C.; Paterlini, W.C. Simple and fast spectrophotometric

determination of H2O2 in photo-Fenton reactions using metavanadate. Talanta. 2005, 66, 86-91.

(20) Singleton, V. L.; Rossi, J. A.. Colorimetry of total phenolics with phosphomolybdic-

phosphotungstic acid reagents. Am. J. Enol. Vitic. 1965, 16, 144-158.

(21) Kositzi, M.; Poulios, I.; Malato, S.; Cáceres, J.; Campos, A. Solar photocatalytic treatment of

synthetic municipal wastewater. Water Res. 2004, 38, 1147–1154.

(22) Rodríguez, E.; Márquez, G.; Carpintero, J.C.; Beltrán, F.J.; Álvarez, P. Sequential use of

bentonites and solar photocatalysis to treat winery wastewater. J. Agric. Food Chem. 2008, 56,

11956–11961.

(23) Malik, P.K.; Saha, S.K. Oxidation of direct dyes with hydrogen peroxide using ferrous ion as

catalyst. Sep. Purification Technol. 2003, 31, 241-250.

(24) Colin, T.; Bories, A.; Sire, Y.; Perrin, R. Treatment and valorisation of winery wastewater by a

new biophysical process (ECCF®). Water Sci. Technol. 2005, 51, 99-106.

(25) Nimlos, M.R.; Wolfrum, E.J.; Brewer, M.L.; Fennell, J.A. Gas phase heterogeneous

photocatalytic oxidation of ethanol: pathways and kinetic modelling. Environ. Sci. Technol. 1996,

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(26) La Torre, G.; L., Saitta, M.; Vilasi, F.; Pellicano, T.; Dugo, G. Direct determination of

phenolic compounds in Sicilian wines by liquid chromatography with PDA and MS detection.

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(27) Silva, M.N.B.S.; Coelho, A.V.; Vilas Boas, L.; Bronze, M.R.. Analysis of phenolic

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(28) Lucas, M.S.; Dias, A.A.; Bezerra, R.M.; Peres, J.A. Gallic acid photochemical oxidation as a

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

115

CHAPTER 6 – OZONATION KINETICS OF WINERY WASTEWATER IN A

PILOT-SCALE BUBBLE COLUMN REACTOR*

Abstract

The degradation of organic substances present in winery wastewater was studied in a

pilot-scale, bubble column ozonation reactor. A steady reduction of chemical oxygen

demand (COD) was observed under the action of ozone at the natural pH of the wastewater

(pH 4). At alkaline and neutral pH the degradation rate was accelerated by the formation of

radical species from the decomposition of ozone. Furthermore, the reaction of hydrogen

peroxide (formed from natural organic matter in the wastewater) and ozone enhances the

oxidation capacity of the ozonation process. The monitoring of pH, redox potential (ORP),

UV absorbance (254 nm), polyphenols content and ozone consumption was correlated with

the oxidation of the organic species in the water. The ozonation of winery wastewater in

the bubble column was analysed in terms of a mole balance coupled with ozonation

kinetics modeled by the two-film theory of mass transfer and chemical reaction. It was

determined that the ozonation reaction can develop both in and across different kinetic

regimes: fast, moderate and slow, depending on the experimental conditions. The dynamic

change of the rate coefficient estimated by the model was correlated with changes in the

water composition and oxidant species.

* Adapted from: Lucas M.S., Peres J.A., Lan B.Y., Li Puma G. Water Research. 2009, 43, 1523-

1532.

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

116

6.1 Introduction

The wine industry generates a seasonal effluent which is characterized by a high

organic load. The organic load and its composition depends on the stages used during the

production of the wine (e.g., vintage, racking, bottling) and on the winemaking technology

(e.g. production of red, white and special wines) (Malandra et al., 2003; Artiga et al.,

2005). These effluents usually referred to as “winery wastewater” originated from various

unit operations such as washing of the presses used to crush the grapes, rinsing of

fermentation tanks, barrels, bottles and other equipments or surfaces (Petruccioli et al.,

2000; Malandra et al., 2003; Beck et al., 2005; Mosteo et al., 2006).

Winery wastewater has a high concentration of polyphenols, organic acids and

sugars with typical COD values in the range from 3 to 30 g L-1 (Benitez et al., 1999a; Pirra,

2005), and it is toxic to the aquatic environment and needs treatment before discharge.

Current methods of treatment of winery wastewater include physical and chemical

processes. However, the high bio-recalcitrance and toxicity of phenolic contaminants in the

winery wastewater cause difficulties in the biological treatment of these wastewaters. The

presence of refractory compounds, in addition to the large quantities of waste sludge

generated, in practice limits the applicability and efficiency of such treatment methods

(Legrini et al., 1993; Benitez et al., 1999b).

Advanced oxidation processes (AOP) can be efficient methods for the treatment of

refractory wastewater characterized by a high organic load. AOP involve the generation of

highly reactive radical species, predominantly hydroxyl radical (HO•) (Legrini et al., 1993;

Litter, 2005). The application of AOP to winery wastewater is usually limited to the

destruction of the refractory compounds (polyphenols) with the objective of rendering the

wastewater more viable to biological treatment (Beltran et al, 1999).

Ozone is a strong oxidizer having high reactivity towards organic compounds such

as polyphenols. Ozonation has been previously used for the treatment of polyphenols

loaded wastewater such as from the cork manufacturing industry (Benitez et al., 2003a;

Lan et al, 2008), the olive oil industry (Benitez et al., 1997; Beltran-Heredia et al., 2000)

and the wine distillery industry (Beltrán et al, 1999; Beltrán et al. 2001; Benitez et al.,

1999c; Benitez et al., 2003b; Monteagudo, 2005; Santos et al, 2003). Hydroxyl radicals

from ozone are generated from different pathways such as ozone decomposition at alkaline

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

117

pH, the reaction of ozone with hydrogen peroxide and the photolysis of ozone in aqueous

media (Sotelo et al., 1987).

The treatment of winery wastewater by ozonation and ozone related processes have

been demonstrated in small-scale laboratory studies. Gimeno et al., (2007) reported the

photocatalytic ozonation of winery wastewater in a 1 L reactor and the total mineralization

of the COD removed in the presence of UV-A ozone and titanium dioxide. Navarro et al.

(2005) investigated the degradation of winery industrial wastewater by photocatalytic

oxidation, UV-peroxidation and Fenton reaction over iron rich clays in 100 ml glass vials.

Ozonation has been successfully applied to the treatment of wine distillery wastewater

(Beltrán et al, 1999; Beltrán et al. 2001; Benitez et al., 2003a; Santos et al, 2003) in small,

laboratory scale reactors.

In this work, the kinetics of ozonation of winery wastewater is studied in detail in a

pilot-scale, semi-batch bubble column reactor previously employed for the treatment of

cork-processing water (Lan et al, 2008). The study investigates the relationship between

pH, ORP, COD, UV absorbance (254 nm), total polyphenol content and ozone

consumption as a function of time, as well as, the prevalent kinetic conditions (fast,

intermediate, and slow kinetic regime) for the reaction of ozone with the dissolved organic

species. Furthermore, a kinetic ozonation model is presented and used to estimate the

kinetic coefficients of the ozonation of winery wastewater under the prevailing

experimental conditions. In contrast with previous work carried out in laboratory scale

reactors, this study considers the ozonation of winery wastewater in a pilot-scale bubble

column reactor, which facilitate scale-up and practical application in the wine industry.

6.2 Material and methods

6.2.1 Winery wastewater

The winery wastewater was collected from a wine production unit located in the

Douro region in the north of Portugal. The pH, the absorbance at 254 nm, the total carbon

(TC) and inorganic carbon (IC) content, the COD and polyphenol content measured as

equivalent gallic acid content are presented in Table 6.1.

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

118

Table 6.1 – Winery wastewater characterization.

pH Absorbance

(254 nm)

TC

(mg L-1)

IC

(mg L-1)

COD

(mg O2 L-1)

Polyphenols

(mggallic acid L-1 )

4.0 1.562 1255 1.11 4650 103

6.2.2 Ozonation

The ozonation experiments were conducted in a bubble-column semi-batch reactor

(internal diameter 0.1 m, height 1 m) made of QVF borosilicate glass. The reactor was

equipped with a liquid stream outlet at the bottom and an inlet at the top, connected to a

peristaltic pump (Masterflex 77200-62, Cole-Parmer, USA) to assist water recirculation in

the reactor. An in-line redox potential (ORP) sensor was installed in the water recirculation

tube. The gas stream enriched with ozone entered the reactor via a sintered stainless steel

porous disk S20 (Porvair Ltd., UK, mean pore size 15 μm) at the bottom of the reactor. A

gas stream outlet at the top of the reactor led to a thermal ozone destructor. Liquid samples

were collected with a syringe through a sealed port in the reactor. The ozone concentration

at the gas inlet and outlet of the reactor were measured by redirecting the flows to a series

of Dreschel flasks containing a 2% potassium iodide solution.

High purity oxygen (99.999 %, BOC gases, UK) was fed to a silica drier to remove

trace water prior to entering the ozone generator (OZOMAX 8Vtt, Ozomax, Canada)

capable of producing up to 0.68 g ozone per minute. The hydrodynamic and operational

conditions used in this study are summarised in Table 6.2 with the symbols presented in

the nomenclature section.

Table 6.2. Hydrodynamic and operational conditions of the ozonation reactor.

Qg (L min-1) Ug (m s-1) Hg (%) a (m-1) inletOP ,3 (kPa) ][O*

3a (mg L-1)

3Om (mg min-1) kLab x 10-3 (s-1)

3.6 6.8 x 10-3 3.5 65.1 1.31 7.5 100.1 11.2

5.4 10 x 10-3 6.9 92.6 1.31 7.5 124.7 17.0

a Based on Henry constant 8400 kPa L mol-1 (Sander, 1999) b Calculated from the results on ozone physical sorption by pure water (Huang, 1995) and confirmed by the correlation of

Akita and Yoshida (1974).

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

119

Nine liters of winery wastewater were charged into the reactor and the degradation

experiments were performed with continuous ozone supply for various time periods. The

water was re-circulated at a flow rate of 1 L per minute in order to improve the mixing of

the liquid in the reactor, in addition to the mixing provided by the gas bubbles.

Water samples were withdrawn regularly and analysed. The pH was monitored at

regular intervals through the ozonation process and, if required, it was controlled using 0.1

M NaOH or 0.1 M H2SO4 solutions. All solutions and reagents were prepared in ultra-pure

water, supplied by a NANOpure Diamond UV water purification system that provides

bacteria free water with resistivity of 18.2 MΩ cm-1 or higher and TOC < 1 ppb. All of the

oxidation experiments were performed in duplicate and the observed standard deviation

was always less than 7% of the reported value.

6.2.3 Analytical methods

The organic matter in the samples was characterised in terms of COD (HACH,

model 45600 coupled with a colorimeter HACH, ODYSSEY) and TOC (Shimadzu TOC-

VCPH). The absorbance of samples was determined by a UV/vis Spectrophotometer, UV

mini 1240 Shimadzu. The Folin-Ciocalteau method, using gallic acid as a standard, was

followed to evaluate the total polyphenol content in the samples (Singleton and Rossi,

1965). Peroxide concentration in the samples was measured by means of Merckoquant

Peroxide Test strips (0-25 mg H2O2 L-1). If required, the samples were diluted several

times in order to achieve an accurate measurement of the H2O2 concentration.

6.2.4 Ozone consumption

The instantaneous rate of ozone consumption (g L-1 s-1) was calculated by a

macroscopic material balance across the bubble column reactor as:

RTPPM

r ouletoinletooo τ

)( ,, 333

3

−=− (6.1)

where τ is the space time for the gas phase with the assumption that it does not vary with

column height. Other symbols are described in the nomenclature section.

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

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6.2.5 Stoichiometric ratio

The stoichiometric ratio (z) on a mass basis was calculated from the instantaneous

rate of COD depletion and the rate of ozone consumption:

dtCCddtCODd

rrz

outletoinletoo

COD

/)(/)(., 333

−=

−−

= (6.2)

In a semi-batch reactor with continuous change of the composition of dissolved organics,

ozone consumption varies as a function of time.

6.3 Results and Discussions

6.3.1 Ozonation kinetics of winery wastewater

Ozonation experiments were carried out at the natural pH of the winery wastewater

(pH = 4) and at two other initial pH, 7 and 10, in order to investigate the effect of radical

formation on the rate of COD removal. The pH was not controlled by buffer during the

oxidation experiments. Figure 6.1 shows the evolution of pH during experiments carried

out at pH of 4, 7, and 10. A slight decrease in pH from 4 to 3.5 was observed in the

experiments performed at the natural pH. A sharp decrease in the pH of the solution was

observed in the experiments with initial pH of 7 and 10, and the final pH was observed to

be 3.8 and 4.2, respectively.

0 20 40 60 80 100 120 140 160 180 200

4

5

6

7

8

9

10

initial pH 4 initial pH 7 initial pH 10

pH

Ozonation time (min) Figure 6.1 - Evolution of pH during the ozonation experiments. Experimental conditions: liquid

volume 9 L; Qg = 5.4 L min-1; ozone partial pressure 1.31 kPa; initial COD 4650 mg L-1; initial pH

4 ( ), 7 ( ) and 10 ( ).

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121

The reduction in pH is attributed to the formation of dicarboxylic acids and small

molecule organic acids, as well as CO2 and carbonic acid from total mineralization. The

degradation of organic matter in the wastewater occurs by direct reaction with molecular

ozone at pH = 4. Conversely, ozone decomposition to highly reactive radical species (i.e.,

HO2•, O2

•-, HO3•, O3

•-, HO•) takes place at pH 7 and pH 10 (Hoigne and Bader, 1976).

Figure 6.2 – COD (a) and total aromatic content (A) (b) evolution during the ozonation carried out

at initial pH of 4, 7 and 10. Experimental conditions: liquid volume 9 L; Qg = 5.4 L min-1; ozone

partial pressure 1.31 kPa; initial COD 4650 mg L-1; initial pH 4 ( ), 7 ( ) and 10 ( ).

