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PhotonfixSPE Alternatives to Welding

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Page 1: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

Photonfix™SPE Alternatives to Welding

Page 2: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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• NIA Funded Project from SGN to Steer

• NIA is funding through OFGEM to support innovation within the gas industry. A significant proportion of this is to assist with moving to a Low Carbon network

The funding process

Page 3: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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• To remediate the network by applying sealant to all joints, repairs and disused connections ensuring that no leakage may occur thus reducing the carbon footprint and ensuring 50 year lifetime

• Traditional methods would involve excavations to uncover every joint

• Current in pipe solutions are limited in application

• Ensure that each joint is fully sealed and no damage occurs

The Challenge

Page 4: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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• The aim of Photonfix™ is to reduce carbon emissions by remediation of the gas distribution network.

• Low risk operation: minimise excavations, no drill or damage to pressure envelope, seal every joint type and feature giving one trip sealing system

• High confidence: actively controls sealant in the joint, allows sealant to be squeezed into complete joint cavity including all leak paths of the seal

Technology Aim

Page 5: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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Sealing Any Joint Type

Page 6: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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Additional Features

Page 7: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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The solution - material

Page 8: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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The solution - mechanism

Page 9: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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Demonstration Module

Page 10: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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Joint Sealing

Page 11: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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Testing - Accreditation to Standard

Page 12: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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Towards Field Use

Page 13: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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• Pressure

– Gas Network is typically 2Bar, this is maintained pre-cure

– Sealant used has potential for significantly higher

• Materials

– Sealant material can be customised to suit the flowing media

• Longevity

– Current qualification plan is for 50yrs

Project Risks – Expanding applications

Page 14: Photonfix - SPE Aberdeen...Demonstration Module 10 Joint Sealing 11 Testing - Accreditation to Standard 12 Towards Field Use 13 •Pressure –Gas Network is typically 2Bar, this is

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• IronClad

– Painting the outside of a buried pipe from the inside, without excavation

– Material source is in centre of pipe

Other Tech

1–Fluid 2-Umbilical 3-Crawler 4-Pipe 5-Control Mechanism 6-Material 7-Pump

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