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www.phillipsind.com www.phillipsind.com WE MAKE PRODUCTS THAT MAKE A DIFFERENCE™ FLEET ESSENTIALS FOR 24 VOLT SYSTEMS Los Angeles, USA Shanghai, China Saltillo, Mexico www.phillipsind.com www.phillipsind.com January 2011

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Page 1: Phillips Home Page

www.phillipsind.comwww.phillipsind.com

WE MAKE PRODUCTS THAT MAKE A DIFFERENCE™

FLEET ESSENTIALSFOR 24 VOLT SYSTEMS

Los Angeles, USA Shanghai, China Saltillo, Mexico

www.phillipsind.comwww.phillipsind.com

January 2011

Page 2: Phillips Home Page

Since 1928, Phillips has been driving the global transportation industry. The secret to our success is listening to customers and designing and manufacturing products that reduce downtime, cut operational expenses and solve problems. For decades, Phillips electrical and air products have been the industry standard among top OEM's and fleets.

Phillips is an International Tier 1 supplier and development partner to global truck and trailer OEM's as well as major fleet operators on 4 continents. Our history of success has inspired us to develop and manufacture a line of 24 volt and multi-volt products to meet international standards for global compatibility. Our customers and partners rely upon us for consistent quality, innovative, solution-driven products, reliable delivery and superior service to help

save on installation, labor and replacement costs. Our sales and customer service staff consistently rate among the top in the industry with extensive training and product knowledge, so you can depend on Phillips to lower operating costs, increase vehicle life and reduce downtime.

™EBS DURACOIL 7-Wire, 5x1,5mm² & 2x4,0mm²

662-5042

662-5052

662-5062

662-5072

665-5042

665-5052

665-5062

665-5072

Part No. Description

3,0M, 2 PERMAPLUGS™ , 70mm Coil Diameter

3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter

4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter

4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter

3,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter

3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter

4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter

4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter

With Crimped Pins

• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC• Excellent recoil memory, abrasion, chemical, corrosion resistance• Jacket and plugs are color-coded dark blue for easy function identification from a distance• Meets ISO 7638-1 specifications for EBS systems

In a world of black connectors and cables, Phillips makes it safe and easy to identify cable, plug and socket function from a distance. This helps eliminate confusion for the

driver and also decreases repair and replacement time.

ISO 12098 15P Power ISO 7638 - EBS ISO 7638 - ABS

GREEN DARK BLUE LIGHT BLUE

™DURACOIL Power Cable 15-Wire, 12x1,5mm² & 3x2,5mm²

683-7042

683-7052

683-7062

683-7072

685-7042

685-7052

685-7062

685-7072

Part No. Description™3,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™3,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™3,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™3,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter

• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC• Excellent recoil memory, abrasion, chemical, corrosion resistance• Jacket and plugs are color-coded green for easy function identification from a distance• Meets ISO 12098 specifications

ISO 12098

ISO 7638

Jacket Color

Green

Green

Green

Green

Black

Black

Black

Black

Jacket Color

Dark Blue

Dark Blue

Dark Blue

Dark Blue

Black

Black

Black

Black

1 www.phillipsind.com

Page 3: Phillips Home Page

647-5441

647-5442

647-5451

647-5452

647-5461

647-5462

647-5471

647-5472

Part No. Description

3,0M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™3,0M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter

3,5M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™3,5M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter

4,0M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™4,0M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter

4,5M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™4,5M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter

o• 360 compression ring secures plug to cable and eliminates moisture and corrosion• Good recoil memory, abrasion, chemical and corrosion resistance• Jacket and plugs are color-coded yellow for easy function identification from a distance

o o• Flexible from - 66 C to +66 C• Plugs meet ISO 3731 specifications

Part No. Description

Part No. Description

686-8252

686-8272

Part No. Description™3,5M Adapter Coil, 15-Pin to 2x7-Pin (24N&S), PERMACOIL , 60mm Coil Diameter™4,5M Adapter Coil, 15-Pin to 2x7-Pin (24N&S), PERMACOIL , 60mm Coil Diameter