0 20 40 60 80 100 120 140 160 180 2000.0

0.2

0.4

0.6

0.8

1.0

pH 4 pH 7 pH 10

A/A

0

Ozonation time (min)

0 20 40 60 80 100 120 140 160 180 2000.5

0.6

0.7

0.8

0.9

1.0

pH 4 pH 7 pH 10

CO

D/C

OD

0

Ozonation time (min)

(b)

(a)

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The self-decomposition of ozone to radicals lasted 5 min in the experiment starting at pH =

7 and 40 min in the experiment at pH = 10, since the decomposition of ozone to radicals

can be considered to be negligible at pH less than 5.5 (Hoigne and Bader, 1976).

Figure 6.2 shows the removal of COD during the ozonation process and the

evolution of the total aromatic content (A) in the wastewater measured by the absorbance

at 254 nm. The fastest removal rates were observed at alkaline pH as a result of the fast

reaction of the organic matter with radical species formed. A rapid decrease of the

absorbance was observed during the first 30 min, and this decrease was faster at pH 10 due

to the rapid reaction of organic matter with molecular ozone and with radicals. The

absorbance approached a plateau at longer times indicating the formation of refractory

intermediates as well as radicals’ scavenger species (e.g., carbonates). The UV/vis spectra

for the experiment at pH 10 are shown in Figure 6.3.

200 300 400 500 600 7000.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

Abs

orba

nce

Wavelength (nm) Figure 6.3 – UV/vis spectra evolution of the winery wastewater during the ozonation process

starting at pH 10, from 0 min to 180 min. Experimental conditions: liquid volume 9 L; Qg = 5.4 L

min-1; ozone partial pressure 1.31 kPa; initial COD 4650 mg L-1.

A decrease in absorbance was observed, in general, as the reaction proceeded. The

absorbance in the visible range of the spectrum decreased at a faster rate compared to the

absorbance in the UV region. As a consequence, a very rapid colour removal was observed

during the ozonation experiment and the colour changed from light brown to clear after 4

min of ozonation time.

Time (min):

0 2 4

10 20 30 60

120 180

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

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The total polyphenol content, measured as the reduction in the concentration of

gallic acid, was monitored during the ozonation reaction (Figure 6.4). This model phenolic

compound was selected since it is the most representative phenolic acid present in winery

wastewaters (La Torre et al., 2006; Silva et al., 2006; Lucas et al., 2008). The removal of

polyphenols is required if the objective of the treatment is to render the water

biodegradable.

0.00

0.20

0.40

0.60

0.80

1.00

0 20 40 60 80 100 120 140 160 180

Ozonation time (min)

[GA

] / [G

A] 0

pH 4pH 7pH 10

Figure 6.4 – Total polyphenol content evolution during ozonation expressed as equivalent gallic

acid concentration. Reaction conditions: liquid volume 9 L; Qg = 5.4 L min-1; ozone partial pressure

1.31 kPa; initial COD 4650 mg L-1; initial pH 4 ( ), 7 ( ) and 10 ( ).

In contrast with the results presented in Figure 6.2, the removal rate of polyphenol

at pH 10 and pH 7 was lower than at pH 4. At pH 4 molecular ozone alone reacts with the

wastewater constituents, however, at pH 10 the predominant reaction mechanism is by

radical oxidation. These results suggest that in a complex mixture of polyphenols and other

species reacting with the oxidant (ozone and/or reactive radicals), the selectivity of

molecular ozone towards attack of polyphenols is higher than the selectivity of the radicals

for polyphenols. In the presence of radicals the reaction of these with easily oxidizable

organic matter in the wastewater other than polyphenols is favoured, which is supported by

the preferential removal of substances absorbing visible radiation (Figure 6.3). Santos et al.

(2003) have reported similar results for the degradation of phenol in vinasse wastewater in

the presence of ozone. The degradation rate of phenol was found to be faster at acidic pH

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

124

than at alkaline pH. Furthermore, Gurol and Vatistas (1987) have shown that the selectivity

of ozone for phenolic compounds decreases as the pH was increased. The differences in

the selectivity of ozone and radicals for polyhenols are associated with the different

mechanism of oxidation by these species, with ozone following electrophilic attack of

electron rich sites of the target molecule (Gurol and Nekouinaini, 1984), and reactive

radicals reacting unselectively with all species in solution (e.g., the OH radical reacts by

either hydrogen abstraction, OH addition or substitution, or by electron transfer).

Therefore, it may be concluded that the ozonation at natural pH (acidic pH) should

be favoured over the same reaction at alkaline pH, if the purpose of the treatment of winery

wastewater is the removal of the phenolic compounds, such as the removal of toxicity prior

to further biological treatment.

The possibility of peroxide formation by reaction of ozone with natural organic

matter was monitored during the ozonation experiments. The results obtained for three

different experiments at different initial COD are plotted in Figure 6.5, assuming that the

peroxides species generated were mainly hydrogen peroxide.

0 20 40 60 80 100 120 140 160 180 200

0

10

20

30

40

50

60

70

80COD load:

4650 mgL-1

460 mgL-1

230 mgL-1

H2O

2 (m

gL-1)

Time (min) Figure 6.5 – Hydrogen peroxide generated during the treatment of winery wastewater with ozone.

Experimental conditions: initial pH 4; ozone partial pressure 1.31 kPa; liquid volume 9 L; Qg = 5.4

L min-1 (for COD0 equal to 4650 mg L-1 and 230 mg L-1); Qg = 3.6 L min-1 (for COD0 equal to 460

mg L-1 and 230 mg L-1).

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The amount of hydrogen peroxide generated by the reaction of organic matter with

ozone was found to vary with the initial organic load, and to follow a linear dependence on

time. The rate of hydrogen peroxide produced was found to be 0.44 mg L-1 min-1 for the

experiment with the highest initial COD load (4650 mg O2 L-1). Decreasing the initial

COD of the wastewater by 10 and 20 times the rate of H2O2 formed was 0.17 mg L-1 min-1

and 0.06 mg L-1 min-1, respectively. These results are in agreement with those reported by

others (Latifoglu and Gurol, 2003) who reported the production of H2O2 to be the result of

the reaction of ozone with natural organic matter (NOM) (R6.1) which is also present in

the winery wastewater.

O3 + NOM → H2O2 (R6.1)

The formation of hydrogen peroxide during the ozonation of winery wastewater

enhances the oxidation capacity of the ozonation process through secondary reactions. The

interaction of H2O2 with O3 leads to the production of reactive radicals (HO•, HO2• and

O3•-) that present higher oxidation capacity (reactions 6.2-6.6) than hydrogen peroxide

and/or ozone (Legrini et al., 1993). This effect is more significant at later stages of the

ozonation reaction once hydrogen peroxide has accumulated in the system.

H2O2 + H2O ↔ HO2- + H3O+ (R6.2)

O3 + H2O2 → O2 + HO• + HO2• slow (R6.3)

HO2- + O3 → HO• + O2

•- + O2 (R6.4)

O3 + O2•- → O3

•- + O2 (R6.5)

O3•- + H2O → HO• + HO- + O2 (R6.6)

6.3.2 Ozone consumption

During the experiments the rate of ozone consumption was monitored through the

measurement of the ozone mass flow rate at the inlet and at the outlet of the reactor (Figure

6.6a). The mass flow rate at the reactor inlet was kept constant throughout each

experiment. The difference between the values at the inlet and outlet of the reactor defines

the rate of ozone consumed within the reactor. This includes the contribution from the

reaction of molecular ozone with the organic matter, and can also include the contribution

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

126

from ozone decomposition at alkaline pH and ozone consumption by the hydrogen

peroxide formed. It should be noted that the ozone flow rate at the reactor outlet was found

to be lower than that at the inlet suggesting that a certain degree of ozone decomposition

occurred even in those cases controlled by the reaction kinetics.

An experimental indication of the prevalent kinetic regime at various reaction times

is provided by the dynamic change of the ORP of the water and ozone consumption during

the ozonation experiments (Lan et al., 2008). Figure 6.6b shows the evolution of the ORP

during the same experiments. For the experiment at initial pH 10 there is a gradual increase

in ORP up to 40 min during which the pH of the solution varies from 10 to 5 (pH evolves

as shown in Figure 6.1). During the first 40 min there is a sharp reduction in UVC

absorbance (Figure 6.1) and a high rate of ozone consumption, which is clearly caused by

the very fast reaction of the organic matter with hydroxyl radicals formed at these pH

values. After 40 min, the pH < 5.5 and the ORP levels out and reaches values well below

those expected for water saturated with ozone (1100 mV). Although, ozone self-

decomposition is suppressed at these pH values, ozone continues to react with the

hydrogen peroxide formed (Figure 6.5) producing radical species that in turn, rapidly react

with the organic matter. Simultaneously, molecular ozone also reacts with the organic

matter. Overall, the reaction will be shown (see Section 6.3.4) to be in the fast kinetic

regime with the reaction occurring at the gas-liquid interface and with little or no ozone

dissolved in the bulk liquid.

At pH 7, there is a rapid increase in ORP and ozone mass flow rate at the reactor

outlet that lasts 10 min, corresponding to the period in which ozone self-decomposition

occurs. At longer reaction time the ORP and the rate of ozone consumption become

constant. The ozone mass flow rate at the reactor outlet is higher than in the experiment

performed at pH 10 due to the lower amount of hydrogen peroxide produced. Overall, the

reaction will be shown to be in the fast kinetic regime with the reaction occurring at the

gas-liquid interface and with little or no ozone dissolved in the bulk liquid.

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

127

0 20 40 60 80 100 120 140 160 1800

20

40

60

80

100

120

140

OO

pH 4 pH 7 pH 10

Ozo

ne (1

0-3g

O3 m

in-1)

Ozonation time (min)

0 20 40 60 80 100 120 140 160 180 2000

200

400

600

800

1000

1200

pH 4 pH 7 pH 10

OR

P (m

V)

Ozonation Time (min)

(a)

(b)

Figure 6.6 – Evolution of the ozone mass flow rate (a) and ORP (b) during winery wastewater

ozonation of winery wastewater at different initial pH. The ozone mass rate at the reactor inlet is

constant and equal to 124.7 mg O3 min-1 (o). Experimental conditions: liquid volume 9 L; Qg = 5.4

L min-1; ozone partial pressure 1.31 kPa; initial COD 4650 mg L-1; initial pH 4 ( ), 7 ( ) and 10

( ).

At pH 4, the ORP instantaneously reaches the level corresponding to the saturation

of the liquid with ozone. The ozone mass flow rate at the reactor outlet also rapidly

increases to a level closer to that at the inlet of the reactor. However, once the hydrogen

peroxide is formed at later stages of the reaction the ORP decreases, as well as, the ozone

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

128

flow rate at the reactor outlet. At this stage of the reaction, ozone is consumed by hydrogen

peroxide yielding radicals that in turn react with the organic matter. The above

observations suggest that the reaction is in the slow kinetic regime at the beginning of the

reaction time, indicating that the reaction of ozone with organic matter occurs in the bulk

liquid, however the kinetic regime (Hatta number) will increase at later stages of the

oxidation reaction due to the formation of hydrogen peroxide and, in consequence, of

highly reactive radicals.

After 1 hour of reaction the ORP values stabilise around 500 mV, independently of

the initial pH. This suggests that the oxidation of organic matter in the winery wastewater

may proceed following a similar reaction mechanism, involving the reaction with radicals

generated by the reaction of ozone with hydrogen peroxide (reactions R6.2-R6.6).

6.3.3 Ozonation kinetics model

COD was used as a global concentration parameter to describe the complex kinetics

of removal of organic matter and to derive the essential kinetic parameters needed for

reactor design and optimisation. A simplified kinetic model was developed to represent the

kinetics of degradation of winery wastewater in the bubble column reactor. The kinetics of

COD removal by molecular ozone was represented by a second order irreversible reaction

as follows:

products COD O 13 →+ z (R6.7)

In the presence of ozone decomposition to radicals at alkaline pH, the following

stoichiometry can be approximated for the purpose of modeling the ozonation of winery

wastewater in the reactor:

radicalsO 5.5 pH3 ⎯⎯⎯ →⎯ > (R6.8)

productsradicals 2 →+ CODz (R6.9)

In the presence of residual hydrogen peroxide formed by the reaction of natural

organic matter with ozone it follows:

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129

products2233 +→+ OHCODzO (R6.10)

radicalsO 223 →+ OH (R6.11)

productsradicals 3 →+ CODz (R6.12)

Adding reactions (R6.7-R6.12) the global kinetics of COD removal by molecular

ozone can be represented by a second order irreversible reaction as follows:

products COD O3 →+ z (R6.13)

where the overall stoichiometric coefficient z (= z1 + z2 + z3) can be estimated from the

instantaneous rate of COD depletion and the rate of ozone consumption (Eq. 6.2). The

value of z was found to vary with reaction time and experimental conditions in the range

from 0.4 to 1.4 on a weight basis.

The model of the bubble column reactor was developed as follows. The gas phase

in the reactor was assumed to be in plug flow and the liquid phase was considered to be

well mixed under the action of the bubbles and of the external recirculation flow. The

ozone mole balance in the absence of the accumulation term, which can be safely

neglected, leads to:

∫ −−= inleto

outleto

P

Po

o

g

g

rdP

RTHQ

V ,3

,33

3

)1( (6.3)

where V is the volume of the bubble column, Qg is the flow rate of gas, Po3,inlet and Po3,outlet

are the partial pressures of ozone respectively at the inlet and at the outlet of the column.

The overall rate of ozone consumption –rO3 per unit volume of liquid depends on the

relative effect of gas-liquid ozone mass transfer and ozone reaction in the liquid phase.

Thus, the overall rate of ozone consumption may be controlled by either one or the other or

a combination of both. According to the two-film theory by Lewis and Whitman (1924) the

corresponding kinetic regimes can be discerned by calculating the Hatta number:

L

oo

kCODDk

Ha 33= (6.4)

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

130

where kO3 is the second order reaction rate coefficient for the ozonation reaction, DO3 is the

ozone diffusion coefficient in the liquid and kL is the ozone mass transfer coefficient to the

liquid.

If Ha << 0.03 (very slow kinetic regime) the liquid is saturated with ozone and the

overall rate of ozone consumption is controlled by the rate of reaction of ozone in the

liquid bulk with:

*

333 ooo CCODkr =− (6.5)

where

HP

C oo

3

3

* = (6.6)

is the fictional concentration of ozone in the liquid film in equilibrium with the bulk gas.

