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62
TAM 326—Experimental Stress Analysis James W. Phillips Copyright© 1998 Board of Trustees University of Illinois at Urbana-Champaign All rights reserved 6. Photoelasticity Photoelasticity is a nondestructive, whole-field, graphic stress-analysis technique based on an opto- mechanical property called birefringence, possessed by many transparent polymers. Combined with other optical elements and illuminated with an ordinary light source, a loaded photoelastic specimen (or photoelastic coating applied to an ordinary specimen) exhibits fringe patterns that are related to the difference between the principal stresses in a plane normal to the light- propagation direction. The method is used primarily for analyzing two- dimensional plane problems, which is the emphasis in these notes. A method called stress freezing allows the method to be extended to three- dimensional problems. Photoelastic coatings are used to analyze surface stresses in bodies of complex geometry. Advantages and disadvantages Advantages.—Photoelasticity, as used for two- dimensional plane problems, provides reliable full-field values of the difference between the principal normal stresses in the plane of the model provides uniquely the value of the non- vanishing principal normal stress along the perimeter(s) of the model, where stresses are generally the largest furnishes full-field values of the principal- stress directions (sometimes called stress trajectories) is adaptable to both static and dynamic investigations requires only a modest investment in equipment and materials for ordinary work is fairly simple to use Disadvantages.—On the other hand, photo- elasticity

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  • TAM 326Experimental Stress AnalysisJames W. Phillips

    Copyright 1998 Board of TrusteesUniversity of Illinois at Urbana-Champaign

    All rights reserved

    6. PhotoelasticityPhotoelasticity is a nondestructive, whole-field,

    graphic stress-analysis technique based on an opto-mechanical property called birefringence, possessedby many transparent polymers.

    Combined with other optical elements andilluminated with an ordinary light source, a loadedphotoelastic specimen (or photoelastic coatingapplied to an ordinary specimen) exhibits fringepatterns that are related to the difference betweenthe principal stresses in a plane normal to the light-propagation direction.

    The method is used primarily for analyzing two-dimensional plane problems, which is the emphasisin these notes. A method called stress freezingallows the method to be extended to three-dimensional problems. Photoelastic coatings areused to analyze surface stresses in bodies ofcomplex geometry.

    Advantages and disadvantagesAdvantages.Photoelasticity, as used for two-

    dimensional plane problems, provides reliable full-field values of the

    difference between the principal normalstresses in the plane of the model

    provides uniquely the value of the non-vanishing principal normal stress along theperimeter(s) of the model, where stresses aregenerally the largest

    furnishes full-field values of the principal-stress directions (sometimes called stresstrajectories)

    is adaptable to both static and dynamicinvestigations

    requires only a modest investment inequipment and materials for ordinary work

    is fairly simple to useDisadvantages.On the other hand, photo-

    elasticity

  • Phillips TAM 326Photoelasticity 62

    requires that a model of the actual part bemade (unless photoelastic coatings are used)

    requires rather tedious calculations in orderto separate the values of principal stresses ata general interior point

    can require expensive equipment for preciseanalysis of large components

    is very tedious and time-consuming forthree-dimensional work

    Procedure

    The procedure for preparing two-dimensionalmodels from pre-machined templates will bedescribed. Alternatively, specimens may bemachined from scratch, in which case a computer-controlled milling machine is recommended.1. Selecting the material. Many polymers exhibit

    sufficient birefringence to be used as photo-elastic specimen material. However, suchcommon polymers as polymethylmethacrylate(PMMA) and polycarbonate may be either toobrittle or too intolerant of localized straining.Homalite-100 has long been a popular general-purpose material,1 available in various thick-nesses in large sheets of optical quality.PSM-1 is a more recently introduced material2that has excellent qualities, both for machiningand for fringe sensitivity. Another goodmaterial is epoxy, which may be cast betweenplates of glass, but this procedure is seldomfollowed for two-dimensional work.

    2. Making a template. If more than 2 or 3 piecesof the same shape are to be made, it is advisableto machine a template out of metal first. Thistemplate may then be used to fabricate multiplephotoelastic specimens having the same shapeas that of the template. The template should beundercut by about 0.050 in. through about halfthe template thickness from one side to avoidcontact with the router bit (explained below).

    3. Machining the specimen. If the specimen ismachined from scratch, care must be taken to

    1Manufactured by Homalite Corporation, Wilmington, Del.2Marketed by Measurements Group, Raleigh, N.C.

  • Phillips TAM 326Photoelasticity 63

    take very light cuts with a sharp milling cutter inorder to avoid heating the specimen undulyalong its finished edges. A coolant, such asethyl alcohol, kerosene, or water, should be usedto minimize heating.If a template is used, then a bandsaw with asharp, narrow bandsaw blade is used to roughout the shape of the specimen. A generousallowance of about 1/8 in. should be marked onthe specimen all around the template edge, sincethe blade will heat the material and nick theedge. Then a router with a high-speed carbiderouter bit, preferably with fine multiple flutes,should be used to fabricate the edge of themodel (Fig. 1). A succession of two centeringpinsthe first having a diameter larger than thatof the router bit (as shown in the figure), and thesecond one the same sizeshould be used sothat excess material can first be removedquickly, and then in a very controlled manner,leaving the specimen with the same dimensionsas those of the template.

    High-speedcarbide bit

    Table

    Guide pin

    Locknut

    SpecimenDouble-stick

    tape

    Template

    Fig. 1. Use of a template, router, and guide pinto rout the edge of a specimen.

    The piece should always be forced into thecutting edge of the bit, that is, from front to backif the piece is on the right side of the bit (as inthe figure). The final router passes should besmooth and very light so as to avoid heating ofthe specimen edges.

    4. Drilling the specimen. If the specimen hasholes, such as those used for load-application

  • Phillips TAM 326Photoelasticity 64

    points using pins, then these holes should bedrilled carefully with a sharp bit with plenty ofcoolant, such as ethyl alcohol, kerosene, orwater; otherwise unwanted fringes will developaround the edge of the hole. As illustrated inFig. 2, the specimen should be backed with asacrificial piece of similar material in order toavoid chipping on the back side of the specimenas the drill breaks through.

    High-speeddrill bit

    Table

    Sacrificialback piece Specimen

    Double-stick tapeTemplate

    Fig. 2. Drilling a hole in the specimen.

    A series of 2 or 3 passes of the drill bit throughthe specimen, with coolant added each time, willminimize heat-induced fringes.

    5. Viewing the loaded specimen. After thespecimen is removed from the template andcleaned, it is ready for loading. A polariscope(to be described later) is needed for viewing thefringes induced by the stresses. The elements ofthe polariscope must be arranged so as to allowlight to propagate normal to the plane of thespecimen. If a loading frame is needed to placea load on the specimen, then this frame must beplaced between the first element(s) and the lastelement(s) of the polariscope. Monochromaticlight should be used for the sharpest fringes;however, the light source does not need to becoherent, and the light may or may not becollimated as it passes through the specimen.

    6. Recording the fringe patterns. An ordinarystill camera or a videocamera may used torecord the fringe patterns.

    7. Calibrating the material. The sensitivity of aphotoelastic material is characterized by itsfringe constant f , which relates the value Nassociated with a given fringe to the thickness hof the specimen in the light-propagation

  • Phillips TAM 326Photoelasticity 65

    direction and the difference between theprincipal stresses 1 2 in the plane normal tothe light-propagation direction:

    1 2 =Nfh

    .

    By means of an experiment using a model ofsimple geometry subjected to known loading,the value of f is determined. The disk indiametral compression is a common calibrationspecimen.

    8. Interpreting the fringe patterns. Two types ofpattern can be obtained: isochromatics andisoclinics. These patterns are related to theprincipal-stress differences and to the principal-stress directions, respectively. Details are givenlater in the notes below.

    Wave theory of lightThe theory of photoelasticity is based on the

    wave nature of light. Light is regarded as asinusoidal electromagnetic wave having transverseamplitude a and longitudinal wavelength , propa-gating in the z direction with velocity v (Fig. 3).

    av

    z

    Fig. 3. Light wave.

    A wave propagating in the +z direction may berepresented in trigonometric notation as

    a a z vtcos cos ( ) , = FHIK

    2pi

    where the quantity = 2pi

    ( )z vt is called thephase of the wave. Terms related to the wave-length and speed are the ordinary frequency f (inHz), the angular frequency (in rad/s), and thewave number k, as follows:

    k v f v= = =2 2pi

    pi

    , , . (1)

  • Phillips TAM 326Photoelasticity 66

    Thus the phase has the alternative representations

    = = = 2 2pi

    pi( ) .z vt kz t kz ft

    The speed of light v in a vacuum is approxi-mately 299.79 Mm/s, independent of its wavelengthor amplitude. From the last of the expressions inEqns. (1), it will be seen that the frequency of agiven light wave must depend on its wavelength:

    ColorSpeed, v(Mm/s)

    Wavelength, (nm)

    Frequency,f (THz)

    Deep violet 299.79 400 750Green 299.79 550 550

    Deep red 299.79 700 430

    Notice that the visible spectrum covers a nearly2-to-1 ratio of wavelengths, the blueviolet wave-lengths being much shorter than the orangeredones.

    An equivalent way to express the trigonometricform of a wave is in complex notation as

    Re Re Re .( ) ( )ae ae aei

    i z vt i kz tn s o t=RS|T|

    UV|W|

    =

    2pi

    Since the complex notation is much easier tomanipulate when phases and amplitudes undergochanges, we shall use it in these notes. The operatorRe{ } will be omitted for convenience, with theunderstanding that, if at any time a quantity is to beevaluated explicitly, the real part of the expressionwill be taken. A typical expression for a light wavewill therefore be simply

    A ae ae aeii z vt i kz t

    = = =

    2pi

    ( ) ( ). (2)

    Refraction

    When light passes through any medium, itsvelocity decreases to a value

    vv

    n1

    1= , (3)

    where n1 denotes the index of refraction of themedium (Fig. 4). However, the frequency f of the

  • Phillips TAM 326Photoelasticity 67

    wave is unaffected. Therefore the wavelength 1must also decrease proportionally:

    1 11 1

    = = =

    v

    fv

    n f n .

    v vv1

    n1n n

    z

    1

    Air AirMedium

    Fig. 4. Refraction.