7-Wire, 4x1,5mm² & 3x2,5mm²

15-Wire, 6x1,5mm² & 1x2,5mm², 4x1,5mm² & 3x2,5mm²

o o• Flexible from - 66 C to +66 C• Good recoil memory, abrasion, chemical and corrosion resistance• Jacket and plugs are color-coded black & yellow for easy function identification from a distance• Plugs meet ISO 12098, ISO 1185 and ISO 3731 specifications

Adapter Cables

Adapter Cables

686-5252

686-5272

™3,5M Adapter Coil, 15-Pin to 7-Pin (24N), PERMACOIL , 50mm Coil Diameter™4,5M Adapter Coil, 15-Pin to 7-Pin (24N), PERMACOIL , 50mm Coil Diameter

o o• Flexible from - 66 C to +66 C• Good recoil memory, abrasion, chemical and corrosion resistance• Jacket and plugs are color-coded black for easy function identification from a distance• Plugs meet ISO 12098 and ISO 1185 specifications

7-Wire, 6x1,5mm² & 1x2,5mm²

ISO 12098 to ISO 1185 & ISO 3731

ISO 12098 to ISO 1185

ISO 3731

PERMACOIL™

661-3042

661-3052

661-3062

661-3072

665-3042

665-3052

665-3062

665-3072

Part No. Description

3,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

3,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

4,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

4,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

3,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

3,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

4,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

4,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter

• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC• Excellent recoil memory, abrasion, chemical, corrosion resistance• Jacket and plugs are color-coded light blue for easy function identification from a distance• Meets ISO 7638-1 specifications for ABS systems

5-Wire, 3x1,5mm² & 2x4,0mm²

™ABS DURACOIL ISO 7638

Jacket Color

Light Blue

Light Blue

Light Blue

Light Blue

Black

Black

Black

Black

Yellow

Yellow

Black

Black

Jacket Color

Black

Black

Jacket Color

Jacket Color

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

2www.phillipsind.com

Page 4: Phillips Home Page

™EBS PERMAPLUG

716-5371

Part No. Description™ISO 7638-1 EBS PERMAPLUG , Wire Insertion, Nylon, 7-Pin, 24 Volt

• Color-coded dark blue for easy function identification from a distance• 360º compression ring secures plug to cable and eliminates moisture and corrosion• Insert labeled with wire colors for quick and easy installation• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection• Meets ISO 7638-1 specifications

™POWER PERMAPLUG

716-7391

Part No. Description™ISO 12098 PERMAPLUG , Wire Insertion Nylon, 15-Pin, 24 Volt

• Color-coded green for easy function identification from a distance• 360º compression ring secures plug to cable and eliminates moisture and corrosion• Insert labeled with wire colors for quick and easy installation• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection• Meets ISO 12098 specifications

ISO 3731 Plug715-4371

716-4371

716-4671

Part No. Description

I™ISO 3731 Nylon PERMAPLUG , 7-Pin, 24 Volt

Replacement Plug Insert (Yellow) For 715-4371 (ISO 3731)

™SO 3731 Aluminum Die-Cast/ Nylon PERMAPLUG , 7-Pin , 24 Volt

• 360º compression ring secures plug to cable and significantly reduces moisture and corrosion• Floating brass pins to align with irregular socket pins• Meets ISO 3731 specifications

ISO 1185 Plugs

715-3371

716-3371

716-3671

Part No. Description™ISO 1185 Aluminum Die-Cast/ Nylon PERMAPLUG , 7-Pin , 24 Volt

™ISO 1185 Nylon PERMAPLUG , 7-Pin, 24 Volt

Replacement Plug Insert For 716-3371 And 716-3371

• 360º compression ring secures plug to cable and significantly reduces moisture and corrosion• Floating brass pins to align with irregular socket pins• Meets ISO 1185 specifications

™ABS PERMAPLUG

716-5351

Part No. Description™ISO 7638-1 ABS PERMAPLUG , Wire Insertion, Nylon, 5-Pin, 24 Volt

• Color-coded light blue for easy function identification from a distance• 360º compression ring secures plug to cable and eliminates moisture and corrosion• Insert labeled with wire colors for quick and easy installation• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection• Meets ISO 7638-1 specifications