If 0.03 < Ha < 0.3 (slow reaction with respect to mass transfer) the liquid contains

dissolved ozone but at a lower concentration than the saturation level. As the value of

Hatta approaches 0.3 the dissolved ozone concentration in the bulk liquid approaches zero

and the overall rate of ozone consumption is controlled by mass transfer of ozone from the

bulk gas to the liquid. According to the two film theory, the overall rate of ozone

consumptions in the kinetic regions described above (Ha < 0.3) is determined from:

CODkakCCODkak

roL

ooLo

3

33

3

* +

=− (6.7)

for a slightly soluble gas (gas-film resistance negligible) such as is ozone in water. Note

that Eq. (6.7) reduces to Eq. (6.5) if the rate is controlled by the chemical reaction only.

If Ha > 0.3 (fast or moderate kinetic regime) there is effectively no ozone dissolved

in the liquid bulk and the overall rate of ozone consumption is totally controlled by the rate

of ozone mass transfer from the gas to the liquid film with:

ECakr oLo*

33 =− (6.8)

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

131

where

⎥⎥⎥⎥

⎢⎢⎢⎢

×+

×

−=

)tanh(

)cosh()sinh(1)tanh(

'

'

''

'

'

'

3 HaHaakCODk

HaHaHaak

HaHaE

Lo

L

(6.9)

5.0

'

1 ⎟⎟⎠

⎞⎜⎜⎝

⎛−−

=i

i

EEEHaHa (6.10)

*33

1

oo

CODi CzD

CODDE += (6.11)

E is the liquid film enhancement factor, defined as the ratio of the rate of ozone

consumption to the maximum rate of ozone physical sorption.

If 0.03 < Ha < 0.3, E ≈ 1 and Eq. (6.8) reduces to Eq. (6.7). Note that in a semi-

batch bubble column reactor the partial pressure of ozone and the rate of ozone

consumption vary with column height (see Eq. 6.8); therefore the analysis of the reactor

must follow a numerical calculation which discretises the column height in sufficiently

small elements in which the partial pressure of ozone can be considered to be constant.

6.3.4 Estimation of reaction rate coefficient and kinetic regimes

Since the COD of the winery wastewater varies with reaction time, the Hatta

number takes different values as the reaction proceeds and, as a result, several kinetic

regimes may be realised during the same experimental run. The implications are that the

reaction may initially occur at the gas-liquid interphase with no contribution from the bulk

liquid when Hatta is higher than 0.3, shifting towards the bulk liquid at later stages of the

ozonation reaction (Ha << 0.3).

An experimental indication of the prevalent kinetic regime at various reaction times

is provided by the dynamic change of the ORP of the water and ozone consumption during

the ozonation experiments as discussed in Section 6.3.2.

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

132

The Hatta number can change as a result of a change in the COD or in the reaction rate

coefficient, which is not unexpected since the ozonation reaction of complex water can be

considered to follow a series-parallel reaction scheme. More likely the rate coefficient

would be higher at the beginning of the ozonation since the easily oxidizable species can

react rapidly with ozone and/or with radical species.

The reaction kinetic coefficient kO3 (L of liquid s-1 g-1) as a function of reaction time

in each experiment was estimated by a numerical iterative process involving Eqs. (3) and

(7) when Ha < 0.3, and Eqs. (6.3) and (6.8) when Ha > 0.3. The algorithm developed for

this purpose has been presented by Lan et al., (2008). Since the pH varied during the

reaction time (Figure 6.1), the dependence of the Henry law constant H (kPa L mg-1) from

pH was included in the calculations. The equation of Roth and Sullivan et al. (1981) with

different units was used:

⎟⎠⎞

⎜⎝⎛×= −

TH pH 2428exp)1010(85.1464 035.014 (6.12)

which applies in the ranges of temperature (4 – 60°C) and pH (1-10).

The diffusivity of ozone in water at 20°C was taken to be 1.76×10-9 m2 s-1 (Johnson

and Davis, 1996). The diffusivity of the organic species dissolved in water was assumed to

be DOM= 5x10-10 m2 s-1 (Reid et al., 1977). The gas-liquid interfacial area per unit of liquid

volume was estimated from:

bs

g

dH

a6

= (6.13)

where dbs is the Sauter bubble diameter calculated from the correlation of Bouaifi et al,

(2001) and Hg is the gas-hold up which was measured experimentally in the reactor. Hg

was found to be within 3.6% from the value calculated from the correlation by Hikita et al.

(1980).

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

133

Slow kinetic regime with mass transfer control

Very slow kinetic regime - kinetic control

Moderate - fast kinetic regime

(b)

0.001

0.01

0.1

1

10

0 50 100 150 200 250 300

Ozonation time (min)

Hatta

num

ber

0.0001

0.001

0.01

0.1

1

10

100

0 50 100 150 200 250 300

Ozonation time (min)

Rate

coe

ffici

ent k

O3 (

l mg-1

min

-1)

Exp 1 (pH = 4.0)

Exp 2 (pH = 4.2)

Exp 3 (pH = 7.0)

Exp 4 (pH = 10.0)

Figure 6.7 – The dynamic change of the global ozonation reaction rate coefficient (a) and of the

Hatta number (b) as a function of time for experiment at different initial pH and COD

concentrations. Experimental conditions: liquid volume 9 L; ozone partial pressure 1.31 kPa. Exp

1, Exp 3 and Exp 4: Qg = 5.4 L min-1; initial COD 4650 mg L-1. Exp 2: Qg = 3.6 L min-1; initial

COD 487 mg L-1.

The mass transfer coefficient kL was estimated from the ratio of kLa and the interfacial area

estimated from Eq. 6.13 (Table 6.2).

a)

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134

Figure 6.7 show the dynamic change of the reaction rate coefficients as a function

of time calculated from the model for experiments conducted at different ozone superficial

velocities and at different initial pH. Exp 1 and 2 were carried out at initial pH 4 and 4.2

but with different initial CODs differing by one order of magnitude and at different gas

flow rates. The dynamic change of the reaction rate coefficients of these experiments

overlaps suggesting that the reactor model and assumptions were satisfactory.

The ozonation reaction for the experiment quoted in Exp 1 begins in the moderate

kinetic regime with a Hatta number 1.1 but quickly reaches the region of slow kinetic

regime with mass transfer control (0.03 < Ha < 0.3). The Hatta number decreases since the

COD decreases, then it increases due to the accumulation of hydrogen peroxide (Figure

6.5) and its reaction with ozone and formation of radicals. These results corroborate with

the trend of ozone consumption and ORP observed in Figure 6.6. Conversely, when the

initial COD and gas flow rate were reduced (Exp 2) the reaction evolves exclusively in the

very slow kinetic regime (Ha < 0.03) indicating that the reaction is occurring in the bulk

liquid. An experimental observation for such behavior was provided by the measurement

of the ozone mass flow rate at the reactor outlet, which reached a level close to that at the

inlet of the bubble column (results not shown) suggesting the saturation of the liquid with

ozone.

The experiments performed at initial pH of 7 and 10 evolve entirely in the

moderate/fast kinetic regime (Ha > 0.3) in the time frame of the experiments. It should be

noted that in the first 5 min (Exp 3) and 40 min (Exp 4) of reaction time, the organic matter

would react with hydroxyl radicals in addition to the reaction with ozone, since the pH

remained above the value of 5.5 (Figure 6.1). As a result the value of the reaction rate

coefficients estimated from the kinetic model can take very large values. Typical reaction

rate constants for the reaction of organics with hydroxyl radicals are reported to be of the

order of 109 L mol-1s-1 (Hoigne and Bader, 1976). However, despite such high values of the

reaction rate coefficient, the rate of COD removal is limited by the rate of ozone mass

transfer from the gas bubble to the liquid film. Once the pH descends below 5.5 the

reaction of organic matter occurs with molecular ozone alone and with radical species

formed through reactions (R6.2-R6.6). As a result, the reaction rate coefficients remain

relatively high compared to those in experiments 1 and 2. Beltrán et al., (1999) reported the

ozonation of wine distillery wastewater (vinasse wastewater) to develop in the fast kinetic

regime with a reaction rate coefficient of 1 L mg-1 min-1, a value close to the results for

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Chapter 6 – Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor

135

Exp 4. Benitez et al., (2003b) also reported the ozonation of vinasses and assumed the

reaction to be in the slow kinetic regime and estimated an average value of k03 of 3.80x10-3

L mg-1 min-1, which is of the same order as those found in Exp 1 and 2.

In contrast to the above studies carried out in laboratory scale reactors, our results

show that the ozonation of winery wastewater may develop both in and across different

kinetic regimes depending on the experimental conditions. They further show that, under

the present experimental conditions, the treatment of winery wastewater follows a dynamic

process which reflects the changes in composition of the wastewater during treatment.

6.4 Conclusions

The application of ozonation in a pilot-scale bubble column reactor was proven to

be effective in the degradation of organic substances present in winery wastewater. The

degradation of aromatics and polyphenol content was found to be significantly faster than

the decrease in COD. This suggests that ozonation may be considered as pre-treatment to

further biological treatment. The degradation rate of organic matter and aromatics

increases at alkaline pH, however, polyphenols are more efficiently removed at acidic pH.

At alkaline and neutral pH the degradation rate was accelerated by the formation of radical

species from the decomposition of ozone, however, the observed kinetics was limited by

mass transfer at the gas-liquid interface. Hydrogen peroxide, formed by the reaction of

ozone with natural organic matter in the wastewater, was found to enhance the oxidation

capacity of the ozonation process.

Monitoring of pH, ORP and the rate of ozone consumption gave insights into the

prevalent kinetic regimes during the ozonation process. The reaction was found to develop

in and across different kinetic regimes: fast, moderate and slow depending on the

experimental conditions. As a result, beside the use of bubble columns (large bulk volume)

which are recommended for gas-liquid reactions in the slow kinetic regime (reaction in the

bulk liquid), other gas-liquid ozonation contactors that offer large contact surface area to

volume ratios may be considered if the reaction develops predominantly in the fast or

moderate kinetic regime (reaction at the gas-liquid interface).

A kinetic model of the ozonation process occurring in the semi-batch bubble

column reactor was presented and was coupled with a second order irreversible reaction of

ozone with the dissolved organic matter. The dynamic change of the rate coefficient

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136

estimated by the model was correlated with changes in the water composition and oxidant

species. The model presented and the rate coefficient determined can be used for design

and scale-up of ozonation bubble columns for the treatment of winery wastewater under

similar experimental conditions as in this work.

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model compound of winery wastewaters. J. Environ. Sci Health-A 43, 1288–1295.

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acid in aqueous solution. Chemosphere 60, 1103-1110.

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wastewaters by photocatalytic advanced oxidation. Water Sci. Technol. 51, 113-120.

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Pirra, A.J.D., 2005. Caracterização e tratamento de efluentes vinícolas da Região Demarcada do

Douro. PhD thesis, Universidade de Trás-os-Montes e Alto Douro, Vila Real, Portugal.

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and alkaline media. J. Chem. Technol. Biotechnol. 78, 1121-1127.

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141

CHAPTER 7 – APPLICATION OF O3/UV AND O3/UV/H2O2 PROCESSES

TO WINERY WASTEWATER IN A PILOT BUBBLE COLUMN REACTOR*

Abstract

The effectiveness of different ozone-based advanced oxidation processes (O3, O3/UV and

O3/UV/H2O2) on the treatment of winery wastewater was investigated in a pilot-scale,

bubble column reactor. At the natural pH of the wastewater (pH 4) the effectiveness of

each AOP followed the sequence: O3/UV/H2O2 > O3/UV > O3 > UV-C. The rate of

chemical oxygen demand (COD) and total organic carbon (TOC) removal were enhanced

further by operation at neutral (pH 7) and at alkaline pH (pH 10). The underlying

chemistry involved in each of the AOPs is discussed and correlated with the observed

reactivity. The rate of ozone consumption in the reactor with the O3/UV and O3/UV/H2O2

processes was in the region from 70-95% during the experiments, suggesting an effective

use of the ozone supplied to the system. In all the experiments the disappearance of the

winery wastewater organic load was described by pseudo-first order apparent reaction

kinetics. The faster rate constant (6.5x10-3 min-1), at the natural pH of the wastewater, was

observed with the O3/UV/H2O2 process under optimised oxidant dose (COD/H2O2 = 2). An

economical analysis on the operating costs of the AOPs processes investigated revealed the

O3/UV/H2O2 to be the most economical process (1.31 Euro m-3 g-1 of TOC mineralised

under optimised conditions) to treat the winery wastewater.

* Adapted from: Lucas M.S., Peres J.A., Li Puma G. Journal of Hazardous Materials (Submitted).

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142

7.1. Introduction

Wine is an alcoholic beverage made of fermented grape juice. Producing wine

requires the implementation of several unit operations (grape reception, must production,

fermentation, decanting, maturation-stabilization, filtration and transportation-disposal)

(Brito et al., 2007; Strong and Burgess, 2008). In the unit operations performed in

wineries, distilleries and other grape processing industries, large volumes of waste streams

are generated annually. These include organic waste (solids, skins, pips, etc.), wastewater,

greenhouse gases (CO2, volatile organic compounds, etc.) and inorganic wastes

(diatomaceous earth, bentonite clay and perlite). It is estimated that a cellar produces

between 1.3 and 1.5 kg of residues per litre of wine produced, 75% of which is winery

wastewater (Arnaiz et al., 2007).

The organic content of winery wastewater consists of highly soluble sugars,

alcohols, acids and recalcitrant high-molecular-weight compounds (e.g., polyphenols,

tannins and lignans) not easily removable by physical or chemical means.