    Note that the time t1 required for light topropagate through a thickness h of medium 1 havingindex of refraction n1 is

    thv

    nhv

    11

    1= = .

    v vv1

    n1n n

    z

    v vv2

    n2n n

    z

    h

    Fig. 5. Double refraction.

    If similar light waves pass through the samethickness h of two media having indices of

  • Phillips TAM 326Photoelasticity 68

    refraction n1 and n2 (Fig. 5), and if n n2 1> (asillustrated in the figure), then the difference intransit times t t2 1 will be

    t thv

    hv

    hv

    n n2 12 1

    2 1 = = ( ) .

    Therefore, the phase difference between the twowaves after they emerge from the media will be

    = = v t t h n n( ) ( ) .2 1 2 1 (3)We will need this relation later when we considerbirefringence of materials.

    Polarization

    A given light wave has an amplitude vector thatis always perpendicular to its propagation direction.However, for ordinary light, the orientation of theamplitude vector in the plane perpendicular to thepropagation direction is totally random.Plane-polarized light

    If the amplitude vectors of all light raysemanating from a source are restricted to a singleplane, as in Fig. 6, the light is said to be planepolarized.

    a

    v

    z

    Plane ofpolarization

    z

    Fig. 6. Plane-polarized light.

    An observer viewing the light wave head-onwould see the wave with its amplitude vectorrestricted to a single plane, which is called the planeof polarization. This plane is not necessarily

  • Phillips TAM 326Photoelasticity 69

    vertical, as shown in the figure, but vertical polari-zation is quite common. Polaroid sunglasses, forexample, employ vertically polarizing media in bothlenses to block the horizontally polarized light thatis reflected from such horizontal surfaces ashighways and lakes.Addition of two plane-polarized waves in phase

    If two waves are propagating in the samedirection, vector algebra may be applied to the waveamplitudes to determine the resultant waveamplitude. Consider first the addition of two plane-polarized waves that are in phase, but that havedifferent planes of polarization (Fig. 7).

    Plane ofpolarizationz

    z

    Resultant

    Fig. 7. Addition of two plane-polarized light wavesthat are in phase.

    The vector addition of these two waves pro-duces a new plane-polarized wave having the samefrequency, wavelength, and phase as the componentwaves. Note that the two planes of polarizationneed not be orthogonal in order for this result tohold.Elliptically polarized light

    A more interesting case arises when two plane-polarized waves of arbitrary amplitude and differentphase are combined (Fig. 8).

  • Phillips TAM 326Photoelasticity 610

    zEllipse

    Fig. 8. Elliptically polarized light.

    In the figure, the horizontally polarized wave isahead of the vertically polarized wave by a distance, if we regard the positive senses for the horizon-tally and vertically polarized waves as being to theright and upward, respectively. At the instantshown, at the leading edge of the wave, thehorizontal component is negative and the verticalcomponent vanishes; therefore the resultant is in thenegative horizontal direction. A tiny instant later,the horizontal component becomes slightly morenegative and the vertical component rapidlybecomes negative; therefore the resultant is in thefourth quadrant as viewed backwards along the +zaxis. With increasing time, an elliptical path istraced by the amplitude vector of the resultant wave,as shown.

    Thus the result of adding two plane-polarizedwaves that are neither in phase nor in the sameplane is a special kind of rotating wave, called anelliptically polarized wave, having the samefrequency as the component waves, but which is notrestricted to a single plane.Circularly polarized light

    A very important special case of ellipticallypolarized light is circularly polarized light, whichcan be (and usually is) created by combiningorthogonal plane-polarized waves of equal ampli-tude that are out of phase by exactly one-quarter of awavelength, i.e. = / 4 . See Fig. 9.

  • Phillips TAM 326Photoelasticity 611

    z

    Circle

    = 4

    Fig. 9. Circularly polarized light.

    For this special combination of plane waves, theresultant wave is a rotating wave having constantamplitude and constant angular frequency .

    Optical elementsThe method of photoelasticity requires the use

    of two types of optical elementthe polarizer andthe wave plate.Polarizer

    A polarizer (Fig. 10) is an element that convertsrandomly polarized light into plane-polarized light.It was the introduction of large polarizing sheets byPolaroid Corporation in 1934 that led to the rapidadvance of photoelasticity as a stress-analysis tool.Prior to that, small naturally occurring crystals wereused for this purpose.

    z

    P

    Incoming light

    Transmittedlight

    Passed

    RejectedPolarizer

    Direction ofpolarization

    Fig. 10. Polarizer.

  • Phillips TAM 326Photoelasticity 612

    In the figure, a single light wave with arbitrarilyoriented wave amplitude approaches the polarizerfrom the left. As this wave encounters the polarizer,it is resolved into two vector componentsoneparallel to the polarizing direction of the polarizer,and one perpendicular to it. The parallel componentis passed, but the perpendicular one is rejected.Light emanating from the polarizer is thereforeplane-polarized in the direction of polarization ofthe polarizer.

    Viewed in ordinary (unpolarized) light, a polar-izer always looks dark because half the light strikingit is rejected.Wave plate

    A wave plate (Fig. 11) resolves incident lightinto two components, but instead of rejecting one ofthese components, it retards it relative to the othercomponent.

    FastSlow

    z

    sfWaveplate

    Incoming light

    Transmitted light

    Fig. 11. Wave plate.

    In the figure, the fast axis of the wave platemakes an angle with respect to an arbitrarilychosen reference direction. The component f of theincident light with amplitude vector in this orien-tation is retarded somewhat as it passes through thewave plate. However, the orthogonal component sis retarded even more, resulting in a phase lag between this slow component and the fast one.The term double refraction is often used to describethis behavior.

    Wave plates may be either permanent ortemporary. A permanent wave plate has a fixedfast-axis orientation and a fixed relative retarda-

  • Phillips TAM 326Photoelasticity 613

    tion . Such wave plates have their use in photo-elasticity, as will be seen subsequently. A tempo-rary wave plate has the ability to produce doublerefraction in response to mechanical stimulus.Photoelastic specimens are temporary wave plates.Quarter-wave plate

    A quarter-wave plate (Fig. 12) is a permanentwave plate that induces a phase shift equal to / 4, where is the wavelength of the light beingused. The quarter-wave plate is an essentialelement in a circular polariscope (discussed later).

    P

    FastSlow

    Quarter-waveplate

    Incoming light

    Transmitted light

    z

    fs

    =pi4

    = 4

    Fig. 12. Quarter-wave plate.

    In Fig. 12, the incident light is assumed to haveits amplitude vector in a vertical plane, and the fastaxis of the quarter-wave plate has been oriented at45 with respect to the horizontal axis. Thesespecial conditions have no bearing on the definitionof a quarter-wave plate, but are often employed witha quarter-wave plate to produce circularly polarizedlight (Fig. 9)observe that the orthogonal f and scomponents emanating under these special con-ditions have equal amplitude and are separated byexactly one-quarter wavelength.

    The phase shift induced by any permanentwave plate is usually independent of the wave-length . Therefore, if a wave plate has been

  • Phillips TAM 326Photoelasticity 614

    designed to be a quarter-wave plate for green light(say = 550 nm), it will induce a relative phaseshift equal to (550 nm)/4 or 138 nm. This samewave plate, if used for red light (say = 650 nm),will still induce an absolute phase shift of 138 nm,which is now only 138/650, or about 0.212, of thewavelength of red light. Quarter-wave plates aretherefore said to be imperfect, not because of anymanufacturing defect, but because the retardationexpressed as a fraction of the wavelength iswavelength dependent.

    BirefringencePhotoelastic materials are birefringent, that is,

    they act as temporary wave plates, refracting lightdifferently for different light-amplitude orientations,depending upon the state of stress in the material.

    In the unloaded state, the material exhibits anindex of refraction n0 that is independent oforientation. Therefore, light of all orientationspropagating along all axes through the materialpropagate with the same speed, namely v n/ 0 .

    In the loaded state, however, the orientation of agiven light amplitude vector with respect to theprincipal stress axes, and the magnitudes of theprincipal stresses, determine the index of refractionfor that light wave.

    Birefringentmaterial

    12

    FastSlow

    xz

    y

    Fig. 13. Principal-stress element.

  • Phillips TAM 326Photoelasticity 615

    Effectively, a birefringent material acts as atemporary wave plate (Fig. 13). The index ofrefraction n1 for light having its amplitude vector inthe direction of the maximum principal normalstress 1 is given by

    n n c c1 0 1 1 2 2 3 = + + ( ) , (4a)where c1 and c2 are called the stress-optic coeffi-cients, and, if birefringence is to occur, c c1 2 .

    In a similar way, the index of refraction n2 forlight having its amplitude vector in the direction ofthe minimum principal normal stress 2 is given by

    n n c c2 0 1 2 2 3 1 = + + ( ) , (4b)and for light having its amplitude vector in the out-of-plane direction,

    n n c c3 0 1 3 2 1 2 = + + ( ) . (4c)Equations (4) are called Maxwells equations.

    Here, the light waves of interest are those propa-gating in the z direction, or 3 direction. Thesewaves necessarily have their amplitude vectors inthe xy plane, and we will therefore be interestedmainly in Eqns. (4a) and (4b). It is always possibleto resolve a given light amplitude vector intocomponents aligned with the 1 and 2 axes. Letus suppose that light waves with amplitude vector inthe 2 direction propagate more slowly through thematerial than those with amplitude vector in the 1direction. Then n n2 1> . Now consider the emerg-ing phase difference between orthogonal compo-nents M1 and M2 of a light wave that entered thematerial from the back in phase and that werealigned in the principal stress directions (Fig. 14).From Eqns. (4a,b),

    n n c c

    c

    2 1 2 1 1 2

    1 2

    =

    =

    ( )( )( ) ,

    (5)

    where c is called the relative stress-optic coefficient,which is a material property. It is important to seein Eqn. (5) that the refraction-index differencen n2 1 is independent of 3. The results to followtherefore hold for arbitrary value of 3; it is notnecessary to assume that the material is in a state ofplane stress.

  • Phillips TAM 326Photoelasticity 616

    Birefrin

    gent

    mater

    ial

    1

    2

    Fast

    Slow x

    y

    z

    12

    h

    Lightdirection

    Fig. 14. Birefringent effect.

