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www.phillipsind.comwww.phillipsind.com
WE MAKE PRODUCTS THAT MAKE A DIFFERENCE™
FLEET ESSENTIALSFOR 24 VOLT SYSTEMS
Los Angeles, USA Shanghai, China Saltillo, Mexico
www.phillipsind.comwww.phillipsind.com
January 2011
Since 1928, Phillips has been driving the global transportation industry. The secret to our success is listening to customers and designing and manufacturing products that reduce downtime, cut operational expenses and solve problems. For decades, Phillips electrical and air products have been the industry standard among top OEM's and fleets.
Phillips is an International Tier 1 supplier and development partner to global truck and trailer OEM's as well as major fleet operators on 4 continents. Our history of success has inspired us to develop and manufacture a line of 24 volt and multi-volt products to meet international standards for global compatibility. Our customers and partners rely upon us for consistent quality, innovative, solution-driven products, reliable delivery and superior service to help
save on installation, labor and replacement costs. Our sales and customer service staff consistently rate among the top in the industry with extensive training and product knowledge, so you can depend on Phillips to lower operating costs, increase vehicle life and reduce downtime.
™EBS DURACOIL 7-Wire, 5x1,5mm² & 2x4,0mm²
662-5042
662-5052
662-5062
662-5072
665-5042
665-5052
665-5062
665-5072
Part No. Description
3,0M, 2 PERMAPLUGS™ , 70mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
With Crimped Pins
• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC• Excellent recoil memory, abrasion, chemical, corrosion resistance• Jacket and plugs are color-coded dark blue for easy function identification from a distance• Meets ISO 7638-1 specifications for EBS systems
In a world of black connectors and cables, Phillips makes it safe and easy to identify cable, plug and socket function from a distance. This helps eliminate confusion for the
driver and also decreases repair and replacement time.
ISO 12098 15P Power ISO 7638 - EBS ISO 7638 - ABS
GREEN DARK BLUE LIGHT BLUE
™DURACOIL Power Cable 15-Wire, 12x1,5mm² & 3x2,5mm²
683-7042
683-7052
683-7062
683-7072
685-7042
685-7052
685-7062
685-7072
Part No. Description™3,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™3,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™3,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™3,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter™4,5M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter
• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC• Excellent recoil memory, abrasion, chemical, corrosion resistance• Jacket and plugs are color-coded green for easy function identification from a distance• Meets ISO 12098 specifications
ISO 12098
ISO 7638
Jacket Color
Green
Green
Green
Green
Black
Black
Black
Black
Jacket Color
Dark Blue
Dark Blue
Dark Blue
Dark Blue
Black
Black
Black
Black
1 www.phillipsind.com
647-5441
647-5442
647-5451
647-5452
647-5461
647-5462
647-5471
647-5472
Part No. Description
3,0M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™3,0M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter
3,5M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™3,5M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter
4,0M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™4,0M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter
4,5M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter™4,5M, PERMAPLUGS With Crimped Pins, 60mm Coil Diameter
o• 360 compression ring secures plug to cable and eliminates moisture and corrosion• Good recoil memory, abrasion, chemical and corrosion resistance• Jacket and plugs are color-coded yellow for easy function identification from a distance
o o• Flexible from - 66 C to +66 C• Plugs meet ISO 3731 specifications
Part No. Description
Part No. Description
686-8252
686-8272
Part No. Description™3,5M Adapter Coil, 15-Pin to 2x7-Pin (24N&S), PERMACOIL , 60mm Coil Diameter™4,5M Adapter Coil, 15-Pin to 2x7-Pin (24N&S), PERMACOIL , 60mm Coil Diameter
7-Wire, 4x1,5mm² & 3x2,5mm²
15-Wire, 6x1,5mm² & 1x2,5mm², 4x1,5mm² & 3x2,5mm²
o o• Flexible from - 66 C to +66 C• Good recoil memory, abrasion, chemical and corrosion resistance• Jacket and plugs are color-coded black & yellow for easy function identification from a distance• Plugs meet ISO 12098, ISO 1185 and ISO 3731 specifications
Adapter Cables
Adapter Cables
686-5252
686-5272