Advanced Oxidation Processes (AOPs) are known for their capability to mineralise

a wide range of organic compounds. AOPs involve the generation of highly reactive

radical species, predominantly the hydroxyl radical (HO•) (Legrini et al., 1993; Litter,

2005). Ozone is a strong oxidizer having high reactivity and selectivity towards organic

compounds such as polyphenols. Among AOPs, ozonation and ozonation in combination

with UV-C radiation and/or peroxidation has been shown to be effective in the treatment of

wastewater with high polyphenols content such as from the cork manufacturing industry

(Benitez, Acero et al., 2003; Lan et al., 2008), the olive oil industry (Benitez et al., 1997;

Beltrán-Heredia et al., 2000) and the wine distillery industry (Beltrán et al., 1999; Beltrán-

Heredia et al., 2001; Benitez et al., 1999; Benitez, Real et al., 2003; Monteagudo et al.,

2005; Santos et al., 2003). One major advantage of the application of ozone-based AOPs

(O3, O3/UV and O3/UV/H2O2) in the treatment of complex wastewater, of polyphenols and

other species, rests in the higher selectivity of molecular ozone towards polyphenols when

compared to the reaction of these with radical species (e.g., the hydroxyl radical). The

differences in the selectivity of ozone and radicals for polyphenols are associated with the

different mechanism of oxidation by these species, with ozone following electrophilic

attack of electron rich sites of the target molecule (Gurol and Nekouinaini, 1984) and

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143

reactive radicals reacting unselectively with all species in solution (e.g., the OH• radical

reacts by either hydrogen abstraction, OH addition or substitution, or by electron transfer).

On the other hand, the oxidation potential of the hydroxyl radical (E0 = 2.80 mV) is

much higher than that of ozone (E0 = 2.07 mV), therefore, the combination of ozone with

UV and/or H2O2 which yields hydroxyl, peroxyl and superoxide radicals should

synergistically accelerate the removal of organic matter from complex wastewater

matrices.

The treatment of winery wastewater by ozonation and ozone related AOPs

processes have been demonstrated in small and pilot scale studies. Gimeno et al. (2007)

reported the photocatalytic ozonation of winery wastewater in a 1 L reactor and the total

mineralization of the COD removed in the presence of UV-A, ozone and titanium dioxide.

Navarro et al. (2005) investigated the degradation of wine industry wastewater by

photocatalytic oxidation, UV-peroxidation and Fenton reaction over iron rich clays in 100

mL glass vials.

In our previous work (Lucas et al., 2009), we have investigated the kinetics of

ozonation of winery wastewater in detail in a pilot-scale (9 L), semi-batch bubble column

reactor under alkaline, neutral and acidic conditions. We have concluded that ozonation

prior to biological treatment could be beneficial to remove the toxicity (polyphenols) from

the wastewater. The degradation of aromatics and polyphenols was found to be

significantly faster than the decrease in COD.

In this work, we investigate the effectiveness of different ozone-based AOP (O3,

O3/UV and O3/UV/H2O2) on the treatment of winery wastewater, in a pilot-plant scale

reactor, with the objective of suggesting the most efficient process for implementation by

the industry. The effect of initial pH, organic load of winery wastewater and hydrogen

peroxide concentration were investigated in the same pilot scale reactor. The effect of each

AOP on the reduction of chemical oxygen demand (COD) and total organic carbon (TOC)

was evaluated and operating costs were estimated.

7.2. Material and methods

7.2.1 Winery wastewater

The winery wastewater was collected from a wine production unit located in the

Douro region in the north of Portugal. The pH, the absorbance at 254 nm, the total carbon

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144

(TC), inorganic carbon (IC), the COD and polyphenols content measured as equivalent

gallic acid content are presented in Table 7.1.

Table 7.1 – Winery wastewater characterization.

pH Abs254 nm

(cm-1)

TC

(mg L-1)

IC

(mgL-1)

COD

(mg O2 L-1)

Polyphenols

(mggallic acid L-1)

4.0 1.562 1255 1.11 4650 103

7.2.2 Ozonation

The ozonation and the ozone-based AOPs (O3/UV and O3/UV/H2O2) experiments

were conducted in a bubble-column semi-batch reactor (internal diameter 0.1 m, height 1

m) made of QVF borosilicate glass equipped with a quartz UV lamp tube (external

diameter 40 mm) mounted in the axial position which houses the lamp (Figure 7.1). The

UV-C lamp used (Philips TUV36W, bulb dimensions: 1.156 m long, 28 mm diameter)

emits predominantly monochromatic radiation at 253.7 nm.

Figure 7.1 – Schematic representation of the pilot plant used in this study. The plant consists in:

[1]. Oxygen Cylinder; [2]. Silica Filter; [3]. Ozone Generator; [4]. Flowmeter; [5]. Dreschel Bottle

(In); [6]. Ozonation Reactor; [7]. UVC Lamp; [8]. Variable Power Transformer; [9]. Recirculation

Pump; [10]. Ozone Monitor; [11]. Dreschel Bottle (Out); [12]. Ozone Destructor; [13] Extractor;

[14] Ozone Detector.

3

12

14

1

2

4

5

6 7

8

9

11

13

2

10

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145

The reactor was equipped with a liquid stream outlet at the bottom and an inlet at

the top, connected to a peristaltic pump (Masterflex 77200-62, Cole-Parmer, USA) to

assist water recirculation in the reactor. An in-line redox potential (ORP) sensor was

installed in the water recirculation tube. The gas stream enriched with ozone entered the

reactor via a sintered stainless steel porous disk S20 (Porvair Ltd., UK, mean pore size 15

μm) at the bottom of the reactor. A gas stream outlet at the top of the reactor led to a

thermal ozone destructor. Liquid samples were collected with a syringe through a sealed

port in the reactor. The ozone concentration at the gas inlet and outlet of the reactor were

measured by redirecting the flows to a series of Drechsel flasks containing a 2% potassium

iodide solution.

High purity oxygen (99.999 %, BOC gases, UK) was fed to a silica drier to remove

trace water prior to entering the ozone generator (OZOMAX 8Vtt, Ozomax, Canada)

capable of producing up to 0.68 g ozone per minute. The hydrodynamic and operational

conditions used in this study are summarised in Table 7.2 with the symbols presented in

the nomenclature section.

Table 7.2 – Hydrodynamic and operational conditions of the ozonation reactor

gQ (L min-1) gU (ms-1) gH (%) a (m-1) 3OP (kPa) [

*3O ]1

3Om (mg min-1) 2akL x 10-3 (s-1)

3.6 6.8 x 10-3 3.5 65.1 1.31 7.5 100.1 11.2 1Based on Henry’s constant 8400 k Pa L mol-1 (Sander, 1999). 2Calculated from the results on ozone physical sorption by pure water (Huang, 1995) and confirmed by the

correlation of Akita and Yoshida (1974).

Nine liters of winery wastewater were charged into the reactor and the degradation

experiments were performed with continuous ozone supply for various time periods. The

water was re-circulated at a flow rate of 1 L per minute in order to improve the mixing of

the liquid in the reactor, in addition to the mixing provided by the gas bubbles.

In the O3/UV/H2O2 process, the required amount of H2O2 was added to the reactor

as a single dose at time zero in order to reach COD/H2O2 ratios of 1, 1.3, 2 and 4. All

samples withdrawn from the experiments involving H2O2 were treated with a saturated

solution of NaOH to quench the reaction of residual H2O2 in the samples.

Water samples were withdrawn regularly and analysed. The pH was monitored at

regular intervals through the ozonation process and, if required, it was controlled using 0.1

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146

M NaOH or 0.1 M H2SO4 solutions. All solutions and reagents were prepared in ultra-pure

water, supplied by a NANOpure Diamond UV water purification system that provides

bacteria free water with resistivity of 18.2 MΩ cm-1 or higher and TOC < 1 ppb. All of the

oxidation experiments were performed in duplicate and the observed standard deviation

was always less than 6% of the reported value.

7.2.3 Analytical methods

The organic matter in the samples was characterised in terms of COD (HACH,

model 45600 coupled with a colorimeter HACH, ODYSSEY) and TOC (Shimadzu TOC-

VCPH). The absorbance of samples was determined by a UV/Vis Spectrophotometer, UV

mini 1240 Shimadzu. The Folin-Ciocalteau method, using gallic acid as a standard, was

followed to evaluate the total polyphenols content in the samples (Singleton and Rossi,

1965). Hydrogen peroxide concentration in the samples was measured by means of

Merckoquant Peroxide Test strips (0-25 mg H2O2 L-1). If required, the samples were

diluted several times in order to achieve an accurate measurement of the H2O2

concentration.

7.3. Results and Discussions

7.3.1. AOP comparison

Experiments were carried out with UV radiation, ozone only, O3/UV and

O3/UV/H2O2 at the natural pH of the winery wastewater (pH = 4), in order to investigate

the influence of each process on the rate of COD removal. The pH was not controlled by

buffer during these oxidation experiments. Figure 7.2 presents the results achieved on

COD reduction of winery wastewater and the comparison of the four treatment processes.

The direct photolytic action of UV-C radiation on the compounds dissolved in the winery

wastewater was insignificant. Ozonation reduced the initial COD by 12% and the

combination of UV-C radiation and ozonation reached a COD removal of 21%, after 180

minutes of reaction. An enhancement of the COD removal was achieved by adding

hydrogen peroxide to the solution in the O3/UV/H2O2 process. With a COD/H2O2 (w/w)

ratio equal to 4, the COD removal was 35% after 180 min. The UV light intensity and

ozone dose were kept constant in the above experiments. The low COD reduction by the

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ozone alone process at pH 4 is due to the fact that the ozone molecule is too stable at this

acidic condition to produce reactive radical species. However, both the O3/UV and

O3/UV/H2O2 processes were capable of oxidizing winery wastewater faster than ozone on

its own showing a photochemical adding up oxidation effect. This is principally due to the

photolysis of ozone, the enhanced mass transfer of ozone and the generation of hydroxyl

radicals that react rapidly with the organic matter in the winery wastewater (Beltrán, 2003).

The underlying chemistry is well known.

0 50 100 150 2000,5

0,6

0,7

0,8

0,9

1,0

UV Ozone Ozone/UV Ozone/UV/H2O2

CO

D/C

OD

0

Time (min) Figure 7.2 – COD evolution during the UV, O3, O3/UV and O3/UV/H2O2 treatment of winery

wastewater. Experimental conditions from Tables 7.1 and 7.2. Liquid volume 9 L; COD/H2O2

(w/w) = 4, initial pH 4.

The photodecomposition of ozone by UV-C radiation leads to formation of H2O2 and

hydroxyl radicals as shown by the following reactions (Legrini et al., 1993; Litter, 2005):

O3 + H2O + hν → H2O2 + O2 (7.1)

O3 + H2O2 → HO2• + •OH + O2 k = 6.5 × 10-2 (M-1 s-1) very slow (7.2)

In addition, the photolysis of H2O2 by UVC radiation yields two hydroxyl radicals

from each molecule of hydrogen peroxide:

H2O2 + hν → 2•OH (7.3)

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In the presence of H2O2 in addition to photolysis (7.3) the following equilibrium

occurs:

H2O2 + H2O ↔ H3O+ + HO2- pK = 11.65 (7.4)

Both ozone and hydrogen peroxide react with the hydroxyl radicals to form the

peroxyl and the superoxide radical (7.5-7.6):

•OH + O3 → O2 + HO2· k = 1.1 × 108 (M-1 s-1) (7.5) •OH + H2O2 → O2

• - + H2O + H+ k = 2.7 × 107 (M-1 s-1) (7.6)

which in turn they react further with the hydroxyl radical and ozone in a propagation

reaction scheme to yield hydroxyl radicals:

•OH + O2

• - → OH-+ O2 k = 1 × 1010 (M-1 s-1), pH = 7.9 (7.7) •OH + OH- → H2O + O• - k = 1.3 × 1010 (M-1 s-1) (7.8)

O3 + O2• - → O3

• - + O2 k = 1.6 × 109 (M-1 s-1) (7.9)

O3• - + H2O →•OH + OH- + O2 k = 9.4 × 107 (s-1) at alkaline pH (7.10)

O3 + HO2-→ O2

• - + •OH + O2 k = 5.5 × 106 (M-1 s-1) (7.11)

Hydroxyl, peroxyl and superoxide radical recombination (7.12-7.13) produce

hydrogen peroxide which can be photolyzed again (7.3).

HO•2 + HO•

2 → H2O2 + O2 k = 8.3 × 105 (M-1 s-1) (7.12) •OH + •OH → H2O2 k = 4.2 × 109 (M-1 s-1) (7.13)

HO2• + O2

• - + H2O → H2O2 + O2 + OH- k = 9.7 × 107 (M-1s-1) (7.14)

Under an excess of H2O2 the scavenging reaction (7.6) may become predominant

followed by:

•OH + HO•

2 → H2O + O2 k = 8.0 x 109 (M-1 s-1) (7.15)

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As the highest degradation capacity was showed by the O3/UV and O3/UV/H2O2

processes, the effects of the operational conditions, such as, pH, initial organic load (TOC)

and hydrogen peroxide concentration COD/H2O2 (w/w) ratio, were studied in the treatment

of winery wastewater.

7.3.2 Ozone/UV

O3/UV experiments were carried out at the natural pH of the winery wastewater

(pH = 4) and at two other initial pH, 7 and 10, in order to investigate the effect of radical

formation on the rate of COD removal. Figure 3 presents results of COD removal and pH

evolution. The fastest COD removal was observed at pH 10 as a result of the fast reaction

of the organic matter with the radical species (i.e., •OH , HO2•, O2

•-, O3•). At alkaline pH

ozone self-decomposition to radicals occurs as a result of the initiation reaction (Tomiyasu

et al., 1985):

O3 + OH- → HO2

- + O2 k = 40 (M-1 s-1) pH = 10 (7.16)

with a half life reported to be 20 s (Hoigne and Bader, 1976) (Figure 7.3a). In addition, the

H2O2 is deprotonated preferentially to water to give the hydroperoxide anion HO2- which

then reacts in a chain mechanism. However, once the pH reached values close to neutral

and below (Figure 7.3b) the COD removal rates were identical in the three experiments.

During this stage the removal of COD was controlled by the generation of radical

species by the reaction scheme presented above (in which reactions 7.4, 7.10, 7.11 and

7.15 become less important).

Figure 7.3b shows the evolution of pH for the above experiments. A slight decrease

in pH from 4 to 3.7 was observed in the experiments performed at the natural pH. A sharp

decrease in the pH of wastewater was observed in the experiments with initial pH of 7 and

10, and the final pH was 3.8 and 4.0, respectively, which indicates that a strong oxidation

took place. The reduction in pH is attributed to the formation of dicarboxylic acids and

small molecule organic acids, as well as, CO2 and carbonic acids from total mineralization.