    From Eqn. (5), and from Eqn. (3) derived ear-lier, we see that the phase difference between M1and M2 is given by

    =

    =

    h n nhc

    ( )( ) ,

    2 1

    1 2(6)

    where h is the thickness of the material in the light-propagation direction (Fig. 14). This equation is offundamental importance in the theory of photo-elasticity. It is often written in terms of the numberN of complete cycles of relative retardation, or,equivalently, in terms of the angular phase differ-ence , as follows:

    N hc h f= = =

    =

    2

    1 2 1 2pi

    ( ), (7)

    where f is called the fringe constant of thematerial. The relative stress-optic coefficient c isfound to be rather insensitive to the wavelength ofthe light. Therefore, the fringe constant

    fc

    = (8)

    is anything but constant if light composed of manycolors is used.

    In summary, a birefringent material does twothings:

  • Phillips TAM 326Photoelasticity 617

    It resolves the incoming light into 2 com-ponentsone parallel to 1 and the otherparallel to 2, and

    It retards one of the components, M2 , withrespect to the other, M1, by an amount thatis proportional to the principal stress differ-ence 1 2 .

    PolariscopesA polariscope is an optical setup that allows the

    birefringence in specimens to be analyzed. Itconsists of a light source, a polarizer, an optionalquarter-wave plate, a specimen, another optionalquarter-wave plate, and a second polarizer called theanalyzer. Two types of polariscope are commonlyemployedthe plane polariscope and the circularpolariscope.The plane polariscope

    The plane polariscope (Fig. 15) consists of alight source, a polarizer, the specimen, and ananalyzer that is always crossed with respect to thepolarizer.

    Polarize

    r

    Light

    source

    Observe

    rAna

    lyzer

    Model

    Fig. 15. The plane polariscope.

    The direction of polarization of the polarizer isassumed to be vertical in the figure. We shall seelater that it may be useful to rotate the polarizer andanalyzer together in order to determine principal-stress directions, but in the derivation of thepolariscope equations, there is no loss of generalityby assuming that the light leaving the polarizer(Fig. 16) is vertically polarized.

  • Phillips TAM 326Photoelasticity 618

    P

    Fig. 16. Light leaving polarizer.

    Let P designate the light leaving the polarizer.The orientation of P is vertical; its amplitude is a,and its phase is that of a traveling wave, namely,

    = = 2pi

    ( ) .z ct kz t

    Therefore, its complex representation is

    P aei= . (9)Now consider the light leaving the specimen

    (Fig. 17).

    P

    M1

    M2

    Fig. 17. Light leaving model (plane polariscope).

    This light has been resolved into a fast com-ponent M1 having amplitude

    M P1 = sin (10a)and a retarded component M2 having amplitudeP cos . However, this retarded component is notin phase with the fast component; it lags the fastcomponent by an angular phase shift

    = =k pi

    2 .

    Therefore its correct complex representation is

    M Pei2 = cos . (10b)

    The correct sign of the angular phase shift can bechecked by examining two waves propagating in the+z direction (Fig. 18). The blue wave is lagging thered wave by the amount as both waves propagate

  • Phillips TAM 326Photoelasticity 619

    to the right. If, at time t = 0, the red wave has therepresentation cos[ ]kz , then the blue wave has therepresentation cos[ ( )]k z + .

    a cos[kzt]a cos[k(z+)t]

    z

    Re

    Im

    k

    Increasing t

    Fig. 18. Phase shift at time t = 0.

    The Argand diagram in the figure illustratesperhaps more clearly the relations between z, , andtime t. With increasing time, the vectors repre-senting the amplitude and phase of the slow and fastwaves rotate clockwise. The projections of theamplitudes on the real axis give the actual ampli-tudes at any instant t and position z. The red waveis clearly ahead of the blue wave if the retardation = k is taken in the positive sense as indicated.

    Finally, we consider the light leaving theanalyzer (Fig. 19). In a plane polariscope, the ana-lyzer is always crossed with respect to the polarizer.Since the polarizer was assumed to be verticallyoriented, the analyzer is horizontally oriented.

    M1

    M2

    AFig. 19. Light leaving analyzer (plane polariscope).

  • Phillips TAM 326Photoelasticity 620

    The analyzer rejects all vertically polarizedcomponents of light and passes the horizontallypolarized components, so that

    A M M

    P Pe

    P e

    i

    i

    =

    =

    =

    1 2

    1

    cos sin

    ( sin )cos ( cos )sinsin cos .

    d iWe note that

    sin cos sin = 12 2

    and that

    1

    22

    2 2 2

    2

    =

    = FH

    IK

    e e e e

    e i

    i i i i

    i

    / / /

    / sin .

    d i

    Therefore, by making use of the original repre-sentation of P, Eqn. (9), the expression for Asimplifies to

    A ie ae

    ae

    i i

    i

    =

    = + +

    /

    ( / / )

    sin sin

    sin sin .

    2

    2 2

    22

    22

    pi

    In this expression, as in many like it to follow, it isimportant to realize that a factor like ei( / / ) + +pi 2 2 has a magnitude equal to unity. Therefore, the mag-nitude of A is simply

    | | sin sin .A a= 22

    The intensity of light I leaving the analyzer is givenby the square of the light amplitude. Thus, for theplane polariscope, the intensity of the light seen bythe observer is

    I A a= =| | sin sin .2 2 2 222

    (11)

    Isoclinics and isochromaticsThe human eye is very sensitive to minima in

    light intensity. From Eqn. (11), it is seen that eitherone of two conditions will prevent light that passesthrough a given point in the specimen from reachingthe observer, when a plane polariscope is used.

    The first condition is that

  • Phillips TAM 326Photoelasticity 621

    sin ,

    , , , , .

    2 2 0

    20 1 2

    pi

    =

    = =

    i.e.

    m m L(12)

    Since is the angle that the maximum principalnormal stress makes with the polarizing direction ofthe analyzer, this result indicates that all regions ofthe specimen where the principal-stress directionsare aligned with those of the polarizer and analyzerwill be dark. The locus of such points is called anisoclinic because the orientation, or inclination, ofthe maximum principal normal stress direction isthe same for all points on this locus. By rotatingboth the analyzer and polarizer together (so thatthey stay mutually crossed), isoclinics of variousprincipal-stress orientations can be mapped through-out the plane. Several examples are given in thetext (Dally and Riley 1991).

    The second condition is that

    sin ,

    , , , , .

    22

    0

    20 1 2

    =

    = = =

    i.e.

    N n npi

    L

    (13)

    The locus of points for which this condition is metis called an isochromatic, because (except for n = 0)it is both stress and wavelength dependent. Recallfrom Eqn. (7) that

    N hc h f= = =

    =

    2

    1 2 1 2pi

    ( ).

    Therefore, points along an isochromatic in a planepolariscope satisfy the condition

    1 2 = = =Nch

    Nfh

    N n, . (14)

    The number n is called the order of the iso-chromatic. If monochromatic light is used, then thevalue of is unique, and very crisp isochromatics ofvery high order can often be photographed. (Exam-ples will be given later.) However, if white light isused, then (except for n = 0), the locus of points forwhich the intensity vanishes is a function of wave-length. For example, the locus of points for whichred light is extinguished is generally not a locus forwhich green or blue light is extinguished, andtherefore some combination of blue and green willbe transmitted wherever red is not. The result is a

  • Phillips TAM 326Photoelasticity 622

    very colorful pattern, to be demonstrated bynumerous examples in class using a fluorescentlight source.3

    The circular polariscopedark fieldThe circular polariscope (Fig. 20) consists of a

    light source, a polarizer, a quarter-wave plateoriented at 45 with respect to the polarizer, thespecimen, a second quarter-wave plate, and ananalyzer.

    Polarize

    r

    Light

    source

    Observe

    rAna

    lyzer

    Model/4 p

    late

    /4 plate

    F

    S s

    f

    Fig. 20. Circular polariscope (dark field).

    The two quarter-wave plates are generallycrossed (as shown in the figure) to minimize errordue to imperfect quarter-wave plates. The analyzeris either crossed with respect to the polarizer (asshown in the figure), or parallel to the polarizer.

    Again, the direction of polarization of thepolarizer is assumed to be vertical (Fig. 16), and wetake as a representation of the polarized lightleaving the polarizer the expression (Eqn. (9))

    P aei= .

    This light enters the first quarter-wave plate andleaves with the two components

    3However, this interference of colors results in a washing outof the higher-order isochromatics and is particularly trouble-some if a panchromatic black-and-white film is used to recordthe isochromatic patterns. A way to minimize the loss of datadue to washing out is to photograph the isochromatic patternswith color film and to scan the color negative digitally,separating out the red, green, and blue components. The com-ponent with the sharpest fringes can then be used for analysis.

  • Phillips TAM 326Photoelasticity 623

    F P

    S P e

    i P

    i

    =

    =

    =

    2

    2

    2

    2

    ,

    ,

    /pi (15)

    as illustrated in Fig. 21. Comparison of this figurewith Fig. 9 shows that this arrangement producescircularly polarized light that is rotating counter-clockwise.

    P

    pi4

    FS

    Fig. 21. Light leaving first quarter-wave plate(circular polariscope).

    Light components leaving the specimen areshown in Fig. 22. The angle pi =

    4 that F

    makes with M1 is introduced for convenience.

    pi4

    FS

    M1

    M2

    Fig. 22. Light leaving model (circular polariscope).

    Taking into account the relative retardation that the specimen introduces with respect to theprincipal stress planes, we have

  • Phillips TAM 326Photoelasticity 624

    M F SP i

    Pe

    M F S eP i e

    i P i e

    i P e

    i

    i

    i

    i

    i

    1

    2

    2

    2

    2

    2

    2

    =

    =

    =

    = +

    = +

    =

    =

    cos sin

    (cos sin )

    ,

    ( sin cos )

    (sin cos )

    (cos sin )

    .

    ( )

    (16)

    Now consider the light leaving the secondquarter-wave plate (Fig. 23). As mentioned earlier,the second quarter-wave plate is usually crossedwith respect the first quarter-wave plate. Therefore,it has the effect of derotating the light that wasrotated by the first quarter-wave plate.

    pi4

    s

    f

    M1

    M2

    Fig. 23. Light leaving the second quarter-wave plate(circular polariscope).