PERMACOIL™

636-5241

636-5242

636-5251

636-5252

636-5261

636-5262

636-5271

636-5272

Part No. Description

3,0M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™3,0M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter

3,5M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™3,5M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter

4,0M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™4,0M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter

4,5M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™4,5M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter

o• 360 compression ring secures plug to cable and eliminates moisture and corrosion• Jacket is color-coded black for easy function identification from a distance• Good recoil memory, abrasion, chemical and corrosion resistance

o o• Flexible from - 66 C to +66 C• Plugs meet ISO 1185 specifications

7-Wire, 6x1,5mm² & 1x2,5mm²

ISO 1185

3

715-3371 716-3371

™ PERMAPLUG Option

ISO 12098

ISO 7638

ISO 7638

Jacket Color

Black

Black

Black

Black

Black

Black

Black

Black

www.phillipsind.com

Page 5: Phillips Home Page

®STA-DRY SocketEBS

716-5171

Part No. Description®ISO 7638-1 EBS Nylon STA-DRY Socket, Wire Insertion, 7-pin, 24 Volt

• Lid color-coded dark blue for easy function identification from a distance• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection• 360º compression ring protects against moisture and corrosion• Rubber gasket seals against moisture and corrosion when closed• Meets ISO 7638-1 specifications

®STA-DRY ISO Parking Socket

716-5100

Part No. Description®STA-DRY Parking Socket, For ISO 7638 & 12098 Plugs

• Color-coded black for easy function identification from a distance• Fits all Phillips ISO 7638 and ISO 12098 Plugs• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection

® STA-DRY SocketABS

716-5151

Part No. Description®ISO 7638-1 ABS Nylon STA-DRY Socket, Wire Insertion, 5-Pin, 24 Volt

• Color-coded light blue for easy function identification from a distance• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection• 360º compression ring protects against moisture and corrosion• Rubber gasket seals against moisture and corrosion when closed• Meets ISO 7638-1 specifications

®STA-DRY Power Socket

716-7191

Part No. Description®ISO 12098 Nylon STA-DRY Socket, Wire Insertion, 15-Pin, 24 Volt

ISO 3731 Sockets

716-4171

716-4174

Part No. Description®ISO 3731 Nylon STA-DRY Socket, Wire Insertion, 7-Pin, 24 Volt®ISO 3731 Nylon STA-DRY Socket, Ring Termination, 7-Pin, 24 Volt

• Sealed to prevent water from entering wire harness system• Full-opening lid is unbreakable• Slanted 5º for moisture drain• Stainless steel spring and hinge pin for corrosion protection• Meets ISO 3731 specifications

ISO 1185 Sockets

715-3171

716-3171

716-3173

716-3571

Part No. Description

ISO 1185 Zinc Die-Cast Socket, Wire Insertion, 7-Pin, 24 Volt®ISO 1185 Nylon STA-DRY Socket, Wire Insertion, 7-Pin, 24 Volt®ISO 1185 Nylon STA-DRY Socket, Bullet Termination, 7-Pin, 24 Volt

Replacement Socket Insert For ISO 1185 Aluminum Die-Cast Socket® • STA-DRY Socket is sealed to prevent water from entering wire harness system

• Zinc socket lid contains rubber o-ring for corrosion protection when closed• Stainless steel spring and hinge pin for corrosion protection

o• Slanted 5 for moisture drain• Meets ISO 1185 specifications

• Lid color-coded green for easy function identification from a distance• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection• 360º compression ring protects against moisture and corrosion• Rubber gasket seals against moisture and corrosion when closed• Meets ISO 12098 specifications