™3,5M Adapter Coil, 15-Pin to 7-Pin (24N), PERMACOIL , 50mm Coil Diameter™4,5M Adapter Coil, 15-Pin to 7-Pin (24N), PERMACOIL , 50mm Coil Diameter
o o• Flexible from - 66 C to +66 C• Good recoil memory, abrasion, chemical and corrosion resistance• Jacket and plugs are color-coded black for easy function identification from a distance• Plugs meet ISO 12098 and ISO 1185 specifications
7-Wire, 6x1,5mm² & 1x2,5mm²
ISO 12098 to ISO 1185 & ISO 3731
ISO 12098 to ISO 1185
ISO 3731
PERMACOIL™
661-3042
661-3052
661-3062
661-3072
665-3042
665-3052
665-3062
665-3072
Part No. Description
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC• Excellent recoil memory, abrasion, chemical, corrosion resistance• Jacket and plugs are color-coded light blue for easy function identification from a distance• Meets ISO 7638-1 specifications for ABS systems
5-Wire, 3x1,5mm² & 2x4,0mm²
™ABS DURACOIL ISO 7638
Jacket Color
Light Blue
Light Blue
Light Blue
Light Blue
Black
Black
Black
Black
Yellow
Yellow
Black
Black
Jacket Color
Black
Black
Jacket Color
Jacket Color
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
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™EBS PERMAPLUG
716-5371
Part No. Description™ISO 7638-1 EBS PERMAPLUG , Wire Insertion, Nylon, 7-Pin, 24 Volt
• Color-coded dark blue for easy function identification from a distance• 360º compression ring secures plug to cable and eliminates moisture and corrosion• Insert labeled with wire colors for quick and easy installation• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection• Meets ISO 7638-1 specifications
™POWER PERMAPLUG
716-7391
Part No. Description™ISO 12098 PERMAPLUG , Wire Insertion Nylon, 15-Pin, 24 Volt
• Color-coded green for easy function identification from a distance• 360º compression ring secures plug to cable and eliminates moisture and corrosion• Insert labeled with wire colors for quick and easy installation• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection• Meets ISO 12098 specifications
ISO 3731 Plug715-4371
716-4371
716-4671
Part No. Description
I™ISO 3731 Nylon PERMAPLUG , 7-Pin, 24 Volt
Replacement Plug Insert (Yellow) For 715-4371 (ISO 3731)
™SO 3731 Aluminum Die-Cast/ Nylon PERMAPLUG , 7-Pin , 24 Volt
• 360º compression ring secures plug to cable and significantly reduces moisture and corrosion• Floating brass pins to align with irregular socket pins• Meets ISO 3731 specifications
ISO 1185 Plugs
715-3371
716-3371
716-3671
Part No. Description™ISO 1185 Aluminum Die-Cast/ Nylon PERMAPLUG , 7-Pin , 24 Volt
™ISO 1185 Nylon PERMAPLUG , 7-Pin, 24 Volt
Replacement Plug Insert For 716-3371 And 716-3371
• 360º compression ring secures plug to cable and significantly reduces moisture and corrosion• Floating brass pins to align with irregular socket pins• Meets ISO 1185 specifications
™ABS PERMAPLUG
716-5351
Part No. Description™ISO 7638-1 ABS PERMAPLUG , Wire Insertion, Nylon, 5-Pin, 24 Volt
• Color-coded light blue for easy function identification from a distance• 360º compression ring secures plug to cable and eliminates moisture and corrosion• Insert labeled with wire colors for quick and easy installation• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection• Meets ISO 7638-1 specifications
PERMACOIL™
636-5241
636-5242
636-5251
636-5252
636-5261
636-5262
636-5271
636-5272
Part No. Description
3,0M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™3,0M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter
3,5M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™3,5M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter
4,0M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™4,0M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter
4,5M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter™4,5M, PERMAPLUGS With Crimped Pins, 50mm Coil Diameter
o• 360 compression ring secures plug to cable and eliminates moisture and corrosion• Jacket is color-coded black for easy function identification from a distance• Good recoil memory, abrasion, chemical and corrosion resistance
o o• Flexible from - 66 C to +66 C• Plugs meet ISO 1185 specifications
7-Wire, 6x1,5mm² & 1x2,5mm²
ISO 1185
3
715-3371 716-3371
™ PERMAPLUG Option
ISO 12098
ISO 7638
ISO 7638
Jacket Color
Black
Black
Black
Black
Black
Black
Black
Black
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®STA-DRY SocketEBS
716-5171
Part No. Description®ISO 7638-1 EBS Nylon STA-DRY Socket, Wire Insertion, 7-pin, 24 Volt