    Components s and f have the expressionss M M e

    Pe ie i

    f M MP

    e ie

    Pe i e i

    i

    i i

    i i

    i i

    = +

    = +

    = +

    = +

    = +

    ( cos sin )

    (cos sin ) ,

    sin cos

    ( sin cos )

    ( sin cos ) .

    /1 2

    2

    1 2

    2

    2

    2

    pi

    (17)

    Finally, if the analyzer is crossed with respect tothe polarizer, as shown in Fig. 24, then its output Ais given by the expression

  • Phillips TAM 326Photoelasticity 625

    pi4

    s

    fA

    Fig. 24. Light leaving analyzer (circular polariscope).

    A s fP

    e i ie i e

    Pe i i e

    Pe ie e

    Pe ie i

    Pe e

    i i i

    i i

    i i i

    i i

    i i

    =

    = +

    =

    =

    = FH

    IK

    =

    12

    2

    21

    21

    22

    2

    2

    2 2

    2 2

    ( )

    cos sin sin cos

    cos sin

    sin

    sin .

    /

    /

    d ia fd i

    d i

    Since P aei= as before, the magnitude of A is just| | sin ,A a=

    2and the intensity I of the light leaving the analyzer is

    I A a= =| | sin .2 2 22 (18)

    This result is similar to that for the plane polari-scope, with the notable absence of the factorsin2 2 . Therefore, a circular polariscope producesisochromatics but not isoclinics. The lack ofisoclinics is often desirable, since the dark isoclinicsin a plane polariscope often obscure large areas ofthe model. For this reason, most of the photoelasticpatterns published in the literature are obtained witha circular polariscope.

    An examination of Eqn. (18) shows that, whenthere is no model, or when the model is unstressed,i.e. = 0 everywhere, the entire field is dark. Thecircular polariscope configuration just studied istherefore called the dark field configuration. Theisochromatic pattern is analyzed in exactly the samemanner as that for the plane polariscope, i.e.

    1 2 = = =Nch

    Nfh

    N n, . (19)

  • Phillips TAM 326Photoelasticity 626

    The circular polariscopelight fieldAn important simple variation on the arrange-

    ment of elements in a circular polariscope is one inwhich the quarter-wave plates remain crossed andthe analyzer is aligned parallel to the polarizer(Fig. 25).

    Polarize

    r

    Light

    source

    Observe

    rAna

    lyzer

    Model/4 p

    late

    /4 plate

    F

    S s

    f

    Fig. 25. Circular polariscope (light field).

    In this case, the output A of the analyzerbecomes

    A s f= +12

    ( ) ,

    where s and f are the slow and fast componentsleaving the second quarter-wave plate (Eqns. (17)).One can show that the intensity of light leaving theanalyzer is now given by

    I A a= =| | cos .2 2 22 (20)

    Therefore, in the absence of a model, or for a modelthat is unloaded, the intensity is at its maximum.This configuration is called the light field configura-tion. In many cases the light-field arrangement ispreferred over the dark-field one because theboundary of the model is seen more clearly. Theonly difference in isochromatic interpretation is thatthe intensity now vanishes wherever cos2

    20 = , i.e.

    N n n= = + =2

    0 1 212pi, , , , .L (21)

  • Phillips TAM 326Photoelasticity 627

    The dark isochromatics in a light-field circularpolariscope therefore correspond to the orders 12 ,1 12 , 2

    12 , etc., instead of integer values, i.e.

    1 212 = = = +N ch

    Nfh

    N n, . (22)

    The light isochromatics in a light-field circularpolariscope correspond to the integer values of N.Since f is wavelength dependent, the only iso-chromatic that is unaffected by the color content ofthe light source is the zero order one, which is light.

    CalibrationThe value of the fringe constant f can be deter-

    mined experimentally by inducing a known stressdifference 1 2 in a model that is made of thesame material as the specimen of interest, byobserving the corresponding value of N, and bysolving Eqn. (7) for f :

    f hN

    =

    1 2. (23)

    Observe that strongly birefringent materials willhave low values of f , since the stresses required toproduce a given value of N will be small.

    A common calibration specimen is the circulardisk of diameter D and thickness h loaded indiametral compression (Fig. 26).

    P

    D

    x

    y

    1

    2

    Fig. 26. Disk in compression.

  • Phillips TAM 326Photoelasticity 628

    The horizontal and vertical normal stressesalong the x axis are principal stresses because theshear stress xy vanishes due to symmetry about thex axis. Also, x is positive, while y is negative.We therefore take 1 = x and 2 = y so as torender 1 2 0 . From theory of elasticity, thesolutions for the normal stresses along thehorizontal diameter are (after Dally and Riley 1991)

    pi

    pi

    1

    2

    2

    2

    2

    2 13

    2

    2 2

    2 11

    6 1 1

    1

    =

    +

    FHG

    IKJ

    =

    +

    +

    PhD

    PhD

    ,

    ,

    d id id i

    (24)

    where = =x R x D/ /2 . These stresses are plottedin Fig. 27.

    8

    6

    4

    2

    0

    2

    4

    6

    8

    10

    1.0 0.5 0 0.5 1.0Horizontal position, = x/R = 2x/D

    Nor

    mal

    ized

    stre

    ss,

    /(P/pi

    hD)

    1

    2

    1 2

    Fig. 27. Stress distribution along horizontal diameter.

    Along the horizontal diameter, the maximumdifference 1 2 occurs at the center, that is, at = 0. At this point,

    pi

    1 28

    =

    PhD

    . (25)

    Combining this result with the basic photoelasticrelation (Eqn. (7)) gives

    Nfh

    PhD

    pi

    = =1 28

    ,

    or

    fD

    PN pi

    =

    8. (26)

  • Phillips TAM 326Photoelasticity 629

    Notice that the specimen thickness h does notappear in this equation. The reason is that therelative retardation is proportional to h, but for agiven force P, the stresses are inversely proportionalto h. The net effect is a result for f that isindependent of h. A photograph of a light-fieldisochromatic pattern for a diametrally loaded diskmade of PSM-1 is shown in Fig. 28.

    Fig. 28. Light-field isochromatics in adiametrally loaded circular disk.

    For this specimen, the diameter D was63.50 mm (2.500 in.), and the load was 1.33 kN(298 lb). The value of N at the center of the disk, asseen in Fig. 28, is approximately 7.0. Therefore thefringe constant for this material is approximately

    fD

    PN pi pi

    = = =

    8 82 500

    2987 0

    43( . ) . .psi in.fringe

    A more accurate way of determining f using thisspecimen is to record several readings of increasingload P as the fringe value N at the center takes oninteger or half-integer values. The saddle shape ofthe central fringe allows rather precise determina-tion of N for this purpose. Then P is plotted as afunction of N, and the best straight-line fit of thedata is used to determine the ratio P N/ to be usedin Eqn. (26).

    The disk in diametral compression is a favoritespecimen for calibration because it is simple tofabricate (at least with a template); it is easy to load;

  • Phillips TAM 326Photoelasticity 630

    it is not likely to fracture; it produces a fringepattern that, in the region of interest, is insensitiveto edge imperfections; and it is simple to analyze. Italso tests the limit of fringe density that can berecorded photographically, by producing very largefringe orders in the vicinity of the contact regions.

    The image in Fig. 28 was obtained with amercury-vapor light source, which is rich in greenlight, but which also contains other colors as well.A Tiffen #58 Green filter was placed on the 35 mmcamera to reduce the transmission of the othercolors. Kodak Gold ASA 200 color film was usedto record the image at f/8 with an exposure of 0.7 s.This arrangement results in distinct fringes up toabout N = 15, which is adequate for most work inphotoelasticity.

    A somewhat enhanced image is shown inFig. 29. This image was produced from the samenegative as that used to produce Fig. 28. However,only the green component of the red-green-blue(RGB) digital scan was retained, and this compo-nent was then enhanced by increasing the contrast.

    Fig. 29. Enhanced image using only the green componentof the light used in Fig. 28.

    Fringe orders up to about N = 20 can bediscerned in this figure. The low-order values of Nare marked along the horizontal diameter. Note thatthe center of the specimen is the location of a truesaddle point in the function 1 2 : to the left and

  • Phillips TAM 326Photoelasticity 631

    right of this point, the function decreases, and aboveand below this point, the function increases. Suchsaddle points are common in photoelastic patterns,as will be seen in other examples to be given below.

    The stress distribution in a disk in diametralcompression is unique in that the fringe number N isequal to zero everywhere along the unloadedboundary.

    ExamplesSeveral photoelastic patterns will be presented

    for common structural shapes. These include theuniform beam in 4-point bending, as well as beamshaving cutouts; a compact-tension specimen; and astraightcurved U specimen.

    A light-field circular polariscope with therecording and processing methods described inconnection with Fig. 29 will be used.Beam in bending

    Consider first a uniform rectangular beam sub-jected to 4-point bending (Fig. 30).4 Let x and ydenote positions along the horizontal and verticalaxes having their origin at the center of thespecimen.

    Fig. 30. Beam in 4-point bending.

    Within the central portion of the beam, thebending moment is constant and, according toelementary beam theory, the axial stress x is givenby My I/ , varying from Mc I/ at the top surfaceto Mc I/ at the bottom surface. Also within thisregion, the transverse shear V vanishes, and there-fore xy = 0 in this region. In addition, y = 0.

    4Specimen material, PSM-1. Load, 150 lb. Beam length, 5 in.Beam height, 1.000 in. Beam thickness, 0.213 in. Distancebetween lower supports, 4.00 in. Distance between uppersupports, 2.00 in.

  • Phillips TAM 326Photoelasticity 632

    Since xy = 0, the normal stresses x and y areprincipal stresses. It follows that

    1 2 0 = = =x yMyI

    MI

    y| | ,with the understanding that M is positive.

    We have to be careful about the signs of theprincipal stresses because we want 1 2 0 .With this convention, the fringe number N willalways be positive or zero. If one argues thatnegative values of N should be allowed (whether ornot 1 2 0 ), one runs into inconsistencies.Consider, for example, the centrally located fringesin Fig. 30. There is a zero-order (light) fringe at thevery center, along the neutral axis of bending. It issurrounded by a continuous dark fringe of orderN = 12 . If we assigned a value of N equal to 12 onthe top portion (where the axial stress is negative),and a value equal to + 12 on the bottom portion(where the axial stress is positive), we would not beable to reconcile the value of N at the ends of theloop. It cannot vary along the loop because bydefinition the isochromatic is a locus of constant N.