P

4

ISO 12098

ISO 7638

ISO 7638

ISO 7638

715-3171 716-3171

www.phillipsind.com

Page 6: Phillips Home Page

311-4511

311-5511

311-5534

311-5535

311-6511

311-7511

311-7534

311-7535

Part No. Description

3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

3,5M Coiled Air, Single, Black Tubing, Red Grip

3,5M Coiled Air, Single, Black Tubing, Yellow Grip

4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

4,5M Coiled Air, Single, Black Tubing, Red Grip

4,5M Coiled Air, Single, Black Tubing, Yellow Grip

311-4122

311-5122

311-5146

311-5156

311-6122

311-7122

311-7146

311-7156

Part No. Description

3,0M Coiled Air, Red & Yellow Pair, Black Grips

3,5M Coiled Air, Red & Yellow Pair, Black Grips

3,5M Coiled Air, Single, Red Tubing, Black Grip

3,5M Coiled Air, Single, Yellow Tubing, Black Grip

4,0M Coiled Air, Red & Yellow Pair, Black Grips

4,5M Coiled Air, Red & Yellow Pair, Black Grips

4,5M Coiled Air, Single, Red Tubing, Black Grip

4,5M Coiled Air, Single, Yellow Tubing, Black Grip

311-4322

311-5322

311-5346

311-5356

311-6322

311-7322

311-7346

311-7357

Part No. Description

3,0M Coiled Air, Red & Yellow Pair, Black Grips

3,5M Coiled Air, Red & Yellow Pair, Black Grips

3,5M Coiled Air, Single, Red Tubing, Black Grip

3,5M Coiled Air, Single, Yellow Tubing, Black Grip

4,0M Coiled Air, Red & Yellow Pair, Black Grips

4,5M Coiled Air, Red & Yellow Pair, Black Grips

4,5M Coiled Air, Single, Red Tubing, Black Grip

4,5M Coiled Air, Single, Yellow Tubing, Metal Spring

DIN Standard Air Coils

311-4111

311-5111

311-5134

311-5135

311-6111

311-7111

311-7134

311-7135

Part No. Description

3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

3,5M Coiled Air, Single, Black Tubing, Red Grip

3,5M Coiled Air, Single, Black Tubing, Yellow Grip

4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

4,5M Coiled Air, Single, Black Tubing, Red Grip

4,5M Coiled Air, Single, Black Tubing, Yellow Grip

• Nylon tubing meets DIN 73378 specifications• Coil diameter is 90mm• Integrated hook to hold air coils when not in use• Male ends include thread sealer for secure connection to palm couplings• All fittings are 1,5mm in length

311-4311

311-5311

311-5334

311-5335

311-6311

311-7311

311-7334

311-7335

Part No. Description

3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

3,5M Coiled Air, Single, Black Tubing, Red Grip

3,5M Coiled Air, Single, Black Tubing, Yellow Grip

4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips

4,5M Coiled Air, Single, Black Tubing, Red Grip

4,5M Coiled Air, Single, Black Tubing, Yellow Grip

4

M16 MALE FITTING

M22 MALE FITTING

M18 FEMALE FITTING

M16 MALE FITTING

M22 MALE FITTING

5 www.phillipsind.com

Page 7: Phillips Home Page

Coiled Air / Suzie Coil Adapters

430-1111

430-1211

430-1311

430-1411

430-1511

Part No. Description

Coiled Air Adapter, M18 x 1,5mm Female To M16 x Male

Coiled Air Adapter, M18 x 1,5mm Female To M22 x 1,5mm Male

Coiled Air Adapter, M18 x 1,5mm Female To R 1/2"

Coiled Air Adapter, M18 x 1,5mm Female To 1/2" NPTF

Coiled Air Adapter, M18 x 1,5mm Female To M18 x 1,5mm Female 34mm

1,5mm

311-4522

311-5522

311-5546

311-5556

311-6522

311-7522

311-7546

311-7556

Part No. Description

3,0M Coiled Air, Red & Yellow Pair, Black Grips

3,5M Coiled Air, Red & Yellow Pair, Black Grips

3,5M Coiled Air, Single, Red Tubing, Black Grip

3,5M Coiled Air, Single, Yellow Tubing, Black Grip

4,0M Coiled Air, Red & Yellow Pair, Black Grips

4,5M Coiled Air, Red & Yellow Pair, Black Grips

4,5M Coiled Air, Single, Red Tubing, Black Grip

4,5M Coiled Air, Single, Yellow Tubing, Black Grip

Palm Coupling Extension Grips

612-600

Part No. Description

Palm Coupling Extensions (Suzie Coil Grips) - Pair, Red/Yellow

• Provides strong leverage for hooking/unhooking palm couplings• 1-piece hexagonal aluminum for strength and durability• Anodized for corrosion protection• Easy installation – installs between air coil and palm coupling• For use with M22 coiled air fittings and palm couplings