• Lid color-coded dark blue for easy function identification from a distance• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection• 360º compression ring protects against moisture and corrosion• Rubber gasket seals against moisture and corrosion when closed• Meets ISO 7638-1 specifications
®STA-DRY ISO Parking Socket
716-5100
Part No. Description®STA-DRY Parking Socket, For ISO 7638 & 12098 Plugs
• Color-coded black for easy function identification from a distance• Fits all Phillips ISO 7638 and ISO 12098 Plugs• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection
® STA-DRY SocketABS
716-5151
Part No. Description®ISO 7638-1 ABS Nylon STA-DRY Socket, Wire Insertion, 5-Pin, 24 Volt
• Color-coded light blue for easy function identification from a distance• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection• 360º compression ring protects against moisture and corrosion• Rubber gasket seals against moisture and corrosion when closed• Meets ISO 7638-1 specifications
®STA-DRY Power Socket
716-7191
Part No. Description®ISO 12098 Nylon STA-DRY Socket, Wire Insertion, 15-Pin, 24 Volt
ISO 3731 Sockets
716-4171
716-4174
Part No. Description®ISO 3731 Nylon STA-DRY Socket, Wire Insertion, 7-Pin, 24 Volt®ISO 3731 Nylon STA-DRY Socket, Ring Termination, 7-Pin, 24 Volt
• Sealed to prevent water from entering wire harness system• Full-opening lid is unbreakable• Slanted 5º for moisture drain• Stainless steel spring and hinge pin for corrosion protection• Meets ISO 3731 specifications
ISO 1185 Sockets
715-3171
716-3171
716-3173
716-3571
Part No. Description
ISO 1185 Zinc Die-Cast Socket, Wire Insertion, 7-Pin, 24 Volt®ISO 1185 Nylon STA-DRY Socket, Wire Insertion, 7-Pin, 24 Volt®ISO 1185 Nylon STA-DRY Socket, Bullet Termination, 7-Pin, 24 Volt
Replacement Socket Insert For ISO 1185 Aluminum Die-Cast Socket® • STA-DRY Socket is sealed to prevent water from entering wire harness system
• Zinc socket lid contains rubber o-ring for corrosion protection when closed• Stainless steel spring and hinge pin for corrosion protection
o• Slanted 5 for moisture drain• Meets ISO 1185 specifications
• Lid color-coded green for easy function identification from a distance• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection• 360º compression ring protects against moisture and corrosion• Rubber gasket seals against moisture and corrosion when closed• Meets ISO 12098 specifications
P
4
ISO 12098
ISO 7638
ISO 7638
ISO 7638
715-3171 716-3171
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311-4511
311-5511
311-5534
311-5535
311-6511
311-7511
311-7534
311-7535
Part No. Description
3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Single, Black Tubing, Red Grip
3,5M Coiled Air, Single, Black Tubing, Yellow Grip
4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Single, Black Tubing, Red Grip
4,5M Coiled Air, Single, Black Tubing, Yellow Grip
311-4122
311-5122
311-5146
311-5156
311-6122
311-7122
311-7146
311-7156
Part No. Description
3,0M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Single, Red Tubing, Black Grip
3,5M Coiled Air, Single, Yellow Tubing, Black Grip
4,0M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Single, Red Tubing, Black Grip
4,5M Coiled Air, Single, Yellow Tubing, Black Grip
311-4322
311-5322
311-5346
311-5356
311-6322
311-7322
311-7346
311-7357
Part No. Description
3,0M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Single, Red Tubing, Black Grip
3,5M Coiled Air, Single, Yellow Tubing, Black Grip
4,0M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Single, Red Tubing, Black Grip
4,5M Coiled Air, Single, Yellow Tubing, Metal Spring
DIN Standard Air Coils
311-4111
311-5111
311-5134
311-5135
311-6111
311-7111
311-7134
311-7135
Part No. Description
3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Single, Black Tubing, Red Grip
3,5M Coiled Air, Single, Black Tubing, Yellow Grip
4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Single, Black Tubing, Red Grip
4,5M Coiled Air, Single, Black Tubing, Yellow Grip
• Nylon tubing meets DIN 73378 specifications• Coil diameter is 90mm• Integrated hook to hold air coils when not in use• Male ends include thread sealer for secure connection to palm couplings• All fittings are 1,5mm in length
311-4311
311-5311
311-5334
311-5335
311-6311
311-7311
311-7334
311-7335
Part No. Description
3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Single, Black Tubing, Red Grip
3,5M Coiled Air, Single, Black Tubing, Yellow Grip
4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Single, Black Tubing, Red Grip
4,5M Coiled Air, Single, Black Tubing, Yellow Grip