    Let us calculate the stress at the top and bottomof the beam. We know that f is about 43 psiin./fringe for this material, and by counting fringes inFig. 30, we determine that N = 9 at both the top andbottom of the beam. To calculate 1 2 , we alsoneed to know the thickness h. For the specimen inFig. 30, h = 5.41 mm (0.213 in.). Therefore, at theextreme fibers,

    xNfh

    = = = =1 29 430 213

    18( )( . ) . .ksi

    At the top, x is negative, so it is equal to 1.8 ksithere; whereas, at the bottom, x is positive, so it isequal to +1.8 ksi. This simple example serves toillustrate the point that photoelastic analysisrequires some knowledge about the stress state inorder to interpret the fringes correctly.

    We can check these results. For the given beam,M Pa= 12 , I hH= 112

    3, c H= 12 , and therefore

  • Phillips TAM 326Photoelasticity 633

    xMcI

    Pa HhH

    PahH

    = = =

    = =

    12

    12

    112

    3 2

    2

    3

    3 150 1 000 213 1 000

    2 1

    c hc h

    ( )( . )( . )( . ) . .ksi

    The predicted stresses are slightly higher than thoseobserved, suggesting perhaps that friction at thesupports may be reducing the effective value of M.Beam with a keyhole notch

    The stress distribution is altered drastically if afillet, crack, or notch is machined into the specimen.The stress-concentration effect of a keyhole notchis shown in Fig. 31.5

    Fig. 31. Beam with keyhole notch.

    The resolution of this image does not permit anexact determination of the stress-intensity factor forthe notch, but it is clear that the stress at the root ofthe notch is much larger in tension than thecompressive stress at the top of the beam, where thefringe number N happens to have the value 9 as itdid in the previous uniform beam at a higher load.A reduced load and/or an improved imaging methodwould be needed to resolve the fringes at the root ofthe notch.

    This specimen provides a good lesson in fringecounting. At all exterior corners, including theupper and lower corners on each side of the notch,N = 0. Also, N = 0 in the tiny triangular islandjust above the notch, and N = 0 in the eyesbetween the notch and each upper support.Remnants of the uniform bending field are seenbetween the upper supports.

    There are 4 saddle points to the left of thecenterline, and a matching set of 4 to the right. Onthe left, starting from the left, they have the approxi-mate values N = 3 12 , 3, 4 12 , and 2.

    5Load, 100 lb. Other parameters are the same as for theuniform beam.

  • Phillips TAM 326Photoelasticity 634

    Beam with a sharp notchAn even sharper discontinuity is illustrated in

    Fig. 32.6 Here, the notch was produced with amilling cutter having a 45 tip. The tip has a smallradius; if the tip had been absolutely sharp, thespecimen would probably have broken before thispicture could have been taken.

    Fig. 32. Beam with sharp notch.

    The stress field away from the sharp notchresembles very closely the stress field for thekeyhole notch. The 4 saddle points seen earlier areevident in this photograph as well. Details of thestress field around the notch would require a smallerload on the beam and an improved method ofrecording the fringe patterns.Compact-tension specimen

    Fatigueprecrack

    Thickness=

    Notch forCOD gage

    d

    h

    a

    P

    P

    B

    w

    Fig. 33. Compact-tension specimen.

    6Load, 100 lb. Other parameters are the same as for theuniform beam.

  • Phillips TAM 326Photoelasticity 635

    Perhaps the most common specimen used todetermine experimentally the fracture toughnessK CI of materials is the compact-tension specimen(Fig. 33).

    In the region of the crack tip, the stress field isdominated by the KI singularity (Fig. 34).

    Crack

    x

    yy

    x

    xy

    r

    Fig. 34. Stress element near the crack tipin mode I loading.

    Under plane strain or plane stress conditions, ifthe stresses remain elastic, the stress distributioncan be shown to be

    pi

    x

    y

    xy

    Kr

    RS|T|

    UV|W|

    =

    +

    R

    S|||

    T|||

    U

    V|||

    W|||

    I2 2

    12

    32

    12

    32

    232

    cos

    sin sin

    sin sin

    sin cos

    , (27)

    where KI is the stress-intensity factor, which is afunction of the specimen geometry and the remotelyapplied load. For this distribution, the in-planeprincipal-stress difference 1 2 can be calcu-lated; the result is

    pi

    1 2

    222

    2

    2

    =

    FHG

    IKJ +

    =

    x yxy

    Kr

    I sin .

    (28)

  • Phillips TAM 326Photoelasticity 636

    Combining this theoretical formula with the basicequation of photoelasticity gives

    Nfh

    Kr

    pi

    = =1 2 2I sin

    or

    N r hfK

    r( , ) sin .

    pi

    =I

    2(29)

    Alternatively, this equation may be solved para-metrically for r in terms of :

    rhKNf=

    FHG

    IKJ

    12

    22

    pi

    I sin .

    This solution allows us to construct the theoreticalphotoelastic fringes, as shown in Fig. 35. Thesefringes look like nested ellipses, but the shapes arenot really ellipsesthey become almost pointed atthe crack tip.

    Crack

    P

    P

    x

    y

    N = 1

    N = 2

    N = 3

    (etc.)

    N = 0

    N = 1

    Fig. 35. Theoretical fringes for a KI -dominant field.

    We can now compare the theoretical fringepattern with an actual fringe pattern from a photo-elastic model (Fig. 36).7 The features of thesingular field are shown near the crack tip for valuesof N greater than about 4. Outside this region,however, the stress distribution is dominated by the

    7Material, PSM-1. Load, 60 lb. Overall specimen size,2.50 in. square, 0.213 in. thick; crack length a, 0.875 in., widthw (Fig. 35), 2.00 in.

  • Phillips TAM 326Photoelasticity 637

    bending field and is also affected by the freeboundaries of the specimen.

    Fig. 36. Photoelastic model of a compact-tension specimen.

    To compute the value of KI for the specimen inFig. 36, we first scale the photograph and determinethat for the matching fringe loops of order N = 5, forexample, the radius r at = 90 is about 0.23 in.Therefore, from Eqn. (29),

    K r f NhI

    ksi in

    = =

    =

    2 2 0 23 43 50 213

    1 2

    pi pi ( . )( )( ).

    . .

    Meanwhile, according to Tada, Paris, andIrwins Stress Analysis of Cracks Handbook (1973),the stress-intensity factor for this geometry andloading is given by

    K Ph w

    f aw

    I = =( ) , ,

    where in this case (again from the photograph) a =0.86 in. and w = 2.00 in., so that = 0.43. For this, f ( ) is about 7.8. Therefore, KI should have thevalue

    KI ksi in= =60

    0 213 2 007 8 1 55

    . .

    ( . ) . .

    The photoelastic analysis is seen to underpredictthe value of KI by about 25%, probably because thecrack tip has a finite wedge angle and is rather

  • Phillips TAM 326Photoelasticity 638

    blunt. Dally and Riley (1991: Chapter 14) discussvarious ways to improve KI calculations fromphotoelastic data. One method, attributed toSchroedl, Smith, and others, results in a differenc-ing equation (Eqn. (14.14) of Dally and Rileys text)that provides an improved estimate of about1.4 ksi in if (in addition to the N = 5 data previ-ously used) the radius r for the N = 7 fringe is takento be about 0.13 in. The apparent underprediction istherefore reduced to about 8%, which would bemarginally acceptable for most fracture-mechanicswork.

    Simulated photoelastic fringesConsiderable insight into the analysis of photo-

    elastic fringes can be gained by constructing simu-lated fringes for known stress distributions.Analytical

    These constructions can be in the form of linesof constant N determined analytically, as in Fig. 35,where the solution r( ) to Eqn. (29) is foundexplicitly, with N as a parameter.Numericalbitmap

    Alternatively, a bitmap image can be con-structed by calculating the intensity I numerically ateach point in a large array of regularly spacedpoints, and by observing the resulting pattern. Anexample is shown in Fig. 37 for the dark-field iso-chromatics in a KI stress field, based on Eqn. (29).

    Fig. 37. Simulated KI field (green light).

  • Phillips TAM 326Photoelasticity 639

    An advantage of this method is that it can beused even if the theoretical stress field is so com-plicated that it is impossible to determine the locusof constant N analytically.

    The program used to generate the image inFig. 37 is given below. The program was developedfor arbitrary intensity and wavelength values of thecolors red, blue, and green. A succession ofseparate bitmap files are created for steadily increas-ing load. The file format is BMP, which is thesimplest of the standard image file types.#include #include #include

    // Windows-based C program for creating a color BMP file// of the photoelastic isochromatics for a KI field

    // Matthew J Phillips and James W Phillips// December 1997

    // Pixel order is RGB for Mac, BGR for PCtypedef struct {// unsigned char red, green, blue;

    unsigned char blue, green, red;} pixel;

    // These image_* functions maintain the pixels for us:typedef struct {

    int width,height,rowbytes;

    char*imageptr;} image;

    image *image_new(int width, int height)

    {image *pimNew;int rowbytes;

    rowbytes = sizeof(pixel)*width;// Make rowbytes a multiple of 4rowbytes = (rowbytes+3)&~3;

    pimNew = (image*)malloc(sizeof(image));pimNew->width = width;pimNew->height = height;pimNew->rowbytes = rowbytes;pimNew->imageptr = malloc(rowbytes*height);

    // Technically this isn't needed because we're going to// fill in the whole bitmap eventually, but just to be// nice ...

    memset(pimNew->imageptr,0xFF,rowbytes*height);

    return (pimNew);}

    void image_setpixel(image *pim, int x, int y, pixel *color)

    {pixel *pixptr;

    pixptr = (pixel*)(pim->imageptr+pim->rowbytes*y+sizeof(pixel)*x);

    *pixptr = *color;}

    void image_writetofile(image *pim, FILE *fp)

    {int y;

    for(y = 0; y < pim->height; y++) {fwrite(pim->imageptr+pim->rowbytes*y,

    1,pim->rowbytes,fp);}

    }

    void image_dispose(image *pim)

    {free(pim->imageptr);