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0 50 100 150 200 250 3000,0

0,2

0,4

0,6

0,8

1,0

Ozone/UV: initial pH 4 initial pH 7 initial pH 10

CO

D/C

OD

0

Time (min)

0 50 100 150 200 250 300

4

5

6

7

8

9

10

Ozone/UV: initial pH 4 initial pH 7 initial pH 10

pH

Time (min) Figure 7.3 – (a) COD evolution during the O3/UV treatment of winery wastewater. (b) Evolution

of pH. Experimental conditions from Tables 7.1 and 7.2. Liquid volume 9 L; Initial pH 4 ( ), 7

( ) and 10 ( ).

7.3.3 Ozone/UV/H2O2

Experiments in the presence of ozone, UV radiation and hydrogen peroxide

(O3/UV/H2O2 process) were found to increase the degradation of the organic matter in the

winery wastewater further. Figure 7.4 shows the effect of pH in the removal of COD as a

function of reaction time and the pH evolution during the experiments. The removal

a)

b)

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151

efficiency is slightly higher at pH 10 (57%) than pH 4 (49%) and pH 7 (40%) after 300

minutes. In the O3/UV/H2O2 process the production of hydroxyl radicals by reaction (7.3)

becomes highly significant due to the supplementary H2O2 added to the solution, as well as

reaction (7.6) under an excess of peroxide. In addition, the reaction of ozone with H2O2

(7.2) also produce hydroxyl radicals although at a slower rate.

0 50 100 150 200 250 3000,0

0,2

0,4

0,6

0,8

1,0

Ozone/UV/H2O2: initial pH 4 initial pH 7 initial pH 10

CO

D/C

OD

0

Time (min)

0 50 100 150 200 250 3003

4

5

6

7

8

9

10

11

Ozone/UV/H2O2:

initial pH 4 initial pH 7 initial pH 10pH

Time (min) Figure 7.4 – (a) COD evolution during the O3/UV/H2O2 treatment of winery wastewater. b)

Evolution of pH. Experimental conditions from Tables 7.1 and 7.2. Liquid volume 9 L; COD/H2O2

(w/w) = 4; initial pH 4 ( ), 7 ( ) and 10 ( ).

The evolution of pH in these experiments followed the same trends as in the

experiments carried out in the absence of H2O2, although the experiments at pH 10 showed

a)

b)

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a slower rate of pH decay, which also explain partially the faster rates observed with the

O3/UV/H2O2 in comparison to the other AOPs.

7.3.4 Ozone consumption

During the experiments the rate of ozone consumption was monitored through the

measurement of the ozone mass flow rate at the inlet and at the outlet of the reactor (Figure

7.5). The mass flow rate at the reactor inlet was kept constant throughout each experiment.

The difference between the values at the inlet and outlet of the reactor defines the rate of

ozone consumed within the reactor. This includes the contribution from the reaction of

molecular ozone with the organic matter, and can also include the contribution from ozone

decomposition at alkaline pH and ozone consumption by the hydrogen peroxide formed or

added to the reactor.

The evolution of the ozone mass flow rate at the reactor outlet of the bubble column

reactor with the O3/UV and O3/UV/H2O2 processes at different pH, is shown in Figure 7.5.

In contrast with the results for ozonation alone presented in Lucas et al. (2009) a much

higher rate of ozone consumption, in the region from 70-95% was observed in these

experiments, suggesting a more effective use of the ozone supplied to the system.

0 50 100 150 200 250 300

0

20

40

60

80

100

Ozone/UV: Initial pH 4 Initial pH 7 Initial pH 10

Ozone/UV/H2O: Initial pH 4 Initial pH 7 Initial pH 10

Ozo

ne M

ass

Flow

Rat

e

Time (min) Figure 7.5 – Evolution of the ozone mass flow rate at different initial pH for the treatment of

winery wastewater with O3/UV (open symbols) and O3/UV/H2O2 (filled symbols). The ozone mass

rate at the reactor inlet is constant and equal to 100.1 mg O3 min-1 (o) in all cases. Experimental

conditions from Tables 7.1 and 7.2. Liquid volume 9 L; COD/H2O2 (w/w) = 4.

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153

At pH 4, a lower rate was observed with O3/UV compared to the O3/UV/H2O2 process as a

result of lower contribution of reactions (7.2-7.4) since H2O2 can only be produced by

reaction (7.1) in the first instance and by radical recombination reactions (7.12-7.14).

Conversely, at pH 7 and 10 ozone consumption was found to be very similar

(> 85%) in both the O3/UV and the O3/UV/H2O2 processes. However in the experiment at

pH 10 with O3/UV/H2O2 a significant reduction of the rate of ozone uptake was observed

after 120 min, possibly due to the lower level of COD reached (Figure 7.4a) and the

decomposition of H2O2 (reaction 7.4) at alkaline conditions, which in turns reduces the

amount of hydroxyl radicals formed by H2O2 photolysis (reaction 7.3).

7.3.5 Reaction kinetics

A rigorous kinetic study of the ozonation of winery wastewaters is difficult to be

performed due to the presence of multiple and unknown reactions. However, COD and

TOC can be used to describe the global kinetics of organic matter removal and to derive

the essential kinetic parameters needed for reactor design and optimisation (Preis et al.,

1988). The removal of COD form the winery wastewater by the different AOPs was fitted

by an apparent first-order rate equation. The pseudo-first order rate constants at pH 4, 7

and 10 and the %TOC removed after 300 min are presented in Table 7.3. The removal of

TOC was found to follow the trend of COD removal. The COD/TOC ratio was found to

decrease during treatment other than in the experiments carried out in the presence of

H2O2. The decrease of COD/TOC ratio in both the O3 and the O3/UV processes indicates

the increase of the average oxidative state of carbon in the organic in solution and lower

reactivity toward ozone (Hsu et al., 2005). On the contrary, the increase in the COD/TOC

ratio in the experiments carried out with the O3/UV/H2O2 process indicates either an

increase of the H2O2 concentration in solution as the reaction proceeds through radical

recombination (reactions 7.12-7.14) and/or a degradation pathways driven primarily by

radical oxidation leading to different reaction intermediates. The rate constants and TOC

removal with the O3/UV/H2O2 process were the highest, and significantly higher at pH 4

(the natural pH of winery wastewater) compared to the other AOPs. These results suggest

the importance of combining ozone, UV radiation and hydrogen peroxide as a potential

method for the treatment of winery wastewater.

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154

Table 7.3 – Initial pseudo-first order rate constants (k') obtained from COD removal, R2 and TOC values

after a reaction time of 300 minutes with ozone and ozone related AOPs at different initial pH.

Process 'k (min-1) R2 COD/TOC

(0 min)

COD/TOC

(300 min)

% TOC removed

after 300 min

O3 (pH 4) 1.1x10-3 0.994 4.13 3.99 4.4

O3 (pH 7) 1.1x10-3 0.986 3.83 3.29 5.4

O3 (pH 10) 1.4x10-3 0.989 3.84 3.23 7.9

O3/UV (pH 4) 1.5x10-3 0.997 4.15 3.04 8.5

O3/UV (pH 7) 1.8x10-3 0.986 3.00 2.60 13

O3/UV (pH 10) 1.9x10-3 0.966 3.76 3.21 26

O3/UV/H2O2 (pH 4) 2.2x10-3 0.983 3.24 3.99 49

O3/UV/H2O2 (pH 7) 2.2x10-3 0.969 3.74 5.92 49

O3/UV/H2O2 (pH 10) 2.9x10-3 0.979 3.68 4.40 64

7.3.6 Effect of initial hydrogen peroxide concentration and organic load

Figure 7.6 shows the influence of hydrogen peroxide concentration on the treatment

of winery wastewater by the O3/UV/H2O2 process at pH 4, the natural pH of the winery

wastewater (Table 7.1). The COD/H2O2 (w/w) ratio was varied: 1; 1.3; 2 and 4. It shows

that almost complete mineralisation can be achieved (88% TOC removal) under optimised

oxidant dose (COD/H2O2 = 2). At COD/H2O2 = 4 there is insufficient supplementary

peroxide, at COD/H2O2 = 1.3 the TOC removal is slightly lower than at the optimum

COD/H2O2 ratio, and at COD/H2O2 = 1 there is excess peroxide which scavenges hydroxyl

radicals (reactions 7.6 and 7.15). Figure 7.6 (inset) shows the apparent first-order rate

constant of TOC removal to be significantly affected by the COD/H2O2 ratio. The highest

rate constant (6.5x10-3 min-1 with COD/H2O2 = 2) is six-fold higher than the rate constant

with O3 process alone.

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155

0 50 100 150 200 250 3000,0

0,2

0,4

0,6

0,8

1,0

k (m

in-1) x

10-3

COD/H2O2

COD/H2O2: 4 2 1.3 1

TOC

/TO

C0

Time (min)

0 1 2 3 4 51

2

3

4

5

6

7

Figure 7.6 – Influence of initial hydrogen peroxide dosage in the mineralization of winery

wastewater with the O3/UV/H2O2 process. Inset shows the apparent first-order rate constant of

TOC removal. Experimental conditions from Tables 7.1 and 7.2. Liquid volume 9 L; initial pH 4,

COD/H2O2 (w/w) = 1, 1.3, 2 and 4.

0 50 100 150 200 250 3000,0

0,2

0,4

0,6

0,8

1,0

Dilutions: 1:1 (TOC = 1255 mg/L) 1:2 (TOC = 628 mg/L) 1:10 (TOC = 125 mg/L)

TOC

/TO

C0

Ozonation Time (min) Figure 7.7 - Effect of initial TOC on the treatment of winery wastewater by the O3/UV/H2O2

process. Experimental conditions from Table 7.2. Liquid volume 9 L; COD/H2O2 (w/w) = 2; initial

pH = 4.

Further experiments were carried out at COD/H2O2 (w/w) = 2 (fastest TOC

removal), pH = 4 (natural pH of the winery wastewater), and varying the initial TOC of the

water by dilution of the original wastewater by 1:2 and 1:10. Figure 7.7 shows slower TOC

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156

removal rates (mg L-1 min-1), at higher initial TOC concentrations in accordance with the

observed apparent first-order kinetics.

7.3.7 Operating costs

The adoption of the optimal treatment process in the industrial environment would

depend on favourable process economics. In the case of the AOPs studied, the process

economics are primarily dependent on the costs of electricity (for ozone generation and to

power the UV-lamp), in-situ oxygen generation to feed the ozone generator, UV lamp

replacement, and added chemicals. An estimation of the operating costs of the, O3, O3/UV

and O3/UV/H2O2 processes based on the experiments carried out in the pilot-scale reactor

was performed. The analysis exclude capital, maintenance, labour and depreciation costs

since these will be common to all AOPs investigated. Table 7.4 shows the costs for

electricity, oxygen production, lamp replacement and H2O2 to operate the pilot plant.

Table 7.4 – Operating costs for the 9 L pilot scale bubble column reactor operated for 5 hours under the

hydrodynamic conditions in Table 7.2.

Operating Costs Euro

1 Cost of oxygen supplya 0.03536

2 Cost of electricity for ozone generationb 0.03942

3 Cost of electricity for UV lamp operationc 0.01971

4 Cost of UV lamp replacementd 0.01250

5 Cost of H2O2 added (COD/H2O2 = 4) 0.00837

Pilot plant operating cost for each AOPs Euro/m3

O3 (1+2) Euro / 9L * 1000 L 8.31

O3/UV (1+2+3+4) Euro / 9L * 1000 L 11.89

O3/UV/H2O2 (1+2+3+4+5) Euro / 9L * 1000 L 12.82 a@ 0.025 Euro/kg O2; b@ 0.1095 Euro/KWh, ozonator consumes 12 Wh/g ozone when fed with oxygen; c 36

W nominal power; d 20 Euro/lamp, 8000 hrs lifetime; e@ 0.24 Euro/kg; f 12.83 (COD/H2O2 = 2), 12.84

(COD/H2O2 = 1.3), 12.85 (COD/H2O2 = 1).

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Table 7.5 shows the operating costs (Euro m-3 g-1 of TOC mineralised) for the

conditions in each of the experiments. The lowest operating cost was found to be 1.31 Euro

m-3 g-1 of TOC mineralised for the experiment carried out with the O3/UV/H2O2 process at

pH 4 and COD/H2O2 ratio of 2. Taking as a basis the operating costs of ozonation alone, a

significant reduction of 25-56% and 80-86% in the treatment costs were obtained with the

O3/UV and O3/UV/H2O2 processes, respectively. Dilution of the wastewater should not be

carried out since it increases treatment costs.

Table 7.5 – Operating costs (Euro m-3 g-1 of TOC mineralised) for each experiment.

Experiment TOC0 (mgL-1)

COD/H2O2 (w/w)

TOC removed in

pilot plant (9 L after 300

min (g)

Operating costs

(Euro m-3 g-1 of TOC

mineralised)

O3 (pH 4) 1254 4 0.50 16.73

O3 (pH 7) 1254 4 0.61 13.63

O3 (pH 10) 1254 4 0.89 9.32

O3/UV (pH 4) 1254 4 0.95 12.39

O3/UV (pH 7) 1254 4 1.47 8.10

O3/UV (pH 10) 1254 4 2.93 4.05

O3/UV/H2O2 (pH 4) 1254 4 5.53 2.32

O3/UV/H2O2 (pH 7) 1254 4 5.53 2.32

O3/UV/H2O2 (pH 10) 1254 4 7.22 1.77

O3/UV/H2O2 (pH 4) 1254 2 9.82 1.31

O3/UV/H2O2 (pH 4) 1254 1.3 9.14 1.40

O3/UV/H2O2 (pH 4) 1254 1 7.11 1.81

O3/UV/H2O2 (pH 4) 628 2 5.54 2.31

O3/UV/H2O2 (pH 4) 125 2 1.10 4.93 aAfter 150 min.

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158

7.4. Conclusions

The overall results of this study carried out in a pilot-scale bubble column reactor

indicate that the O3/UV and O3/UV/H2O2 processes are feasible methods for the treatment

of winery wastewaters. These processes, comparatively to UV radiation and ozonation

alone at natural pH (pH 4), involve the formation of highly reactive radicals in solutions

resulting in faster degradation rates. O3/UV and O3/UV/H2O2 allowed significant COD and

TOC removals and reveal to be highly dependent on the initial pH of the wastewater.