Straight Palm Couplings

400-1011

400-1012

400-1013

401-1011

401-1012

401-1013

Part No. Description

Straight Service Palm Coupling (Yellow) - Without Cover

Straight Emergency Palm Coupling (Red) - Without Cover

Straight Universal Palm Coupling - Without Cover

Straight Service Palm Coupling (Yellow) - Yellow Cover

Straight Emergency Palm Coupling (Red) - Red Cover

Straight Universal Palm Coupling - Black Cover

• Powder-coated connector plate for durability and corrosion protection• Zinc-coated steel detent plates and rivets for strength• E-coated screws for corrosion protection• ABS cover for extreme durability• All palm couplings accept 1,5mm thread pitch male fittings

400-2011

400-2012

400-2013

401-2011

401-2012

401-2013

Part No. Description

Straight Service Palm Coupling (Yellow) - Without Cover

Straight Emergency Palm Coupling (Red) - Without Cover

Straight Universal Palm Coupling - Without Cover

Straight Service Palm Coupling (Yellow) - Yellow Cover

Straight Emergency Palm Coupling (Red) - Red Cover

Straight Universal Palm Coupling - Black Cover

• Additional lengths and options available. See full-line catalog

DIN Standard Air Coils (continued)

M18FEMALE FITTING

M16

M22

6www.phillipsind.com

Page 8: Phillips Home Page

Angled Palm Couplings

410-1011

410-1012

411-1011

411-1012

Part No. Description

Angled Service Palm Coupling (Yellow) - Without Cover

Angled Emergency Palm Coupling (Red) - Without Cover

Angled Service Palm Coupling (Yellow) - Yellow Cover

Angled Emergency Palm Coupling (Red) - Red Cover

• For use on trailers • Powder-coated connector plate for durability and corrosion protection• Zinc-coated steel detent plates and rivets for strength• E-coated screws for corrosion protection• Polycarbonate covers for extreme durability• All palm couplings accept 1,5mm thread pitch male fittings

410-2011

410-2012

411-2011

411-2012

Part No. Description

Angled Service Palm Coupling (Yellow) - Without Cover

Angled Emergency Palm Coupling (Red) - Without Cover

Angled Service Palm Coupling (Yellow) - Yellow Cover

Angled Emergency Palm Coupling (Red) - Red Cover

12-012

12-0161

12-0162

12-0163

12-0167

Part No. Description

Black Wide-Lip, Tapered Base, Rubber

Blue (Service), Polyurethane

Red (Emergency), Polyurethane

Black (Universal), Polyurethane

Gray (Universal), W/ Dust Flap, Polyurethane

(Universal),

• Easy to see corrosion creeping through the battery cable• Saves money by preventing premature battery, starter and alternator replacement• Rope-style stranding for flexibility• Flexible from -40ºC to +66ºC

3-532

3-551

Part No. Description™CLEAR-VU , Corrosion-Detecting Clear Jacket, 70mm , 7,6M™ 2

CLEAR-VU , Corrosion-Detecting Clear Jacket, 42mm , 7,6M

2

™CLEAR-VU Battery Cable

• Draws only 0,92 amps at 24 Volts• 175º light spread offers more lit area inside the trailer• 25,4mm thin (19mm recessed) design can fit just about any application• UNBREAKABLE polycarbonate lens and housing• Designed for extreme temperatures (-40ºC to +60ºC)

810-2216

Part No. Description™PERMALITE XB, LED, High Wattage, 6-Pack

™PERMALITE XB Dome Lamp

Palm Coupling Seals

12-012

12-0161 12-0162 12-0163

12-0167

UNITED STATES MEXICO CHINA

M16

M22

For more information, please contact us at [email protected]

GL-FE24EN-0111

7 www.phillipsind.com