  • Phillips TAM 326Photoelasticity 640

    free(pim);}

    // This function writes a Windows BMP file using the// specified image as its source.

    void write_BMP_file(image *pim, char *filename)

    {BITMAPINFOHEADER bmi;BITMAPFILEHEADER fh;FILE *fp;

    fp = fopen(filename,"wb");

    fh.bfType = 'MB';fh.bfSize = sizeof(BITMAPFILEHEADER)

    +sizeof(BITMAPINFOHEADER)+pim->rowbytes*pim->height;

    fh.bfReserved1 = 0;fh.bfReserved2 = 0;fh.bfOffBits = sizeof(BITMAPFILEHEADER)

    +sizeof(BITMAPINFOHEADER);

    fwrite(&fh,1,sizeof(fh),fp);

    bmi.biSize = sizeof(BITMAPINFOHEADER); bmi.biWidth = pim->width; bmi.biHeight = pim->height; bmi.biPlanes = 1; bmi.biBitCount = 24; bmi.biCompression = BI_RGB; bmi.biSizeImage = 0; bmi.biXPelsPerMeter = 2835; bmi.biYPelsPerMeter = 2835; bmi.biClrUsed = 0; bmi.biClrImportant = 0;

    fwrite(&bmi,1,sizeof(bmi),fp);

    image_writetofile(pim,fp);

    fclose(fp);}

    typedef struct {double red, green, blue;

    } dblpixel;

    int main()

    {image *pim;int px,py,n_pic;pixel c;double x,y,k,base_n;dblpixel intensity, wavelength, strength;char filenamebuf[32];

    float red, green, blue;

    #define n_pics 10#define k_max 1000.0#define PI 3.14159265359#define IMGWIDTH 256#define IMGHEIGHT256

    printf("\r\nWavelengths (red, green, blue) (nm): ");scanf ("%f %f %f", &red, &green, &blue);wavelength.red = red;wavelength.green = green;wavelength.blue = blue;printf("%f %f %f", wavelength.red,

    wavelength.green, wavelength.blue);

    printf("\r\nStrengths (red, green, blue) (0-255): ");scanf ("%f %f %f", &red, &green, &blue);strength.red = red;strength.green = green;strength.blue = blue;printf("%f %f %f", strength.red,

    strength.green, strength.blue);

    for(n_pic = 1; n_pic

  • Phillips TAM 326Photoelasticity 641

    // base_n is N(lambda) without// the 1/lambda factorif (x == 0.0 && y == 0.0) base_n = 0.0;else

    base_n = k*fabs(y)/pow(x*x+y*y,3./4.);

    intensity.red = strength.red*pow(sin(PI*base_n/wavelength.red),2);

    intensity.green = strength.green*pow(sin(PI*base_n/wavelength.green),2;

    intensity.blue = strength.blue*pow(sin(PI*base_n/wavelength.blue),2);

    c.red = (unsigned char)intensity.red;c.green = (unsigned char)intensity.green;c.blue = (unsigned char)intensity.blue;

    image_setpixel(pim,px,py,&c);}

    }

    // Overprint white crack

    c.red = 255;c.green = 255;c.blue = 255;

    y = 0.0;py = (int)(IMGHEIGHT/2*(y+1.0));for(px = 0; px < IMGWIDTH/2; px++) {

    image_setpixel(pim,px,py,&c);}

    sprintf(filenamebuf,"image_%02d.bmp",n_pic);write_BMP_file(pim, filenamebuf);image_dispose(pim);

    }return (0);

    }

    Note how the quantity |sin |/ r is calculated inthe code:

    |sin | | | | | | |./ /

    r

    yr r

    yr

    y

    x y= = =

    +3 2 2 2 3 4d i

    This method is used to avoid trigonometric functioncalls and the problem of determining the correctinverse tangent of the angle corresponding to agiven point ( , )x y .

    Once the BMP files are created, they may beedited by a graphics program, such as AdobeIllustrator, and saved in an alternative compressedformat, such as Graphics Interchange Format (GIF).The fringe numbers that appear in Fig. 37 wereadded in this manner. An animated GIF can then beconstructed using a program such as Microsoft GIFAnimator.NumericalFinite-element method

    Finite-element codes, such as ABAQUS, havecontour-plotting capabilities that allow varioustypes of contours to be constructed so as to visualizethe output.

    If an option is available to plot the in-planeprincipal-stress difference, or, equivalently, twicethe in-plane maximum shear stress, then this optioncan be used to generate simulated isochromatics.

  • Phillips TAM 326Photoelasticity 642

    A variable that is sometimes plotted to simulatephotoelastic fringe patterns is the Tresca equivalentstress Tresca given by

    Tresca =

    =

    2

    1 2 2 3 3 1

    max

    max | |, | |, | | .b gIn regions where the out-of-plane normal stress is anintermediate principal stress, the in-plane principalstress difference will in fact determine the value ofTresca , and therefore a contour of constant Trescacorresponds to an isochromatic of some order N.However, in regions where the out-of-plane normalstress is not intermediate, that is, it is either theminimum or maximum principal stress, the Trescacontour will not coincide with an isochromatic.

    As an example, consider the stresses in a curvedbeam due to pure bending (Fig. 38).8 Only thecurves for R h/ = 1 are shown, but the observationswe are about to make are independent of the valueof R h/ .

    0.60.40.200.20.40.61.5

    1.0

    0.5

    0

    0.5

    1.0

    1.5

    2.0

    2.5

    Normalized position, (y+e)/h = (Rr)/h

    Nor

    mal

    ized

    stre

    ss,

    /(Mc/

    I)

    R

    M

    h

    | r|

    r

    z

    Tresca

    Fig. 38. Comparison of Tresca equivalent stress within-plane principal-stress difference in a curved beam.

    The hoop stress varies from a positive valueat the inside radius to a negative value at the outsideradius. The radial stress r vanishes at theseextremes and reaches a maximum positive valuenear the center. If we let 1 and 2 denote the in-plane principal stresses, then

    1 2 = | | ,r

    8For a more complete discussion of the stresses in a curvedbeam, refer to the Appendix.

  • Phillips TAM 326Photoelasticity 643

    as shown with the dashed curve. It is this differencethat would give rise to an isochromatic pattern.Note that the zero-order fringe is shifted consid-erably towards the center of curvature from theneutral axis, that is, from the point where the hoopstress vanishes.

    Meanwhile, the third principal stress 3, whichis equal to the out-of-plane normal stress z , hasthe value zero if we assume a state of plane stress.Wherever 3 is intermediate between 1 and 2,the Tresca equivalent stress and the difference 1 2 are the same thingthis is the situation forall of the section where is compressive. How-ever, near the center of the section, becomes theintermediate principal stress and the Tresca equiva-lent stress is numerically equal to the radial stressr since z vanishes. Finally, near the insideradius, the radial stress r becomes the interme-diate principal stress, the hoop stress dominates,and the Tresca equivalent stress becomes numeri-cally equal to the hoop stress because, again, zvanishes.

    In this simple example, it is seen that the Trescaequivalent stress and the in-plane principal stressdifference can be, but are often not, the same thing.One can expect that in more complicated shapesanalyzed by the finite-element method, the matchingof these two quantities would need to be checkedcarefully.

    Photoelastic photographyNext we consider some practical aspects of

    observing and recording photoelastic fringepatterns.Collimated vs. diffuse light

    One choice to be made is whether the light thattraverses the specimen is collimated. In the tradi-tional optical arrangement (Fig. 39), the light sourceproduces diverging light from a tiny aperture, and alarge field lens placed at is focal length from thissource produces collimated light that is passedthrough all the polariscope elements and is collectedby a second large field lens.

  • Phillips TAM 326Photoelasticity 644

    Lens P Q Q A LensM

    Pinhole Pinhole

    Source Camera

    Collimated light

    Fig. 39. Collimated light source.

    A pinhole placed at the focal point of the secondfield lens eliminates stray light and allows a realimage of the specimen to form on a piece of paperor photographic film. Smaller pinholes producesharper images of reduced intensity.

    The light source can be a specially designedmercury-vapor or incandescent lamp in a housinghaving various-sized pinhole openings, or it can bea laser beam passed through an expanding lens.

    This arrangement has the advantage that theedges of the specimen are in sharp focus, since thecollimated light propagates parallel to these edges.Also, no focusing is required. Disadvantagesinclude the cost of the large field lenses, and the factthat all the optical elements in the region ofcollimated light are in focus; therefore all imperfec-tions (such as scratches and dust) appear in sharpfocus in the recorded image. Also, rather large filmsizes (such as 5x7-in.) are required for good imagereproduction.

    An alternative arrangement that allows the useof an ordinary 35 mm film camera or a CCD videocamera employs a diffuse light source (Fig. 40). Aground glass or other translucent material is placedbetween the light source (which need not be apinhole type) and the other optical elements. Everypoint on this diffusing surface produces light thatpropagates in all directions.

    Ground glass

    P Q Q AMSource Camera

    Diffused light

    Fig. 40. Diffuse light source.

  • Phillips TAM 326Photoelasticity 645

    One of the advantages of this method is that anordinary camera can be usedand with 1-hourphoto finishing being commonplace today, this factalone makes the arrangement attractive. (Alterna-tively, a video camera can be used to record theimage live or allow a frame-grabber to acquire asequence of fringe patterns.) Another advantage isthat this arrangement is generally more compactthan the collimated one.

    The principal disadvantage is that the light is nolonger passing parallel to the specimen edges andtherefore the edges do not appear sharp. Thisparallax problem can be reduced by moving thecamera farther away from the specimen, but then theimage size is reduced. A long focal-length lens willhelp, but then focusing becomes critical.White vs. monochromatic light

    A quite separate issue is whether the light usedis white (that is, rich in many colors) or is mono-cromatic. There are advantages and disadvantagesto either type.

    Fig. 41. Approximate white-light light-field isochromaticsfor a disk in diametral compression.

    Consider the fringe pattern in a circular diskloaded in diametral compression between photo-

  • Phillips TAM 326Photoelasticity 646

    elastic strips of the same material, and photo-graphed using white light (Fig. 41).9

    The image is striking but is difficult to analyzebecause the colors interfere. Now compare thisfigure with that in Fig. 42, which is for the samespecimen at the same load with the same lightsource, but with a Tiffen #58 dark green filterplaced over the camera lens.