4
M16 MALE FITTING
M22 MALE FITTING
M18 FEMALE FITTING
M16 MALE FITTING
M22 MALE FITTING
5 www.phillipsind.com
Coiled Air / Suzie Coil Adapters
430-1111
430-1211
430-1311
430-1411
430-1511
Part No. Description
Coiled Air Adapter, M18 x 1,5mm Female To M16 x Male
Coiled Air Adapter, M18 x 1,5mm Female To M22 x 1,5mm Male
Coiled Air Adapter, M18 x 1,5mm Female To R 1/2"
Coiled Air Adapter, M18 x 1,5mm Female To 1/2" NPTF
Coiled Air Adapter, M18 x 1,5mm Female To M18 x 1,5mm Female 34mm
1,5mm
311-4522
311-5522
311-5546
311-5556
311-6522
311-7522
311-7546
311-7556
Part No. Description
3,0M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Single, Red Tubing, Black Grip
3,5M Coiled Air, Single, Yellow Tubing, Black Grip
4,0M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Single, Red Tubing, Black Grip
4,5M Coiled Air, Single, Yellow Tubing, Black Grip
Palm Coupling Extension Grips
612-600
Part No. Description
Palm Coupling Extensions (Suzie Coil Grips) - Pair, Red/Yellow
• Provides strong leverage for hooking/unhooking palm couplings• 1-piece hexagonal aluminum for strength and durability• Anodized for corrosion protection• Easy installation – installs between air coil and palm coupling• For use with M22 coiled air fittings and palm couplings
Straight Palm Couplings
400-1011
400-1012
400-1013
401-1011
401-1012
401-1013
Part No. Description
Straight Service Palm Coupling (Yellow) - Without Cover
Straight Emergency Palm Coupling (Red) - Without Cover
Straight Universal Palm Coupling - Without Cover
Straight Service Palm Coupling (Yellow) - Yellow Cover
Straight Emergency Palm Coupling (Red) - Red Cover
Straight Universal Palm Coupling - Black Cover
• Powder-coated connector plate for durability and corrosion protection• Zinc-coated steel detent plates and rivets for strength• E-coated screws for corrosion protection• ABS cover for extreme durability• All palm couplings accept 1,5mm thread pitch male fittings
400-2011
400-2012
400-2013
401-2011
401-2012
401-2013
Part No. Description
Straight Service Palm Coupling (Yellow) - Without Cover
Straight Emergency Palm Coupling (Red) - Without Cover
Straight Universal Palm Coupling - Without Cover
Straight Service Palm Coupling (Yellow) - Yellow Cover
Straight Emergency Palm Coupling (Red) - Red Cover
Straight Universal Palm Coupling - Black Cover
• Additional lengths and options available. See full-line catalog
DIN Standard Air Coils (continued)
M18FEMALE FITTING
M16
M22
6www.phillipsind.com
Angled Palm Couplings
410-1011
410-1012
411-1011
411-1012
Part No. Description
Angled Service Palm Coupling (Yellow) - Without Cover
Angled Emergency Palm Coupling (Red) - Without Cover
Angled Service Palm Coupling (Yellow) - Yellow Cover
Angled Emergency Palm Coupling (Red) - Red Cover
• For use on trailers • Powder-coated connector plate for durability and corrosion protection• Zinc-coated steel detent plates and rivets for strength• E-coated screws for corrosion protection• Polycarbonate covers for extreme durability• All palm couplings accept 1,5mm thread pitch male fittings
410-2011
410-2012
411-2011
411-2012
Part No. Description
Angled Service Palm Coupling (Yellow) - Without Cover
Angled Emergency Palm Coupling (Red) - Without Cover
Angled Service Palm Coupling (Yellow) - Yellow Cover
Angled Emergency Palm Coupling (Red) - Red Cover
12-012
12-0161
12-0162
12-0163
12-0167
Part No. Description
Black Wide-Lip, Tapered Base, Rubber
Blue (Service), Polyurethane
Red (Emergency), Polyurethane
Black (Universal), Polyurethane
Gray (Universal), W/ Dust Flap, Polyurethane
(Universal),
• Easy to see corrosion creeping through the battery cable• Saves money by preventing premature battery, starter and alternator replacement• Rope-style stranding for flexibility• Flexible from -40ºC to +66ºC
3-532
3-551
Part No. Description™CLEAR-VU , Corrosion-Detecting Clear Jacket, 70mm , 7,6M™ 2
CLEAR-VU , Corrosion-Detecting Clear Jacket, 42mm , 7,6M
2
™CLEAR-VU Battery Cable
• Draws only 0,92 amps at 24 Volts• 175º light spread offers more lit area inside the trailer• 25,4mm thin (19mm recessed) design can fit just about any application• UNBREAKABLE polycarbonate lens and housing• Designed for extreme temperatures (-40ºC to +60ºC)
810-2216
Part No. Description™PERMALITE XB, LED, High Wattage, 6-Pack
™PERMALITE XB Dome Lamp
Palm Coupling Seals
12-012
12-0161 12-0162 12-0163
12-0167
UNITED STATES MEXICO CHINA
M16
M22
For more information, please contact us at [email protected]
GL-FE24EN-0111
7 www.phillipsind.com