The rate of ozone consumption in the reactor was in the region from 70 – 95%

during the experiments, suggesting an effective use of the ozone supplied to the system. In

all the experiments the disappearance of the winery wastewater organic load was described

by pseudo-first order apparent reaction kinetics useful for the design of industrial reactors.

The faster rate constant (6.5 x 10-3 min-1), at the natural pH of the wastewater, was

observed with the O3/UV/H2O2 under optimised oxidant dose (COD/H2O2 = 2). Water

dilution resulted in lower TOC removal rates. An economical analysis on the operating

costs of the AOPs processes investigated revealed the O3/UV/H2O2 to be the most

economical process (1.31 Euro m-3 g-1 of TOC mineralised under optimised conditions).

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Strong, P.J., Burgess, J.E. (2008) Treatment methods for wine related and distillery wastewaters: A

review. Bioremediation Journal 12, 70-87.

Tomiyasu, H., Fukutomi, H., Gordon, G. (1985) Kinetics and mechanism of ozone decomposition

in basic aqueous solution. Inorganic Chemistry 24, 2962-2966.

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CHAPTER 8 – WINERY WASTEWATER TREATMENT BY A COMBINED

PROCESS: LONG TERM AERATED STORAGE AND FENTON’S REAGENT*

Abstract

The degradation of the organic pollutants present in winery wastewater was carried out by

the combination of two successive steps: an aerobic biological process followed by a

chemical oxidation process using Fenton’s reagent. The main goal of this study was to

evaluate the temporal characteristics of solids and chemical oxygen demand (COD) present

in winery wastewater in a long term aerated storage bioreactor. The performance of

different air dosage daily supplied to the biologic reactor, in laboratory and pilot scale,

were examined. The long term hydraulic retention time, 11 weeks, contributed remarkably

to the reduction of COD (about 90%) and the combination with the Fenton’s reagent led to

a high overall COD reduction that reached 99.5% when the mass ratio (R=H2O2/COD)

used was equal to 2.5, maintaining constant the molar ratio H2O2/Fe2+=15.

* Adapted from: Lucas M.S., Mouta M., Pirra A., Peres J.A. Water Science and Technology. 2009,

60, 1089-1095.

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162

8.1. Introduction

Wine production processes generate organic and inorganic pollution mostly

associated with solid wastes and liquid effluents. The liquid effluents usually referred as

“winery wastewater” are mainly originated from various unit operations such as washing

of the presses used to crush the grapes, rinsing of fermentation vats, rakings, barrels,

bottles and other equipments or surfaces (Pirra, 2005; Mosteo et al. 2006).

Winery wastewaters contain large amounts of biodegradable organics in addition to

relatively small concentrations of recalcitrant compounds: polyphenols, organic acids and

sugars with typical COD values in the range from 3 to 30 gL-1. The disposal of winery

effluents in streams, creeks, rivers and on soils involves unacceptable environmental risks.

Hence, a responsible management of these effluents requires that their potential

environmental impacts be minimal and within an acceptable range (Petruccioli et al., 2000;

Malandra et al., 2003; Beck et al., 2005; Lucas et al., 2009).

Several physical and chemical processes are available to winery wastewater

treatment but its major action is a phase transfer of pollutants. Biological waste treatment

methods have been recognized as a reasonable alternative way for a significant degradation

of wastewater with high organic content, such as those coming from wineries in particular.

However, the presence of recalcitrant compounds for the microorganisms frequently makes

impossible the complete treatment of a winery wastewater. Combination of biological

treatment followed by chemical processes may prove useful in this situation (Beltran de

Heredia et al., 2005; Lucas et al., 2007). Biological treatment mineralizes the large

biodegradable portion, effectively reducing the residual COD of the wastewater. A

chemical polishing treatment (Fenton reagent) is then applied to degrade the persistent

compounds. The primary biological step reduces the number and concentration of

compounds that may compete for the chemical oxidant, thus increasing overall efficiency

and lowering costs.

Advanced Oxidation Processes offer a highly reactive, non-specific oxidant,

namely hydroxyl radical (HO•), capable of destroying a wide range of organic pollutants in

water and wastewater (Legrini et al., 1993; Nogueira et al., 2005; Mosteo et al., 2007;

Lucas et al., 2008). Fenton reagent is a mixture of hydrogen peroxide (H2O2) solution and

ferrous iron, which generates hydroxyl radicals according to a complex mechanism in an

aqueous solution that could be resumed by the following reaction:

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163

Fe2+

+ H2O2 → Fe3+

+ HO- + HO• (8.1)

The ferrous ion initiates and catalyses the decomposition of H2O2, resulting in the

generation of HO• (Chen and Pignatello, 1997; Feng et al., 2003).

High-intensity aeration processes commonly require excessive energy input,

leading to prohibitive operative cost. Therefore, it is important to seek a cost-effective

treatment method. In this paper, the main objective is to evaluate the capacity of treating

winery wastewater in a long term biologic aerated storage, with different aeration schemes,

combined with Fenton’s reagent. This chemical oxidation process, that uses low-priced

reactants, was used as a secondary chemical treatment step for the oxidation of the

recalcitrant organic compounds or metabolites that could not be oxidized biologically.

8.2 Material and methods

8.2.1 Winery wastewater

The original winery wastewater used in this study resulted from the mixture of

different effluents collected from a Portuguese winery (Adega Cooperativa de Vila Real)

located in the Douro region (northeast of Portugal), representing the total annual

production of the winery. Table 8.1 summarizes the average values obtained after two

analyses for each parameter of the main physico-chemical characteristics of the winery

wastewater.

Table 8.1. Winery wastewater characteristics.

pH Total polyphenols (g caffeic acid /L)

TSS (g/L)

VSS (g/L)

COD (g O2/L)

BOD5

(g/L)

Nt

(mg/L)

P

(mg/L)

K

(mg/L)

3.9 0.68 8.9 6.2 20 11 208 28 1111

8.2.2 Chemicals

The Fenton experiments were performed using ferrous iron sulfate (FeSO4.7H2O),

hydrogen peroxide (H2O2, 30% w/w), sulphuric acid (H2SO4) and sodium hydroxide

(NaOH) for pH adjustment all provided by Panreac. Other chemicals used in these

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164

experiments were of reagent grade and used as received. Ultra pure distilled-deionised

water obtained from a Milli-Q (Millipore Co.) system.

8.2.3 Analytical determinations

The COD, TSS, VSS, Nt, P and K were determined according to Standard Methods

(APHA, 1992). COD analysis was done in a COD reactor from HACH Co., and a HACH

DR2010 spectrophotometer was used for colorimetric measurement. Biological oxygen

demand (BOD5) was evaluated by the respirometric method. In Fenton reagent

experiments before the COD analysis, the samples were conditioned removing the H2O2

excess by addition of NaOH. Hydrogen peroxide concentration was controlled during and

after the treatments using Merck Peroxide Test (0 to 25 mg H2O2/L and 0 to 100 mg

H2O2/L). pH evolution was determined by means of a pH-meter (CRISON 507). Total

polyphenols were evaluated by Folin-Ciocalteau method.

8.2.4 Aerobic biodegradation

The aerobic biodegradation experiments of winery wastewater were conducted in

completely mixed biological batch reactors consisting of a 4 L cylindrical Pyrex glass

(laboratory scale) and 60 L (pilot scale). These vessels, at environmental temperature, were

provided with covers containing inlets for bubbling the gas feed and stirring, and outlets

for sampling and venting. The activated sludge used as inoculum of the aerated storage

was directly obtained from aerobic stage of a full-scale urban wastewater treatment plant

located nearby Vila Real (Portugal) and applied with a two days acclimatization period.

The initial Volatile Suspended Solids (VSS) content of the sludge was 5 gL-1.

The air flow was fed to the reacting medium through a bubble gas sparger at a

constant flow rate of 125 L h-1 at room conditions and with four different aeration periods

2.4 h/day, 4 h/day, 8 h/day and 12 h/day. In this process, the bioreactors were initially

loaded with the above mentioned inoculum and the reaction medium was completed with a

load of winery wastewater containing an initial substrate concentration around 20 g

COD/L, and then the bioreactor was aerated and stirred during an hydraulic retention time

(HRT) of 11 weeks. During the experiment several samples were withdrawn at regular

times to analyze the COD, TSS, VSS and pH of the reacting medium.

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165

8.2.5 Oxidation by Fenton’s reagent

The winery wastewater from the biological treatment (supernatant after natural

sedimentation) was further treated using Fenton’s reagent. The oxidation experiments were

conducted in a 1 L stirred glass batch reactor. Typical experiments were carried out with

500 mL of the effluent biologically pre-treated to which a weighed amount of FeSO4·7H2O

was added and dissolved under stirring. pH was adjusted to 3.5 by adding sulphuric acid

solution. The Fenton oxidation began with the addition of hydrogen peroxide solution

(30% w/w). Different concentrations of H2O2 and Fe2+ were tested. Before the

determination of final COD the total consumption of H2O2 was verified with Merckoquant

strips.

8.3 Results and discussions

8.3.1 Aerobic biodegradation

8.3.1.1 Lab scale.

Figure 8.1 shows the COD removal obtained with the biologic aerated storage

during 11 weeks of experiment at different aeration periods. In Figure 8.1a) are presented

the COD evolution along time and in Figure 8.1b) the final degradation rate achieved from

the initial organic load (20 g O2 L-1) with the aerobic treatment for the different aeration

periods.

The COD conversion (XCOD) obtained in each experiment is defined as follows:

0 fCOD

0

COD CODX 100COD−

= × (8.2)

where COD0 and CODf are the initial and final concentrations of COD, respectively.

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166

0

20

40

60

80

100

4L 12h/day 4L 8h/day 4L 4h/day 4L 2.4h/day 4L withs ludge

4L withouts ludge

COD rem

ova

l ( %)

2nd Week 4th Week 6th Week 9th Week 11th Week

b)

0

5

10

15

20

25

0 1 2 3 4 5 6 7 8 9 10 11 12We e k

CO

D re

mov

al (g

L-1

)

4L 12h/day 4L 8h/day 4L 4h/day

4L 2.4h/day 4L w ith s ludge 4L without s ludge

a)

Figure 8.1. COD removal a) evolution along time and b) final degradation rate achieved in

laboratory scale experiments with biological treatment of a winery wastewater supplied with

different aeration periods.

The COD decreases rapidly in the initial 2 weeks during the course of all

experiments. The experiment performed with an air supply of 12h/day achieves a high

degradation level in a short reaction time, for example after 4 weeks reaches a COD

removal of 87%, while the 8h/day obtained 77%, the 4h/day 76% and finally for 2.4h/day

61%.

However, since the 9th week it is possible to verify that COD removal is almost

similar for all the experiments. For example, increasing the HRT to 11 weeks the COD

removal percentage improves to a similar level for all experiments and corresponding

aeration periods. Therefore for 11 weeks reaction and aeration time of 12h/day achieves a

COD degradation of 88%, to 8h/day was obtained 89%, for 4h/day 96% and to 2.4h/day

95%. Thus, even for small aeration period, high COD removal could be achieved with a

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Chapter 8 – Winery wastewater treatment by a combined process: long term aerated storage and Fenton’s reagent

167

long aeration time. As a final analysis it is possible highlight that a gradual reduction of the

substrate occurs during the 11 weeks until it reaches a residual value of non-biodegradable

organic matter (among 5 and 10%).

In addition to the experiments performed with different aeration periods, there were

also performed experiments without any aeration: with winery wastewater plus inoculum

(with sludge) and winery wastewater without inoculum (without sludge) to evaluate the

influences of the aeration and of the inoculum sludge. The results reveal a less degradation

capacity throughout the experiment, though at the end they presented a similar depuration

capacity. This means that in the experiment without any inoculum added, the natural

microorganisms present in the winery wastewater showed the capacity to decompose the

biodegradable organic matter. Another remark is that without aeration the degradation

reached is very similar to the assays with aeration. However, this situation produces

harmful bad odours as result of the anaerobic biodegradation. Therefore, experiments with

aeration are always preferable even with small aeration times (e.g. 2.4h/day) to reduce

these odours production.

0

1

2

3

4

5

6

7

0 1 2 3 4 5 6 7 8 9 10 11 12

Week

VSS

(gL-

1)

4L 12h/day 4L 8h/day 4L 4h/day

4L 2.4h/day 4L with sludge 4L without sludge

Figure 8.2. VSS evolution in laboratory scale experiments during biologic treatment of a winery

wastewater supplied with different aeration periods.

The volatile solids fraction generally represents the organic component of the TSS,

which is more biodegradable than the rest of solids that are mainly associated with the

coarse material in the slurry and effectively inert in a typical aerobic treatment process

(Figure 8.2). In all the experiments biomass achieves values different than zero after the

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Chapter 8 – Winery wastewater treatment by a combined process: long term aerated storage and Fenton’s reagent

168

stage of decay. This can be explained due to the methodology adopted to measure the

biomass (VSS) once death or inactivated cells are also accounted.

Figure 8.3 shows the pH evolution during the experiments performed at laboratory

scale. The pH is a key factor on the microorganisms growth, once they can not support

values higher than 10 and less than 4. The experiments started all at an acidic pH (among 4

and 6). However, along the experiments the pH changes to basic values achieving the

higher value at 9.6. This fact happens due to the adaptation and type of microorganisms

naturally occurring along time, which clearly prefer higher pH values.

2

4

6

8

10

12

0 1 2 3 4 5 6 7 8 9 10 11 12

Week

pH

4L 12h/day 4L 8h/day 4L 4h/day

4L 2.4h/day 4L with sludge 4L without sludge

Figure 8.3. pH evolution in laboratory scale experiments during biologic treatment of a winery

wastewater supplied with different aeration periods.

8.3.1.2 Pilot scale.

After the laboratory scale, experiments were done at pilot scale. This

scale-up was performed to evaluate if the behaviour showed at the laboratory scale (4L)

would be similar to the observed in a 60 L pilot reactor. Figure 8.4 shows the COD

removal results obtained in the pilot reactor. In general, these data reveal that,

comparatively to lab scale data (Figure 8.1) the COD removal efficiency of the pilot scale

is lower than the obtained at the laboratory scale.