    Fig. 42. Filtered green-light light-field isochromaticsfor a disk in diametral compression.

    Observe that a light fringe of order N = 7 is atthe center of the disk when approximately mono-chromatic green light is used. Now refer back toFig. 41 and observe that the center of the disk has agreen fringe. Apparently at this point, the red andblue components have low intensity, allowing greento dominate.

    To see why isochromatics are so colorful whenviewed in white light, consider the absolute retarda-tion given by Eqn. (6):

    = hc( ) ,1 2

    9Material, PSM-1. Load, 298 lb. Diameter, 2.489 in. Lightsource, mercury vapor. Blue and red components artificiallyenhanced to simulate a white-light source.

  • Phillips TAM 326Photoelasticity 647

    where c is the relative stress-optic coefficient. Thevalue of c is independent of wavelength, and there-fore is a function only of the stress difference 1 2 . However, when the retardation isexpressed as a fraction of the light wavelength , soas to determine the number of cycles N of relativeretardation

    N =

    ,

    the value of N is seen to vary inversely as thewavelength. It is the value of N, and not , thatdetermines the intensity of light at a given point inthe specimen. For example, in a dark field (circularpolariscope), the intensity varies as

    I a a N

    a

    = =

    =

    2 2 2 2

    2 2

    2sin sin

    sin .

    pi

    pi

    If we decompose white light into the primary colorsred, green, blue (RGB) and examine the dependenceof I on for the representative wavelengths, say

    red

    green

    blue

    nm ,

    nm ,

    nm ,

    =

    =

    =

    650550

    450

    then we obtain the results shown in Fig. 43.

    0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0 500 1000 1500 2000 2500Absolute retardation, = ch(12) (nm)

    Nor

    mal

    ized

    inte

    nsity

    , I/a

    2 B G R

    Fig. 43. Dark-field intensity variationsfor representative primary-color wavelengths.

    With the important exception of = 0, weobserve that the value of that causes the intensityof a given color to vanish generally does not cause

  • Phillips TAM 326Photoelasticity 648

    the intensity of the other two colors to vanish, andtherefore some combination of the other two colorswill be visible. We conclude that in a dark-fieldpolariscope (plane or circular), only the zero-orderisochromatic is black. All other isochromatics havelocations that depend on the wavelength.

    In a light-field polariscope (which must becircular), the situation is similar, except now theintensity varies as the cosine squared instead of thesine squared:

    I a a N

    a

    = =

    =

    2 2 2 2

    2 2

    2cos cos

    cos .

    pi

    pi

    The corresponding results are shown in Fig. 44.

    0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    0 500 1000 1500 2000 2500Absolute retardation, = ch(12) (nm)

    BGR

    Nor

    mal

    ized

    inte

    nsity

    , I/a

    2

    Fig. 44. Light-field intensity variationsfor representative primary-color wavelengths.

    In this figure we see that there really is nolocation where the intensity vanishes for all colors.Instead, for = 0, the intensity is a maximum for allcolors and therefore the zero-order isochromaticappears light. The 12 -order fringe has the narrowestrange of for which the intensities are minimal andtherefore is the blackest of the isochromatics.

    Note that the order of colors in an isochromaticpattern is well defined. As increases, the relativeretardation for blue light outpaces that of green andred because blue light has the shortest wavelength.Therefore, regardless of the field (dark or light),blue fringes appear ahead of green and red fringes.Sometimes an individual primary color is seendistinctly, but this condition requires that the other

  • Phillips TAM 326Photoelasticity 649

    two components vanish, and such a condition israre. As a consequence, the fringe pattern consistsof continuously varying colors, not bands of primarycolors. Blue and green, for instance, combine toform a bluegreen called cyan, green and redcombine to form yellow, and red and blue combineto form magenta. All three combine to form white.The first-order light fringe in a light-field pattern(Fig. 44) is really a band of colors consisting ofblackbluecyangreenyellowredmagenta, fol-lowed by a strong blue and a strong green. Thesefeatures can be seen in the diametrally loaded disk(Fig. 41) near the outside edge. Observe, forinstance, the strong yellow band, where blue isreaching a relative retardation of 1 12 cycles and istherefore vanishing, leaving green and red to com-bine and form yellow.

    Further insight is gained by decomposing anunfiltered mercury-vapor light-source isochromaticpattern into its component RGB colors (Fig. 45).The decomposition is achieved electronically fromthe scanned negative.

    Fig. 45. Central band of a disk in diametral compressionin its original form (Hg) and decomposed

    into its RGB components.

    At the center of the disk, the green fringe oforder 7 is seen to correspond to the red fringe oforder 6.5 and to the blue fringe of order 9.5. Now,if the characteristic wavelength of green light istaken to be 550 nm, the absolute retardation at thecenter of the disk must be

    = ==

    Ngreen green nm

    nm

    7 0 5503850

    . ( ).

  • Phillips TAM 326Photoelasticity 650

    If red light is observed to produce a fringe order of6.5 at the same point, then the characteristic wave-length of this light must be

    redred

    nm

    6.5nm= = =

    N3850 590 .

    Similarly, if blue light is observed to produce afringe order of 9.5 at the same point, then thecharacteristic wavelength of this light must be

    blueblue

    nm

    9.5nm= = =

    N3850 400 .

    It should be emphasized that a mercury light sourcehas many lines in its spectrum, and the effectsobserved here are weighted averages of thestrengths of these lines, the spectral sensitivity ofthe color film, and the spectral sensitivities of thered, green, and blue sensors in the film scanner.Nevertheless, it is remarkable that the wavelengthseparation between blue and green is observed to bemuch larger than that between green and red.

    The beautiful rainbow colors of the white-lightisochromatics are fascinating but they complicatethe data analysis, particularly for high-order fringes,which tend to wash out because the almostrandom combinations of the primary colors virtuallyguarantee that light of some wavelength will not beextinguished. This problem is particularly acute ifthe recording system responds in a panchromaticfashion (that is, to all colors of light), but recordsthe image in monochromatic form (as, for example,a black-and-white CCD camera or black-and-whitefilm). For the sharpest fringe recording, mono-chromatic light is preferred.

    There are advantages to the white-light source,however. In a plane polariscope, the isochromaticsare brightly colored while the isoclinics are black;therefore the two patterns are easily distinguished inthe laboratory or in a color photograph, whereasthey would not be easily distinguished if mono-chromatic light were used.

    Also, in a dark-field (plane or circular) polari-scope, only the zero-order isochromatic fringe isblack and therefore this important fringe order canbe distinguished from all the higher-order ones; thesame cannot be said if the light source is mono-chromatic. To see this effect, compare the white-light simulated isochromatics for a KI field

  • Phillips TAM 326Photoelasticity 651

    (Fig. 46) with those using a monochromatic lightsource (Fig. 37).

    Fig. 46. Simulated KI field (white light).

    Similarly, in a light-field (circular) polariscope,the 12 -order isochromatic fringe is the blackest ofthe dark fringesobserve the color intensities inFig. 44 for retardations in the range of 250 nm. Thefringe pattern in Fig. 41 illustrates this point well.

    CompensationThe term compensation refers to any technique

    used to determine fractional fringe orders.Interpolation and extrapolation

    x

    N

    5

    5

    4

    6

    7

    867

    Interpolation

    Extrapolation

    Boundary

    Fig. 47. Interpolation and extrapolation.

  • Phillips TAM 326Photoelasticity 652

    The simplest compensation techniques are inter-polation and extrapolation of data based on whole-order (and/or half-order) fringe locations (Fig. 47).

    Interpolation is the more reliable of thesemethods but it is necessarily restricted to interiorpoints in the specimen.

    Extrapolation is the less reliable method but isrequired if fractional values of N are to be deter-mined along the boundary of the specimen. Thismethod is less reliable than interpolation for tworeasons:

    It requires a guess of the proper analyticalapproximation outside the domain in which suchan approximation can be deduced on the basis ofknown points.

    It is subject to errors in fringe values near thesurface. Such errors may be due to surfaceimperfections or to residual heat- or moisture-induced birefringence that has nothing to dowith the applied stresses. Residual edge stressesappear in an unloaded specimen; they cause acharacteristic sudden turning of obliquely inter-secting isochromatics at the edge, and a localshift of near-edge isochromatics that are parallelto the edge.

    Since the maximum stresses (which are usually thestresses of primary interest) often occur at theboundary, it behooves the specimen fabricator toprepare the surface with as much care as possible,leaving it nick-free and devoid of heat-inducedresidual fringes.Tardy compensation

    A technique that takes the guesswork out ofdetermining fractional fringe orders is Tardy com-pensation. It works equally well for interior andboundary points, although for boundary points it isadversely affected by heat- or moisture-inducedresidual stresses. The method requires 3 steps forevery point analyzed:1. The polarizing directions of the polarizer and

    analyzer are aligned with the principal-stressdirections at the point. This step is accom-plished by using a plane polariscope and byrotating the polarizer and analyzer together untilan isoclinic passes through the point, therebyleaving

  • Phillips TAM 326Photoelasticity 653

    = 0 .

    2. The polariscope is converted from plane tocircular by rotating the quarter-wave plates totheir 45 orientations with respect to thepolarizer and analyzer. The polarizer andanalyzer are held fixed during the conversion,leaving the polariscope in the dark-field circularconfiguration, still with = 0, but with no iso-clinics.

    3. The analyzer alone is rotated through someangle , as shown in Fig. 48, until a neighboring(dark) isochromatic of integer order n passesthrough the point in question.

    pi4

    sf

    A

    Fig. 48. Light leaving the analyzer(Tardy compensation).