Figure 8.4a) presents the COD evolution along time in the pilot scale reactors and

Figure 8.4b) the final degradation rate achieved from the initial organic load (20 g O2 L-1)

with the different aerobic treatments. It is shown that the experiment performed with an air

supply period of 12h/day follows the same behaviour verified in laboratory scale,

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Chapter 8 – Winery wastewater treatment by a combined process: long term aerated storage and Fenton’s reagent

169

0

20

40

60

80

100

60L 12h/day 60L 8h/day 60L 4h/day 60L 2.4h/day 60L withs ludge

60L whitouts ludge

COD rem

ova

l (%

)

2nd Week 4th Week 6th Week 9th Week 11th Week

b)

0

5

10

15

20

25

0 1 2 3 4 5 6 7 8 9 10 11 12

Week

CO

D re

mov

al (g

L-1)

60 L 12h/day 60L 8h/day 60 L 4h/day

60L 2.4h/day 60 L with sludge 60L without sludge

a)

achieving a high degradation level in a short reaction time. For example after 4 weeks it

was reached a COD removal of 85%, whereas the 8h/day obtain 76%, for 4h/day 47% and

finally to 2.4h/day 45%. However, increasing the HRT to 11 weeks the COD removal rate

improves for all aeration periods. For 11 weeks of reaction a 12h/day and aeration period

achieves 96% COD removal, for 4h/day 75% and to 2.4h/day 64%.

Figure 8.5 shows the evolution of VSS in pilot scale experiments. A gradual

decrease with some oscillations was observed throughout the 11 weeks experiment, being

more significant for the experiment with an aerated period of 12 and 8h/day. This fact can

be justified by the natural evolution of the microorganisms along their life cycle.

Figure 8.4. COD removal a) evolution along time and b) final degradation rate achieved in pilot

scale experiments with biologic treatment of a winery wastewater supplied with different aeration

periods.

Once the biomass is already acclimatized in these experiments the exponential

growth phase does not exist and the stationary phase occurs during a very short time. After

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Chapter 8 – Winery wastewater treatment by a combined process: long term aerated storage and Fenton’s reagent

170

which a decrease in the biomass value occurs due to lack of nutrients and cellular death

(endogenous decayment).

0

1

2

3

4

5

6

7

0 1 2 3 4 5 6 7 8 9 10 11 12

Week

VSS

(gL-1

)60L 12h/day 60L 8h/day 60L 4h/day

60L 2.4h/day 60L with sludge 60L without sludge

Figure 8.5. VSS evolution in pilot scale experiments during biologic treatment of a winery

wastewater supplied with different aeration periods.

Figure 8.6 shows the pH evolution followed during the experiments performed at

pilot scale. As in laboratory scale, the experiments started at an acidic pH, however along

the experiments the pH changes to basic values.

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6 7 8 9 10 11 12

Week

pH

60 L 12h/day 60 L 8h/day 60 L 4h/day

60L 2.4 h/day 60L with sludge 60L without sludge

Figure 8.6. pH evolution in pilot scale experiments during biologic treatment of a winery

wastewater supplied with different aeration periods.

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171

8.3.2 Oxidation by Fenton’s reagent

As described previously, winery wastewaters biodegraded by aerobic

microorganisms were then treated with Fenton’s reagent, in a group of experiments where

the initial concentration of hydrogen peroxide was modified, maintaining constant the

molar ratio H2O2/Fe2+=15. Table 8.2 presents the characteristics of the winery wastewater

after the biologic aerated treatment.

Table 8.2. Characterization of the winery wastewater after biologic pre-treatment.

pH TSS

(mg/L)

VSS (mg/L)

COD (mg O2/L)

9.2 3600 2800 1560

Chemical oxidation with Fenton’s process was analyzed in order to test further

reduction in COD concentration to minimize the impact of winery wastewater discharge on

natural water courses and/or municipal wastewater treatment plants.

In the experiments carried out with Fenton reagent, they have had as reference the

mass ratio between the hydrogen peroxide and COD, R = H2O2/COD. Hence, the value of

R was changed from 0.25 to 2.5, remaining constant the initial pH (corrected after biologic

treatment to 3.5), the initial temperature (30°C) and the molar ratio constant

(H2O2/Fe2+=15) (Peres et al., 2004) evaluating mainly the final COD removal.

Table 3 shows the COD removal at different R values after 4 hours of experiment.

From the data presented it is visible that COD removal increases from 17.4% to 93.2%

when the R value (H2O2/COD) increases from 0.25 to 2.5, respectively.

As expected, the increase in H2O2 concentration has a positive effect on the COD

reduction. For the maximum R value studied (R = 2.5), the COD removal reaches 93.2%

after 4 hours. This demonstrates the ability of Fenton reagent to degrade a large part of

recalcitrant organic matter present in winery wastewater. The reason for the increase in

COD conversion with the increase of R is related to the generation of a greater amount of

hydroxyl radicals and, therefore, a greater extent of oxidation reactions. One way to

generally express the reaction of the Fenton system (H2O2 + Fe2+) to the reduction of COD

can be summarized as follows:

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Chapter 8 – Winery wastewater treatment by a combined process: long term aerated storage and Fenton’s reagent

172

Step 1:

COD + H2O2 + Fe2+ → species partially oxidized (8.3)

Step 2:

species partially oxidized + H2O2 + Fe2+ → CO2 + H2O + inorganic salts (8.4)

The extent of oxidation (and consequently the degree of COD removal) depends

directly on the amount of H2O2 used.

Table 8.3. COD conversion (%) obtained for different R=H2O2/COD values, after chemical oxidation of winery wastewater with Fenton reagent. Operational conditions: initial T = 30ºC, initial pH = 3.5, molar ratio H2O2/Fe2+=15.

Experiment Mass ratio (R)

(H2O2/COD)

CODinitial

(mg O2/L)

CODfinal

(mg O2/L)

XCOD

(%)

WW-1 0.25 1560 1289 17.4

WW-2 0.50 1560 1072 31.3

WW-3 0.75 1560 877 43.8

WW-4 1.0 1560 699 55.2

WW-5 1.5 1560 515 67.0

WW-6 2.0 1560 239 84.7

WW-7 2.5 1560 106 93.2

8.4 Conclusions

The combined process aerobic degradation followed by Fenton’s reagent oxidation

was employed to treat winery wastewater, leading to good performances. The results

indicate that aerobic biological treatment reaches a very high COD removal, corresponding

to the biodegradable fraction acting Fenton reagent like a final polishing step. The main

conclusions are: aerobic biological degradation rates reaches among 76% and 96% COD

removal in laboratory scale, and between 64% and 96% at pilot scale. It is preferable

applying a biological process as a first treatment step of a winery wastewater rather than

chemical oxidation, since the most fraction of the original effluent is biodegradable.

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Chapter 8 – Winery wastewater treatment by a combined process: long term aerated storage and Fenton’s reagent

173

Depending of the discharge objectives and hurry, different aeration periods can be

applied. Therefore, for small wineries, long term aerated storage can be performed (e.g.

ponds, old cement vats, etc.) followed by a Fenton reagent treatment as a final polish with

relatively low investment and operation costs.

As a final remark, the results obtained starting with a typical winery effluent (20 g

COD/L) have demonstrated that this combined process (long term aeration plus Fenton

reagent) can lead to COD removal efficiency higher than 99%, with final effluents that can

be reused, rejected in the water streams or in the soil, according to the Portuguese law.

References

APHA-AWWA-WPCF. (1992). Standard Methods for the examination of water and wastewater.

17th edition, Washington DC, USA.

Beck, C., Prades, G. and Sadowski, A-G. (2005). Activated sludge wastewater treatment plants

optimisation to face pollution overloads during grape harvest periods. Water Sci. Technol., 51,

81-88.

Beltran de Heredia, J., Torregrosa, J., Dominguez, J.R. and Partido, E. (2005). Degradation of wine

distillery wastewaters by the combination of aerobic biological treatment with chemical

oxidation by Fenton’s reagent. Water Sci. Technol., 51, 167-174.

Chen, R. and Pignatello, J. (1997). Role of quinone intermediates as electron shuttles in Fenton

oxidations of aromatic compounds. Environ. Sci. Technol., 31, 2399-2406.

Feng, J., Hu, X., Yue, P.L., Zhu, H.Y. and Lu, G.Q. (2003). Discoloration and mineralization of

Reactive Red HE-3B by heterogeneous photo-Fenton reaction. Water Res., 37, 3776-3784.

Legrini, O., Oliveros, E. and Braun, A.M. (1993). Photochemical processes for water treatment.

Chem. Rev. 93, 671-698.

Lucas M.S., Albino A:A., Bezerra R., Peres J. A. (2008). Gallic acid photochemical oxidation as a

model compound of winery wastewaters. J. Environ. Sci. Health, A43:1288-1295.

Lucas M.S., Dias A.A., Sampaio A., Amaral C., Peres J.A. (2007) Degradation of a Textile

Reactive Azo Dye by a Combined Chemical-Biological Process: Fenton’s Reagent-Yeast.

Water Res. 41,1103-1109.

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174

Lucas, M.S., Peres, J.A., Lan, Y.B. and Li Puma, G. (2009). Ozonation Kinetics of Winery

Wastewater in a Pilot-Scale Bubble Column Reactor, Water Res., 43, 1523 - 1532.

Malandra, L., Wolfaardt, G., Zietsman, A. and Viljoen-Bloom, M. (2003). Microbiology of a

biological contactor for winery wastewater treatment. Water Res., 37, 4125-4134.

Mosteo, R., Ormad, M.P. and Ovelleiro, J.L. (2007). Photo-Fenton processes assisted by solar light

used as preliminary step to biological treatment applied to winery wastewaters. Water Sci.

Technol., 56, 89-94.

Nogueira, R.F.P., Oliveira, M.C. and Paterlini, W.C. (2005) Simple and fast spectrophotometric

determination of H2O2 in photo-Fenton reactions using metavanadate. Talanta. 66, 86-91.

Nogueira, R.F.P., Silva, M.R.A. and Trovó, A.G. (2005). Influence of the iron source on the solar

photo-Fenton degradation of different classes of organic compounds. Solar Energy, 79, 384-

392.

Peres, J.A., Carvalho, L.M., Boaventura, R. and Costa, C. (2004). Characteristics of

p-hydroxybenzoic acid oxidation using Fenton’s reagent. J. Environ. Sci. Health, A39, 2897-

2913.

Petruccioli, M., Duarte, J.C. and Federici, F. (2000). High rate aerobic treatment of winery

wastewater using bioreactors with free and immobilized activated sludge. J Biosci Bioeng. 90,

381-386.

Pirra, A. (2005). Treatment of winery effluents from the Douro region (Port wine region). PhD

Thesis, University of Trás-os-Montes and Alto Douro. Vila Real, Portugal. 296 pp. (in

Portuguese).

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Chapter 9 - Conclusions and suggestions of future work

175

CHAPTER 9 - CONCLUSIONS AND SUGGESTIONS OF FUTURE WORK

9.1 Conclusions

The main conclusions of this thesis are divided in two sections; in the first one are

mentioned those concerning the textile industry wastewaters, where an azo dye (Reactive

Black 5) was used as a model compound. In the second section are reported the main

conclusions concerning a deep study about the treatment of winery wastewater with:

Fenton’s reagent, photo-Fenton with solar light (CPC reactor), heterogeneous

photocatalysis (TiO2), ozone, ozone/UV, ozone/UV/H2O2 and the combination of aerobic

biological processes with Fenton’s reagent.

Chapter 2 and 3

In a first stage was evaluated the Reactive Black 5 decolourization and

mineralization capacity with two advanced photochemical processes: Fenton/UV-C and

ferrioxalate/H2O2/solar light. From the results it is possible conclude that Fenton/UV-C and

ferrioxalate/H2O2/solar light processes achieves a Reactive Black 5 decolourization higher

than 90% in half an hour. It was found that the experiments with ferrioxalate follow a first

order kinetic law even with UV-C or solar light alone and with hydrogen peroxide

addition. Although, when UV-C lamp + H2O2 were employed the kinetic rate (k) was

higher comparatively to the solar light + H2O2 combination, achieving, consequently, a

minor half-life time (t1/2). For both AOP, the optimal experimental conditions for a RB5

concentration of 1.0x10-4 mol/L, are: pH=5, hydrogen peroxide dosage = 1.5x10-3 mol/L

and iron dosage = 1.5x10-4 mol/L. Besides the very similar decolourization in both

processes, the employment of the UV lamp benefits the azo dye degradation. However,

from the economical point of view the employment of the natural resource – solar light –

could be an interesting option due to its low cost and the fact of being environmentally

harmless.

Further, an alternative option to decolourize dyed textile effluents was used

sequentially an Advanced Oxidation Process (Fenton’s reagent) followed by an aerobic

biological process (yeast C. oleophila). Under our experimental conditions, a good

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Chapter 9 - Conclusions and suggestions of future work

176

treatment could be purposed as follows: Fenton’s reagent at 1.0x10-3 mol/L of H2O2 and

1.0x10-4 mol/L of Fe2+ as primary treatment and then inoculation with growing yeast cells

as a secondary treatment. This combined process allows removing about 91% of colour for

an initial RB5 concentration of 500 mg/L. It should be pointed out that Fenton’s reagent

alone requires five times more H2O2 and Fe2+ to achieve an identical level of colour

removal.

Therefore, the employment of AOPs like photo-Fenton and ferrioxalate/H2O2/solar

light could be an interesting way to treat coloured wastewaters like textile effluents. The

combination of Fenton’s reagent with the Candida oleophila yeast can be particularly

useful especially in the treatment of high coloured wastewaters and also to reduce the

operational treatment costs mainly associated to the chemical processes.

Chapter 4

In the second part of this thesis are reported the main conclusions concerning the

treatment of winery wastewaters. First, it was verified that photodegradation of the most

representative phenolic compound present in the winery wastewaters (gallic acid) using

only monochromatic and polychromatic UV lamps, can not be achieved in great extension.

However, combining radiation with AOPs it is possible maximize the effect of the different

radiation sources. From the presented study it is possible to conclude that Fe2+ + H2O2 +

UV TNN 15/32 (photo-Fenton process) could be proposed as the best AOP for the

degradation of gallic acid in aqueous solutions. Therefore, this work shows a possible

treatment to remove or, at least, significantly diminish the problematic phenolic fraction of

winery wastewaters once decreases their concentration and toxicity.

Chapter 5

Afterwards, the application of heterogeneous photocatalysis (TiO2, TiO2/H2O2,

TiO2/Na2S2O8) and homogeneous photocatalysis (photo-Fenton) to winery wastewaters

were performed in a CPC reactor. It was verified that applying heterogeneous

photocatalysis to a simulated winery wastewater reveals to be inefficient on TOC removal,

achieving in the best situation a TOC degradation of 25%. Using homogeneous

photocatalysis, solar photo-Fenton process, have shown that it can be reached a TOC

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removal efficiency of 46% with a simulated wastewater carried out with wine (WV) and

93% with grape juice (WG) in a t30W of 400 minutes. Mixing WV with WG in a ratio 50:50

a TOC removal of 90% was achieved for a t30W of 150 minutes.

Further, if an air stripping process is previously applied for ethanol removal from

the winery wastewater mixture (WW), a TOC degradation of 96% is obtained. Besides this

high TOC degradation a significant detoxification occurs, given the fact that the toxicity

level decreases from 48% to 28%, as well as almost total elimination of the total

polyphenols (92%).

Chapter 6

Another AOP tested with winery wastewaters was ozone. The application of

ozonation in a pilot-scale bubble column reactor was proven to be effective in the

degradation of organic substances present in winery wastewater. The degradation of

aromatics and polyphenols content was found to be significantly faster than the decrease in

COD. This suggests that ozonation may be considered as pre-treatment to further

biological treatment. The degradation rate of organic matter and aromatics increases at

alkaline pH, however, polyphenols are more efficiently removed at acidic pH. At alkaline

and neutral pH the degradation rate was accelerated by the formation of radical species

from the decomposition of ozone, however, the observed kinetics was limited by mass

transfer at the gas-liquid interface.

Monitoring of pH, ORP and the rate of ozone consumption gave insights into the

prevalent kinetic regimes during the ozonation process. The reaction was found to develop

in and across different kinetic regimes: fast, moderate and slow kinetic regime depending

on the experimental conditions. As a result, beside the use of bubble columns (large bulk

volume) which are recommended for gas-liquid reactions in the slow kinetic regime

(reaction in the bulk liquid), other gas-liquid ozonation contactors that offer large contact

surface area to volume ratios may be considered if the reaction develops predominantly in

the fast or moderate kinetic regime (reaction at the gas-liquid interface).

A kinetic model of the ozonation process occurring in the semi-batch bubble

column reactor was presented and was coupled with a second order irreversible reaction of

ozone with the dissolved organic matter. The dynamic change of the rate coefficient

estimated by the model was correlated with changes in the water composition and oxidant

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species. The model presented and the rate coefficient determined can be used for design

and scale-up of ozonation bubble columns for the treatment of winery wastewater under

similar experimental conditions as in this work.

Chapter 7

The next step of the work was evaluate, in the same pilot-scale bubble column

reactor used in chapter 6, the feasibility of O3/UV and O3/UV/H2O2 processes treat winery

wastewaters. These processes, comparatively to UV radiation and ozonation alone at

natural pH (pH 4), involve the formation of highly reactive radicals in solutions resulting

in faster degradation rates. O3/UV and O3/UV/H2O2 allowed significant COD and TOC

removals and reveal to be highly dependent on the initial pH of the wastewater. The rate of

ozone consumption in the reactor was in the region from 70 – 95% during the experiments,

suggesting an effective use of the ozone supplied to the system. In all the experiments the

disappearance of the winery wastewater organic load was described by pseudo-first order

apparent reaction kinetics useful for the design of industrial reactors. The faster rate

constant (6.5x10-3 min-1), at the natural pH of the wastewater, was observed with the

O3/UV/H2O2 under optimised oxidant dose (COD/H2O2 = 2). Water dilution resulted in

lower TOC removal rates. An economical analysis on the operating costs of the AOPs

processes investigated revealed the O3UV/H2O2 to be the most economical process (1.31

Euro m-3 g-1 of TOC mineralised under optimised conditions).

Chapter 8

The final component of this work presents the combination of an aerobic biological

process followed by Fenton’s reagent oxidation to treat a winery wastewater. The results

indicate that aerobic biological treatment reaches a very high COD removal, corresponding

to the biodegradable fraction, acting Fenton reagent as a final polishing step. It is

preferable applying a biological process as a first treatment step of a winery wastewater

rather than chemical oxidation once the main fraction of the original effluent is

biodegradable.

Depending of the discharge objectives, different aeration periods can be applied.

Therefore, for small wineries, long term aerated storage can be performed (e.g. ponds, old

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cement vats, etc.) followed by a Fenton’s reagent treatment for final polish. The results

obtained starting with a typical winery effluent (20 g COD/L) have demonstrated that this

combined process (long term aeration plus Fenton reagent) can lead to COD removal

efficiency higher than 99%, with final effluents that can be reused, rejected in the water

streams or in the soil, according to the Portuguese law.

As final comment, it is possible say that the treatment of winery wastewaters largely

depends of the initial wastewaters organic load and of the reaching goals. Therefore, the

selection of an appropriated treatment process depends of local and economical variables

that should be object of a deep analysis between the technician proposal and the cellar

owners.

9.2 Suggestions of future work

Several topics related to the above treatment processes remain to be explored. Thus, in

this page are mentioned future research developments that can be followed in a near

opportunity:

Textile wastewaters:

• Evaluate textile wastewaters treatment by photo-Fenton and ferrioxalate/H2O2 with

solar radiation in a CPC reactor;

• Application of Fenton’s reagent process followed by the Candida oleophila yeast to

real textile wastewaters.

Winery wastewaters:

• Test the degradation of organic compounds present in winery wastewaters (such as

tannins, antocianins, phenolic acids) by AOPs;

• Treatment of winery wastewaters by ferrioxalate/H2O2 in a CPC reactor;

• Combine an aerobic biological treatment with photo-Fenton system in a CPC

reactor;

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• Assess the ozone/H2O2 system to the treatment of winery wastewaters;

• Combine ozonation with biological treatment. As ozonation reveals to be efficient

in removing the phenolic content present in winery wastewaters in the first reaction

minutes, the application of a further biologic process could be feasible and

economically interesting.

Finally, an economical analysis and a life cycle assessment of all the treatment

processes studied either with textile or winery wastewaters could be made. These analyses

will assess the economical and environmental impacts of a treatment process over the

entire life cycle “from cradle to grave”.

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PUBLICATIONS RELATED WITH THIS WORK

I. Papers published in SCI journals

1. Lucas M.S., Peres J.A. Degradation of Reactive Black 5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. Dyes and Pigments. 2007, 74, 622-629.

(IF 2008 = 2.507; NC = 13)

2. Lucas M.S., Dias A.A., Sampaio A., Amaral C., Peres J.A. Degradation of a textile

reactive azo dye by a combined chemical-biological process: Fenton’s

reagent-yeast. Water Research. 2007, 41, 1103-1109. (IF 2008 = 3.587; NC = 11)

3. Lucas M.S., Albino A.A., Bezerra R., Peres J. A. Gallic acid photochemical oxidation

as a model compound of winery wastewaters. Journal of Environmental Science and

Health, Part A. 2008, 43, 1288-1295. (IF 2008 = 1.002; NC = 3)

4. Lucas M.S., Peres J.A., Lan B.Y., Li Puma G. Ozonation kinetics of winery

wastewater in a pilot-scale bubble column reactor. Water Research. 2009, 43, 1523-

1532. (IF 2008 = 3.587; NC = 3)

5. Lucas M.S., Mouta M., Pirra A., Peres J.A. Winery wastewater treatment by a

combined process: long term aerated storage and Fenton’s reagent. Water Science and

Technology. 2009, 60, 1089-1095. (IF 2008 = 1.005).

6. Lucas M.S., Mosteo R., Maldonado M.I., Malato S., Peres J.A. Solar photochemical

treatment of winery wastewater in a CPC reactor. Journal of Agricultural and Food

Chemistry. (Accepted, IF = 2.562).

7. Lucas M.S., Peres J.A., Li Puma G. Treatment of winery wastewater by ozone-based

advanced oxidation processes (O3, O3/UV and O3/UV/H2O2) in a pilot-scale bubble

column reactor and process economics. (Submitted).

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II. Communications in international conferences

8. Lucas M.S., Peres J.A. Oxidation of Reactive Black 5 by Fenton/UV-C and

ferrioxalate/H2O2/solar light processes. 4th Conference on Oxidation Technologies for

Water and Wastewater Treatment. Goslar, Germany, 15-17 May 2006, A. Vogelpohl,

M. Sievers, S.U. Geiben (Eds.), Proceedings book ISBN 3-89720-860-1, pp. 397-402

(Poster communication).

9. Lucas M.S., Amaral C., Sampaio A., Dias A.A., Peres J.A. Degradation of a textile

reactive azo dye by a combined process Fenton’s reagent-Candida oleophila.

IWC 2006 – International Water Conference. Instituto Superior de Engenharia do

Porto, Portugal, 12-14 June 2006. V. Beleza (Ed.), pp. 138-144 (Oral communication).

10. Lucas M.S., Peres J.A. Comparative oxidation of Reactive Black 5 by solar light and

UV artificial processes, e-Proceedings of 1st European Conference on Environmental

Applications of Advanced Oxidation Processes, Chania, Crete, Greece, 7-9 September

2006 (CD of proceedings 8 pp, Poster communication).

11. Lucas M. S., Dias A. A., Bezerra R. M., Fraga I., J. A. Peres. Gallic acid degradation

in aqueous solutions by photochemical oxidation processes. II International Congress

of Energy and Environment Engineering and Management, Badajoz, Spain, 6-8 June

2007, Abstracts book ISBN 978-84-96560-45-1, pp. 244 (Poster communication).

12. Lucas M.S., Lan B.Y., Peres J.A., Li Puma G. Treatment of Industrial Winery

Wastewater by Advanced Oxidation in a Pilot-Scale Bubble Column Reactor. 14th

International Conference on Advanced Oxidation Technologies for Treatment of

Water, Air and Soil. San Diego, California, USA, 22-25 September 2008 (Oral

communication).

13. Lucas M.S., Maldonado M.I., Gernjak W., Sirtori C., Zapata A., Peres J.A. Solar

Photo-Fenton Treatment of Winery Wastewater. Solar Chemistry and Photocatalysis:

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Environmental Applications (SPEA5). Sicilia, Italy, 4-8 October 2008 (Poster

communication).

14. Lucas M.S., Peres J.A., Li Puma G. Treatment of winery wastewater with ozone,

ozone/UV and ozone/UV/H2O2. 5th International specialized conference on sustainable

viticulture: winery waste and ecologic impacts in management. Trento and Verona,

Italy, 30 March – 3 April 2009. Proceedings book ISBN 978-88-8443-284-1, pp. 429-

432 (Poster communication).

15. Lucas M.S., Mosteo R., Maldonado M.I., Malato S., Peres J.A. Photochemical

treatment of a winery wastewater in a solar pilot plant. 5th International specialized

conference on sustainable viticulture: winery waste and ecologic impacts in

management. Trento and Verona, Italy, 30 March – 3 April 2009. Proceedings book

ISBN 978-88-8443-284-1, pp. 109-115 (Oral communication).

16. Lucas M.S., Mosteo R., Maldonado M.I., Malato S., Peres J.A. solar treatment and

detoxification of a winery wastewater in a CPC reactor. 1st International Edition -

Photocatalytic Products and Technologies Conference - PPTC’09. Guimarães,

Portugal, 11–13 May 2009 (Oral communication).

17. Lucas M.S., Penela M., Peres J.A. Degradation of Reactive Black 5, Reactive Orange

16 and Acid Yellow 49 by advanced oxidation processes. 1st International Edition -

Photocatalytic Products and Technologies Conference - PPTC’09. Guimarães,

Portugal, 11- 13 May 2009 (Poster communication).

18. Lucas M.S., Penela M., Peres J.A. Photochemical degradation of three commercial azo

dyes used in the textile industry. 1st International Edition - Photocatalytic Products and

Technologies Conference - PPTC’09. Guimarães, Portugal, 11-13 May 2009 (Oral

communication).

19. Lucas M.S., Peres. J.A., Li Puma G. Ozonation and advanced oxidation of winery

wastewater in a pilot-scale bubble column reactor. 2nd European Conference on

Environmental Applications of Advanced Oxidation Processes (EAAOP2). Nicosia,

Cyprus, 9-11 September, 2009 (Oral communication).

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20. Lucas M.S., Peres J.A., Li Puma, G. Pilot-scale treatment of winery wastewater by

ozonation and advanced oxidation. 1st International Workshop on Application of Redox

Technologies in the Environment (Arte'2009), Istanbul, Turkey, 14-15 September,

2009 (Poster communication).

21. Pirra A., Brás R., Lucas M.S., Peres J.A. Tratamento de efluentes vinícolas por

processos de coagulação/floculação química. 3rd International Congress of Energy and

Environment Engineering and Management. Polytechnic Institute of Portalegre,

Portugal. 25-27 November, 2009 (Accepted for poster).

III. Communications in national conferences

22. Lucas M.S., Dias A.A., Bezerra R.M., Fraga I., Peres J.A. Foto-degradação do ácido

gálico por processos de oxidação avançada. 9ª Conferência Nacional do Ambiente,

Universidade de Aveiro, Aveiro, 18-20 April 2007. Borrego C., Miranda A. I.,

Figueiredo E., Martins F., Arroja L., Fidélis T. (Eds) Vol. 2, Proceedings book ISBN

978-972-789-230-3, pp. 608-614 (Oral communication).

IV. Patents

23. Lucas M.S., Peres J.A., Amaral C., Sampaio A., Dias A.A. Processo biológico aeróbio

de tratamento de efluentes agro-industriais com elevado teor em compostos aromáticos

baseado na aplicação de microrganismos da espécie Candida oleophila. Portuguese

Patent nº 103 738, assigned at 13th August 2009.