    The fractional fringe order is then equal to theratio pi/ , as will be shown subsequently.Therefore the value of N at the point is

    N n= pi

    . (30)

    The sign of the fractional correction depends onthe orientation of the quarter-wave plates. ForCCW rotating light, the + sign applies, and forCW rotating light, the sign applies.To derive Eqn. (30), we start with the expres-

    sions for the slow and fast wave amplitudes s and f,respectively, that leave the second quarter-waveplate in a circular polariscope. Since = 0, theangle has the special value pi pi= =

    4 4; there-

    fore, from Eqns. (17),

  • Phillips TAM 326Photoelasticity 654

    sP

    e i e

    Pe i e

    f P e ieP

    e ie

    i i

    i i

    i i

    i i

    = FH

    IK

    =

    = +FHIK

    = +

    2 4 4

    2

    2 4 4

    21

    4

    4

    4

    4

    pi

    pi

    pi

    pi

    pi pi

    pi pi

    /

    /

    /

    /

    cos sin

    ,

    sin cos

    .

    d i

    d iFrom Fig. 48, the amplitude A of light leaving theanalyzer is given by

    A s f= cos sin ,

    where the angle pi = 4

    is introduced for con-

    venience:A s f

    Pe i e ie

    Pe i e i

    Pe i i e i

    Pe e e

    Pe e i

    Pe e

    i i i

    i i

    i i

    i i i

    i i

    i i

    =

    = +

    = + +

    = +

    =

    = FH

    IK

    FHG

    IKJ

    =

    +

    + +

    cos sin

    cos sin

    cos sin (cos sin )

    (cos sin ) (cos sin )

    sin

    sin

    /

    /

    /

    / ( / ) ( )

    / ( / )/

    /

    pi

    pi

    pi

    pi

    pi

    pi pi

    pi pi

    pi

    21

    2

    2

    2

    22 1

    2 2

    4

    4

    4

    4

    4 2

    4 2 2

    2

    d i d i

    FH

    IK

    2

    .

    Since P aei= and pi 4

    = , the magnitude of A

    is simply

    | | sin ,A a= FHIK

    2

    and therefore the intensity I of light leaving theanalyzer is

    I A a= = FHIK| | sin .

    2 2 22

    (31)

    This light intensity vanishes wherever 2

    is

    equal to npi , where n is an integer. Solving for therelative angular retardation and dividing it by 2pigives

  • Phillips TAM 326Photoelasticity 655

    N n= = +2pi

    pi

    . (32a)

    The sign of the pi/ term is correct for counter-clockwise rotating circularly polarized light passingthrough the specimen (Fig. 21). If the slow and fastaxes of the quarter-wave plates are reversed, thenthe circularly polarized light passing through thespecimen will rotate clockwise, and it can be shownthat

    N n= = 2pi

    pi

    . (32b)

    In practice, the sign of the correction is determinedby first interpolating visually to obtain an estimateof the fractional fringe order (with the analyzer andpolarizer crossed), then by rotating the analyzeruntil the closest whole-order fringe moves to thepoint.

    Typically, the value of can be resolved towithin 2, so the fractional part pi/ can be resolvedto within 2/180 or about 0.01. If the value of N isconsiderably smaller than 1, the relative error in Ncan be appreciable, but if N is of order 1 or more,then the relative error in N is less than 1%, which isquite acceptable.

    SeparationThe term separation refers to any technique for

    determining one of the principal stresses uniquely.It must be remembered that when we use the basicrelation

    1 2 =Nfh

    ,

    we determine only the difference between the prin-cipal stressesnot these stresses separately.Boundary condition

    Perhaps the most important separation methodconsists of applying the boundary condition at a freeedge of the specimen (Fig. 49). If t and n denote thetangential and normal directions at a free boundary,then nt = 0 because there is no shear tractionapplied at the boundary, and therefore the normalstresses n and t are principal stresses.

  • Phillips TAM 326Photoelasticity 656

    t

    n

    t

    Free boundary

    Fig. 49. Stress state at a free boundary.

    Furthermore, n = 0 because there is no normaltraction applied to the surface, either. The principalstresses are now separated because one of them, n,is equal to zero and the other one, t , must accountfor the difference 1 2 :

    n

    tNfh

    =

    = =

    0

    1 2

    ,

    .

    (33)

    Note that the sign of the tangential normal stress isnot resolved; it may be positive, negative, or zero.

    As an example of the application of this separa-tion technique, consider the U-shaped specimen inbending (Fig. 50).10 All of the visible boundary is afree boundary and therefore the normal stresses maybe separated anywhere along this boundary.

    Fig. 50. Light-field isochromatics in a U-shaped specimensubjected to an opening load.

    10Material, PSM-1. Load, approximately 3 lb. Thickness,0.213 in.

  • Phillips TAM 326Photoelasticity 657

    In particular, at the inside curvature, the maxi-mum tangential stress is known to be positive.Since by extrapolation N is approximately 4.2 at thispoint, we have

    n

    t t

    =

    = = =

    04 5 430 213

    910

    ,

    . ( ).

    .psi

    At the outside straight edge, N is approximately 3.8,and the tangential stress is known to be negative.Therefore,

    n

    t t

    =

    = = =

    03 8 430 213

    770

    ,

    . ( ).

    ,psi

    that is, t = 770 psi .

    The fact that the principal stresses are easilyseparated along a free boundary led to the early useof photoelasticity to determine stress-concentrationfactors for cutouts, fillets, holes, etc., in a widevariety of geometrical shapes subjected to differentloads. The technique is applicable to both static anddynamic photoelastic investigations.

    Caution. The technique applies only to a freeboundary. It does not hold at contact points, wherethe normal stress n becomes large; and it does nothold for interior points. One might be tempted, forexample, to extend the principle to all points alongthe plane of symmetry of the model in Fig. 50,arguing that xy vanishes along the plane of sym-metry, and that x is equal to zero at the left- andright-hand ends; therefore x must be equal to zeroeverywhere along the symmetry plane. But x doesnot vanish along the symmetry plane if at least oneof the surfaces is curved, as can be seen by anequilibrium argument that is used, in fact, to derivean expression for the radial stress component in acurved beam in bending.11

    Shear-difference methodTo separate the principal stresses in the interior

    of a specimen, more work is required. A methodthat is particularly useful because it does not requireany additional experimental apparatus is the shear-

    11See the Appendix.

  • Phillips TAM 326Photoelasticity 658

    difference method, which is based on stressequilibrium, as will be shown subsequently.

    Before we examine this method, let us firstobserve what can be determined easily at any pointin the specimen using a combination of isochro-matics and isoclinics. The isochromatics providethe principal-stress difference

    1 2 =Nfh

    and therefore the radius R of Mohrs circle

    R Nfh

    =

    =

    1 22 2

    , (34)

    as shown in Fig. 51.

    12

    2R

    Nfh

    C

    xy (x, xy)

    Fig. 51. Calculation of xy from isochromatics andisoclinics at an arbitrary point.

    Meanwhile, a complete family of isoclinics willprovide values of the principal-stress orientation throughout the specimen. (Examples of isoclinicsare given in Fig. 5212 for the disk in diametralcompression.) Thus, at any point in the specimen,the angle 2 in Mohrs circle can be found.

    Observe from Fig. 51 that the shear stress xyhas the value

    xy RNf

    h= =sin sin2

    22 (35)

    and that sufficient information is available from theisochromatics and isoclinics to determine this valueanywhere in the specimen.

    12Material, PSM-1. Load, 128 lb. Diameter, approximately2.5 in. Light source, mercury vapor, unfiltered.

  • Phillips TAM 326Photoelasticity 659

    Fig. 52(a). The 0/90 isoclinics for a diskin diametral compression.

    Fig. 52(b). The 10/100 isoclinics for a diskin diametral compression.

    We now consider how to use values of xy alongcertain lines in the specimen to separate the princi-pal stresses. Recall from stress equilibrium(Fig. 53) that, in the absence of body forces,

  • Phillips TAM 326Photoelasticity 660

    x

    yx x + x

    xx

    yx + yyxy

    yxx

    y

    Fig. 53. Differential stress element.

    +

    =x xy

    x y0

    everywhere in the body. Along a line y = const(Fig. 54), dy = 0, and therefore

    d d d

    d

    d

    xx x

    xy x

    xy

    xx

    yy

    yx

    y

    yx

    =

    +

    =

    +

    =

    0

    .

    (36)

    yx(x0)

    xy=y+

    y=y

    x

    y

    x0

    y = const

    Fig. 54. Integration path for the shear-difference method.

    In the shear-difference method, we write thecentral-difference approximation for xy y/ as

    + xy xy xy

    y y

    ,

  • Phillips TAM 326Photoelasticity 661

    where xy x+ ( ) and xy x ( ) denote the values of shear

    stress along the lines y y= + and y y= , respec-tively, and then integrate Eqn. (36) from x x= 0 toan arbitrary point x along the line y = const:

    x xxy xy

    x

    xx x

    yx( ) ( ) . =

    +

    z00

    d (37)

    This is the shear-difference formula for finding thevalue of x anywhere along the line y = const.With x known at a point, all the normal stressescan be found at that point because the center C ofMohrs circle is located at

    C Rx= cos ,2

    and with C known, the entire Mohrs circle can beconstructed.

    The initial value x x( )0 in general must befound by using a Mohrs circle construction afterthe principal stresses have been separated at x x= 0using the traction-free boundary condition there.

    The shear-difference formula is often writtendirectly in terms of isochromatic and isoclinic data.Recalling that xy R= sin 2 , where R

    Nfh

    =

    2, we

    find that

    x x

    x

    x

    x xfh y

    N N x

    ( ) ( )

    sin sin .

    =

    + + z

    0 2

    2 20

    d i d(38)

    To avoid error propagation, it is a good idea to plotsmoothed curves through the data for N + +sin 2and N sin 2 , then to use a high-order integrationscheme, such as Simpsons rule, to carry out theintegration of the difference between these terms.

    Photoelastic coatingsWe close the discussion of photoelasticity with

    an important application that permits surface analy-sis of actual components that have irregularsurfaces.

    A photoelastic coating can be molded to thesurface contour of a complicated part and bonded toit (Fig. 55). Light is reflected at the coatingcomponent interface and therefore propagates twice

  • Phillips TAM 326Photoelasticity 662

    through the coating thickness h, giving an effectivepath length of 2h in the coating.

    P Q

    QA

    Lightsource

    Observer

    Photoelastic coating

    Component

    h

    Fig. 55. Photoelastic coating.

    The component is now the primary load-carrying member, not the photoelastic material. Thein-plane coating strains are assumed to be equal tothe in-plane surface strains in the component, andthe analysis of the photoelastic patterns is based onthe principal strain difference, which is related tothe principal stress difference in the componentthrough the elastic constants of the componentmaterial. In this respect, photoelastic coatings areregarded in much the same way as brittle coatings.

    As discussed in Dally and Riley (1991), com-promises must be made. For example, the coatingmust be thick enough to gener